Dynaflite GPMA0525 User Manual

TALNP02 Printed in USA
READ THROUGH THE PRELIMINARY INFORMATION BEFORE YOU START
BUILDING. IT CONTAINS IMPORTANT INSTRUCTIONS, WARNINGS, AND
INFORMATION CONCERNING THE BUILDING AND USE OF THIS MODEL.
© Copyright 2000 V:1.3
Instruction Manual
•Hand-launch sailplane for thermal or slope flying
•Flat wing with ailerons for ultimate maneuverability
•Optional V-tail version
WARRANTY
Dynaflite guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Dynaflite’s liability exceed the original cost of the purchased kit. Further, Dynaflite reserves the right to change or modify this warranty without notice. In that Dynaflite has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user­assembled product, the user accepts all resulting liability. If the buyer is not prepared
to accept the liability associated with the use of this product, return this kit immediately in new and unused condition to the place of purchase.
INTRODUCTION ......................................2
PRECAUTIONS ........................................3
PREPARATIONS.......................................3
Required accessories ..................................3
Required building supplies and tools........4
Building notes..............................................4
Types of wood .............................................4
BUILD THE FUSELAGE.............................5
Join the upper fuselage sides ....................5
Finish framing the fuselage........................7
Make the hatch ............................................8
BUILD THE TAIL SURFACES.....................9
Make the stab mount ..................................9
Build the stab ...............................................9
Prepare the stab and fin for joining to the fuse 11
BUILD THE WING ...................................12
Build one wing panel ................................12
Finish the wing panel................................14
Join the wing .............................................17
Mount the wing to the fuselage ...............18
Mount the hatch.........................................19
Mount the stab and fin to the fuselage ...20
FINAL CONSTRUCTION.........................20
Mount the servos ......................................20
Cover your model......................................21
GET YOUR MODEL READY TO FLY .........22
Hinge the ailerons .....................................22
Balance the model.....................................22
Mount your receiver and battery .............23
Set the control throws ..............................23
PREFLIGHT ............................................23
FLYING ..................................................24
Congratulations and thank you for purchasing the Dynaflite Talon. While the Talon is not necessarily an advanced glider, it is intended for modelers with some previous R/C building and flying experience. Due to its flat wing and
relatively thin airfoil, the Talon is quite maneuverable and penetrates well, so it is at home either on the slopes or the breezy planes. The unique fuselage construction yields an interesting triangular cross section that builds rapidly and is pleasing to look at. This instruction manual also shows you how to build both the conventional straight-tail version or the V-tail version. We hope you enjoy building and flying your Dynaflite Talon!
Your Talon is not a toy, but a sophisticated working model that functions like a full-size sailplane.
Because of its performance, if you do not assemble and operate the Talon correctly, you could possibly injure yourself or spectators and damage property.
To make your R/C modeling experience totally enjoyable, we recommend that you get assistance with assembly and your first flights from an experienced, knowledgeable modeler. You’ll learn faster
and avoid risk to your model before you’re truly ready to solo. Your local hobby shop has information about flying clubs in your area whose membership includes qualified
instructors.
You can also contact the national Academy of Model Aeronautics (AMA), which has more than 2,500 chartered clubs across the country. We recommend you join the AMA which will provide you with insurance coverage at AMA club sites and events. AMA Membership is required at chartered club fields where qualified flight instructors are available. Contact the AMA at the address or toll-free phone number next page.
PROTECT YOUR MODEL,
YOURSELF & OTHERS...
FOLLOW THIS IMPORTANT
SAFETY PRECAUTION
INTRODUCTION
TABLE OF CONTENTS
2
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
1. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the plans and instructions may differ slightly from the photos. In those instances the written instructions are correct.
2. You must take time to build straight, true and strong.
3. You must properly install the R/C radio system and other components so that the model operates properly on the ground and in the air.
4. You must test the operation of the model before every flight to ensure that all equipment is operating, and that the model has remained structurally sound. Check clevises or other connectors frequently and replace them if they show signs of wear or fatigue.
Please inspect all parts carefully before you start to build! If any parts are missing, broken or defective, or if you have any questions about building or flying this model, please call us at (217) 398-8970 and we’ll be glad to help. If you call for replacement parts, please look up the part numbers and the kit identification number (stamped on the end of the carton) and have them ready when you call.We can also be reached by E-Mail at:
productsupport@dynaflite.com
This is a list of the “hardware” items you will need to complete your kit. Order numbers in parentheses (OSMG2691) are provided for your convenience and are recognized by distributors and hobby shops. GPM is the Great Planes
®
brand, TOP is the Top Flite
®
brand and HCA is the Hobbico®brand.
2-Channel Aircraft Radio System with 2
micro servos and mini battery pack (250 mAh)
1 Roll Top Flite EconoKote
®
covering
2 Great Planes 24” Flexible Cable
Pushrods (GPMQ3700)
Great Planes Double-Sided Foam Tape
(GPMQ4442)
REQUIRED ACCESSORIES
PREPARATIONS
NOTE: We, as the kit manufacturer, can
provide you with a top quality kit and great instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model.
PRECAUTIONS
3
These are the building tools and supplies that you will need to build your Talon. We recommend Great Planes Pro™ CA and Epoxy
1 oz. Thin CA (GPMR6002)1 oz. Medium CA+ (GPMR6008)CA Applicator Tips (HCAR3780)CA Accelerator (GPMR6035)30-Minute Pro Epoxy (GPMR6047)#1 Hobby Knife (HCAR0100)#11 Blades (Qty. 5 – HCAR0211)Razor Plane (MASR1510)Small T-pins (HCAR5100)Great Planes Plan Protector (GPMR6167)Electric DrillDrill Bits: 1/16", 7/64" (or 3/32"), #25 (or
5/32"), 3/16", #12 (or 3/16")
#1 Phillips ScrewdriverTop Flite Covering Iron (TOPR2100)Hot Sock
(for your covering iron,
TOPR2175)
Denatured or Isopropyl Alcohol (for epoxy
clean-up)
HobbyLite
Balsa Filler (HCAR3401)
Lead/Acid or Silver Solder (GPMR8070)Bar Sander or Sanding Block and
Sandpaper (coarse, medium grit)
10-32 Tap
A flat, durable, easy to handle sanding tool is a necessity for building model airplanes. Great Planes makes a complete range of Easy-Touch
Bar Sanders and replaceable Easy-Touch Adhesive-backed Sandpaper.
Here’s a complete list of Easy-Touch Bar Sanders and Adhesive Backed Sandpaper:
5-1/2" Bar Sander (GPMR6169) 11" Bar Sander (GPMR6170) 22" Bar Sander (GPMR6172) 33" Bar Sander (GPMR6174) 44" Bar Sander (GPMR6176) 11" Contour Multi-Sander (GPMR6190) 12' roll of Adhesive-backed 80-grit sandpaper (GPMR6180) 150-grit (GPMR6183) 220-grit (GPMR6185) Assortment pack of 5-1/2" strips (GPMR6189)
When you see the term “test fit” in the
instructions, it means you should first position the part on the assembly without using any glue, then slightly modify or “custom fit” the part as necessary for the best fit.
Whenever just “epoxy” is specified you may
use
either
30-minute epoxy
or
6-minute
epoxy. When 30-minute epoxy is specified, it is highly recommended that you use only 30-minute (or slower) epoxy because you will need either the working time and/or the additional strength.
TYPES OF WOOD
BUILDING NOTES
REQUIRED BUILDING
SUPPLIES AND TOOLS
4
1. Unroll the plan sheet. Tightly roll it the other
way so it will lie flat.
2. Place the die-cut 3/16" balsa fuse bottom over
the top view of the plan and mark the location of formers 1 through 6 using a straightedge and a ballpoint pen.
Note: If some of the parts are difficult to remove from their die sheets, don’t force them out but cut around them with a hobby knife and a #11 blade. After you remove the parts, lightly sand the edges to remove slivers or die-cutting irregularities. Save some of the larger scraps of wood as you proceed.
3. Position the plan so the top view of the fuse
is over a flat building board that you can stick pins into. Cover the top view of the fuse with Great Planes Plan Protector or wax paper.
(For clarity, this photo shows the fuse bottom off
the plan, but yours should be pinned to your
building
board over the plan as instructed in this step.)
4. Accurately position the fuse bottom over its
location on the plan and pin it down only between formers 2 and 3. Raise the front of the fuse 1/2" and the rear of the fuse 3/4" using the 1/2" x 3/4" x 2" balsa block cut into two pieces.
5. Use a ballpoint pen to label the die-cut 1/8"
plywood formers and dihedral brace (DB) as indicated in the photo. Remove the parts from the die sheet.
6. Drill a 3/16" hole through former 3 at the
punchmark. Use a small, round file or a rotary tool to round the “V” notches in formers 3 through 6 to accommodate the 1/8" pushrod guide tube (not included) and the antenna guide tube (not included).
7. Drill a 3/16" hole through the center of former
1. After your Talon is completed, this will allow you to add lead shot to the compartment in the front of the fuse for ballast or to adjust the C.G.
8. Lightly spray the fuse bottom with CA
accelerator over the lines indicating the location of the formers. Making certain the notches in the
JOIN THE UPPER
FUSELAGE SIDES
BUILD THE FUSELAGE
5
sides of the formers are on the left side of the fuse, glue the formers to the fuse bottom with thin CA. As you proceed, use a small building square to keep the formers perpendicular to your building board.
9. Position one of the die-cut 3/16" balsa upper
fuse sides over the side view of the fuse plan,
aligning the front where indicated on the plan. Mark the location of formers 2 and 3 on the fuse side with a straightedge and a ballpoint pen. This is now the left fuse side.
