I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded views
I Parts List
14" COLOR TV/VCR
COMBINATION
T6605VF
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
I Alignment Procedures of Mechanism
I Deck Exploded Views
I Deck Parts List
21" COLOR TV/VCR
COMBINATION
T6705VF
PAL
MAIN SECTION
14"/21" COLOR TV/VCR COMBINATION
T6605VF/T6705VF
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded Views
I Par ts L ist
All items are measured across 8Ω resistor at speaker output terminal.
DescriptionConditionUnitNominalLimit
1. Audio Output Power (Max.)(R/P)W1.00.8
2. Audio S/N (W/LPF)(R/P)dB4036
3. Audio Distortion (W/LPF)(R/P)%3.05.0
4. Audio Freq. Respon se
(-20dB Ref. 1kHz)
Note: Nominal specificati ons represent the design speci fications. All units should be able to app roximate these.
Some will exceed and some may drop slightly b elow these spec ificatio ns. Limit specif ications repr esent the absolute worst conditi on that still might be c onsidered a cceptable. In no cas e should a unit fail to meet limit speci fications.
Prior to shipment from the factory , our pro ducts are strictl y insp ected for re cogni zed product safety and elec trical
codes of the countries in which they are to be sold. Howev er, in order to ma intain such c ompliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the custom-
er, always make a saf ety check of the entire instru-
ment, including, but not limited to, the following
items:
a. Be sure that no built-in protective devices are de-
fective and have been defeated during servicing.
(1) Protective shields ar e p rovid ed o n thi s ch ass i s
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience.
(2) When reinstalli ng the cha ssis and/o r other as sembly in the cabinet, be sure to put back in place
all protective devices, including but not lim ited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and com part ment covers/shields, and
isolation resistor/capacitor networks. Do not oper-
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are no t limited to, (1) spacing between the picture tube and the cabinet
mask, (2) excessively wide cabinet ventilation
slots, and (3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper acr oss the two AC plug prongs.
Place the instrumen t AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and to uch the other ohmme ter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 meg ohm or greater than 5. 2 megohm, an abnorm ality exists that must be correct ed
before the instrument is re tur ned to the cust omer.
Repeat this test with t he instrument AC switch in
the off position.
d. Leakage Current Hot Check - With the instru-
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer dur ing thi s test.) Use a leak-
age current teste r or a me tering system tha t c om plies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Lab oratories (UL) 1410, (50.7).
With the instrument AC switch first in the on po sition and then in the o ff position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal par ts of the instr ument
(antennas, handle brackets, metal cabinet, scr ew
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug i n the out let
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
CURRENT
TESTER
EARTH
GROUND
ANY MEASUREMENTS NO T WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits - Because
the picture tube i s the prim ary potentia l source of
X-radiatio n in solid- state TV receiver s, it is s pecially constructed to prohibit X-radiation emissions.
For continued X-radiation pr otection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be mea su re d ea ch tim e s er vic -
1-2-1T6600SFTY
ing is performed that inv olves B+, horizontal deflection or high voltage. Correct operation of t he
X-radiation protection c ircu its a ls o m ust b e rec on firmed each time they are serviced. (X-radiation
protection circuits also may be called "horiz ontal
disable" or "hold do wn.") R ead a nd a ppl y th e hi gh
voltage limits a nd, if the chassis is so e quipped,
the X-radiation protection circuit specifications given on instrument labe ls and i n the P roduct S afety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjus tme nts in th e hig h-vo lta ge
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside th e receiver cabi net, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modificatio ns and the addition of items such as auxiliary audio and/or video
output connections, mig ht alter the safety ch aracteristics of this receiver and create a hazard to the
user. Any design alter ations or addition s will void
the manufacturer's warr anty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the pic ture tube only with one of
the same type numbe r. Do not rem ove, install , or
otherwise handle the picture tube in any ma nner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be ke pt safely away while p icture
tubes are handled. Keep the picture tube away
from your body. Do not handl e the pictur e tu be b y
its neck. Some "in-line" picture tubes are equipped
with a permanently at tached deflection yoke ; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically connect-
ed directly to one conduc tor of th e AC powe r cor d
and maybe safety-serviced without an isolation
transformer only i f the AC power plug i s inserted
so that the chassis is connected to the ground side
of the AC power source. To confi rm that the AC
power plug is ins erted correctly, with an AC voltmeter, measure between the chassis and a known
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between ch assis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power so urce , for both pers onnel and
test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This se conda ry gro und s ystem is no t iso lated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dres s in the following areas: a.
