Dynabrade 13502, 13503, 13521, 13500, 13504 Operation And Maintenance

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Page 1

Parts Page Reorder No. PD01•46R

Effective May, 2001

1Hp Dynastraight

Governor Controlled

Air Tool Manual – Safety, Operation and Maintenance

Models:

13500 – 950 RPM, with 13071 Arbor 13501 – 1,800 RPM, with 13071 Arbor 13521 – 1,800 RPM, with 13015 Arbor 13502 – 3,400 RPM, with 13016 Arbor 13503 – 3,400 RPM, with 13017 Arbor 13504 – 3,400 RPM, with 13014 Arbor 13505 – 3,400 RPM, with 13015 Arbor 13506 – 3,400 RPM, with 13071 Arbor 13507 – 4,500 RPM, with 13016 Arbor 13508 – 4,500 RPM, with 13071 Arbor

SAFETY LEGEND

WARNIN

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times, eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury. Do not use dam-

aged, frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynastraight Finishing Tools are ideal for surface preparation, cleaning and finishing using abrasive wheels, discs and related accessories.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynastraight operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM(speed) rating MUST be approved for ATLEAST the tool RPM rating.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.

• Use only recommended accessories. See back page of manual and Dynabrade catalog.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. Air supply hoses and air hose accessories must have a minimum working pressure of 150 PSIG (10 Bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)

• DO NOTuse – Grinding Wheels, cut-off wheels, saw blades or other products outside tool intent.

(Continued on next page.)

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

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Page 2

To Tool Station

Closed Loop Pipe System

(Sloped in the direction of air flow)

Ball

Valve

Ball

Valve

Filter

Coupler

Plug

Regulator

Lubricator

Air Flow

Drain Valve

Air Tool

Air Compressor

and Receiver

Drain Valve

Air Hose

90 PSIG MAX

(6.2 Bar)

Air Flow

Refrigerated

Air Dryer

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection. Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

• Keep hand and clothing away from working end of the air tool.

• Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.

• BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a Dynastraight is issued for use, check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.

Caution: Tool RPMmust never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special

mounting instructions.

• With power source disconnected from air tool, mount recommended accessory onto arbor assembly.

• When mounting abrasive or accessory on arbor be sure to follow recommended procedure of the manufacturer.

• Connect air tool to power source. Be careful NOTto depress throttle lever in the process.

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution: After installing the accessory, the Dynastraight must be started at a reduced speed to check for good balance. Gradually increase tool speed.

DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.

• Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electric power sources.

• Use a vise or clamping device to hold work piece firmly in place.

• Do not apply excessive force on tool or apply "rough" treatment to it.

• Always work with a firm footing, posture and proper lighting.

• Ensure that sparks and debris resulting from work do not create a hazard.

• The tool is rear exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed thru the tool.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

1 DROP/MIN.

20 SCFM

LUBRICATOR SETTING

• Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2 Bar/620 kPa) maximum air pressure at the tool inlet, when the tool is running. Use recommended regulator to control air pressure.

• Ideally the air supply should be free from moisture. Incorporating a refrigerated air dryer after the compressor and drain valves at each tool station (as shown) further reduces moisture from condensation in the air supply.

➤

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Page 3

Disassembly Instructions - 1 Hp Dynastraight

Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.

Disconnect tool from power source before tool repair.

Motor Disassembly:

1. Remove arbor assembly from front of tool.

2. Using 51989 Repair Collar or padded vise, secure front end of housing using machined flats on the silver ring.

3. Remove planetary gear casing from housing (twist counterclockwise).

4. Remove 04014 Set Screw(s) and pull planetary carrier assembly(s) from planetary gear casing.

5. Press planetary carrier assembly from rear 02552 Bearing. Remove ring gear and gears from planetary carrier(s).

6. Secure planetary carrier in vise and remove 04032 Spindle Nut (twist counterclockwise).

7. Press planetary carrier from front 02552 Bearing. Note: On double planetary models slide, bearing/carrier from 53694 Gear Casing. Then press planetary carrier through 02552 bearing. Press 53678 Gear Shaft from carrier assembly. Remove ring gear from the housing assembly.

