PW liquid flow meters consist of a meter body that is installed in-line in a conduit
D
ystem. Inside, between the inlet and the outlet connections is a rotary wheel with
s
ermanent magnets embedded at 180 degrees in paddles.
p
Fluid flowing through the meter causes the paddle to spin. A magnetic sensor picks
up the frequency of pulses, and the readings are proportional to the liquid flow
taking place. The number of pulses per unit time interval and a K-factor (pulses/unit
of flow) facilitate determining the volumetric rate of flow through the meter.
Additionally, the DPW Flow Meter incorporates a Microcontroller driven circuitry
and non-volatile memory that stores all hardware specific variables. The flow rate
can be displayed in 29 different volumetric or mass flow engineering units. Flow
meter parameters and functions can be programmed remotely via the RS-232/RS485 interface or locally via optional LCD/KeyPad. DPW flow meters support various
functions including: two programmable flow totalizers, low, high or range flow and
temperature alarms, 2 programmable optically isolated outputs, 0 to 5 Vdc / 4 to 20
mA analog outputs (jumper selectable) for each process (flow and temperature)
variable, self diagnostic alarm. Optional local 2x16 LCD readout with adjustable
back light provides flow rate, temperature, total volume reading in currently
selected engineering units, diagnostic events indication and feature a password
protected access to the process parameters to ensure against tampering or
resetting.
2.2 - Electrical Connections
DPW flow meter is supplied with “M16” cylindrical 12 pin connector. Pin diagram is
presented in Figure b-1.
DPW FUNCTION
PIN
Plus Power Supply (+ DC power 11 to 26 Vdc)
A
Minus Power Supply, (- DC power 11 to 26 Vdc),
B
Digital Common
Flow Sensor Pulse Output (active), 3.3Vdc 3K min.
C
load impedance
Digital Communication interface, RS485 (-)
D
(Optional RS232 TX)
Digital Communication interface, RS485 (+)
E
(Optional RS232 RX)
Optical Output No.1 Plus (+) (passive)
F
Optical Output No.1 Minus (-) (passive)
G
TYPE
+Power
-Power,
Common
Output
Only
Input
/Output
Input
/Output
Input
Return
for Pin F
Optical Output No.2 Plus (+) (passive)
H
Optical Output No.2 Minus (-) (passive)
J
Input
Return
for Pin H
Common, Analog Signal Ground For Pins L & M,
K
(4 to 20 mA return)
Temp. Analog Output Plus (+) 0 to 5 Vdc or 4 to 20 mA,
L
jmp. selectable
Flow Analog Output Plus (+), 0 to 5 Vdc or 4 to 20 mA,
M
jmp. selectable
Signal
Common
Output
Only
Output
Only
ARNING
W
o avoid risk of serious injury or death, make sure power is OFF when connecting
T
r disconnecting any cables in the system.
o
Do not apply power voltage above 2 Vdc. Doing so will cause
PW damage or faulty operation.
D
The (+) and (-) power inputs are each protected by a 300 mA M (medium time-lag)
resettable fuse. If a shorting condition or polarity reversal occurs, the fuse will cut
power to the flow transducer circuit. Disconnect the power to the unit, remove the
faulty condition, and reconnect the power. The fuse will reset once the faulty
condition has been removed.
Use of the DPW flow meter in a manner other than that specified in this manual or
in writing from Dwyer
®
, may impair the protection provided by the equipment.
2.2.2 Analog Output Signals Connections
CAUTION
When connecting the load to the output terminals, do not
exceed the rated values shown in the specifications. Failure to
do so might cause damage to this device. Be sure to check if the wiring and the
polarity of the power supply is correct before turning the power ON. Wiring error
may cause damage or faulty operation.
DPW series Flow Meters are equipped with either calibrated 0 to 5 or calibrated 4
to 20 mA output signals (jumper selectable). This linear output signal represents
0 to 100% of the flow meter’s full scale range.
WARNING
The 4 to 20 mA current loop output is self-powered (sourcing
type, non-isolated). Do NOT connect an external voltage source
to the output signals.
WARNING
Observe jumper configuration before connecting 4 to 20 mA
current loop load. Failure to make proper jumper configuration
(see Figure 5-1) may cause damage for output circuitry. Do NOT connect an
external voltage source to the output signals.
Flow 0 to 5 VDC or 4 to 20 mA output signal connection:
Pin M ------------ (+) Plus Flow Analog Output
Pin K ------------ (-) Minus Flow Analog Output
Temperature 0 to 5 VDC or 4 to 20 mA output signal connection (optional):
Pin L ------------(+) Plus Temperature Analog Output
Page 3
Pin K ------------ (-) Minus Temperature Analog Output
o eliminate the possibility of noise interference, use a separate cable entry for the
T
C power and analog signal lines (pins L, M, K on “M16” connector).
