DuraVent DuraTech 10-24 User Manual

Installation Instructions
All-Fuel Chimney System 10” to 24” diameter
DuraTech
A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE
TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO
COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE
THAT DURATECH BE INSTALLED ONLY IN ACCORDANCE WITH
IMPORTANT: Read through all of these instructions before beginning your installation. Failure to install this product as described in these instructions will void the manufacturer’s warranty, may create a re or other safety hazard, and may affect your homeowner’s insurance and safety listing of your appliance.
Keep these instructions for future reference.
Dear Customer, Installer, or End User:
We welcome any comments regarding matters pertaining to our DuraVent products. We welcome any ideas, input or complaints and I’ll make sure that someone responds directly back to you. Send your emails to: president@duravent.com
If you are searching for tech support or product information, please phone us at 800-835-4429. Or email us at: techsupport@duravent.com
LISTED
MH7399
ALL FU EL CHI MNEY S YSTEM F OR 10"  24" DI AMETE R
For the most up-to-date installation instructions, see www.duravent.com
CONTENTS
Clearances, Permits, Equipment Needed, Chimney Applications, Notes . . 4
Chimney Diameter, Height & Placement, Enclosure Requirements. . . . . . . 5
Appliance Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ceiling Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Elbow Offset Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tee Supported Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Masonry Fireplace Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chimney Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Typical Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DuraTech
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CLEARANCES
Always allow at least a 2-inch clearance between DuraTech Chimney Pipe and any combustible materials. Never ll any required clearance space with insulation or any other materials. Combustible materials include lumber, plywood, sheetrock, plaster and lath, furniture, curtains, electrical wiring and building insulation. Keep single wall stovepipe at least 18 inches away from combustible materials, unless a clearance reduction system that is acceptable to the authority having jurisdiction is used, or the appliance to be installed is listed and the instructions specify a different clearance.
PERMITS
Contact your local Building Ofcial or Fire Ofcial regarding permits, restrictions, and installation inspections in your area.
DURATECH CHIMNEY APPLICATIONS
DuraTech Chimney 1700°F (10”-24” diameter) is a complete chimney system tested and listed to UL Test Procedure 103, and ULC S604. In the United States, DuraTech Chimney can be used with wood replaces, furnaces, boilers, water heaters, ranges, or other residential-type appliances fueled by oil, gas, coal, or wood, that have been tested and listed for use with a UL103 chimney system. In Canada, DuraTech can be used with oil & gas red appliances listed for use with a Type A Chimney, in accordance with ULC S604. DuraTech Chimney 1700°F is available in 10” through 24” diameters. Do not use with forced draft, positive-pressure appliances. The DuraTech Chimney system is designed to extend vertically with a maximum of one (1) offset (two elbows total) of up to 30° from
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vertical. DuraTech Chimney is listed under UL Re-examination Service Number MH7399.
EQUIPMENT & MATERIALS
Drill / Driver Hammer Caulking Gun Plumb Bob Screwdrivers (Phillips & Standard) Tin Snips Saber or Keyhole Saw Level Dependable Ladder Tape Measure Proper Gloves and Shoes Eye Protection Materials You May Need: Non-hardening Waterproof Sealant 8 Penny Nails #8, 2-1/2” & 1-1/2” Wood Screws Roong Nails 600OF RTV Silicone Sealant
INSTALLATION NOTES
Proper planning for your DuraTech Chimney installation will result in greater safety, efciency, and convenience, as well as saving time and money. You must use only authorized DuraTech Chimney parts to maintain a listed Chimney system (not including the connector pipe). Do not mix parts or try to match with other products, or use improvised solutions. Do not install damaged or modied parts. Each solid-fuel appliance must be vented with its own chimney. Table 1 lists the authorized DuraTech Chimney components. Practice good workmanship. Sloppy work could jeopardize your chimney’s safety. Keep electrical wiring and insulation away from all chimneys and stovepipes. If you have any questions, be sure to contact either your dealer or DuraVent directly.
CHIMNEY DIAMETER
Follow the appliance manufacturer’s instructions to determine chimney diameter and clearances between combustible materials and your heating appliance. Never choose a chimney with an inside diameter smaller than your appliance’s outlet. If you are connecting to a masonry replace, refer to Table 4, for proper sizing. To calculate the chimney’s outside diameter, add 2 inches to the inside diameter.
CHIMNEY HEIGHT
The National Fire Protection Association Standard #211 states: “Chimneys shall extend at least three feet above the highest point where it passes through the roof of a building, and at least two feet higher than any portion of a building within ten feet.” (Fig
1) 10”-16" diameter DuraTech Chimney may be installed up to 40 feet high when using a Support Box, and up to 30 feet high when using a Tee Support. DuraTech in 18”-24” diameters is intended to be mounted directly to an appliance or masonry replace, and is limited in height by the allowable weight of the supporting surface, up to a maximum of 60-ft. If the chimney extends more than 4 feet above the roof, an Extended Roof Bracket must be used. Due to the overlap of the joints, subtract 3/4” from each Chimney Section’s height to calculate installed height.
Table 1
DuraTech Cimney Components
12”, 18”, 24” & 36” S ECTIONS R OUND CEIL ING SUPPO RT BOX
FIRES TOP RADIATION SHIELD EXTE NDED ROOF BRACKET
ELBOW AT TIC
INSUL AT ION SHIEL D ADJUS TA BLE ROOF F LASHING
TEE WIT H T EE CAP WALL THIMB LE
ELBOW STRAP CHASE TOP FLASHING
TEE SU PPORT FINIS HING COLL AR
BRACK ET WA LL STRAP FLAT ROOF FLASHIN G
CHIMN EY CAP ROOF RA DIATION SHIE LDS
ANCHO R PLATE STORM CO LLAR
3 FT. MIN. ABOVE ROOF
TRIM CO LLARS FO R ROUND SUPPO RT BOXES
2 FT. MIN. ABOVE HIGHEST POINT OF ROOF WITHIN 10 FT.
10'
Figure 1
CHIMNEY PLACEMENT
When deciding the location of your chimney, try to avoid modications to roof beams and other structural components of the building.
