Dürkopp Adler 567 Operating Instructions Manual
567
Operating Manual
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Any reuse
of these contents, including extracts, is prohibited without the written
approval in advance of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG – 2015
Table of Contents
1 About this manual..................................................................................3
1.1 Scope of application of the manual.......................................................3
1.2 Applicable documentation.....................................................................3
1.3 Damage during transport.......................................................................3
1.4 Limitation of liability...............................................................................3
1.5 Used symbols........................................ .. ..............................................4
2 Safety instructions............................................................... ..................5
2.1 General safety instructions....................................................................5
2.2 Signal words and symbols used in safety instructions ..........................7
3 Performance description ................................................................... ....9
3.1 Features................................................................................................9
3.2 Declaration of conformity.......................................................................9
3.3 Intended use..........................................................................................9
3.4 Technical data.....................................................................................10
3.5 Additional equipment...........................................................................11
4 Device description...............................................................................13
5 Operating instructions .........................................................................15
5.1 Switching the power supply on and off................................................15
5.2 Inserting and replacing the needle......................................................16
5.3 Threading in the needle thread ................................... ........................18
5.4 Inserting and winding on the hook thread ...........................................21
5.5 Replacing the hook thread bobbin.......................................................23
5.6 Thread tension ............................................................... .....................24
5.6.1 Adjusting the needle thread tension....................................................25
5.6.2 Adjusting the hook thread tension.......................................................27
5.7 Setting the thread regulator.................................................................27
5.8 Ventilating the sewing feet ..................................................................29
5.9 To hold the sewing feet in the upper position......................................30
5.10 Setting the sewing foot pressure.........................................................31
5.11 Setting the sewing foot stroke.............................................................32
5.12 Adjusting the stitch length ...................................................................34
5.13 Keypad on the machine arm ...............................................................35
5.14 Operating the control system ..............................................................36
5.15 Sewing.................................................................................................37
6 Maintenance........................................................................................39
6.1 Cleaning work......................................................................................39
6.1.1 Cleaning the machine..........................................................................39
6.1.2 Cleaning the motor fan sieve...............................................................41
6.2 Checking the oil level ..........................................................................42
6.2.1 Lubrication of the upper part of the machine.......................................42
6.2.2 Hook lubrication................................................................................. ..43
6.3 Checking the pneumatic system .........................................................44
6.4 Repairs................................................................................................46
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Table of Contents
7 Set-up instructions............................................................................... 47
7.1 Checking the delivery scope ............................................................... 47
7.2 Removing the transport securing devices ...........................................48
7.3 Fitting the frame components..............................................................49
7.4 Completing the table plate................................................... ... ... ..........50
7.5 Fastening the table plate to the frame.................................................51
7.6 Setting the working height...................................................................52
7.7 Control.................................................................................................53
7.7.1 Fitting the control.................................................................................53
7.7.2 Fitting the pedal and setpoint device...................................................54
7.8 Inserting the machine upper section ...................................................55
7.9 Fitting the oil extraction line.................................................................56
7.10 Fitting the control panel.......................................................................57
7.11 Electrical connection ...........................................................................58
7.11.1 Checking the mains voltage................................................................58
7.11.2 Connecting the control ........................................................................58
7.11.3 Connecting the sewing machine upper section...................................59
7.11.4 Establishing equipotential bonding......................................................60
7.11.5 Fitting and connecting the knee switch ...............................................61
7.12 Pneumatic connection.........................................................................62
7.12.1 Fitting the maintenance unit................................................................62
7.12.2 Setting the operating pressure............................................................63
7.13 Lubrication...........................................................................................64
7.13.1 Lubrication of the upper part of the machine.......................................64
7.13.2 Hook lubrication................................................ ... ................................66
7.14 Sewing test..........................................................................................67
8 Disposal...............................................................................................69
9 Appendix .............................................................................................71
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Operating manual 567 Version 01.0 - 01/2015
About this manual
1 About this manual
1.1 Scope of application of the manual
This manual describes the intended use and the set-up of the special
sewing machine 567.
It applies to all submodels listed in Section 3 Performance descrip-
tion.
1.2 Applicable documentation
The device contains built-in components of other manufacturers,
e.g. drive motors. The corresponding manufacturers have performed
a hazard assessment for these purchased parts and confirmed compliance of the design with the European and national specifications.
The intended use of the built-in components is described in the
corresponding manuals of the manufacturers.
1.3 Damage during transport
Dürkopp Adler cannot be held liable for any damage during transport.
Check the delivered product immediately after receiving it. Report any
damage to the last transport manager. This also applies if the packaging is not damaged.