D
.2.3 Flow Sensor Pulse Output Signals Connections
2
in C -------- (+) Flow Sensor Pulse Output (active), 3.3Vdc
P
in B ------------ DC Power (-), Digital Common
P
WARNING
onnect an external voltage source to the pulse output signals. Use load with
The digital interface operates via RS485 (optional RS-232) and provides access to
applicable internal data including: flow, temperature, totalizers and alarm settings,
flow linearizer table, fluid density and engineering units selection.
The flow sensor pulse output is self-powered (open drain,
ulled up with 10K resistor to internal 3.3Vdc rail). Do NOT
p
Pin G ------------ Plus (-) (passive)
in F ------------ Plus (+) (passive)
P
in H ------------ Plus (+) (passive)
P
Pin J ------------ Plus (-) (passive)
Optically isolated outputs require application of DC voltage
across terminals. Do not exceed maximum allowed limits for
in E ------------ RS-485 T(+) or R(+)
P
in D ------------ RS-485 T(-) or R(-)
P
Pin B ------------ RS-485 GND (if available)
S-232 communication interface connection:
R
rossover connection has to be established:
C
Pin E ------------ RS-232 TX
Pin D ------------ RS-232 RX
in B ------------ RS-232 SIGNAL GND
P
2.3 - SPECIFICATIONS
Service: Liquids compatible with wetted materials.
etted Materials:
W
PW-XP: Polypropylene and fluoroelastomer O-rings, PVDF and nickel
D
DPW-XT: PVDF and fluoroelastomer O-rings, PVDF and zirconia ceramic
Accuracy: ±1% FS.
Repeatability: ±0.25% FS.
esponse Time: 1 second above 10% of FS, 2 seconds below 10% of FS.
R
utput Signal: Linear 0 to 5 VDC (3000 Ω min. load impedance); 4 to 20 mA (500
O
max. loop resistance).
Ω
Pulse Output: 3.3 VDC, 3K min. load impedance.
Digital Interface: RS-232; RS-485.
Temperature Limits: 14 to 140°F (-10 to 60°C).
Pressure Limit: 10 bar (150 psig).
Power Requirements: 11 to 26 VDC.
Display: 2 row, 16 character LCD with backlight (optional).
Process Connections: Female NPT.
Weight: 1.60 lb (0.73 kg).
Example
Series
Orifice Size
(Flow Range)
Material Lower
Block
Seals
Display/Keypad
RTD Option
Output Signal
Digital Interface
ungsten carbide paddlewheel, acrylic lid.
t
paddlewheel, PVDF lid; Bearings: PVDF sapphire.
P
E
L
DPW
DPW
05
05
10
17
35
P
T
N
E
T
B
V
N
L
N
R
(pin 3 on the DB9 connector)
pin 2 on the DB9 connector)
(
(pin 5 on the DB9 connector)
2
A
DPW-05-ELN-A2
Flow Transmitter
0.04 to 5 gal/min (0.15 to 18.9 L/min)
0.08 to 10 gal/min (0.3 to 37.6 L/min)
0.15 to 17 gal/min (0.6 to 64.4 L/min)
0.35 to 35 gal/min (1.3 to 132.5 L/min)
Polypropylene
PVDF
EPDM
PTFE
Buna-N
Fluorelastomer
No Display/No Keypad
LCD/Keypad
No RTD
RTD
0 to 5 VDC
A
4 to 20 mA
B
RS-232
2
RS-485
5
Communication Settings for RS-485/RS-232 communication interface:
Baud rate:------------9600 baud
Stop bit:------------1
Data bits:------------8
Parity:------------None
Flow Control:------------None
RS-485 communication interface connection:
The RS485 converter/adapter must be configured for: multidrop, 2 wire, half duplex
mode. The transmitter circuit must be enabled by TD or RTS (depending on which
is available on the converter/adapter). Settings for the receiver circuit should follow
the selection made for the transmitter circuit in order to eliminate echo
.
Page 4
.LCD KEYPAD OPERATION: DATA ENTRY AND CONFIGURATION
3
applicable for LCD options only)
(
.1 - Display Indications
3
Initially, after the power is first turned on, the flow meter model number is shown in
the first line of the display and the revisions for EPROM table and firmware in the
econd line. Subsequently the actual process information is displayed. The
s
nstantaneous flow rate is displayed on the first line in percent or in direct reading
i
nits with flow alarm status indication. For flow meters without RTD option, the
u
ain totalizer value, up to 9 digits (including decimal), is displayed in the second
m
line with its corresponding units.
For flow meters with RTD option, the temperature reading value in deg C, is
isplayed in the second line with temperature alarm status indication. This display
d
s designated as process information (PI) screen throughout the remainder of this
i
anual.
m
The temperature value (applicable for RTD option only) in deg F can be displayed
in the PI screen by pressing the ENT pushbutton. The temperature indication can
be switched from deg C to deg F and back by pressing ENT push button.
