Dynabrade 13205, 13203, 13206, 13207, 13220 Operating, Maintenance And Safety Instructions

Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air
tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to
Dynabrade’s Warning/Safety Operating Instructions for more complete safety information.

Models:

13201 — 3,400 RPM, with 13016 Arbor
13202 — 3,400 RPM, with 13017 Arbor
13203 — 3,400 RPM, with 13014 Arbor
13204 — 3,400 RPM, with 13015 Arbor
13205 — 3,400 RPM, with 13071 Arbor
13206 — 4,500 RPM, with 13016 Arbor
13207 — 4,500 RPM, with 13071 Arbor
13220 — 3,400 RPM, Versatility Kit

Dynastraight

®

Parts Page Reorder No. PD00•46

Effective June, 2000

Supersedes PD97•26

Air Motor and Machine Parts

For Serial No.8F1000 and Higher

Arbor options are found on page 4.

1 13005 Mount Collar
2 53163 Handle
3 04032 Spindle Nut
4 04014 Set Screw

5 53186 Planetary Housing
6 01041 Grease Fitting
7 02552 Bearing (2)
8 53191 Ring Gear
9 53193 Gear (2) – 3,400 RPM

53195 Gear (2) – 4,500 RPM
10 04026 Bearing (4)
11 53165 Planetary Carrier
12 53182 Gear Shaft (2)
13 53175 Insulator Collar
14 01007 Bearing
15 01121 Shim (3/pkg.)
16 53183 Front Bearing Plate
17 01010 Spacer
18 Rotor

04017 3,400 RPM

04009 4,500 RPM

19 01185 Blades (4/pkg.)
20 01028 Cylinder
21 50767 Pin
22 01721 Rear End Plate
23 02649 Bearing
24 13252 Housing – 13201

13253 Housing – 13202

13254 Housing – 13203

13255 Housing – 13204, 20

13256 Housing – 13205

13257 Housing – 13206

13258 Housing – 13207

25 95558 Retaining Ring
26

01477 Valve Stem
27 01089 Safety Throttle Lever
28 01017 Pin
29 95730 O-Ring
30 01024 O-Ring
31 01247 Speed Reg. Assy.
32 01464 Seal
33 01472 Tip Valve
34 01468 Spring
35 01564 Air Control Ring
36 95438 O-Ring
37 95711 Retaining Ring
38 94521 Muffler Base
39 94528 Felt Muffler
40 94522 Muffler Cap
41 95375 O-Ring
42 94526 Spacer
43 94523 Inlet Adapter
44 94519 Muffler Assembly

Index Key

No. Part # Description

A

T

O

Adhesive: A2= Loctite #271

A

8

= Loctite #567

Torque: N•m x 8.85 = In. - lbs.

Oil: O

1

= Air Lube

G

Grease: G

1

= Lubriplate 630 AA

KEY

See inside for Important Operating, Maintenance and Safety Instructions.

A

8

A

8

O

1

O

1

G

1

A

8

A

2

G

1

G

1

12

6

7

7

15

14

27

32

24

29

28

25

30

31

26

33

34

44

38

36

40

42

35

37

39

41

17

18

16

19

20

21

22

23

8

9

10

11

13

23 N•m

T

28 N•m

T

17 N•m

T

5

3

2

1

4

43

•

Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).

•

Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.

•

Always disconnect power supply before changing abrasive/accessory or making machine adjustments.

•

Inspect abrasives/accessories for damage or defects prior to installation on tools.

•

Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.

•

Warning: User of tool is responsible for accepted eye, face, respiratory, sound, and body protection. Hand, wrist and arm injury may result from repetitive work,

motion and overexposure to vibration.

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often
be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It
often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and
cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of
purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our
factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our
obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to
equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as
bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

Important Operating, Maintenance and Safety Instructions

Carefully read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.
Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration.
Important: All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.

Operating Instructions:

Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.

Follow safety procedures posted in workplace.

1. With power source disconnected from tool, securely fasten abrasive/accessory on tool.

2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging

valve body housing.

3. Connect power source to tool. Be careful not to depress throttle lever in the process.

4. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be serviced to

correct the cause before use.

5. Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electrical power sources. Sanding/Grinding certain materials can

create explosive dust. It is the employers responsibility to notify the user of acceptable dust levels. Sanding/Grinding can cause sparks which can cause fires or
explosions. It is the users responsibility to make sure the work area is free of flammable materials.

Maintenance Instructions:

1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to correct

the cause before use.

2. Some silencers on air tools may clog with use. Clean and replace as required.

3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool

specifications state 40 SCFM, set the drip rate of your filter-lubricator at 4 drops per minute).
Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.

4. An Air Line Filter-Regulator-Lubricator must be used with this air tool to maintain all warranties. Dynabrade recommends the following: 11405 Air Line Filter-

Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components.
Operates 40 SCFM @ 100 PSIG has 3/8" NPT female ports.

5. Use only genuine Dynabrade replacement parts. To reorder replacement parts,please specify the Model #, Serial # and RPM of your machine.

6. Grease the planetary gear assembly with the 95542 Grease by applying 2-3 plunges with the 95541 Grease Gun after every 50 hours of use for maximum gear life.

7. A Motor Tune-Up Kit (P/N 96260) is available which includes assorted parts to help maintain motor in peak operating condition.

8. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, keytones, chlorinated

hydrocarbons or nitro carbons.

9. DO NOT clean or maintain air tools with chemicals that have a low flash point (example: WD-40

®

).

Model Motor Motor Wheel Arbor Sound Maximum Air Flow Air Pressure Weight Length Height

Number HP (W) RPM Dia. Level CFM/SCFM (LPM) PSIG (Bars) Pound (kg) Inch (mm) Inch (mm)

13201 .7 (522) 3,400 1/2" 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13202 .7 (522) 3,400 5/8" 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13203 .7 (522) 3,400 14mm 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13204 .7 (522) 3,400 5/8"-11 thread 82 dB(A) 5/35 (977) 90 (6.2) 3.8 (1.7) 14-5/8 (371) 1-3/4 (44)

13205 .7 (522) 3,400 5/8" or 1" 82 dB(A) 5/35 (977) 90 (6.2) 4.0 (1.8) 13-5/8 (346) 1-3/4 (44)

13206 .7 (522) 4,500 1/2" 82 dB(A) 6/40 (1,133) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13207 .7 (522) 4,500 5/8" or 1" 82 dB(A) 6/40 (1,333) 90 (6.2) 4 (1.8) 13-5/8 (346) 1-3/4 (44)

Additional Specifications: Spindle Thread 12"-20 Male • Air Inlet Thread 1/4" NPT • Hose I.D. Size 3/8" or 10mm

Safety Instructions:

Products offered by Dynabrade should not be converted or otherwise altered
from original design without expressed written consent from Dynabrade, Inc.