CHIMNEY ENCLOSURE REQUIREMENTS
Through Rooms: Interior chimneys shall
be enclosed where they extend through closets, storage areas, occupied spaces, or anyplace where the surface of the chimney could be contacted by persons or combustible materials. The space between the outer wall of the chimney and the enclosure shall be at
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condensation and creosote formation, and enhance draft. Include an access door by the Tee Cap for chimney cleaning (Refer to Fig
18).
ATTIC
ATTIC SPACE
OCCUPIED SECOND FLOOR
FIRST FLOOR
INSULATION SHIELD
FIRESTOP RADIATION SHIELD (INSIDE)
ENCLOSURE MUST HAVE 2 INCHES OF CLEARANCE BETWEEN CHIMNEY AND WALL
SUPPORT BOX
Figure 2
least 2 inches (Fig 2). Multi-Story: Consult local building code ofcials for requirements in your area. The National Fire Protection Association Standard #211 states: “Factory-built chimneys that pass through oors of buildings requiring the protection of vertical openings shall be enclosed with approved walls having a re resistance rating of not less than one hour when such chimneys are located in a building less than 4 stories in height, and not less than 2 hours when such chimneys are located in a building more than 4 stories in height.” In Canada, except in single-family and two-family dwellings, chimneys which extend through another storey must have an enclosure with a re resistance rating equal to or greater than that of the oor or roof assembly through which they pass. Cold Climates: In cold climates, chimneys mounted on an outside wall should be enclosed in a chase. Exterior chases reduce
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APPLIANCE RECOMMENDATIONS
Follow the appliance manufacturer’s instructions. The requirements stated below pertain to all appliances installed with DuraTech Chimney systems. Choice: Choose an appliance that is listed by a recognized testing laboratory, is appropriate for your needs, and is not larger than required. Installation: Once the chimney system is in place, install the appliance and stovepipe (if applicable) as described in the appliance manufacturer’s instructions. Be sure to maintain all required clearances. Flues: Connect only one solid fuel appliance per chimney. Operation: Follow the appliance manufacturer’s instructions and safety manual for maximum efciency and safety. Overring can damage the appliance, stovepipe and chimney, and can void your warrenties. Fuels: Do not burn driftwood, plastic, or chemically treated wood such as railroad ties. They are corrosive to your appliance and chimney system. Follow the appliance manufacturer’s instructions and safety manual in regards to fuels. Not all appliances are equipped to burn coal. Coal with a low sulfur content will reduce the possibility of corrosion.
STEP-BY-STEP DIRECTIONS
There are three general types of DuraTech Chimney installations:
1. Ceiling-supported.
2. Tee-supported (through-the-wall)
3. Masonry Fireplace
Review the step-by-step directions before beginning your installation.
CEILING SUPPORT
Ceiling supported systems are available for diameters 10”-16".
1. Place Appliance: Position the appliance according to the manufacturer’s instructions. The ue outlet collar should be placed between the rafters or joists above, if possible.
2. Frame Support Opening: Drop a plumb bob to the center of the appliance’s ue outlet and mark this center point on the ceiling. Refer to Table 2 for specic framing and clearance dimensions. Mark appropriate cutting lines around the center point. Cut a square hole in the ceiling for the Support Box. Frame a level, square opening centered over the hole which you have cut. (Figures 3 and 4).
CHIMNEY CAP
STORM COLLAR
Figure 4
3-INCH MINIMUM REQUIRED BELOW FINISHED CEILING
ADJUSTABLE FLASHING
CHIMNEY SECTIONS
JOISTS & FRAMING
CONNECTOR PIPE GOING TO APPLIANCE.
ALWAYS MAINTAIN A MINIMUM OF 18 INCHES CLEARANCE TO COMBUSTIBLES FOR SINGLE-WALL STOVEPIPE
MINIMUM OF 3 INCHES BELOW FINISHED CEILING
ROUND SUPPORT BOX
Figure 3
ATTIC INSULATION SHIELD
FRAMED OPENING
ROUND TRIM COLLAR
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ROUND SUPPORT BOX WITH SQUARE TRIM COLLAR
3. Install Support: For installation into a at ceiling, you need to use the Round Support Box. The Round Ceiling Support Box has the option of a square or round Trim Collar available (Fig 5). The Support Box must extend at least 3 inches below the nished ceiling. (do not install beyond 4-1/2” below nished ceiling or the trim collar will not cover
Figure 5
2 INCH MINIMUM CLEARANCE TO INSIDE OF ENCLOSURE
FRAMED ENCLOSURE
MINIMUM OF 3 INCHES BELOW FINSHED CEILING
CAP
STORM COLLAR
CHIMNEY SECTIONS
ATTIC INSULATION SHIELD
ADJUSTABLE FLASHING
FIRESTOP RADIATION SHIELD
CHIMNEY SECTION
CONNECTOR PIPE TO APPLIANCE. MAINTAIN AT LEAST 18 INCH FOR SINGLE WALL STOVEPIPE
ROUND
SUPPORT BOX
FRAMED OPENING
SQUARE TRIM
Figure 6
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