Dynabrade 18066 Safety, Operation And Maintenance
SAFETY INSTRUCTIONS
Carefully Read all instructions before operating or servicing any Dynabrade
®
Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent
from Dynabrade, Inc.
Tool Intent: Long Board Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces, composites,
rubber, glass and stone.
Do Not Use Tool For Anything Other Than Its Intended Applications.
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Long Board Sander operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory speed rating MUST be approved for AT LEAST the tool Strokes Per Minute (SPM) rating.
Parts Page Reorder No. APD09•01
Effective January, 2009
Long Board Sander
Dual Piston
Air Tool Manual – Safety, Operation and Maintenance
G
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care and
Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN)
Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES AT WWW.DYNABRADE.COM
AUTOMOTIVE
Model:
18066 – 2-3/4" x 16"
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn
at all times, eye protection to
conform to ANSI Z87.1.
Respiratory protection to be used when
exposed to contaminants that exceed the
applicable threshold limit values required by law.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
SAFETY LEGEND
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
(continued on next page)
WARNIN
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
2
SAFETY INSTRUCTIONS
(Continued)
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG
(10 bars) or 150 percent of the maximum pressure produced in the system, whichever is higher.
OPERATING INSTRUCTIONS
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. A vibration level of 19.4 (m/s^2) was established.
• DO NOT use quick disconnect coupling at tool. Always separate tool from quick disconnect coupling with at least 12" of air hose.
Warning: Be sure that any loose clothing, hair and all jewelry is properly restrained.
• keep hand and clothing away from moving end of the air tool which has a potential hazard of cutting and severing.
• Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging
valve body housing.
Warning: Regularly check free speed (SPM) of Long Board Sander. The speed (SPM) is checked with the back-up pad securely fastened without any type
of sanding accessory attached to the back-up pad. The air pressure must be set to 90 PSIG with the tool running. Checking the SPM requires a strobe
tachometer. This procedure is required after all tool repairs and whenever a tool is issued for use. If tool is operating at a higher speed than the SPM
marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.
Warning: Tool must never exceed abrasive/accessory SPM rating. Check accessory manufacturer for details on maximum operating speed or special
mounting instructions.
Warning: Always start the tool with the sanding abrasive against the work. Stop the air flow to the tool as it is removed from the work.
• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.
• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.
Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).
Caution: After installing the accessory, before testing or use and/or after reassembling tool, the tool must be started at a reduced speed to check for good
balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.
Warning: Use only appropriately sized abrasives properly secured and centered to the backing pad provided with the Long Board Sander.
• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
Warning: Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction or suppression
systems which are suitable for the material being processed.
• Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
• Use only Dynabrade lubricants. See Maintenance Instructions.
• Use a vise or clamping device to hold work piece firmly in place.
• Work may generate hazardous dust.
• Always be aware of bystanders in work areas.
• DO NOT apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.
• Release the throttle lever in case of an interruption of the energy supply.
• Ensure that sparks and debris resulting from work do not create a hazard such as a fire or explosion.
• Exhaust air may contain lubricants, grease, and other materials flushed through the tool.
Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.
Air System
Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
To Tool Station
Closed Loop Pipe System
(Sloped in the direction of air flow)
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor
and Receiver
Air Hose
90 PSIG MAX
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
1 DROP/MIN.
20 SCFM
LUBRICATOR SETTING
•
Dynabrade Air Power Tools are designed to operate at
90 PSIG (6.2 Bar) maximum air pressure at the tool inlet,
when the tool is running. Use recommended regulator
to control air pressure.
•
Ideally the air supply should be free from moisture. To
facilitate removing moisture from air supply, the installation
of a refrigerated air dryer after the compressor and the use
of drain valves at each tool station is recommended.
➤
➤
➤
➤
➤
➤
Loading...