near sharp edge s, b. near thermal ly hot parts-be
sure that leads and components do not touch thermally hot parts, c. the AC su pply, d. high volta ge,
and e. antenna wiring. Alway s inspe ct in all ar eas
for pinched, out of plac e, or frayed wiring. C heck
AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet origin al specifications. Additiona lly,
determine the cause of ov erheating and/or damage and, if necess ary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and mechanical parts have s pecia l safety- relat ed char acteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replaci ng them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( ! ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create sh ock, fire, and/or
other hazards. The Product's Safety is under review continuously and new instructions are issued
whenever appropriate . Prior to shi pment from the
factory, our products are strictly inspected to confirm with the recognized product safety and electrical codes of the countrie s in which they ar e to be
sold. However, in order to maintain such compliance, it is equal ly important to imp lement the following precautions when a set is being serviced.
1-2-2T6600SFTY
Precautions during Servicing
A. Parts identified by th e ( ! ) symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety , other parts and assemblies
are specified for confo rmanc e wit h reg ul ati ons applying to spurious radiation. These must also be replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminal s before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc .)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power tr an s fo rm e r pr im ar y le a d w i res are performed using crimp type connectors, in order to
prevent shock ha za rd s, pe rfo rm c arefully and precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L. When connecting or dis connecting the VCR con-
nectors, first, disconnect the AC plug from AC supply socket.
1-2-3T6600SFTY
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts
and wires have been returned to original positions.
Afterwards, perform the following tests and confirm the
specified values in order to verify compliance with
safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and ( d') between so ldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d), (d’)
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, antenna termina ls, video and audio input and output terminals, microphone jacks, earphone jacks, etc.).
≥3mm(d)
≥6 mm(d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd’
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Fig. 1
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)
2kΩ RES.
Connected in
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
i≤0.7mA AC Peak
i≤2mA DC
One side of
B
Power Cord Plug Prongs
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
Fig. 2
1-2-4T6600SFTY
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as sho wn:
Top View
Out
2. For other ICs, pin 1 and every 5th pin is ind icated
as shown:
Pin 1
3. The 1st pi n of every pin c onnec tor are i ndicated as
shown:
Input
In
Bottom View
5
10
How to Read t he Values of th e R ect angular Type Chip Components
Example:
(a) Resistor
473
= 473 = 47 [kΩ]
(b) Capacitor
= Not Shown
Caution:
Once chip parts (Resistors, Capacitors, Transistors,
etc.) are removed, they must not be reused. Always
use a new part.
(Top View)
(Top View)
Pin 1
Instructions for Connectors
1. Whe n you connect or disconnect FFC cable (connector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be i nserted parallel
into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
[ CBA= Circuit Board Assembly ]
Pb (Lead) Free Solder
Pb free mark will be found on PCBs used Pb free
solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
Pb free mark
Replacement Procedures for
Leadless (Chip) Components
The Following Procedures are Recommended for the Replacement of the Leadless Components Used in this Unit.
1. Preparation for replacement
1.1. Pb free solder
a. Soldering Iron
Use a soldering iron for Pb free solder.
b. Solder
Be sure to use Pb free solder.
c. Soldering time
Do not apply heat for more than 4 seconds.