8. Remove remaining tool assembly from vise.

9. Remove 96498 Wave Spring. (Single planetary models only.)

10. Pull motor assembly, and remove 53620 Motor Adapter with 95438 O-Ring.

11. Remove governor assembly by using a slotted screw driver. (LEFT HANDthread)

12. Secure 51925 Cylinder and place a 1/8" (3 mm) drift pin to the base of the internal thread and press the 51921 Rotor from the 02057 Rear Bearing.

13. Slide 02057 Rear Bearing from 51923 Rear Bearing Plate.

14. Remove 51925 Cylinder and 51926 Blades.

15. Press rotor though 54520 Bearing, 51922 Front Bearing Plate and 51927 Rotor Spacer.

16. Slide 54520 Bearing and shims from 51922 Front Bearing Plate.

Motor Disassembly Complete.

Housing Disassembly:

1. Secure housing using 51989 Repair Collar (see back cover for Optional Accessories).

2. Remove 51937 Inlet Bushing (twist counterclockwise).

3. Remove 51943 Spring, 96442 O-Ring, 51940 Spacer and 51939 Silencer Plate from 51937 Inlet Bushing.

4. Remove 51941 Spring, 51942 Baffle, 51944 Tip Valve and 51945Valve Seat.

5. Remove housing and 51989 Repair Collar and lay collar on bench with flange facing down so it is supporting throttle lever. Place a 3/32" (2.4 mm) drift pin on 96444 Pin and tap thru housing.

6. Remove 51946 Valve Stem Assembly.

7. Remove 96443 O-Ring from 51946 Valve Stem Assembly.

Housing Disassembly Complete.

Assembly Instructions - 1 Hp Dynastraight

Motor Assembly:

Important: Be sure parts are clean and in good repair before assembling. Follow grease, oil and torque specifications.

1. Place rotor into padded vise with male thread or spline facing upwards.

2. Slip 51927 Rotor Spacer over rotor shaft and down against rotor body face.

3. Press 96441 Coiled Pin into 51922 Front Bearing Plate. Make certain, coiled pin does not protrude beyond

internal bearing surface.

4. Place a .002" shim into the base of 51922 Front Bearing Plate as an initial spacing and slide 54520 Bearing to the front plate base. Note: 51951 Shim Pack contains .001" and .002" shims.

5. Press bearing/bearing plate assembly onto rotor.

6. Check clearance between rotor and front bearing plate by using a .001" feeler gauge. Clarence should be between .001" – .0015".

Adjust clarence by repeating steps 4 and 5 with different shims if necessary.

7. Once proper rotor gap clarence is achieved, install well lubricated 51926 Blades (4) into rotor slots. Dynabrade recommends lubricating blades with 95842 Air Lube.

8. Install 51925 Cylinder over rotor and front plate raised boss. Align coiled pin on front to cylinder slot.

9. Press 96441 Coiled Pin into blind hole on 51923 Rear Bearing Plate. Press (2) 96445 Coiled Pins into the back side of

rear bearing plate.

10. Peel backing off 51924 Gasket and align it firmly in place onto 51923 Rear Bearing Plate.

11. Place 51923 Rear Bearing Plate over rotor mandrel and insert raised boss on rear bearing plate into cylinder diameter, while inserting

short coiled pin into cylinder slot. Be sure inlet slot on rear bearing plate line up with inlet slot on cylinder. To correct alignment flip cylinder end to end and repeat step 8 for correct assembly.

(Continued on next page.)

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Page 4

Assembly Instructions - (Continued)

Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires. Please refer to parts breakdown for part identification.

12. Using 96243 Bearing Press Tool (ordered separately) press 02057 Bearing onto rotor and into 51923 Rear Bearing Plate until it is

seated. Important: Cylinder must fit snug between bearing plates. If too tight, rotor will not turn freely. Rotor must be lightly tapped at press fit end until rotor spins freely while still maintaining a snug fit. Aloose fit will not achieve the proper preload on motor bearing. While pressing 02057 Bearing, make certain to contact inner race of bearing only.

13. Add one drop of Loctite

243 (or equiv.) to governor assembly male thread and screw governor assembly into place (LEFTHAND

thread) with a slotted screw head. Torque to 2 N•m (18 lb.-in.).

14. Install motor assembly into housing, making sure motor drops all the way into housing. Note: Align both 96445 Coiled Pins to slots in insert and against 51924 Gasket.

15. Insert 95438 O-Ring onto 53620 Adapter and slide adapter into housing and over 54520 Bearing.

16. Place 96498 Wave Spring onto 53620 Adapter. Note: On double planetary models, the ring gear replaces 53620 Adapter, 95438 O-Ring, and 96498 Wave Spring is installed in the

gear casing assembly.

