Dynabrade 13205, 13203, 13206, 13207, 13220 Operating, Maintenance And Safety Instructions

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Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade’s Warning/Safety Operating Instructions for more complete safety information.

Models:

13201 — 3,400 RPM, with 13016 Arbor 13202 — 3,400 RPM, with 13017 Arbor 13203 — 3,400 RPM, with 13014 Arbor 13204 — 3,400 RPM, with 13015 Arbor 13205 — 3,400 RPM, with 13071 Arbor 13206 — 4,500 RPM, with 13016 Arbor 13207 — 4,500 RPM, with 13071 Arbor 13220 — 3,400 RPM, Versatility Kit

Dynastraight

Parts Page Reorder No. PD00•46

Effective June, 2000

Supersedes PD97•26

Air Motor and Machine Parts

For Serial No.8F1000 and Higher

Arbor options are found on page 4.

1 13005 Mount Collar 2 53163 Handle 3 04032 Spindle Nut 4 04014 Set Screw

5 53186 Planetary Housing 6 01041 Grease Fitting 7 02552 Bearing (2) 8 53191 Ring Gear 9 53193 Gear (2) – 3,400 RPM

53195 Gear (2) – 4,500 RPM 10 04026 Bearing (4) 11 53165 Planetary Carrier 12 53182 Gear Shaft (2) 13 53175 Insulator Collar 14 01007 Bearing 15 01121 Shim (3/pkg.) 16 53183 Front Bearing Plate 17 01010 Spacer 18 Rotor

04017 3,400 RPM

04009 4,500 RPM

19 01185 Blades (4/pkg.) 20 01028 Cylinder 21 50767 Pin 22 01721 Rear End Plate 23 02649 Bearing 24 13252 Housing – 13201

13253 Housing – 13202

13254 Housing – 13203

13255 Housing – 13204, 20

13256 Housing – 13205

13257 Housing – 13206

13258 Housing – 13207

25 95558 Retaining Ring 26

01477 Valve Stem 27 01089 Safety Throttle Lever 28 01017 Pin 29 95730 O-Ring 30 01024 O-Ring 31 01247 Speed Reg. Assy. 32 01464 Seal 33 01472 Tip Valve 34 01468 Spring 35 01564 Air Control Ring 36 95438 O-Ring 37 95711 Retaining Ring 38 94521 Muffler Base 39 94528 Felt Muffler 40 94522 Muffler Cap 41 95375 O-Ring 42 94526 Spacer 43 94523 Inlet Adapter 44 94519 Muffler Assembly

Index Key

No. Part # Description

Adhesive: A2= Loctite #271

= Loctite #567

Torque: N•m x 8.85 = In. - lbs.

Oil: O

= Air Lube

Grease: G

= Lubriplate 630 AA

KEY

See inside for Important Operating, Maintenance and Safety Instructions.

23 N•m

28 N•m

17 N•m

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Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).

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Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.

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Always disconnect power supply before changing abrasive/accessory or making machine adjustments.

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Inspect abrasives/accessories for damage or defects prior to installation on tools.

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Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.

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Warning: User of tool is responsible for accepted eye, face, respiratory, sound, and body protection. Hand, wrist and arm injury may result from repetitive work,

motion and overexposure to vibration.

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

Important Operating, Maintenance and Safety Instructions

Carefully read all instructions before operating or servicing any Dynabrade

Abrasive Power Tool. Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration. Important: All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.

Operating Instructions:

Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.

Follow safety procedures posted in workplace.

1. With power source disconnected from tool, securely fasten abrasive/accessory on tool.

2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging

valve body housing.

3. Connect power source to tool. Be careful not to depress throttle lever in the process.

4. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be serviced to

correct the cause before use.

5. Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electrical power sources. Sanding/Grinding certain materials can

create explosive dust. It is the employers responsibility to notify the user of acceptable dust levels. Sanding/Grinding can cause sparks which can cause fires or explosions. It is the users responsibility to make sure the work area is free of flammable materials.

Maintenance Instructions:

1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to correct

the cause before use.

2. Some silencers on air tools may clog with use. Clean and replace as required.

3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool

specifications state 40 SCFM, set the drip rate of your filter-lubricator at 4 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.

4. An Air Line Filter-Regulator-Lubricator must be used with this air tool to maintain all warranties. Dynabrade recommends the following: 11405 Air Line Filter-

Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components. Operates 40 SCFM @ 100 PSIG has 3/8" NPT female ports.

5. Use only genuine Dynabrade replacement parts. To reorder replacement parts,please specify the Model #, Serial # and RPM of your machine.

6. Grease the planetary gear assembly with the 95542 Grease by applying 2-3 plunges with the 95541 Grease Gun after every 50 hours of use for maximum gear life.

7. A Motor Tune-Up Kit (P/N 96260) is available which includes assorted parts to help maintain motor in peak operating condition.

8. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, keytones, chlorinated

hydrocarbons or nitro carbons.

9. DO NOT clean or maintain air tools with chemicals that have a low flash point (example: WD-40

Model Motor Motor Wheel Arbor Sound Maximum Air Flow Air Pressure Weight Length Height

Number HP (W) RPM Dia. Level CFM/SCFM (LPM) PSIG (Bars) Pound (kg) Inch (mm) Inch (mm)

13201 .7 (522) 3,400 1/2" 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13202 .7 (522) 3,400 5/8" 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13203 .7 (522) 3,400 14mm 82 dB(A) 5/35 (977) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13204 .7 (522) 3,400 5/8"-11 thread 82 dB(A) 5/35 (977) 90 (6.2) 3.8 (1.7) 14-5/8 (371) 1-3/4 (44)

13205 .7 (522) 3,400 5/8" or 1" 82 dB(A) 5/35 (977) 90 (6.2) 4.0 (1.8) 13-5/8 (346) 1-3/4 (44)

13206 .7 (522) 4,500 1/2" 82 dB(A) 6/40 (1,133) 90 (6.2) 3.9 (1.8) 13-5/8 (346) 1-3/4 (44)

13207 .7 (522) 4,500 5/8" or 1" 82 dB(A) 6/40 (1,333) 90 (6.2) 4 (1.8) 13-5/8 (346) 1-3/4 (44)

Additional Specifications: Spindle Thread 12"-20 Male • Air Inlet Thread 1/4" NPT • Hose I.D. Size 3/8" or 10mm

Safety Instructions:

Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc.

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Disassembly/Assembly Instructions - Dynastraight

Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires. Please refer to parts breakdown for part identification.

Motor Disassembly:

1. Disconnect tool from power source. Remove arbor assembly.

2. Secure air tool in padded vise.

3. With an adjustable pin wrench, remove 53186 Planetary Housing by turning counterclockwise.

4. Remove 04014 Set Screw and 53175 Rubber Collar, pull planetary carrier assembly from 53186 Planetary Housing.

5. Press planetary carrier assembly from rear 02552 Bearing. Remove ring gear and gears from 53165 Planetary Carrier.

6. Secure planetary carrier in vise and remove 04032 Spindle Nut. Press carrier from front 02552 Bearing.

7. Grab onto pinion and pull motor assembly from motor housing.

8. Press 04017 or 04009 Rotor from 01721 Rear Bearing Plate. Press 02649 Rear Bearing from rear bearing plate.

9. Remove cylinder and rotor blades from rotor.

10. Press 04017 or 04009 Rotor through 01007 Front Bearing and 53183 Front Bearing Plate.

11. Remove 01007 Bearing and shims from 53183 Bearing Plate. Remove 01010 Spacer from rotor.

Valve Body Disassembly:

1. Position valve body in padded vise with air inlet facing up.

2. Remove air fitting by securing 94523 Inlet Adapter with a wrench and twist air fitting from inlet adapter. Important: 94523 Inlet Adapter must be secured before attempting to remove air fitting to avoid damaging valve body housing.

3. Remove 94523 Inlet Adapter.

4. Remove 95711 Retaining Ring from inlet adapter and separate 94521 Muffler Base from 94522 Muffler Cap. Remove 94528 Felt Muffler.

5. Remove 01564 Air Control Ring from valve body. Using needle nose pliers, remove 01468 Spring, 01472 Tip Valve and 01464 Seal.

6. Using a 2.5mm drift pin, tap 01017 Pin from housing and remove throttle lever.

7. Remove 95558 Retaining Ring. Push 01247 Regulator from valve body and remove o-rings.

Disassembly Complete.

Motor Assembly:

Important: Be sure parts are clean and in good repair before assembling. Follow all grease, oil, and torque specifications.

1. Slip 01010 Spacer onto 04017 or 04009 Rotor.

2. Place a .002 shim into 53183 Bearing Plate (Note: 01121 Shim Pack contains .001 and .002 shims) and slip 01007 Bearing into plate.

3. Press 01007, 53183 Bearing/Bearing Plate onto 04017 or 04009 Rotor.

4. Check the clearance between rotor and bearing plate by using .001 feeler gage, clearance should be at .001 to.0015. Adjust clearance by repeating steps

2-4 with a different shim if necessary.

5. Once proper rotor/plate clearance is achieved, install well-lubricated 01185 Blades into 04017 or 04009 Rotor. Dynabrade Air Lube P/N 95842 is recommended for lubrication.

6. Install 01028 Cylinder so it rests against 53183 Bearing Plate. (Make sure that the air inlet opening faces away from the 53183 Bearing Plate).