Fw: A001 Tbl: A001
ction: Keypad UP
A
i
5.001 Gl/min AD
20.1 C *******Gal
igure 3.6: DPW with RTD Option PI Screen with Flow Range,
F
emperature and Main Totalizer
T
Action: Keypad UP
i
MT: 60639.38 Gal
20.1 C 65.81 Gal
ction: Keypad UP
A
igure 3.7: DPW with RTD Option PI Screen with Main Totalizer,
F
Temperature and Pilot Totalizer
i
Figure 3.1: DPW First Banner Screen
5.001 Gl/min AD
20.1 C TA: D
Figure 3.2: DPW with RTD Option Initial Process Information Screen
Note: Actual content of the LCD screen may vary depending on the model and
device configuration.
5.001 Gl/min AD
MT: 60639.38 Gal
Figure 3.3: DPW without RTD option initial Process Information Screen
Based on flow meter configuration (with or without RTD option), different
parameters may be displayed in the PI screen by pressing the UP or DN
pushbuttons.
3.1.1 - DPW with RTD option Process Information Screens
Pressing UP and DN buttons from initial PI screen will switch display as following:
[Initial PI screen]
Action: Keypad UP
i
Action: Keypad UP
i
MT: 60639.38 Gal
PT: 65.81 Gal
Figure 3.8: DPW with RTD Option PI Screen with Main and Pilot Totalizers
Action: Keypad UP
i
5.001 Gl/min AD
20.1 C TA: D
Figure 3.9: DPW with RTD Option Initial Process Information Screen
Pressing UP button, pages through the PI screens in the forward direction.
Pressing DN button, pages through the PI screens in the reverse direction. When
the last PI screen is reached, the firmware "wraps around" and scrolls to the initial
PI screen once again.
5.001 Gl/min AD
MT: 60639.38 Gal
Figure 3.4: DPW with RTD Option Process Information
Screen with Main Totalizer
Action: Keypad UP
i
5.001 Gl/min AD
PT: 65.81 Gal
Figure 3.5: DPW with RTD Option Process Information
Screen with Pilot Totalizer
Page 5
.1.2 - DPW without RTD option Process Information Screens
3
ressing UP and DN buttons from initial PI screen will switch display as following:
P
[Initial PI screen]
Action: Keypad UP
i
5.001 Gl/min AD
PT: 65.81 Gal
Figure 3.10: DPW Without RTD option PI Screen with Main and Pilot Totalizer
ction: Keypad UP
A
i
.2 Menu Sequence
3
he listing below gives a general overview of the standard top-level display menu
T
equence when running firmware version A002. The ESC pushbutton is used to
s
oggle between the process mode (PI screens) and the menu.
t
The listing in Section 3.2 shows the standard display menu sequence and
submenus using the UP button to move through the menu items. The first message
isplayed the first time the ESC button is pressed after the converter is powered up
d
s "Prog. Protection ON". Thereafter, pressing the ESC button while the flow meter
i
s in monitoring mode (PI screens) will display the parameter that was last exited.
i
Program Protection may be turned "off" by pressing the ENT button when the Prog.
Protection menu is displayed. The firmware will prompt with "Change Prog Prot”.
Pressing UP or DN button will toggle current protection status. If password is set to
ny value more than zero, the firmware will prompt with "Enter Prot Code". User
a
as to enter up to 3 digits program protection code, in order to be able to access
h
assword protected menus. Once correct password is entered, program protection
p
id turned off until unit is powered up again.
MT: 60639.38 Gal
PT: 65.81 Gal
igure 3.11: DPW Without RTD Option Initial PI Screen with
F
Main and Pilot Totalizer
ction:Keypad UP
A
i
5.001 Gl/min AD
MT: 60639.38 Gal
Figure 3.12: DPW Without RTD Option Initial PI Screen
With Flow Rate and Main Totalizer
When the last menu item is reached, the firmware "wraps around" and scrolls to the
first item on the menu once again (see Figure 3.12). The menu items in the first
olumn are upper-level configuration mode functions. Submenu selections (shown
c
ndented in the second column) only appear if the associated upper level is
i
elected by pressing the ENT push button. The allowable selections of sub-menu
s
items which are selected by tabular means are shown in detail in Section 3.3.
Configuration Data
rog. Protection on/off
P
rog. Prot. Code old/new
P
ubmenu Flow Meter Info
S
Submenu Measuring Units
Submenu Flow Alarm
Submenu Temp. Alarm
Submenu Main Totalizer
Submenu Pilot Totalizer
Submenu Optical Outputs
Submenu FlowMeter Config
LCD Back Light 50% FS
Submenu Alarm Events Log
Submenu Diagnostic
Figure 3.12 Upper Level Menu Structure
Page 6
.3 Parameter Summary and Data Entry
3
Low Flow Alarm
10.0% FS
Low Flow Alarm
90.0% FS
Page 7
MT Flow Start
5.0% FS
PT Flow Start
10.0% FS
LCD Back Light
0% FS
7
LCD Back Light
70% FS
Low Flow Cut-Off
.000% FS
1
Page 8
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