Motor Assembly Complete.

Gear Casing Assembly:

1. Press Front 02552 Bearing onto front end of planetary carrier.

2. Apply one drop of Loctite®#243 to threads of 04032 Spindle Nut and thread onto planetary carrier. Torque to 17 N•m (150 lb.-in.).

3. Install gears with needle bearings and assemble onto planetary carrier using 53182 Gear Shafts.

4. Slip ring gear over carrier and gears, making sure notches face away from spindle nut.

5. Press 02552 Bearing onto rear of planetary carrier.

6. Slide planetary carrier assembly into gear casing. Align the ring gear notch with the set screw hole(s) and grease fitting(s).

7. Install 04014 Set Screw(s). Apply a small amount of Loctite®#567 to the threads before installing. Note: On double planetary models, install needle bearings into planetary gear and slide 53678 Gear Shaft through planetary gear. Press 53678 Gear Shaft into planetary carrier holes. Place 96498 Wave Spring over pinion spline. Press 02552 Bearing over pinion spline,

trapping 96498 Wave Spring between 02552 Bearing and gears. Slide counter bored end of ring rear into tool housing and over 54520 Bearing of motor assembly. Install planetary gear assembly into 53694Gear Casing. Align ring gear slot with set screw hole. Apply a small amount of Loctite®#567 to the male thread of the housing and thread gear casing onto housing. Note: While threading on 53694 Gear Casing, place 04014 Set Screw with a small amount of Loctite®#567 on the male thread, and install once ring gear slot is aligned. Torque gear casing to 35 N•m (310 lb.-in.).

Important: Align rotor spline to planetary gears and carefully thread gear casing onto housing making sure the output shaft turns freely.

8. Apply a small amount of Loctite®#567 Loctite to the male thread of the housing and thread gear casing onto housing.

Torque to 35 N•m (310 lb.-in.).

Important: Align rotor spline to planetary gears and carefully thread gear casing onto housing making sure the output shaft turns freely.

9. Thread arbor assembly onto spindle. Torque to 17 N•m (150 lb.-in.).

Gear Casing Assembly Complete.

Housing Assembly:

1. Secure housing using 51989 Repair Collar (see back cover for Optional Accessories) with inlet facing upward.

2. Install 51945 Valve Seat by aligning 3 male prongs with three deep slots on insert. Make certain valve seat is pressed flat against

base of pocket.

Note: Add a few drops of Dynabrade Air Lube (P/N 95842) to pocket walls before inserting 51945 Valve Seat.

3. Install 51944 Tip Valve as shown.

4. Slide 51942 Baffle into housing long end in first, and place 51941 Spring into shallow wall end of baffle.

5. Pre-assemble 51937 Inlet Bushing by sliding 51939 Silencer Plate, 51940 Spacer over male thread and set 96442 O-Ring into groove at the base of thread. Slide 51943 Spring into bushing and up to the two 51938 Screens.

6. Apply one drop of Loctite

#243 (or equiv.) to 51937Inlet Bushing thread.

7. Align small inside diameter of 51943 Spring to cone point on 51944 Tip Valve and thread 51937Inlet Bushing and sub-assembly into place. Torque bushing to 35 N•m (310 lb.-in.).

8. Slide 96443 O-Ring onto 51946 Valve Stem and slide sub-assembly until o-ring passes through housing hole. Make certain valve stem assembly slides freely after the o-ring passes through the hole.

9. Remove housing from 51989 Repair Collar and replace repair collar onto the bench top with the part number identifier against the bench.

Align the throttle lever holes to housing pin hole and rest the housing and throttle lever onto the legs of the repair collar. Press 96444

Coiled Pin into lever hole and center into housing.

Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.

Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate

tool for 30 seconds to allow Air Lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG max. If tool operates at a higher RPM than marked on the tool or if vibration and sound levels seem abnormal, the tool should be serviced to correct the cause before use.

Loctite

is a registered trademark of Loctite Corp.

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Page 5

Maintenance Instructions

Important: A Preventative Maintenance Program is recommended whenever portable power tools are used.

• Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.

• All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties. Dynabrade recommends the following:

11411 Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants. Operates 55 SCFM/1,558 LPM @ 90 PSIG with 1/2" NPT female ports.

• Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance: Check free speed of Dynastraight using a tachometer. This governor controlled Dynastraight should be speed checked every 20 hours of use or weekly, whichever occurs more frequently.

• DO NOT

disassemble the governor for any reason. Reorder correct speed – governor assembly (See Assembly Breakdown) and recheck free speed of

tool with a tachometer.

• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons.

• DO NOT

clean or maintain tools with chemicals that have a low flash point (example: WD-40®).

• A Motor Tune-Up Kit (P/N 96532) is available which includes high wear and medium wear motor parts.

• Air tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification information i.e.:

Model #, S/N, and RPM. (See Assembly Breakdown)

• Blow air supply hose out prior to initial use.

• Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

• Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor. Check for excessive tool vibration.

Handling and Storage:

• Use of tool rests and hangers are recommended.

• Protect tool inlet from debris (see Notice below).

• DO

NOT carry tool by air hose.

• Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

• Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

One Y ear Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

Machine Specifications

Model Motor Motor Sound Air Flow Rate Air Pressure Spindle Weight Length Height

Number HP (W) RPM Level CFM/SCFM (LPM) PSIG (Bars) Thread Pound (kg) Inch (mm) Inch (mm)

13500 1.0 (746) 950 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 5.0 (2.3) 14-1/2 (370) 1-7/8 (48) 13501 1.0 (746) 1,800 82 dB(A) 5/36 (1,019) 90 (6.2) 1/2"-20 male 4.3 (2.0) 13-3/8 (339) 1-7/8 (48) 13521 1.0 (746) 1,800 82 dB(A) 5/36 (1,019) 90 (6.2) 1/2"-20 male 4.0 (1.8) 14-7/8 (378) 1-7/8 (48) 13502 1.0 (746) 3,400 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.1 (1.9) 13-7/8 (353) 1-7/8 (48) 13503 1.0 (746) 3,400 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.2 (1.9) 13-7/8 (353) 1-7/8 (48) 13504 1.0 (746) 3,400 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.2 (1.9) 13-7/8 (353) 1-7/8 (48) 13505 1.0 (746) 3,400 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.0 (1.8) 14-7/8 (378) 1-7/8 (48) 13506 1.0 (746) 3,400 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.2 (2.0) 13-3/8 (339) 1-7/8 (48) 13507 1.0 (746) 4,500 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.1 (1.9) 13-7/8 (353) 1-7/8 (48) 13508 1.0 (746) 4,500 88 dB(A) 6/44 (1,256) 90 (6.2) 1/2"-20 male 4.3 (2.0) 13-3/8 (339) 1-7/8 (48)

Additional Specifications: Air Inlet Thread 3/8" NPT • Hose I.D. Size 3/8" (10 mm) • Air Flow Rate Based At Max HP. • Air Pressure 90 PSIG Max

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Page 6

1 Arbor Assembly (See Chart) 2 53199 Handle Mount 3 53163 Handle Assembly 4* 01041 Grease Fitting 5 53694 Planetary Cover

(950 RPM Only) 6* 04014 Set Screw 7 51971 Planetary Gear Casing

(1,800 – 4,500 RPM) 8 04032 Spindle Nut 9 02552 Bearing

10 53165 Planetary Carrier 11 53195 Planetary Gear (2) 4,500 RPM 12* 53193 Planetary Gear (2) 3,400 RPM 13* 04026 Needle Bearing (4) 14 53182 Gear Shaft (2) 15 53191 Ring Gear 16 53188 Spacer (950 RPM Only) 17 96498 Wave Spring 18 53673 Carrier 19 53678 Gear Retainer Shaft (2)

(950 RPM Only)

20 53665 Ring Gear (950 RPM Only) 21 95438 O-Ring

(1,800 - 4,500 RPM Models)

22 53620 Adapter

(1,800 - 4,500 RPM Models)

23 54520 Bearing 24 51951 Shim Pack 25 51922 Front Bearing Plate 26 96441 Pin (2) 27 51927 Spacer 28 Rotor

53666 950 RPM 51977 1,800 & 3,400 RPM 51976 4,500 RPM

29 51926 Blade (4/Pkg.) 30 51925 Cylinder 31 51923 Rear Bearing Plate 32 02057 Bearing 33 96445 Pin (2) 34 51924 Gasket 35 Governor Assembly

