Dynaflite DYFA2018 User Manual

Simple Entry Level Construction
• Stable Flight Characteristics
• Excellent R/C Trainer
READ THROUGH THIS INSTRUCTION MANUAL FIRST. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY
AND USE OF THIS MODEL.
Instruction Manual
Dynaflite has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability. If the buyer is not prepared to accept the liability associated with the use of this product, return this kit immediately in new and unused condition to the place of purchase.
DDRMP03 Printed in USA
WARRANTY
Entire Contents © Copyright 2000
Introduction Precautions
Preparations...................................:...................3
Required Items..............................................................3
Suggested Building Supplies Optional Building Supplies
Building
Adhesives
Glossary of Terms Used in This
Manual & Plans Die-Cut Build
the
Build the Formers
Build
the
Bevel the Cutting
Build
the
Fuse
Side Construction
Fuse
Structure
Preparing the Canopy
Build
the Joining Align
the
Install
the Balance
Finishing............................................................19
Final
Assembly
Radio
Installation..............................................20
Pushrod
Final
Hookups & Checks
Radio Settings
Balance Checking
Preflight............................................................
Charge Find a Safe Range Check
AMA
Safety
Flying ................................................................25
Trim
Flights Your First Hi-start Launch First
Flights Thermal Facts
About
Thermal Soaring................................................27
Pointers Slope
Soaring....................................................29
Flying Slope Landings
Ballasting..........................................................30
Flight
Log
........................................................2
........................................................2
......................................3
..........................................4
Notes
....................................................4
......................................................................5
..........................................5
Pattern
the
Wing
the
the
Installation..........................................21
the
for
the
Flying
for
..........................................................................29
..................................................7
Stabilizer & Elevator
Fin
Fin & Rudder
Hinge
Fuselage
Wing
Stab
Forward Wing
Model
Model
Batteries
Place
Code (excerpt)
......................................................25
......................................................26
Thermals........................................27
Contest
............................................Back
........................................................8
and Rudder
Assembly............................................
..................................................14
to
..................................................19
............................................................22
Warps
the
..................................................26
..........................................................29
................................................9
Slots
..............................................10
............................................10
..............................................10
................................................13
Panels....................................17
the
Wing
Laterally
............................................22
..........................................23
........................................24
to
Fly
Radio
....................................24
....................................24
Flying
..........................8
....................................9
..............................18
Fillet..........................18
............................19
..................................22
..............................24
................................25
..............................28
Cover
24
Congratulations on your choice of this kit for your project. If you are new to Radio Control Modeling, we would like to take a minute to give you some information on the Daydream.
The Daydream was designed to use a modern airfoil specifically designed for thermal gliders. The construction of the Daydream uses the minimum amount of materials to keep the overall weight down. The combination of these provides you with a model that will be able to catch and ride out the slightest thermal.
At Dynaflite we take pride in offering kits that are simple and straightforward to build and
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provide value for your modeling dollar.
To make your R/C modeling experience totally enjoyable, we recommend that you get assistance with your first flights from an experienced, knowledgeable modeler. You'll learn faster and avoid risk to your model before you're truly ready to solo. Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors.
You can also contact the national Academy of Model Aeronautics (AMA), which has more than 2,500 chartered clubs across the country. We recommend you join the AMA, which will provide you with insurance coverage at AMA club sites and events. AMA Membership is required at chartered club fields where qualified
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flight instructors are available. Contact the AMA
at the address or toll-free phone number below:
Academy of Model
Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
(800) 435-9262
Fax (765) 741-0057
Internet address:
http://www.modelaircraft.org
1.You must assemble the sailplane according to
the instructions. Do not alter or modify the
model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions
may differ slightly from the photos or plan. In those instances the text should be taken as correct.
2.You must take time to build straight, true and strong.
3. You must install all R/C and other components so that the model operates properly on the ground and in the air.
4. You must test the operation of the model before the first and each successive flight to insure that all equipment operates correctly.
You must also make certain that the model has remained structurally sound, especially after a rough landing.
parts are missing, broken or defective, or if you have any questions about building
or flying this model, please call us at (217) 398-8970 and we'll be glad to help. If you are calling for replacement parts, please look up the part numbers and have them ready when calling.
You may also e-mail us at:
productsupport@dynaflite. corn
REQUIRED ITEMS
These are the items not included with your kit-you will need to purchase them separately. Items in parentheses such as (GPMQ4243) are suggested part numbers recognized by distributors and hobby shops and are listed for your ordering convenience. GPM is the Great Planes® brand, TOP Hobbico® brand and DYN is the Dynaflite brand.
