Duro 740-3003-bi Owner's Manual

4 (1)

BUILT-IN OUTDOOR GRILLS

MODEL: 740-3003-BI

Liquid Propane / Natural Gas Stainless Steel Grill

Installation and User Care Guide

IMPORTANT:

Save for electrical inspector’s use.

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

For questions about operation, parts, accessories, and services, please call: (888) 909-8818

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TABLE OF CONTENTS

OUTDOOR GRILL SAFETY

3

 

OUT DOORGRILLUSE...........................................................

17

 

UsingYourOutdoorGrill

17

INSTALLATION REQUIREMENTS

5

 

 

UsingYourRotisserieBurner

19

Tools and Parts

5

 

 

RotisserieCookingTips

19

Location Requirements

5

 

 

TIPSFOROUTDOORGRILLING

20

Product Dimensions

6

 

 

CookingMethods

20

Built-In Outdoor Grill Enclosure

6

 

 

GrillingChart

21

Cabinet Cutout Dimensions

7

 

 

OUTDOORGRILLCARE

23

Light Instructions..............................................................

8

 

Gas Supply Requirements

 

10

ReplacingtheIgniterBattery................................................

23

 

GeneralCleaning

23

GasConnectionRequirements

11

 

 

TROUBLESHOOTING

25

INSTALLATIONINSTRUCTIONS

12

 

 

ASSISTANCE

25

UnpackGrill/InstallGrill.........................................................

12

 

MakeGasConnection...........................................................

12

 

Accessories.......................................................................

25

Leakagetesting....................................................................

13

 

REPLACEMENTPARTS.......................................................

26

GAS CONVERSIONS..............................................................

14

 

WARRANTY..........................................................................

28

CheckandAdjusttheBurners.................................................

14

 

 

 

CALIFORNIA PROPOSITION 65 WARNING

Warning:This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm

Read this Installation and User Care Guide carefully and completely before using your built-in grill to reduce the risk of fire, burn hazard or other injury.

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OUTDOOR GRILL SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:

DANGER

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, property damage.

WARNING

You can be killed or seriously injured if you don’t follow

 

Instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what will happen if the instructions are not followed.

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING: The combustion by products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

In the State of Massachusetts, the following installation instructions apply:

Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by the State of Massachusetts.

Warning: CSA requires the conversion must be performed by a qualified installer or gas supplier in accordance with the manufacturer's instructions and all codes and requirements of the authority having jurisdiction. Failure to follow ALL instructions could result in serious injury or property damage. The qualified agency performing this work assumes ALL responsibility and liability for this conversion.

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IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:

Do not install built-in outdoor cooking gas

appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.

Always maintain minimum clearances from combustible construction, see “Location Requirements” section.

The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction.

This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.

Keep any electrical supply cord and fuel supply hose away from any heated surfaces.

Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

Inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for

use with the outdoor cooking gas appliance. the replacement hose

assembly shall be that specified by the manufacturer

Visually check the burner flames. They should be blue or slightly

yellow.

For LP Unit:

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank. A 20lb tank of approximately 12 inches in diameter by 18-1/4 inches high.

The LP gas supply cylinder to be used must be: constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.

- provided with a listed overfilling prevention device.

-provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.

Always check connections for leaks each time you connect

the LP gas supply cylinder. See “Installation Instructions” section.

When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.

Storage of an outdoor cooking gas appliance indoors is

permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

Cylinders must be stored outdoors and out of the reach of

children and must not be stored in a building, garage, or any other enclosed area.

The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. A

replacement pressure regulator and hose assembly must be to

specified by the outdoor cooking gas appliance manufacturer . Gas cylinder must include a collar to protect the cylinder

valve. :

Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

If the following information is not followed exactly, a fire causing death or serious injury may occur.

Check and clean burner/venturi tube for insects and insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.

The installation of this grill must conform with local codes or, in the

absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NPFA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance.

Never fill the cylinder beyond 80 percent full.

SAVE THESE INSTRUCTIONS FOR

FUTURE REFERENCE

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INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

Tape measure

Pipe wrench

Small, flat-blade screwdriver

Scissors or cutting pliers

#2 and #3 Phillips screwdriver

(to remove tie-downs)

Noncorrosive leak-detection

Level

solution

Wrench or pliers

 

Parts Supplied

Gas pressure regulator/hose assembly set for 11” WCP LP gas.

1 - “AA” size alkaline battery

Hardware packet

Screws:W 3/32-32*2/5" 4pcs used to install the door

Location Requirements

Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas.

Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for outdoor grills:

A minimum of 24” (58.0 cm) must be maintained between the front of the grill hood, sides and back of the grill and any combustible construction.