51953 1,800 RPM Models 51933 3,400, 4,500 RPM Models

36 All Housings Include:

Warning & Specification Labels

53700 Housing – Model 13500 53701 Housing – Model 13501 53702 Housing – Model 13502 53703 Housing – Model 13503 53704 Housing – Model 13504 53705 Housing – Model 13505 53706 Housing – Model 13506 53707 Housing – Model 13507 53708 Housing – Model 13508 53709 Housing – Model 13509 53793 Housing – Model 13521

37 96444 Pin 38 51949 Safety Lever Assembly 39 51946 Valve Stem Assembly

(Incl. 96443 O-Ring)

40 51945 Valve Seat 41 51942 Baffle 42 51941 Spring 43 51944 Tip Valve 44 51943 Spring 45 96442 O-Ring 46 51940 Spacer 47 51939 Silencer Ring 48 51937 Inlet Bushing

(Incl. 2 – 51938 Screens)

Index Key

No. Part # Description

49 00001180 Warning Label 50 00001181 Specification Label

Label Key

No. Part # Description

Adhesive: A8= Loctite #567

A10= Loctite #243

Torque: N•m x 8.85 = In. - lbs. Grease: G

= Lubriplate 630 AA

Oil: O

= Air Lube

KEY

35 N•m

17 N•m

35 N•m

1 Hp Dynastraight

Complete Assembly Breakdown

Model – Arbor

13500 13071 13501 13071 13502 13016 13503 13017 13504 13014 13505 13015 13506 13071 13507 13016 13508 13071 13521 13015

Boxed index numbers represent

specific parts for 950 RPM Tools.

2 N•m

* For 950 RPM models, quantity

required must be doubled.

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Page 7

This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items.

Parts Common to all Models:

Preventative Maintenance Schedule

For All 1Hp Dynastraight Finishing Tools

LEGEND

X Type of wear, no other

comments apply.

L Easily lost. Care during

assembly/disassembly.

D Easily damaged during

assembly/disassembly.

R1 Replace each time tool is

disassembled.

R2 Replace each second

time tool is disassembled.

Note: Please refer to page 4 of tool manual for specific part number.

* Number reflects amount required for 1,800, 3,400 RPM and 4,500 RPM tools. For 950 RPM tools number

required should be doubled.

Index Part Description Number High Wear Medium Wear Low Wear Non-Wear

# Number Required 100% 70% 30% 10%

See Note Arbor Assembly 1 X

53199 Handle Mount 1 X 3 53163 Handle Assembly 1 X 4 01041 Grease Fitting 1* X 5 53694 Planetary Cover 1 X 6 04014 Set Screw 1* L 7 51971 Planetary Gear Casing 1 X 8 04032 Spindle Nut 1 X 9 02552 Bearing 2 X

10 53165 Planetary Carrier 1 X 11 53191 Ring Gear 1 X 12 53195 Planetary Gear 2 X 13 53193 Planetary Gear 2* X 14 04026 Needle Bearing 4* X 15 53182 Gear Shaft 2 X 16 53188 Spacer 1 X 17 96498 Wave Spring 1 X 18 53673 Carrier 1 X 19 53678 Gear Retainer Shaft 2 X 20 53665 Ring Gear 1 X 21 95438 O-Ring 1 L

53620 Adapter

1 X

23 54520 Bearing 1 X 24 51951 Shim Pack 1 L 25 51922 Front Bearing Plate 1 X 26 96441 Pin 2 X 27 51927 Spacer 1 X 28 Rotor

53666 950 RPM 1 X

51977 1,800 & 3,400 RPM 1 X

51976 4,500 RPM 1 X

29 51926 Blade (4/Pkg.) 1 X 30 51925 Cylinder 1 X 31 51923 Rear Bearing Plate 1 X 32 02057 Bearing 1 X 33 96445 Pin 2 X 34 51924 Gasket 1 X 35 Governor Assembly

51953 1,800 RPM Models 1 X

51933 3,400, 4,500 RPM Models 1 X

See Note Housing 1 X

37 96444 Pin 1 L 38 51949 Safety Lever Assembly 1 X 39 51946 Valve Stem Assembly 1 X

(Incl. 96443 O-Ring) 40 51945 Valve Seat 1 X 41 51942 Baffle 1 X 42 51941 Spring 1 X 43 51944 Tip Valve 1 X 44 51943 Spring 1 X 45 96442 O-Ring 1 L 46 51940 Spacer 1 X 47 51939 Silencer Ring 1 X 48 51937 Inlet Bushing 1 X

(Incl. 2 – 51938 Screens)

96532 – 1 Hp. Motor Tune-Up Kit

•

Tune-Up Kit includes high wear and medium wear motor parts.