Keep the machines, devices and packaging material in the condition
they were at the time when the damage was identified. That secures
any claims towards the transport company.
Report all other complaints to Dürkopp Adler immediately after receiving the product.
1.4 Limitation of liability
All information and notes in this operating manual have been compiled
in accordance with the latest technology and the applicable standards
and regulations.
The manufacturer cannot be held liable for any damage due to:
• Failure to observe the manuals
• Improper use
• Unauthorized modifications to the machine
• The deployment of untrained personnel
• Damage during transport
• Using spare parts not approved
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About this manual
1.
2.
...
1.5 Used symbols
Correct setting
Indicates how the correct setting should look.
Faults
Indicates faults which could occur in the event of an incorrect setting.
Steps of action for operation (sewing and setting up)
Steps of action for service, maintenance, and assembly
Steps of action using the control panel for the software
The individual steps of action are numbered:
1. First step of action
2. Second step of action
It is vital that you adhere to the step sequence.
Result of an action
Change to the machine or in the display.
Important
Here, you must take special care when performing a step of action.
Information
Additional information, e. g. about alternative operating options.
Sequence
Indicates which work you have to perform before or after a setting.
References
A reference to another text passage follows.
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Safety instructions
2 Safety instructions
This section contains basic instructions for your safety. Read the
instructions carefully before setting up, programming, servicing, or
operating the machine. Make sure to follow the information included
in the safety instructions. Failure to do this can result in serious injury
and damage to the machine.
2.1 General safety instructions
Only authorized persons may use the machine. Every person who
works with the machine must have read the operating manual first.
The machine may only be used as described in this manual.
The operating manual must be available at the machine's location at
all times.
Also observe the safety instructions and the operating manual of the
drive motor's manufacturer.
Observe the generally applicable safety and accident prevention regulations and the legal regulations concerning industrial safety and the
protection of the environment.
All warnings on the machine must always be in legible condition and
may not be removed. Missing or damaged labels must be replaced
immediately.
For the following work, the machine must be disconnected from the
power supply using the main switch or by disconnecting the power
plug:
• Threading
• Replacing the needle or other sewing tools
• Leaving the workplace
• Performing maintenance work and repairs
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Safety instructions
Inspect the machine while in use for any externally visible damage.
Interrupt your work if you notice any changes to the machine. Report
any changes to your supervisor. A damaged machine may not be
used any more.
Machines or machine parts that have reached the end of their service
life may not be used any more. They have to be disposed of correctly
and in accordance with the applicable statutory provisions.
The machine may only be set up by qualified specialists.
Maintenance work and repairs may only be carried out by qualified
specialists.
Safety equipment may not be removed or put out of service. If this
cannot be avoided for a repair operation, the safety equipment must
be refitted and put back into service immediately afterwards.
Work on electrical equipment may only be carried out by qualified
electricians.
The connecting cable must have a power plug approved in the specific
country. The power plug may only be connected to the power cable
by a qualified electrician.
Work on live components and equipment is prohibited. Exceptions
are defined in the standard DIN VDE 0105.
Missing or faulty spare parts could impair safety and damage the
machine. Therefore only use original spare parts from the manufacturer.
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Operating manual 567 Version 01.0 - 01/2015
Safety instructions
General danger
Danger due to sharp objects
Danger due to electric shock
Danger due to crushing
2.2 Signal words and symbols used in safety
Color bars enclose the safety instructions in the text.
Signal words specify the severity of a danger:
• Danger: Resulting in death or serious injury.
• Warning: Death or serious injury possible.
• Caution: Moderate to minor injuries possible.
• Attention: Damage possible.
In the case of dangers to personnel, the following symbols indicate
the type of hazard:
instructions
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Safety instructions
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard warning looks like for a hazard
that will result in serious injury or even death if not
DANGER
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard warning looks like for a hazard
that could result in serious injury or even death if not
complied with.
WARNING
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard warning looks like for a hazard
that could result in moderate or minor injury if not
complied with.
CAUTION
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a hazard warning looks like for a hazard that could
result in material damage if not complied with.
ATTENTION
Examples of the layout of the safety instructions in the text:
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Operating manual 567 Version 01.0 - 01/2015
Performance description
3 Performance description
3.1 Features
The Dürkopp Adler 567 is a flatbed sewing machine for a double
lockstitch.