10.Transfer the lines from the left fuse side to
the right fuse side.
11. Securely pin the 1/2" x 3/4" x 1" balsa blocks
at the front and back of the fuse to the plan. Making sure the fuse remains aligned with the plan, pin the front and back of the fuse bottom to the blocks.
12. Position both upper fuse sides on the fuse
assembly, aligning the marks you made with formers 2 and 3.
13. Temporarily hold the upper fuse sides to
formers 2 and 3 with T-pins. Pull the aft end of the upper fuse sides to formers 5 and 6 and check alignment. Adjust the position of the upper fuse sides on formers 2 and 3 until they align near the aft end when you pull them to formers 5 and 6.
14. When you have achieved the alignment
described in the preceding step, use thin or medium CA to glue the upper fuse sides only to formers 2 and 3.
15. Carefully checking alignment as you
proceed, use thin or medium CA to glue the upper fuse sides to formers 4, 5 and 6.
16. Pull the upper fuse sides to each other and
to the fuse bottom. Use medium CA to glue the upper fuse sides to the fuse bottom and to former
1. Refrain from gluing the fuse to the balsa block. But, if you do, it’s no problem because you can just break the balsa block free and sand later.
17. From the 1/8" x 1/4" x 24" balsa stick, cut
three 3/4" long pieces and glue them together to make the tail block. Cut a 1/8" round notch in one side of the tail block to accommodate the antenna guide tube.
6
18. Position the tail block between the upper
fuse sides 4" aft of former 6. Make sure the notch in the tail block is on the left side and glue it in place.
1. Cut the outer guide tube from a Great Planes
24" Flexible Cable Pushrod (not included with this kit, GPMQ3700) to a length of 17" to be used for the elevator. Roughen the outside of the guide tube with sandpaper so glue will stick. Slide the pushrod through the bottom holes in formers 3 through 6 as shown in the side view of the fuse plan.
2. Roughen the outer guide tube from an
additional Great Planes 24" Flexible Cable Pushrod kit and slide it through the holes in the sides of formers 2 through 6. This is the antenna guide tube.
3. Glue both guide tubes in position with medium
CA.
4. Use a straightedge and a ballpoint pen to
mark
the front edge of former 3 on both upper fuse
sides.
5. Use a razor plane and/or a bar sander and
80-grit sandpaper to sand the top edge of the upper fuse sides as shown in the cross section drawings on the plan. The top edges of the upper fuse sides must be even with the tops of the formers to accommodate the fuse top.
6. Glue the 1/8" x 1-1/4" x 30" balsa fuse top to
the fuse with medium or thick CA. The aft edge of the fuse top should extend 1/2" aft of former 6.
7. Use a hemostat or small needle nose pliers
to remove the T-pins from the fuse bottom that are holding it to your building board. You should be able to reach the T-pins through the space between the upper fuse sides and the fuse
bottom.
Remove the fuse from your building board.
8. Trim the edges of the upper fuse sides and the
fuse bottom even with the formers to accommodate the lower fuse sides, the same way you did for the fuse top.
9. Glue one, then the other die-cut 1/8" balsa
lower fuse side to the fuse. Handle the fuse carefully as you position so you do not build in any
twist
to the fuselage.
10. Use your razor plane and/or your bar
sander to sand the lower fuse sides even with the upper fuse sides and the fuse bottom. Trim all sheeting even with the tail block.
FINISH FRAMING
THE FUSELAGE
7
11. Cut the front of the fuse until the 1/2" x 1/2" x
1/2" hardwood nose block will fit. Glue the nose block to the fuse, then carve and sand it to the shape shown on the plan. Note that the grain direction of the nose block runs parallel with the length of the fuse.
12. Use your bar sander and progressively
finer grades of sandpaper to round the edges of the fuse as shown in the cross section drawings on the plan.
1. Use a balsa block or something similar to
support a ballpoint pen so the tip will be 1-1/8" above your building table. Mark the bottom of the hatch on both sides of the fuse extending from the lines you marked earlier 11" forward. As you proceed, press down on the fuselage over the
area
where the bottom is flat as shown in the photo.
2. Use a razor saw to cut the aft end of the hatch
along the lines you previously marked. Cut the front of the hatch at an angle 11" from the aft end of the hatch.
3. Use a fresh #11 blade to cut the bottom of
the hatch along the lines you marked on both sides of the fuselage. Note how the knife in the photo is inserted at an angle, allowing the tip of the blade to trail behind. This provides more stability, allowing you to steer the blade, not the wood grain. Also note that the cut should be parallel with the bottom of the fuse.
4. Use a fine razor saw to cut former 2 as
shown in the cross section on the plan so you can remove the hatch.
Neato!
MAKE THE HATCH
8
Cut parallel with the fuse bottom.
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