Dwyer BYDS User Manual

Series BYDS Bypass Damper Switch

2

1/64

[8.5]

ø11/64

[ø4.5]

2-17/64

[57.5]

ø15/64

[ø6]

2

-9/16 [65]
1-31/32 [50]

2

-21/64
[

59]

7

/8

[

22]

1

9/64

[

7.5]

+

(P1)

-

(

P2)

51/64

[18]

ADJUSTMENT KNOB
LOCATION

REMOVABLE CONNECTOR

1/2 NPT OR M20 x 1.50

ADJUSTMENT KNOB

SCALE 2:1

Specifications - Installation and Operating Instructions

Bulletin P-BYDS

The Series BYDS Bypass Damper Switch is designed to control motorized

bypass dampers. As individual zone dampers open and close, the system static
pressure will rise and fall. In order to maintain proper airflow and static pressure
through the HVAC system, a bypass system incorporating a floating type motorized
damper and a static pressure control should be incorporated. A typical on/off
pressure switch cannot operate in this application due to the high cycle rate that
would result, eventually causing contact burn-out. The BYDS static pressure
control is equipped with a solid-state switching and timing circuit to enhance
operation and improve long-term reliability in this demanding application.

CONTROL OPERATION

The BYDS Bypass Damper Switch is designed for use with a three wire floating
point damper actuator used to control the static pressure on zone control systems
requiring motorized bypass dampers. A bypass damper, bypasses air from the
discharge air side of the HVAC unit back in the return air side. The air flow is
modulated in order to maintain a constant static pressure in the system as
individual zone dampers open and close. The static pressure control is equipped
with solid-state switching which dramatically increases the life of the control. On an
increase in static pressure the BYDS will send 24 volts out on terminal three (3)
and start the actuator to drive open. (See Terminal Designations Diagram). When
the static pressure reaches set-point the actuator will stop. After a ten second delay
the actuator will start to drive the damper closed if there has not been an increase
in static pressure. A green LED indicates when the damper is in the open position
or being driven open. A 24 VAC transformer is required to power the BYDS control
and damper actuator. Wiring is made directly to terminals located behind the
removable front cover. The unit includes tubing and two static pressure probes.

SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Materials:

Diaphragm material: Silicone;
Housing material: Switch body: PA 6.6 and POM;

Temperature Limits: Process ambient temperature from 32 to 122°F (0 to 50°C).
Pressure Limits: Max. operating pressure: 40 in w.c. (10 kPa) for all pressure

ranges.

Switch Type: Single-pole double-throw (SPDT).
Electrical Rating: 1A @ 24 VAC.
Electrical Connections: Screw terminal block. M20 x 1.5 with cable strain relief

or 1/2˝ NPT connection.
Process Connections: 5/16˝ (7.94 mm) outside diameter tubing, 1/4˝ (6.0 mm)
inside diameter tubing.

Mounting Orientation: Vertically, with pressure connections pointing downwards.
Mechanical Working Life: Over 10
Weight: 5.6 oz (160 g).
Enclosure Rating: NEMA 13, IP54.
Agency Approvals: CE, RoHS.

Cover: Polystyrene.

6

switching operations.

DWYER INSTRUMENTS, INC.

P.O. Box 373 • Michigan City, IN 46360, U.S.A. Fax: [phone] e-mail: [e-mail]

Phone: [phone] www.dwyer-inst.com

NSTALLING THE BYPASS DAMPER AND STATIC PRESSURE CONTROL

I

SSEMBLY

A

lectrical Connection

E

ork on electrical installations must only be carried out by electricians who are

W

pecifically trained for this purpose.

s

he bypass damper should be installed with the bypass air being discharged into

T
the return air plenum (or above the ceiling if this area is used as a common return).
The static pressure control should be installed so that the diaphragm is in the
vertical position. The high pressure side of the static pressure control should be
connected to the static sensing probe and inserted in the main supply plenum,

ownstream of the bypass damper and at least 3 feet from the air handling unit in

d

straight section of duct at the center line. The sensing probe is connected to the

a

ressure control with 3/8˝ O.D. plastic tubing. The sensing probe should be

p
inserted and sealed into the duct.