General technical features
• Oversize vertical hook (XXL)
• Feed: Lower feed, needle feed, and alternating foot-upper feed
• Maximum passage with ve ntilated sewing fe et: 20 mm (DC drive
with reversing mechanism required in order to position the needle above the feet)
• Electromagnetically actuated thread cutter with 15 mm residual
thread length
• Safety snap-on coupling which prevents any misadjustment or
damage to the hook in the event of a thread jamming
• Automatic wick lubrication for machine and hook with oil level
indicator at the column
• Integrated winder
3.2 Declaration of conformity
The machine complies with the European regulations specified in the
declaration of conformity or in the installation declaration.
3.3 Intended use
The Dürkopp Adler 567 is for sewing light to moderately heavy material.
The following needle strengths must be used depending on the material to be sewn:
• Light to moderately heavy material: 90 – 110 Nm
• Moderately heavy material: 110 – 140 Nm
• Heavy material: 140 – 180 Nm
The machine is only intended for processing dry material.
The material to be sewn must contain no hard objects.
The sewing machine is intended for industrial use.
The manufacturer will not be held liable for damage resulting from
improper use.
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Performance description
3.4 Technical data
Noise levels
Workplace-specific emission value as per DIN EN ISO 10821:
567-180142: LC = 78 dB (A) ± 1.07 dB (A)
For: Stitch length: 7.2 mm.
Sewing foot stroke: 1.5 mm.
Number of stitches: 1900 rpm
Material to be sewn: 4x material G1 DIN 23328
Features
Sewing stitch type Double lockstitch 301
Hook type Vertical hook, oversized (XXL)
Number of needles 1
Needle system 134-35
Maximum needle strength [Nm] 180
Maximum sewing thread thickness 80/3 –10/3
Stitch length, forwards / backwards
[mm]
Adjustable stitch lengths 1
Maximum number of stitches [rpm] 3000
Number of stitches on delivery [rpm] 3000
Reduction of the number of stitches
with stroke exceeding 3 mm
Reduction of the number of stitches
with stroke exceeding 5 mm
Reduction of the number of stitches
with stroke exceeding 6.5 mm
Maximum fan height
(*only with reversing mechanism)
Maximum sewing foot stroke 9
Positive operating pressure [bar] 6
Air consumption [NL] 0.7
Length/width/height [mm] 690/220/460
Weight/with direct drive [kg] 55/59
Rated voltage [V/Hz] Depends on the drive package
Rated voltage on delivery [V/Hz] Depends on the drive package
Rated power [kVA] Depends on the drive package
Submodels:
567-180142
9 / 9
2400
2000
1800
20*
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Operating manual 567 Version 01.0 - 01/2015
Performance description
3.5 Additional equipment
Additional equipment Material number
NK 20-1 electropneumatic needle cooling from above 0867 590014 x
NK 20-2 electropneumatic needle cooling from below 0867 590024 x
RFW 20-3 residual-thread monitor for the hook thread,
XXL hook, 1-needle machines
WE-8 maintenance unit for additional pneumatic
equipment
Halogen sewing lamp for upper sewing machine
section
Sewing lamp attachment set 0907 487519 X
Sewing lamp transformer for halogen sewing lamp 0798 500088 X
1-diode sewing lamp with attachments 9880 867103 X
Power supply unit k for integrated sewing lamp
and 1-diode sewing lamp
Pneumatic connection package for connecting frames
with maintenance unit
Edge stop N800 040367 X
Kit for pneumatic rapid stroke adjustment and 2nd
thread tensioner
0867 590114 x
9780 000108 X
9822 510003 X
9850 001089 X
0797 003031 X
0767 590500 X
Submodels:
567-180142
Knee switch for pneumatic rapid stroke adjustment 9880 002005 x
Cable, RS232 DB9ST-DB9BU (extension for setpoint
device on height-adjustable frames)
Frames
MG 55-3 frame set for motor attached to the upper
section, table plate 1060 x 580 m with pedal
= standard equipment
X = optional additional equipment
Operating manual 567 Version 01.0 - 01/2015 11
9835 200233 x
MG55 400424 X
Performance description
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Device description
4 Device description
Fig. 1: Complete overview
1
2
3
4
(1) - Adjusting wheel for the sewing foot pressure
(2) - Thread tensioners
(3) - Keypad on the machine arm
(4) - Needle bar
(5) - Hook (under the needle plate)
(6) - Adjusting wheel for the stitch length
(7) - Handwheel
(8) - Winder for the hook thread
(9) - Adjusting wheel for the sewing foot stroke
5
9
8
7
6
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Device description
14
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Operating instructions
+/–+/–
3
2
1
(1) - Indicator lamp on the keypad (2) - Indicator lamp on the control
(3) - Main switch for power supply
5 Operating instructions
5.1 Switching the power supply on and off
The lower main switch (2) on the control regulates the power supply.
