Duratrax DE10 User Manual

Brushless Programmable ESC
For Brushless Motors Over 5.5T
DTXM1300 Mnl 2.0© 2010 Hobbico,® Inc.
DuraTrax’s DE10 ESC is great for many 1/10th scale applications, regardless of motor type. Very smooth and precise control results in no cogging - even at low speeds! A huge set of adjustable features further broadens the number of useful applications, including on and off-road cars & trucks, as well as crawlers. A powerful BEC circuit allows for the use of high-torque/ digital steering servos. An optional digital handheld programmer is great for quick, easy setup changes while at the track, and for downloading various types of performance data for post-race analysis.
It is strongly recommended to completely read this manual before use! Damage resulting from misuse or modifi cation will void your warranty.
Features and Specifi cations
The DE10 ESC is designed to be used with brushless motors having as few as 5.5 turns ­great for intermediate to racing applications.
Includes sensored brushless, sensorless brushless, and brushed motor modes for great versatility.
Powerful 6 volt, 3 amp linear BEC.
Multi-color LEDs and audible tones allow for easy
manual setup.
19 manually programmable features.
On/off power switch.
Sensored brushless mode is great for optimum
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precision and control at any speed – great for
crawling and racing on challenging courses with low cogging and smooth control even at low speeds.
Optional Digital Programmer (DTXM1350) is great for quick setup changes at the track, and also for downloading ESC speed, temperature, and current readings from the ESC.
Important Precautions
Disconnect the battery from the ESC immediately if the ESC or battery becomes hot!! Allow the ESC or battery to cool down before reconnecting.
NEVER use more than the specifi ed voltage on the ESC’s input.
ALWAYS mount the ESC in a position where free air can fl ow across it during operation.
ALWAYS turn on the transmitter before connecting the battery to the ESC.
ALWAYS disconnect the battery from the ESC when not in use.
Make sure the input battery is fully charged before connecting to the ESC, so the low voltage cutoff feature can function properly.
Do not attempt to use with brushed motors while in brushless mode, and vice-versa.
Use heat-shrink tubing to insulate any bare wires between the motor battery and ESC, and from the ESC to the motor, to prevent a short circuit.
Allow the ESC to cool before touching.
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Do not run the car near water! Never allow water, moisture, or any foreign material onto the ESC’s PC board.
Do not allow metal/conductive materials to accidentally make contact across all motor/ battery posts.
Never turn on the ESC before plugging it into the Rx and switching on the transmitter (Tx).
Keep out of reach of children.
DuraTrax is not responsible for incidental
damage or personal injury as a result of misuse of this product.
Glossary of Terms
Capacity and milli-amp hours (mAh): the amount of energy a battery can store is called its capacity. A battery’s capacity is rated in “mAh” or milli-amp
hours, and should be printed on the battery’s label. Amps (A): The unit of measure for charge or
discharge current. Milli-amps (mA): A unit of measure for current, being
amps (A) multiplied by 1000 and listed as “mA”. So
2.5A is the same as 2500mA (2.5 × 1000). Or, to
convert mA to amps, divide the mA number by 1000. So 25mA is the same as 0.025A (25 divided by 1000).
Nominal voltage (V): a unit of voltage that one might expect to measure on a battery pack at any given test point. This is not the minimum or maximum possible voltage. If not printed on the battery’s label, consult
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your battery supplier or determine the proper pack voltage as shown here:
Battery
Type
LiPo
LiFe
NiCd or NiMH
Number of Cells
Wired In Series
2 (“2S”)
2 (“2S”)
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Nominal
Pack Voltage
7.4V
6.6V
7.2V
Step 1 – Mounting the ESC
The following information can help the ESC perform
at maximum effi ciency and minimize the chance of overheating and radio interference problems.
Mount the ESC to obtain maximum parallel airflow THROUGH the heat sink. This is especially important when using the maximum number of cells on the input and/or when ambient temperatures are very high. For off-road cars, or cars with a metal or graphite chassis, mount the ESC on the chassis, and the receiver and antenna on the rear shock tower to reduce radio interference. Do NOT pack the ESC with foam padding as it will not allow the ESC to properly radiate heat and likely cause a thermal shutdown.
1. Locate the ESC in a position to allow for good
airfl ow, with as little obstruction from the model’s outer body or exterior dirt and debris as possible.
Table 1
IMPORTANT!
Air
Flow
Figure 1
2. Mount the ESC using double-sided mounting tape.
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Figure 2
BRUSHLESS
MOTOR
3. Mount the ON/OFF switch in a convenient place.
Ensure that it is securely mounted, using mounting tape or screws in a location where it cannot be easily turned off by objects on the track or rough terrain.
Step 2 – Motor Connections
CONNECTING BRUSHLESS MOTORS
Sensored and Sensorless
Each of the three motor leads is made of high quality
13 gauge, silicone insulated wire. These leads have
no polarity and can be installed into any of the three motor connections. If the motor runs in reverse, you will have to switch any two of the leads. If a sensored motor is used, be sure to connect the sensor cable to both the motor and ESC. Once connected, make sure all connections are insulated electrically. Failure to do so could result in permanent damage to the motor/ESC, and void all warranties.
Sensor
e
g
n
a
r
O
C B A
Yellow
B
l
u
e
k
c
Battery
a
l
B
C
–+–
B
+
A
d
e
+−
R
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CONNECTING BRUSHED MOTORS
There are two options for connecting brushed motors. The motors can be connected as one-way (forward
only) or two-way (forward and reverse). When using a brushed DC motor, please ensure that the confi guration between the ESC and the motor must be in accordance with the selected programming in the ESC (forward or forward/reverse). See the detailed confi guration in Figure 3.
2 Way
e
g
n
a
r
BRUSHED
MOTOR
O
+
B
Y
e
l
l
l
u
e
k
c
Battery
a
l
B
o
w
+−
C
B
A
d
e
R
1 Way
e
g
n
a
r
O
BRUSHED
MOTOR
+
Y
e
l
l
o
B
l
u
e
k
c
Battery
a
l
B
w
+−
C
B
A
d
e
R
Figure 3
+
+
+
+
INSTALLING FILTERS
Brushed motors generate radio noise which can interfere with your Rx and cause problems. Check
your motor to see if it has capacitors installed on
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Figure 4
Solder to Side
of Motor
it. Some motors have capacitors built in so refer to the motor’s instructions. If the motor does not have capacitors installed, you might need to install three
0.1µF, 50V non-polarized ceramic capacitors onto
the motor. These capacitors will help reduce radio noise generated by the motor and prevent possible damage to the speed control. A Schottky diode should also be soldered across the positive and negative brush tabs on the motor to help reduce negative effects caused by noise. Install the diode and capacitors as follows:
.010µF Capacitor (104)
Positive (+)
Brush Terminal
.047µF Capacitor (473)
Silver Band
Schottky Diode
Negative (−)
Brush Terminal
Solder one capacitor between the motor’s POSITIVE (+) brush tab and GROUND tab†.
Solder one capacitor between the motor’s NEGATIVE (–) brush tab and GROUND tab†.
Solder one capacitor between the motor’s
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POSITIVE (+) and NEGATIVE (–) tabs.
Solder the Schottky diode between the motor’s positive and negative brush tabs. Make sure the end of the Schottky diode with the colored band is connected to the motor’s POSITIVE (+) band.
Solder to the can of the motor if your motor doesn’t
have a ground tab.
Step 3 – Necessary Transmitter Settings
For proper ESC operation, it’s very important to
set the transmitter’s throttle channel adjustments, as follows:
1. Set the throttle channel’s travel adjustment (ATV,
EPA or ATL) to the MAXIMUM setting.
2. Set the throttle trim and sub-trim to neutral or zero.
3. Set the throttle channel’s reversing switch to
reverse on Futaba transmitters. Other transmitters might require you to set the throttle reversing switch to normal.
Step 4 – Receiver Connector Polarities
By simply clipping off the tab on the side of the connector using wire cutters, it can be directly connected to any Futaba® J, Airtronics “Z”, Hitec
“S”, or JR receiver. For proper connection refer to
your radio’s manual. WARNING: This connector
is NOT directly compatible with the old Airtronics
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