2 - 4 Channel Radio with two standard servos
Top Flite MonoKote® (approximately 2 rolls) 1/4" Latex Foam Rubber Padding (HCAQ1050) Switch and Charge Jack (GPMM1000) 2 Meter Up-Start (DYNP8305) or Standard Hi-Start(DYNP8301)
is
the
Top
Flite®
brand,
HCA
is
the
Note: We, as the kit manufacturer, provide you with a quality kit and great instructions, but
ultimately the quality and flyability of your finished model depends on how you assembled it; therefore, we cannot in any way guarantee the performance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model.
Please inventory and inspect all parts carefully before starting to build. If any
SUGGESTED BUILDING
SUPPLIES
We recommend Great Planes Pro CA and
Epoxy glue.
2 oz. Pro CA (thin, GPMR6003) 2 oz. Pro CA+ (medium, GPMR6009)
3
6-Minute Pro Epoxy (GPMR6045)
30-Minute Pro Epoxy (GPMR6047) 4 oz. Pro Wood Glue (GPMR6161) Hand or Electric Drill Sealing Iron (TOPR2100) Hobby Saw Hobby Knife (HCAR0105)
#11 Blades
Pliers (common and needle nose) Screwdrivers (phillips) T-pins(HCAQ5150)
60" RetractableTape Measure (HCAR0478)
Straightedge with scale MaskingTape (TOPR8018)
Sandpaper (coarse, medium, fine grit) Easy-Touch'" Bar Sander (or similar)
Plan Protector (GPMR6167) Lightweight Balsa Filler such as Hobbico HobbyLite'" (HCAR3400) IsopropyI Rubbing Alcohol (70%) Ballpoint Pen
90° Building Square
Heavy Sewing Thread (any color)
#64 Rubber Bands Drill bits: 1/16", 5/64", 3/32", 3/16", 1/4"
OPTIONAL BUILDINGOPTIONAL BUILDING
SUPPLIES
Single-Edge Razor Blades (HCAR0312) Heat Gun (TOPR2000) Razor Plane (Master Airscrew®)
Great Planes Easy-Touch Bar Sanders are made from lightweight extruded aluminum and can be found at most hobby shops. They are available in five sizes - 5-1/2" (GPMR6169) for
those tight, hard to reach spots; 11"
(GPMR6170) for most general purpose sanding; and 22" (GPMR6172), 33" (GPMR6174) and 44" (GPMR6176) for long surfaces such as wing leading edges. Easy-Touch Adhesive-Backed Sandpaper comes in 2" x 12' rolls of 80-grit (GPMR6180), 150-grit (GPMR6183) and 220-grit (GPMR6185) and an assortment of 5-1/2" long strips (GPMR6189) for the short bar sander.The
adhesive-backed sandpaper is easy to apply
and remove from your sanding bar when it's
time for replacement.
This setup is all that is required for almost any sanding task. Custom sanding blocks can be
made from balsa or hardwood blocks and
dowels for sanding difficult to reach spots.
CAApplicatorTips (HCAR3780)
Epoxy Brushes (GPMR8060) Epoxy Mixing Sticks (GPMR8055) CA Debonder (GPMR6039) Hot Sock" (TOPR2175)
•When you see the term "test fit" in the instructions, it means you should first position the part on the assembly without using any glue and then slightly modify or sand the part as necessary for the best fit.
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•Whenever the instructions tell you to glue pieces together, thin CA should be used.
When a specific type of glue is required,
the instructions will state the type of glue
that is highly recommended. When 30-minute
epoxy is specified, it is highly recommended that you use only 30-minute (or slower) epoxy because you will need either the
working time and/or the additional strength.
Airfoil: A curved structure designed to create lift by the reaction to air moving over its surface.
• Do not throw away any leftover material
until after you have completed your model. Some small pieces of leftover balsa or
plywood are used during construction.
ADHESIVES
This kit is built with three types of glue.
Cyanoacrylate - CA glues cure almost instantly and are moderately strong. There are three common types used: thin, medium and thick. Thin CA cures the fastest but will not span gaps between parts. Medium and thick CA are used where parts do not fit perfectly. CA glue does not bond well to most plywoods and hardwoods. CA glues are also brittle. When using CA glues we recommend keeping a bottle of CA debonder on your building table.
Aliphatic Resin - Resin glues require that parts be pinned or clamped together while the glue dries - typically 15 to 30 minutes. Resin glues are very strong and work well with balsa
and plywoods.
Epoxy - Six minute epoxy cures the fastest; it
sets within six minutes but is not fully cured for one hour or more. Thirty minute epoxy is the strongest as it allows the epoxy to soak into the
wood thoroughly. While it sets within 30 minutes,
it is not fully cured for two or more hours.
C.G. (Center of Gravity): This is the point at
which the model balances forward and aft and side-to-side.