Fig. 2: Switching the power supply on and off
To switch on the power:
1. Press the main switch (3) down to the "I" position.
The indicator lamps (1) and (2) light up.
To switch off the power:
1. Press the main switch (3) up to the "0" position.
The indicator lamps (1) and (2) go out.
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Operating instructions
Risk of injury by the needle point and moving
parts.
Switch off the sewing machine before replacing the
needle.
Do not touch the needle point.
WARNING
Damage to the machine, needle breakage, or thread damage possible due to incorrect di stance between the needle
and hook point.
After inserting a needle with a new size, check the distance to
the hook point. Reset the distance if necessary.
ATTENTION
5.2 Inserting and replacing the needle
Sequence
After changing to another needle strength, adjust the distance
between the hook and needle ( Service instructions, sect. 11.1
Adjusting the lateral hook distance).
Faults when the hook distance is incorrect
After inserting a thinner needle:
• Faulty stitches
• Damage to thread
After inserting a thicker needle:
• Damage to the hook point
• Damage to the needle
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Operating instructions
1
2
3
4
(1) - Needle bar
(2) - Fastening screw
(3) - Groove
(4) - Hook
Fig. 3: Inserting and replacing the needle
1. Turn the handwheel until the needle bar (1) reaches the upper
2. Loosen the fastening screw (2).
3. Pull the needle out towards the bottom.
4. Insert the new needle.
5. Important: Align the needle in such a way that the groove (3)
6. Tighten the fastening screw (2).
end position.
faces the hook (4).
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Operating instructions
Risk of injury by the needle point and moving
parts.
Switch off the sewing machine before inserting the
thread.
WARNING
1
2
(1) - Guide on the unwinding bracket
(2) - Thread reel holder
5.3 Threading in the needle thread
Fig. 4: Thread guide on the unwinding bracket and machine arm
1. Fit the thread reel on the thread reel holder.
2. Insert the thread from the rear to the front through a hole in the
guide on the unwinding bracket.
Important: The unwindi ng bracket must be paral lel to the thread
reel holder.
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Operating manual 567 Version 01.0 - 01/2015
Operating instructions
5
4
3
2
1
(1) - Thread tensioning spring
(2) - Main tensioner
(3) - Additional tensioner
(4) - Pre-tensioner
(5) - Thread guide
Fig. 5: Threading procedure for needle thread – part 1
3. Insert the thread in a wavelike manner through the three holes of
4. Guide the thread clockwise around the pre-tensioner (4).
5. Guide the thread counterclockwise around the additional
6. Guide the thread clockwise around the main tensioner (2).
7. Pull the thread under the thread tensioning spring (1).
the thread guide (5): From top to bottom through the right hole,
then from bottom to top through the hole in the middle, and finally
from top to bottom through the left hole.
tensioner (3).
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Operating instructions
<
^
0
6
7
8
9
(6) - Thread guide
(7) - Thread guide
(8) - Lower thread guide
(9) - Thread guide on the
needle bar
(10) - Needle eye
(11) - Thread regulator
(12) - Thread lever protection
Fig. 6: Threading procedure for needle thread – part 2
20
8. Guide the thread under the thread guide (6).
9. Insert the thread from bottom to top through the hole on the thread
regulator (11).
10.Insert the thread from the right to the left through the thread lever
behind the thread lever protection (12).
1 1.Insert the thread through the thread guide (7).
12.Insert the thread through the lower thread guide (8).
13.Insert the thread through the thread guide on the needle bar (9).
14.Insert the thread through the needle eye (10) in such a way that
the loose thread end faces the hook.
Operating manual 567 Version 01.0 - 01/2015
Operating instructions
Risk of injury by the needle point and moving
parts.
Switch off the sewing machine before inserting the
thread.
WARNING
(1) - Thread guide
(2) - Pre-tensioner
(3) - Winder
5.4 Inserting and winding on the hook thread
Fig. 7: Winding on the hook thread – part 1
1
2
3
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1. Fit the thread reel on the thread reel holder.
2. Insert the thread from the rear to the front through a hole in the
guide on the unwinding bracket.
Important: The unwindi ng bracket must be paral lel to the thread
reel holder.
3. Insert the thread in a wavelike manner through the three holes of
the thread guide (1): From top to bottom through the uppermost
hole, from bottom to top through the hole in the middle, and finally
from top to bottom through the lowest hole.
4. Guide the thread counterclockwise around the pre-tensioner (2).
5. Guide the thread to the winder (3).
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