MOUNTING BYPASS DAMPER SWITCH

First check the pressure switch to ascertain whether any damage is visible on the

ousing. If the housing is leaky because of damage, the pressure switch must not

h

e used. Switching pressure specifications apply to vertical installation which is

b

lso the recommended position with pressure connections pointing downwards.

a
Only if there is no potential for condensate forming can you mount the pressure
switch horizontally. In this case, however, the switching values are approximately

0.08 in w.c. (20 Pa) higher as indicated on the scale. In the horizontal position, the
pressure switch should be mounted ‘lying down’ only, that is to say with the
electrical connections pointing upwards. Do not mount the pressure switch in a
hanging position (that is to say, not ‘overhead’ with the electrical connections
pointing downwards). Otherwise the device will function inaccurately.

CAUTION

possible electric shock may result and the connected equipment may be

a

amaged.

d

) The connecting cable can be run to the pressure switch from three

a

ides, according to choice. The screw cable connection has a plug-in

s
design for this purpose. The seal in the screw cable connection is
designed for cables with alternative sheath diameters of 0.275˝
(7 mm) or 0.393˝ (10 mm). Only use these sizes – otherwise the screw

able connection cannot seal adequately.

c

. If using a 0.275˝ (7 mm) connecting cable, you can line up the

1

ress nut, the plain washer and the sealing ring directly on the

p
cable.

2. If using a 0.393˝ (10 mm) connecting cable, you must first break
the inner rubber ring out of the sealing ring directly on the cable.
Then line up the press nut, the plain washer and the sealing ring on

he cable.

t

TERMINAL DESIGNATIONS

irst make sure that there is no voltage on the connecting cable

F

hile you are working on the electrical connections. Otherwise,

w

Mounting with Screws or Brackets

1. To mount the pressure switch, L-shaped A-288 and S-shaped A-289 mounting
brackets can be ordered separately. To secure the device on the rear side of the
housing, only use the sheet metal screws (3.5 x 8 mm) which are supplied together
with the mounting brackets. Under no circumstances must you use longer screws.
Otherwise, the base of the housing could be punctured resulting in the pressure
switch leaking.

2. Alternately you can also use the snap-on brackets - to remove it pull upwards.

3. You can also mount the pressure switch directly on a wall. To do this use screws
with a maximum diameter of 0.315 in (8.0 mm), if you use the outer mounting lugs
to screw the device in place. Do not tighten the screws so much that the base of
the device is deformed. Otherwise, the pressure switch can be shifted out of
position, or leak.

Installing Hoses

Important: Pressure tubing cannot be kinked. Pay particular attention to this point
if you run hoses over an edge. It is better to form a loop. If the hoses are kinked,
the device cannot function accurately.

a) For connection to the pressure switch two fittings inherent in the
housing are provided for hoses with an internal diameter of 1/4˝
(6.0 mm).

1. Connect a hose with the higher pressure to socket P1 which is
located on the lower section of the housing.

2. Connect a hose with the lower pressure to socket P2 which is
located on the middle section of the housing. After you have
installed the hoses, it is absolutely essential to check them for
tightness of fit at the connection points, and to make sure that they
run without any kinks.

1 = 24 Volt (Hot)
2 = 24 Volt (Common)
3 = Actuator (Normally Open)
4 = Actuator (Common)
5 = Actuator (Normally Closed)

ADJUSTING THE BYDS

Make absolutely certain that there is no voltage on the electrical connections
before you carry out any setting on the pressure switch.

1. Confirm that the HVAC system has been properly balanced.

2. Confirm that all zone dampers are in the open position.

3. Confirm that the bypass damper is in the closed position.

4. Confirm that the fan is running.

5. Use the setpoint adjustment knob to set the static pressure by aligning with the
arrow.

MAINTENANCE

Upon final installation of the Series BYDS Bypass Damper Switch, no routine
maintenance is required. A periodic check of system calibration is recommended.
The Series BYDS is not field serviceable and should be returned if repair is needed
(field repair should not be attempted and may void warranty). Be sure to include a
brief description of the problem plus any relevant application notes. Contact
customer service to receive a return goods authorization number before shipping.

©Copyright 2014 Dwyer Instruments, Inc. Printed in U.S.A. 5/14 FR# R8-443805-00 Rev. 3

DWYER INSTRUMENTS, INC.

Phone: [phone] www.dwyer-inst.com

P.O. Box 373 • Michigan City, IN 46360, U.S.A. Fax: [phone] e-mail: [e-mail]