A 24” (58.0 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.

*See “Assistance or Service” section to order.

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Built-In Outdoor Grill Enclosure

Fire Hazard

Do not install grill on or near combustible materials without an insulated jacket.

Doing so can result in death or fire.

This built-in outdoor grill is only for installation in a built-in enclosure constructed only of noncombustible materials. Noncombustible materials could be brick, firewall or steel. Do not use wood or other combustible materials for built-in enclosure.

Product Dimensions

34.

37”(87.3cm)

 

3cm) . 34”(86

30.4”(77.2cm)

.5cm) .7”(52 20

6

9cm).11”(27

7cm) . 21”(53

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Cabinet Cutout Dimensions

The illustration below includes cutout dimensions and minimum spacing requirements. The illustration is for reference. The design of your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed.

Center or support surfaces must be level.

Built-in Outdoor Grill Enclosure Ventilation Requirements see picture 1

Any enclosure is to be ventilated by openings at both the top and lower levels of the enclosure. The following information is the minimum for proper ventilation of your island construction. There should be a minimum of 1 ⁄ ” (4.4 cm) of clearance from the bottom of the grease tray and the front wall of the island for proper ventilation.

NOTE: There should be no solid surface underneath the firebox portion of the grill. A minimum of 3” (7.6 cm) is required between the back of the grill and noncombustible materials should be used.(see picture 2)

Any enclosure for built-in installation is to have at least below 2 openings:

Hole A: (see picture 1)

Top openings: At least two equally sized ventilation openings shall be provided in the side walls of the enclosure, located within 5 in of the top of the enclosure, spaced at a minimum of 90 degrees and unobstructed. The openings shall have a total free area of not less than 20 in2.

Hole B: (see picture 1)

Floor level openings: At least two equally sized ventilation openings shall be provided in the side walls of the enclosure, the bottom of the openings shall be 1 inch or less from the floor level and the upper edge no more than 5 inches above the floor level,

spaced at a minimum of 90 degrees and unobstructed. The openings shall have a total free area of not less than 10 in2..

Every opening shall have a minimum dimension so as to permit the entrance of a 3.2mm rod. Proper ventilation is a required based on the above mentioned specifications for your grill to operate properly.

17"

12 3/4"

PICTURE 2

PICTURE 1

7

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Duro 740-3003-bi Owner's Manual

Light Instructions

main burner LED knob

Halogan lights

ON/OFF switch

ON/OFF switch

 

 

 

 

insert and turn

O/P

I/P

O/P

P/I

Picture 1

light plug

adaptor

 

Light Operation Instructions (see picture 1)

Make sure light’s power switch on the control panel is in the “OFF” position. Insert and turn the light plug to connect the adaptor.

Connect adaptor to properly grounded outlet. Turn the light’s power switch to “ON”

WARNING

Keep any electrical supply cord away from any heated surface. Fix the adaptor on the cabinet with 4 screws.(see picture 2)

Bulb Replacement

 

 

 

 

2.67”(67mm)

 

O/P

MADE IN CHINA

OUTPUT: 12VAC 1670mA 20W INPUT:120VAC 60Hz MODEL NO :E50-0000017ULZ

I/P

 

 

 

 

0

 

 

 

 

.

38”(35mm)

 

 

 

185”(Ø4

 

 

 

.

 

 

 

7mm)

 

 

 

 

.

 

 

 

 

1

Picture 2

 

1. Make sure the light’s power switch on the control panel is in the“OFF” position and power plug is disconnected from outlet.

88h

8

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Light Instructions

2.Use a screwdriver to loosen the screw securing the light

3.Remove light and light casing

4.Remove the glass cover from the light compartment.

5.Use a screwdriver to loosen the two screws locking the bulb. Pull out the light bulb and replace with a new bulb.

6. Reverse the instructions from steps 5-1 for installation.

Cleaning Method

Follow steps 1-4 above for glass cover removal. Use a damp towel to clean the surface of glass cover. Make sure the glass cover is completely dry before re-installing.

WARNING

Make sure the light switch is in the “OFF” position and power plug is disconnected from power outlet prior to cleaning the glass cover.

WARNING

The light glass cover should not be in contact with water or any other liquid when it’s warm. Sudden change of temperature may cause cracks on glass cover.

Bulb Specification

Bulb Type: Halogen Wattage: 10 watts per bulb Voltage: 12 volts

Please contact customer service at 888-909-8818 for assistance on bulb replacement information.

WARNING

To ensure continued protection against electric shock:

Connect to properly grounded outlets only.

Do not expose to rain.

Keep extension cord connections dry and off the ground.

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