Clevis: A small clip which is threaded onto the wire end of a pushrod and connects the pushrod to the control horn of a control surface. The threads allow fine adjustment of the pushrods' length.
Control Horn: The arm which is attached to a control surface at the hingeline and is connected to a pushrod.
Die-cut Parts: Precut parts stamped out of a sheet of wood. The parts require a minimum of preparation.
Dihedral: The V-shaped bend in the wing. Typically more dihedral causes more aerodynamic stability in an airplane, and causes the rudder to control both the roll and yaw axis.
Doubler: Part of the structure that is laminated
to another part to increase its strength. Elevator: The hinged control surface located at
the trailing edge of the horizontal stabilizer, which provides control of the model about the pitch axis and causes the model to climb or dive. The correct direction of control is to pull the transmitter elevator control stick back, towards the bottom of the transmitter, to move the elevator upward, which causes the airplane to climb and vice versa to dive.
Foam Rubber: A soft foam material used to wrap the receiver and receiver battery for protection.
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Gusset: A brace used to reinforce the joint
between two parts.
High-start: A device used to launch a model glider like a slingshot. This device consists of a stake, an elastic tube, monofilament line (or string), a parachute or streamer and a ring for attaching the high-start to the glider.
Laminate: The process of gluing a multiple number of sheets face-to-face to increase strength.
Horizontal Stabilizer: The non-moving horizontal tail surface at the back of the fuselage which provides aerodynamic pitch stability.
Sailplanes are launched by several methods: a giant sling shot called a high-start or a winch which pulls the sailplane up like a kite.
Servo: The electronic/mechanical device which moves the control surfaces of the sailplane according to the commands from the receiver. The radio device which does the physical work inside the sailplane.
Servo Arm:The removable arm or wheel which bolts to the output shaft of a servo and connects to the pushrod.
Tow Hook: A device used to connect the tow line to the sailplane during launch.
Pitch Axis:The sailplane axis controlled by the elevator. Pitch is illustrated by holding the sailplane at each wingtip. Raising or lowering the nose is the pitch movement. This is how the climb or dive is controlled.
Pushrod: A rigid piece of steel, plastic or wood used to transfer movement from a servo to a control surface.
Receiver (RX):The radio unit in the sailplane which receives the transmitter signal and relays the control to the servos. This is somewhat similarto the radio you may have in yourfamily automobile, except the radio in the glider perceives commands from the transmitter and the radio in your car perceives music from the radio station.
Rudder: Hinged control surface located at the trailing edge of the vertical stabilizer, which provides control of the sailplane about the yaw axis and causes the sailplane to yaw left or right. Left rudder movement causes the sailplane to yaw left and right rudder movement causes it
to yaw right.
Transmitter: The hand-held radio controller. This is the unit that sends out the commands that you input.
Vertical Stabilizer: The non-moving surface that is perpendicular to the horizontal stabilizer, often referred to as the fin, providing lateral stability. The rudder attaches to this surface.
Wing:The main lifting surface of an airplane.
Yaw Axis: The glider axis controlled by the
rudder. Yaw is illustrated by hanging the glider level by a wire located at the center of gravity. Left or right movement of the nose is the yaw movement. Many gliders are not equipped with ailerons and the roll and yaw axis are controlled
by the rudder. This is due to the larger amount of dihedral in the wing and is why most sailplanes have a large amount of dihedral.
Sailplane: An airplane which flies without an engine. Sailplanes are designed to ride on warm, rising air currents, called thermals.
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Die-Cut Pattern
7
BUILD THE FORMERS
Q 1. Unroll the plan. Re-roll the plan inside out to make it lie flat. Wax paper or Great Planes
Plan Protector" placed over the plan will prevent glue from sticking to the plan.
Start by cutting and placing the longest piece first, working until you are placing the shortest
(end) pieces. Glue each piece together using
medium CA as you proceed.
BUILDING HINT:
If you are unfamiliar with "Built-up"
construction, we have found that the
following method is very easy and accurate.
A. Position an uncut stick directly over the plan and pin it in place.
Q 2. Place the 3/16" x 1" x 14" balsa stick over the portion of the plan marked leading edge joiner, and line up the back edge of the stick with the straight line. Draw two angled lines where you will cut this stick. There are two
dashed lines on the plan to help in drawing the
lines in the correct location. Remove the stick from the plan and cut the stick along the lines
using a hobby knife or razor saw. Straighten and square the cut edges with a sanding block. Trim the ends slightly to match the length shown on the plan.
Q 3. Pin the stab forward center into position on the plan. Test fit the 3/16" x 2" x 3" balsa stab center into place. There should be no gaps between the center and forward pieces. After fitting, pin and glue the center to the forward using medium CA.
Q 4. Use two 3/16" x 3/8" x 36" balsa sticks to build the outside framework of the stabilizer.
B. Mark each side of the stick where it ends or butts with another part.
C. Remove the stick from the building surface and flip it over. Draw a line between the marks you made previously using a straightedge.
D. Using a razor saw, cut as close to the line as possible. Then, with your sanding block,
true-up the ends to the line. Flip the part
over and pin back in place over the plan.
0 5. Cut and install the stab bracing using a 3/16" x 3/16" x 36" balsa stick. Note: It is best to start with the straight pieces, then go to the angled pieces. The alignment of each piece to the plan is not critical, just as long as it is close and fits snugly into position. Use the remaining wood from the stab forward center for the gussets in the corners.
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Q 6. Remove the stabilizer from your building surface. Examine and add thick CA glue to any open joints, then use your sanding block with
medium (150-grit) sandpaper to sand both
sides of the stabilizer framework smooth.
Q 3. Remove the rudder from your building surface. Examine and add thick CA glue to any open joints, then use your sanding block or bar sander with medium (150-grit) sandpaper to sand both sides of the rudder smooth.
Q 7 Build the elevator from the 3/16" x 3/16" x 36"
balsa sticks and the 3/16" x 3/8" x 36" balsa sticks.
BUILD THE FIN & RUDDER
Ql 1. Position the plan on your work surface so the rudder and fin can be built directly on the
plan. Wax paper or Great Planes Plan
Protector placed over the plan will prevent
glue from sticking to the plan. Build the outside frame of the rudder using the 3/16" x 3/8" x 36"
balsa stick. Cut and install the corner gusset from the remaining 3/16" x 3/8" balsa.
Q 2. Build the inner framework of the rudder
using 3/16" x 3/8" x 36" and 3/16" x 3/16" x 36"
balsa sticks.
Q 4. Build the fin from the remaining 3/16" x 3/8" x 36" and 3/16" x 3/16" x 36" balsa sticks. Examine and add thick CA glue to any open joints, then use your sanding block or bar sander with medium (150-grit) sandpaper to sand both sides of the fin smooth.
Q 5. Place the fin and rudder flat on your work
surface and sand them flat using a sanding block or bar sander and 150-grit sandpaper. Don't forget to sand both sides smooth.
BEVELTHE FIN & RUDDER
Q 1. Referring to the cross-sections on the plan, carefully block sand the elevator and rudder leading edges to the shape shown on the plan.
Q 2. Using 180-grit sandpaper, round the leading edge and tips of both'the fin and stabilizer. Leave the trailing edges square. Round the trailing edges and tips of the rudder and elevator as shown on the plan using 180-grit­sandpaper.
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CUTTING THE HINGE SLOTS
Q 1. Lay the rudder and elevator on the plan sheet and mark the hinge locations. Place the rudder against the finTE and transfer the marks over to the fin. Place the elevator against the stabTE and transfer the marks on to the stab.
I..1 2. To cut the slots for the hinges, use the
following steps:
A. Begin by carefully cutting a very shallow siit at the hinge position on the centerline.This first cut is to establish your cut in the right place, so concentrate on staying on the centerline and don't cut too deep!
Ql B. Make three or four more cuts in the same line, going slightly deeper each time. As you
make these additional cuts, work on going
straight into the wood. Continue the process while "wiggling" the knife handle forward and backward until the blade has reached the proper depth for the hinges.
Q 2. Use two of the 1/8"x 1/4" x 24" balsa sticks to make the upper and lower fuse rails. Use
medium CA to glue them into position.Trim the
excess extending past the stabilizer base.
Q 3. Once the glue sets, remove the fuse side from your building surface. Examine and add thick CA glue to any open joints, then use your sanding block or bar sander with medium (150­grit) sandpaper to sand both sides of the fuselage side smooth.
Ql 4. Repeat steps 1 through 3 to build another fuse side.
1-.1 C.Test fit the hinge into the slot. If the hinge is difficult to push in, re-insert the knife and move it back and forth in the slot a few times to enlarge the slot.
Q 3. Insert the hinges into the slots and test fit the rudder and elevator to the fin and stabilizer.
Do not glue the hinges until after you have covered the model.
FUSE SIDE CONSTRUCTION
Q 1. Locate the die-cut 1/8" balsa stabilizer bases and fuse sides. Drill two 1/4" holes in
the fuselage sides at the punch marks. Pin one side and one base over their appropriate locations on the plan.
Q Q 5. Select four of the hardest 1/16" x 3" x 24" balsa sheets to be used for the fuse sides. Cut a 45° on one of the 1/16" x 3" x 24" sheets. Use a straightedge to true up the longer edge of
the sheet. Align the bottom fuse rail with the
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