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
1-3-1T6600STA
1.2. Standard solder
e. Solder i ng Iron
Use a pencil-type soldering iron (less than 30
watts).
f. Solder
Eutectic solder (Tin 63%, Lead 37%) is recommended.
g. Solder i ng tim e
Do not apply heat for more than 4 seconds.
h. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
Notes:
a. Leadless components must not be reused after
removal.
b. Excessive mechanical stress and rubbing for the
component electrode must be avoided.
2. Removing the leadless component
Grasp the leadless component body with tweezers
and alternately apply heat to both electrodes. When
the solder on both electrodes has melted, remove
leadless component with a twisting motion.
Notes:
a. Do not attem pt to lift the component off the boa rd
until the component is completely disconnected
from the board by the twisting action.
b. Take care not to br eak t he c opper f oi l on t he p rinte d
board
3. Installing the leadless component
a. Presolder the contact points of the circuit board.
b. Press t he par t d ownward with tweezers an d solder
both electrodes as shown below.
Note:
Do not glue the replacement leadless component to
the circuit board.
Tweezers
Chip
Soldering Iron
Tweezers
Soldering Iron
Solder
Soldering Iron
Presolder
How to Remove / Install Flat Pack IC
Caution:
1.The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat PackIC.
2. Do not apply the hot air to the chip parts around the
Flat Pack-IC for over 6 seconds as damage may
occur to the chip par ts. Put Masking Tap e around
the Flat Pack-IC to protect other par ts from damage. (Fig. S-1-2)
3. The Flat Pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or solder lands under the IC when removing it.
1. Removal
With Hot - Air Flat Pack - IC Desoldering Machine:
a. Prepare the Hot - Air Flat Pack - IC Desoldering
Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift eac h lead of the Flat Pack - IC upward one by
one, using a shar p pin or wire to which solde r will
not adhere (iron wire). When heatin g the pins, use
a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
1-3-2T6600STA
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the s older melt s so as to lift
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a solder ing iron, care must be taken
to ensure that the F lat Pack - IC is not being held
by glue, or when it is removed from the CBA, it
may be damaged if force is used.
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
b. The " I" mar k on the Fla t Pack - IC indicates pin 1
(See Fig. S-1-6). Ma ke sure this mar k m atches the
1 on the CBA when positioning for installation.
Then pre - solder the four corne rs of the Flat PackIC (See Fig. S-1-7).
c. Solder all pins of the Flat Pack - IC. Make sure that
none of the pins have solder bridges.
Flat Pack-IC
Fine Tip
Soldering Iron
Desoldering Braid
Soldering Iron
Fig. S-1-3
Sharp
Pin
Fig. S-1-4
CBA
Fig. S-1-1
Hot-air
Flat Pack-IC
Desoldering
Machine
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Example :
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
1-3-3T6600STA
Fig. S-1-6
Presolder
<Correct>
Grounding Band
1MΩ
CBA
Flat Pack-IC
CBA
Fig. S-1-7
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential di fference caused by electrostatic charge during unpacking or repair work.
Ground for Human Body
Be sure to wear a groun ding band (1M Ω) that is properly grounded to re move any static electr ici ty that may
be charged on the body.
Ground for Work Bench
Be sure to plac e a conductive sheet or copper plate
with proper grounding (1MΩ) on the work bench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on the
clothing will not escape through the body grounding
band, be careful to avoid contacting semiconductors to
clothing.
1MΩ
Conductive Sheet or
Copper Plate
<Incorrect>
CBA
1-3-4T6600STA
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution: 1
1. Optical sensors system are used for Tape Start and
End Sensor on this equipment. Read this page
carefully and prepare as described on this page
before startin g to service; otherwise, the unit may
operate unexpectedly.
Preparing: 1
1. Cover Q202 (START SENSOR) and Q201 (END
SENSOR) with Insulati on Tape or enter the service
mode to activate Sensor Inhibition automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its begin ning or end, because both Tape End
Sensors are not active.
How to Enter the Service Mode
1. Turn the power on. (Use main power on the TV
unit.)
2. Press [STANDBY/ON], [2], [7], [1], and [MUTE] buttons on the remote control unit in that order within 5
seconds. When entering the service mode, “4” will
display at corners of the screen.
3. During the service mode, electrical adjustment
mode can be selected by remote control key.
Details are as follows.
KeyAdjustment Mode
6No need to use.
7No need to use.
8
9
Caution: 2
1. The de ck mechanism assembly is mount ed on the
Main CBA directly, and SW211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to serv icing, this switch can not be operated automatically.
H. Shift adjustment mode: See adjustment instructions page 1-6-4.
V.size/V. shift adjustment: See adjustment instructions page 1-6-4.
Preparing: 2
1. To eject the tape, press the STOP/EJECT button
on the unit (or Remote Control).
2. When you want to re co rd during the Ser v ic e mo de,
press the Rec button while depressing SW211
(REC-SAFETY SW) on the Main CBA.
Q201
(END SENSOR)
Q202
(START SENSOR)
KeyAdjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *COL
MENU
VOL-
0
1No need to use.
2
3
4
5
(Color), *TNT(Tint) and SHP(SHARP).
Press PROG+/PROG- key to adjust
Initial Value. *Marked items are not
necessary to adjust normally.
SECAM Black Level adjustment mode:
See adjustment instructions page
1-6-3.
Cut-Off adjustment mode: See adjustment instructions page 1-6-4.
White Balance adjustment mode: See
adjustment instructions page 1-6-5.
C-Trap adjustment mode: See adjustment instructions page 1-6-3.
H adjustment mode: See adjustment
instructions page 1-6-2.
Head switching point adjustment mode
(Auto adjustment): See adjustment
instructions page 1-6-7.
Auto record mode: Perform recording
(15 Sec.)-->Stop-->Rewind (Zero
return) automat ic al ly.
Head switching point adjustment mode
(Manual adjustment): See adjustment
instructions page 1-6-7.
SW211
(REC-SAFETY SW)
MAIN CBA
1-4-1T6600PFS
CABINET DISASSEMBLY INSTRUCTIONS
[ T6605VF ]
1. Disassembly Flowchart
This flowchar t indicates the disass embly steps for the
cabinet par ts, and the CBA in order to ga in access to
item(s) to be ser viced. Whe n reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they we re.
Caution !!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] Power Unit and Tray Chassis Unit
[3] Power Unit[5] H.V./Power
Supply CBA
[4] Tray Chassis Unit
[6] T op Cover
[7] Bottom Plate
[8] Deck Unit
[9] Main CBA
[10] CRT
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[8]Deck Unit3, 5
[9]Main CBA34(S-9)8
[10] CRT44(S-10)9
↓
(1)
(1): Order of steps in Procedure. Whe n reassembling,
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
(5): Refer to the following "Reference Notes in the
PART
↓
(2)
follow the steps in reverse order.These numbers
are also used as the identi fication (loca tion) No. of
parts in Figures.
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connector, *=Unhook, Unlock, Release, Unplug, or Desolder
Anode Cap, *CN501,
*CN551, *CN601,
CRT CBA, Power
Knob
*CN502, *CN552,
*CN602
Note
1
2
3
Reference Notes in the Table
1. Removal of the Rear Cabinet.
Remove four screws (S-1) and two screws (S-2).
Disconnect connector CN151 and remove the Rear
Cabinet.
Caution !!
Discharge the Anode Lead of the CRT with the CRT
Ground Wire before removing the Anode Cap.
2. Removal of the Power Unit and Tray Chassis Unit.
Discharge the Anode Lead of the CRT with the
CRT Ground before removing the Anode Cap.
Disconnect the following: Anode Cap, CN501,
CN551, CN601, CRT CBA, and Power Button.
Then pull the Power Unit and Tray Chassis Unit out
backward.
3. Removal of the Power Unit.
Disconnect connectors CN502, CN552, and
CN602. Then slide the Power Unit out.
4. Removal of the H.V./Power Supply CBA.
Remove six screws (S-3) and pull up the H.V./
Powe r Supply CBA.