7. Press 02649 Bearing into 01721 Rear Bearing Plate. Press these parts onto 04017 or 04009 Rotor, be sure that the line-up pin and the air inlet opening line

up with pin slots and air passage. Important: Fit must be snug between bearing plates and cylinder. If too tight, rotor will not turn free. Release, press and repress assembly so that it turns free, while still maintaining a snug fit. A loose fit will not achieve the proper preload of the motor bearing.

8. Install motor assembly into motor housing, making sure that the bearing plate node fits into the notch inside the housing.

9. Press front 02552 Bearing onto front end of first 53165 Planetary Carrier.

10. Apply one drop of #271 Loctite

to threads of 04032 Nut and install nut onto planetary carrier (torque 17 N•m/150 in. - lbs.).

11. Install gears with needle bearings and 53182 Gear Shafts onto planetary carrier.

12. Slip 53191 Ring Gear over planetary gears making sure that the notches will line up with the set screw and the grease fitting. Then press rear 02552

Bearing onto planetary carrier.

13. Slide planetary gear assembly into 53186 Planetary Housing and apply a small amount of #567 Loctite

to the threads of 04014 Set Screw and install.

14. Install 53175 Rubber Collar onto 53186 Planetary Housing. Apply a small amount of #567 Loctite

to the threads of the motor housing and install 53186

Planetary Housing onto housing to secure motor (torque 28 N•m/250 in. - lbs.).

Motor Assembly Complete.

Valve Body Assembly:

1. Insert 01247 Regulator with o-rings and valve stem in place into valve body. Secure with 95558 Retaining Ring.

2. Secure valve body in padded vise with air inlet facing upward. Insert 01464 Seal.

3. Line up hole in valve stem with hole in housing (looking past brass bushing). Insert 01472 Tip Valve so that the metal pin passes through the hole in the valve stem. Install 01468 Spring (small end toward tip valve).

4. Place felt muffler in 94522 Muffler Cap. Install 94521 Muffler Base onto muffler cap.

5. Install 95438 O-Ring into groove on muffler base. Place 95375 O-Ring and 94526 Spacer into recessed area of muffler cap.

6. Slip 94523 Inlet Adapter through muffler assembly and install 95711 Retainer Ring into groove on inlet adapter.

7. Install 01564 Air Control Ring into valve body housing.

(continued on next page)

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DYNABRADE

DYNABRADE, INC.,

8989 Sheridan Drive •Clarence, NY 14031-1490 •Phone: (716) 631-0100 •Fax: 716-631-2073 •International Fax: 716-631-2524

DYNABRADE EUROPE S.àr.l.,

Zone Artisanale •L-5485 Wormeldange—Haut, Luxembourg •Telephone: 352 76 84 94 1 •Fax: 352 76 84 95 1

Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com

Dynaswivel

Swivels 360° at two locations which allows an air hose to drop straight to the floor, no matter how the tool is held.

Note: For proper connection to a 1/4" NPT thread, a reducing bushing is required.

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95461: 3/8" NPT.

96260 Motor Tune-Up Kit

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Includes assorted parts to help maintain and repair motor.

50066 1/4" Collet Assembly.

Collet Inserts

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50013 – 1/4"

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50014 – 3/8"

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50016 – 6mm

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50039 – 8mm

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50065 – 1/8"

Optional Accessories

8. Apply Loctite #567 PST Pipe Sealant to threads of 94523 Inlet Adapter and install entire muffler assembly onto valve body (torque 23 N•m/200 in. - lbs.).

9. Replace air fitting. Secure inlet adapter with a wrench before tightening air fitting. Install throttle lever and 01017 Pin.

Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool. Important: Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the

tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor.

Loctite®is a registered trademark of Loctite Corp.

Disassembly/Assembly Instructions - Dynastraight

(Continued)

95542 Grease 10 oz.

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Multi-purpose grease for all types of bearings, cams, gears.

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High film strength; excellent resistance to water, steam, etc.

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Workable range 0˚ F to 300˚ F.

95541 Push-type Grease Gun

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One-hand operation.

Dynabrade Air Lube

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Formulated for pneumatic equipment.

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Absorbs up to 10% of its weight in water.

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Prevents rust and formation of sludge.

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Keeps pneumatic tools operating longer with greater power and less down time.

95842: 1pt. (473 ml) 95843: 1gal. (3.8 L)

Dynastraight®Arbors

Mount up to 2" wide wheels

13014: 14mm diameter

For Model: 13203.

13016: 1/2" diameter

For Models: 13201 and 13206.

13017: 5/8" diameter

For Model: 13202.

Note: To mount 1" wide wheels, an

additional spacer is required.

Mount up to 3-1/2" wide

Dynacushion®wheels

2-1/8"

5-3/4"

2-3/4"

4-3/4"

Spacers (2)

3" diameter Wheel Flanges (2)

Mount up to 3" wide wheels

13071: Combo 5/8" or 1" diameter. For Models: 13200, 13205, 13207.

13015: 5/8"-11 threaded. For Model: 13204.