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Page 8

DYNABRADE

DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1

Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com

Optional Accessories

Dynastraight®Arbors

Reference Contact Information

1. American National Safety Institute – ANSI 2. Government Printing Office – GPO 3. European Committee for Standardization

25 West 43rdStreet Superintendent of Documents Rue de Stassart 36 Fourth Floor Attn. New Orders B - 1050 Brussels, Belgium New York, NY 10036 P.O. Box 371954 Tel: 1 (212) 642-4900 Pittsburgh, PA15250-7954 Fax: 1 (212) 398-0023 Tel: 1 (202) 512-1803

Dynastraight

Wheel Shields

• Built-in handle.

13032 – For wheels up to 8" dia. x 2" wide. 13033 – For pneumatic wheels up to 5" dia.

Mount up to 2" wide wheels

13014: 14 mm diameter

For Model: 13504.

13016: 1/2" diameter

For Models: 13502 and 13507.

13017: 5/8" diameter

For Model: 13503.

Note: To mount 1" wide wheels, an

additional spacer is required.

Mount up to 3-1/2" wide

Dynacushion

wheels

2-1/8"

5-3/4"

2-3/4"

4-3/4"

Spacers (2)

3" diameter Wheel Flanges (2)

Mount up to 3" wide wheels

13071: Combo 5/8" or 1" diameter.

For Models: 13500, 13501, 13506 and 13508.

13015: 5/8"-11 threaded. For Models: 13505 and 13521.

Dynaswivel

• Swivels 360° AT TWO PIVOT POINTS allowing the air hose to

drop directly to the floor while providing superb tool handling.

95461 – 3/8" NPT

51989 Repair Collar

• Specially designed collar for use in vise to prevent damage

to valve body of tool during disassembly/assembly.

96209 Motor Repair Clamp

• Specially designed clamp to secure motor

cylinder before disassembly.

95746 Flow Control - 3/8"

95542 Grease 10 oz.

• Multi-purpose grease for all types of bearings, cams, gears.

• High film strength; excellent resistance to water, steam, etc.

• Workable range 0˚ F to 300˚ F.

95541 Push-type Grease Gun

• One-hand operation.

Dynabrade Air Lube

• Formulated for pneumatic equipment.

• Absorbs up to 10% of its weight in water.

• Prevents rust and formation of sludge.

• Keeps pneumatic tools operating longer

with greater power and less down time.

95842: 1pt. (473 ml) 95843: 1 gal. (3.8 L)

96005 Male Plug

• Provides up to twice the air flow

compared to standard plug design.

• Plug has “ported” design to prevent

“starving” of the air tool.

Bearing Press Tool

• Used to install bearings.

96243: For installing 02057 Bearing. 94473 Dynacushion

Pneumatic Wheel

• Easily regulate hardness by air pressure.

• 5" Diameter x 3-1/2" Wide.

• Inflates to 20 PSIG maximum.

• 3-1/2" wide x 15-1/2" long belt size.

94465 Wheel Inflation Tool

• Controlled inflation/deflation of

pneumatic wheel.

• Has 1/4" female thread; fits 1/4" air hose.

• 95633 Nozzle replacement available.

53621 Over Hose Assembly

• Over Hose Assembly directs exhaust

away from operator.

95281 – 19 mm open-end wrench. 95303 – 1/4" hex key wrench.

96532 Motor Tune-Up Kit

•

Includes assorted parts to help maintain and repair motor.

01887 Drop-In Motor Mdls:13507, 13508 01888 Drop-In Motor Mdls:13501-13506 & 13521 01904 Drop-In Motor Mdls:13500

•

Allows quick and easy replacement. No motor adjustments needed.

30335 Air Supply Hose

• 3/8 in. I.D. x 60 in. Wide air supply

hose, includes: 3/8 in. NPT male and female threaded fittings.

Composite-Style Coupler

• Lightweight 1.4 oz. (.05 Kg), non-marring

composite material.

• Easy connect/disconnect by single

push-button action.

• Shock-proof, low-vibration, crush-resistant.

94960: 1/4" Female NPT 94980: 1/4" Male NPT

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade