Duraflame 61000 User Manual

Bio-ethanol fireplace burner and log set
Model # 61000
Distributed by:
Duraame, Inc., Stockton, CA 95201 For questions about Assembly and Operating instructions or Warranty Claims contact Duraame, Inc. Consumer Aairs info@duraame.com 1 (866) 552-3015 www.duraame.com/illuma
Patents Pending
Tested to UL 1370 for “unvented bio-ethanol burners” by PFS Corporation
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IN THE EVENT OF AN ALCOHOL SPILL: DO NOT light the burner. Extinguish any open flame near the spill. Wipe up the spill, and wait several minutes for the residue to evaporate.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures.
WARNING: This appliance is for installation only in a solid-fuel-burning masonry fireplace, a UL127 factory-built fireplace, or in an ANSI Z21.91 ventless firebox. It is design certified for these installations in accordance with UL1370. Exception: Do not install this appliance in a factory-built fireplace that includes instructions stating that it has not been tested or should not be used with unvented gas logs.
This appliance may be installed in a fireplace or firebox approved for aftermarket, permanently located, manufactured (mobile) homes, where not prohibited by local codes.
This appliance is for use only with duraflame® illuma-fuel® or types of fuel indicated on the rating plate. This appliance is not convertible for use with other fuels, nor should you use illuma-fuel® with any product other than duraflame® illuma™ log sets.
Save this manual for future reference.
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TABLE OF CONTENTS
page
I. Safety Information ........................................................................ 3
II. Air for Ventilation and Combustion ...............................................5
III. Setup ............................................................................................ 7
IV. Minimum Firebox Dimensions ......................................................9
V. Installation and Clearances ..........................................................9
VI. Installing Damper Stop .................................................................9
VII. Installation ....................................................................................9
VIII. Installing the Fuel Canister ......................................................... 12
IX. Operation ....................................................................................12
X. Refueling ..................................................................................... 14
XI. Adjustments ................................................................................ 15
XII. Maintenance ............................................................................... 15
XIII. Troubleshooting .......................................................................... 17
XIV. Parts List ..................................................................................... 18
Warranty ..................................................................................... 19
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I. SAFETY INFORMATION
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this appliance. Improper use of this appliance or failure to comply with the safety rules can cause serious injury or death from burns, fire, explosion, or carbon monoxide poisoning. Keep this manual. It should be read by all users of the appliance.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u, with
headaches, dizziness, or nausea. If you have these signs, the appliance may not be working properly, and/or you do not have an adequately vented room. Extinguish the appliance and get fresh air at once! Some people are more aected by carbon monoxide poisoning than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol, and those at high altitudes.
WARNING: Any modifications to this appliance or its controls could be dangerous.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. (Ceiling fans could create such drafts.) Altered flame patterns could cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this heater.
WARNING: Risk of explosion. Never use any fuel other than the fuels specifically identified for use in the appliance. Never use gasoline. Never use this appliance in areas where flammable vapors or gas may be present. Never store or transport the fuel in anything other than the original container that it came in. Store fuel in a cool and dry place away from heat sources.
WARNING: Risk of indoor air pollution. Use this appliance only in well-ventilated areas. People with breathing problems should consult a physician before using the appliance.
WARNING: Do not use this appliance to heat or boil water or use as a cooking appliance. Do not burn trash or any other material in or on the appliance.
Due to high temperatures, this appliance should be used only in an approved fireplace or firebox away from flammable objects (curtains, clothing, rugs, furniture, etc.). Flammable objects should not come into contact with the appliance or the flames. Keep them at least three feet away. Never place any objects on the appliance or inside the burner.
The appliance becomes very hot when in operation. Keep children and adults (and pets) away from flames and hot surfaces to avoid burns or clothing ignition. The appliance will remain hot for a time after shutdown. Allow the appliance to cool for at least 30 minutes before touching it. Carefully follow instructions for refueling while appliance is in use.
Never leave children unattended and carefully supervise young children when they are in the room where this appliance is in use.
You must operate this appliance with a fireplace screen in place. Make sure the fireplace screen is closed while running the appliance.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
This appliance is for decorative purposes only and should not be used as a heater.
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Do not store the duraame illuma-fuel canisters near the appliance. Store illuma-fuel tightly closed in its original canister in a dry, cool place, out of direct sunlight and away from heat sources, ammable objects and open res, and out of the reach of children. If swallowed, seek medical attention immediately. In case of contact with eyes, ush immediately with cool water for 15 minutes and seek medical attention. For contact with skin, rinse well with cool water. If irritation develops, see your doctor.
Do not remove a duraame illuma-fuel canister from the appliance until the canister is completely empty.
WHAT TO DO IN THE EVENT OF A FUEL SPILL OR FUEL LEAK: DO NOT light the burner. Extinguish any open ame near the spill. Wipe up the spill, and wait at least 5 minutes for the residue to evaporate. In addition to the potential for re, spilled duraame illuma-fuel can damage some surfaces like wood and leather. Wipe up any spills immediately.
Install this appliance in compliance with the laws of your local jurisdiction. This appliance shall not be installed in a bedroom or bathroom, unless installed as a vented appliance. Do not install this appliance in trailers, boats or vehicles.
If a gas line has been run to your replace, all gas connections must be disconnected by a qualied service technician prior to installing this appliance.
The appliance must be set on a level surface in your replace or rebox.
This appliance has not been tested for use with glass doors. To reduce the risk of re or injury, do not install or use glass doors with this appliance. If the replace has glass doors, never operate the appliance with the glass doors closed. Heat buildup within the replace could cause the glass doors to break or burst, or cause the release of harmful combustion products into the living area.
If the replace has vents at the bottom, the vents must be opened before running the appliance.
This appliance is designed to be smokeless. If the logs ever begin to smoke, extinguish the appliance (by pulling on the snuer device handle underneath the front log of the appliance – see Section IX. OPERATION), wait for the appliance to cool down for at least 30 minutes, and check the positioning of the logs. Note: During initial operation, slight smoking might occur due to logs curing and the burning o of manufacturing residues. This is a normal condition.
Do not use cleaning materials or agents such as furniture polish, wax, carpet cleaner, or similar products in the room where the appliance is located while the appliance is in use. If heated, the vapors from these products can create a white powdery residue within the burner box or on adjacent walls or furniture.
Do not operate this appliance where ammable liquids or vapors are used or stored, or in a dusty environment.
If water has entered the burner reservoir of the appliance, ensure that the water has been emptied from the appliance before use. Water can dilute the duraame illuma-fuel and aect the performance of the appliance.
Do not operate this appliance if any log is broken or has a chip (dime-sized or larger). Do not use the appliance if there is visible damage. If you see damage, contact the store where purchased or Duraame’s customer service. Do not attempt to repair the appliance yourself. Do not use your appliance if it has been modied in any way.
Turn o the appliance and let it cool before servicing, or repairing it.
An open re is always a potential hazard. You must have a Class B re extinguisher near the replace in case of re.
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Do not dismantle the burner. Do not insert any other fuel canister into the burner.
This appliance must be operated using only authorized accessories and equipment.
Do not move the appliance while it is burning. This could cause burning fuel to spill and result in injury or a re.
Do not put anything into the ames of the appliance. This could cause sooting and the creation of harmful combustion products.
Do not put your head over the burner while lighting it. Keep all body parts safely away from the device while igniting and while the appliance is in use.
Do not leave the appliance burning unattended. Extinguish the ames before you leave the house, go to bed, or leave the room for an extended period of time. Never leave children unattended near the appliance while it is in use.
Extinguish the ames by pulling the sliding cover of the snuer device over the burner. Do not attempt to blow out the ames. Never use water to extinguish the ames. This could cause an explosion. The cover will be extremely hot. Do not obstruct the sliding cover of the snuer device in any way as this could interfere with your ability to extinguish the ames.
