Dwyer CT70 User Manual
Bulletin PC-CT
VOLTAGE OUTPUT CONNECTION
LOAD
(+)
(-)
2(+)
1(-)
OUTPUT
50A
HI
20A
MID
10A
LOW (OFF)
Series CT Current Transformers
Specifications - Installation and Operating Instructions
3-17/32
29/32
[89.66]
3-1/64
[76.71]
29/32
[22.86]
RANGE JUMPER
7/32
[5.59]
2-1/4
[57.15]
1-3/16
[29.97]
33/64
[13.21]
[3.18]
1/8
2-11/32
[59.69]
[22.86]
33/64
[13.21]
3/16 [4.5]
I.D. TYP.
2 PLACES
The Series CT40/50 Current Transformers combine a current transformer and a
signal conditioner into a single package. Units are designed for applications on
linear on sinusoidal loads. Series CT60/70 provide true RMS outputs on distorted
AC waveforms — ideal for nonlinear loads or noisy environments. Transformers
feature jumper selectable ranges and split-core case.
INSTALLATION
• Press the tab toward the sensor to open.
• After placing the wire in the opening, press the hinged portion down firmly until a
definite click is heard and the tab pops out fully.
• Sensors can be mounted in any position or hung directly on wires with a wire tie.
NOTICE
Keep split-core sensors clean. Silicone grease is factory applied
on the contacts. Be careful not to allow grit or dirt onto the
grease. Operation can be impaired if the mating surfaces do not have good
contact. Always check visually, before closing.
NOTICE
Leave at least one inch distance between the sensor and other
magnetic devices.
OUTPUT WIRING
• Connect control or monitoring wires to the sensor.
• Use up to 14 AWG copper wire.
• Tighten terminals up to 5 inch-pounds torque.
• Be sure the output load or loop power requirements are met (see diagram).
ALTERNATE CONNECTION
(-)
LOAD
(+)
(-)
(+)
STANDARD CONNECTION
24 VDC POWER
(-)
(+)
LOAD
(-)(+)
SPECIFICATIONS
Range: Option of 10/20/50 A or 100/150/200 A (depending on model).
Output Signal:
CT40/50-100: 4 to 20 mA;
CT40/50-102: 0 to 5 VDC;
CT60/70-100: 4 to 20 mA true RMS.
Power Requirements:
CT40/50-100: 12 to 40 VDC, loop powered;
CT40/50-102: Self powered;
CT60/70-100: 24 VDC, loop powered.
Accuracy:
CT40/50-100: 0.5% FS;
CT40/50-102: 1.0% FS;
CT60/70-100: 0.8% FS.
Temperature Limits: -4 to 122°F (-20 to 50°C).
Response Time:
CT40/50-100: 300 ms;
CT40/50-102: 100 ms;
CT60/70-100: 600 ms.
Isolation Voltage: 1270 VAC.
Frequency:
CT40/50-100: 20 to 100 Hz (sinusoidal waveforms only);
CT40/50-102: 50 to 60 Hz (sinusoidal waveforms only);
CT60/70-100: 10 to 400 Hz.
Enclosure Rating: UL 94V-O flammability rated.
Agency Approval: CE.
750A
750A
500A
INPUT
375A
1(-)
OUTPUT
2(+)
Loop Power Requirements:
CT40/50: Minimum loop voltage = 5 VDC + (loop resistance x 20 mA);
CT60/70: Minimum loop voltage = 12 VDC + (loop resistance x 20 mA).
500A
INPUT
375A
1(-)
OUTPUT
2(+)
Output Load Requirements:
1 MΩ recommended;
100 kΩ acceptable (allow for 1.3% error).
RANGE SELECTION
• Determine the normal operating amperage of the monitored circuit.
• Select the range that is equal to or slightly higher than the normal operating
amperage.
• Place the range jumper in the appropriate position according to selection.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
Phone: 219/879-8000 www.dwyer-inst.com
TROUBLESHOOTING
Symptom
Sensor has no output.
Output signal is too low.
Output signal is always at maximum.
Sensor is always at 4 mA.
Output signal is always at 20 mA.
MAINTENANCE
Upon final installation of the Series CT Current Transformers, no routine maintenance
is required. A periodic check of system calibration is recommended. The Series CT is
not field serviceable and should be returned if repair is needed (field repair should not
be attempted and may void warranty). Be sure to include a brief description of the
problem plus any relevant application notes. Contact customer service to receive a
return of goods authorization number before shipping.
Solution
• Polarity is not properly matched. Check and correct wiring polarity.
• For Model CTXX-102: Monitored load is not AC or is not on. Check
that the monitored AC load is on.
• The core contact area may be dirty. Open the sensor and clean the
contact area.
• For Model CTXX-100: Power supply is not properly sized. Check
power supply current and voltage rating.
• The jumper may be set in a range that is too high for current being
monitored. Move the jumper to the correct range.
• Monitored current is below minimal current required. Loop the
monitored wire several times through the opening until the sensed
current rises above the minimum. Sensed Amps=Actual Amps x
Number of Loops. Count the loops on the inside of the opening.
• For Model CTXX-102: Output load is too low. Check output load; be
sure it is at least 100kΩ and preferably 1 MΩ.
• For Model CTXX-100: The load current is not sinusoidal. Select a
true RMS transformer (Series CT60/70) that works on distorted
waveforms.
• For Model CTXX-102: The jumper may be set in a range that is too
low for current being monitored. Move jumper to the correct range.
• For Model CTXX-100: Monitored load is not AC or is not on. Check
that the monitored AC load is on.
• For Model CTXX-100: The jumper may be set in a range that is too
low for current being monitored. Move jumper to the correct range.
©Copyright 2010 Dwyer Instruments, Inc. Printed in U.S.A. 8/10 FR# R5-443864-00
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000 www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
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