Keep packing materials away from children, as they could be a choking or suocation hazard.
In case of burns, seek treatment from your doctor or hospital.
Duraame accepts no responsibility for any damage that might result if this appliance is improperly installed, incorrectly operated, used for purposes other than that for which it is intended, or if it is repaired by unqualied persons.
II. AIR FOR VENTILATION AND COMBUSTION
WARNING: If the area in which the appliance may be operated is smaller than that defined as an unconfined space, or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANS Z223.1, Section 5.3, or applicable local codes.
NOTE: This Section does not apply if the appliance is being installed in a vented conguration. This Section applies only if the appliance is being installed in an unvented rebox, or in a vented replace or rebox with the damper closed.
• Adequate ventilation must be provided for safe operation of this appliance. This appliance shall not be installed in a conned space or unusually tight construction unless provisions are made for adequate combustion and ventilation air.
• To begin with, you must determine if your home has unusually tight construction. Air leaking around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
• Unusually tight construction is dened as construction in which walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6 x
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10
kg per pa-sec-m2) or less with openings gasketed or sealed; AND weather stripping has been added on openable windows and doors; AND caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and oors, between wall­ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, and at other openings.
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• If your home meets all three of the above criteria, you must provide additional fresh air. See Ventilation Air from Outdoors, below. If your home does not meet all three of the above criteria, you must next determine whether or not you are installing the appliance in a conned space.
The National Fuel Gas Code, ANS Z223.1 denes a conned space as a space with a volume of less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliance is installed are considered a part of the space. (“Communicating directly” is dened as having doorless passageways or ventilation grills between the two rooms.)
Use the following worksheet to determine if you have a conned or unconned space. Remember, space is dened as the room in which you will install the appliance plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
Step 1: Determine the total Btu/hr of all fuel-burning appliances in the space. Include 12,000 Btu/
hr for this appliance, and add any other gas or alcohol burning appliances (such as gas water heaters, gas furnaces, gas stoves, etc.) that are installed within the same space. Do not include any direct-vent gas appliances, however, as these draw combustion air from the outdoors and vent to the outdoors.
Step 2: Divide the number obtained in Step 1 by 1000.
Step 3: Determine the volume of the space (length x width x height). Add the volume for any other
rooms in the space, as dened above.
Step 4: Divide the number obtained in Step 3 by 50.
Step 5: Compare the number obtained in Step 4 with the number obtained in Step 2. If the
number from Step 4 is smaller, the space is conned, and you must provide additional air for combustion and ventilation. If the number from Step 2 is smaller, the space is unconned, and you may install the appliance.
Example 1: The appliance is to be installed in a room that is 15 ft x 20 ft with 8 ft ceilings. There are no doorless passageways or vents between rooms, and there is a 40,000 Btu/hr gas wall heater in the room.
Step 1: Total Btu/hr = 12,000 (this duraame
®
illuma™ appliance) + 40,000 (gas wall heater) =
52,000 Btu/hr
Step 2: Divide by 1000: 52,000 / 1000 = 52.
Step 3: Volume of space = 15 x 20 x 8 = 2400.
Step 4: Divide by 50: 2400 / 50 = 48.
Step 5: Compare the numbers: 48 (Step 4) is smaller than 52 (Step 2), so the space is conned.
You must provide additional ventilation.
Example 2: Now let’s assume the 15 ft x 20 ft x 8 ft room with the 40,000 Btu/hr gas stove has a doorless passageway communicating with a room that is 15 ft x 15 ft with 8 ft ceilings.
Step 1: Total Btu/hr = 12,000 (this duraame
®
illuma™ appliance) + 40,000 (gas wall heater) =
52,000 Btu/hr
Step 2: Divide by 1000: 52,000 / 1000 = 52.
Step 3: Volume of space = (15 x 20 x 8) + (15 x 15 x 8) = 2400 + 1800 = 4200.
Step 4: Divide by 50: 4200 / 50 = 84.
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