5. Removal of the Top Cover.
Remove five screws (S-4) and CL604, and remove
the Top Cover.
1-5-1T6605DC
6. Removal of the Bottom Plate.
Remove a screw (S-5). Then slide the Bottom Plate
out front.
7. Removal of the Deck Unit.
Remove seven screws (S-6), screw (S-7) and
screw (S-8). Then, desolder connectors (CN201,
CL401, CL402, CL403) and lift up the Deck Unit.
(S-2)
8. Removal of the Main CBA.
Remove four screws (S-9) and pull up the Main
CBA.
9. Removal of the CRT.
Remove four screws (S-10) and pull the CRT backward.
(S-1)
[1] REAR CABINET
(S-2)
(S-1)
(S-1)
(S-1)
[1] REAR CABINET
Fig. 1
(S-2)
(S-1)
(S-2)
(S-1)
Fig. 2
1-5-2T6605DC
(S-4)
(S-4)
[4] T ray
Chassis Unit
(S-4)
(S-6)
[8] Deck Unit
(S-9)
(S-7)
(S-6)
(S-9)
(S-4)
[6] T op Cover
(S-6)
(S-6)
(S-9)
[9] Main CBA
(S-8)
A
CL604
(S-9)
Power Button
(S-3)
[2] Power Unit and
Tray Chassis Unit
(S-3)
(S-3)
(S-5)
[5] H.V./Power
Supply CBA
[7] Bottom Plate
A
[3] Power Unit
Fig. 3
1-5-3T6605DC
(S-10)
(S-10)
[10] CRT
Anode Cap
CRT CBA
(S-10)
(S-10)
Fig. 4
1-5-4T6605DC
ANODE
CRT
GND
CRT CBA
CN501B
SCREEN
CN502
H.V./POWER SUPPLY CBA
CN552
CL501A
FOCUS
CN501
CN551
MAIN CBA
CN151
CN601
TO DEGAUSS
COIL
CL403
CL401
CL402
CN201
CN602
CL302A
CL301A
CL603A
TO SPEAKER
CYLINDER
ASSEMBLY
FE HEAD
CAPSTAN
ACE HEAD
ASSEMBLY
MOTOR
TO T OP COVER
DECK UNIT
CL604
1-5-5T6605DC
Fig. 5
[ T6607VF ]
1. Disassembly Flowchart
This flowchar t indicates the disass embly steps for the
cabinet par ts, and the CBA in order to ga in access to
item(s) to be ser viced. Whe n reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they we re.
Caution !!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] Power Unit and Tray Chassis Unit
[3] Power Unit[5] H.V./Power
Supply CBA
[4] Tray Chassis Unit
[6] T op Cover
[7] Bottom Plate
[8] Deck Unit
[9] Main CBA
[10] CRT
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[8]Deck Unit3, 5
[9]Main CBA34(S-9)8
[10] CRT44(S-10)9
↓
(1)
(1): Order of steps in Procedure. Whe n reassembling,
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
(5): Refer to the following "Reference Notes in the
PART
↓
(2)
follow the steps in reverse order.These numbers
are also used as the identi fication (loca tion) No. of
parts in Figures.
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connector, *=Unhook, Unlock, Release, Unplug, or Desolder
Anode Cap, *CN501,
*CN551, *CN601,
CRT CBA, Power
Knob
*CN502, *CN552,
*CN602
Note
1
2
3
Reference Notes in the Table
1. Removal of the Rear Cabinet.
Remove six screws (S-1) and two screws (S-2).
Disconnect connector CN151 and remove the Rear
Cabinet.
Caution !!
Discharge the Anode Lead of the CRT with the CRT
Ground Wire before removing the Anode Cap.
2. Removal of the Power Unit and Tray Chassis Unit.
Discharge the Anode Lead of the CRT with the
CRT Ground before removing the Anode Cap.
Disconnect the following: Anode Cap, CN501,
CN551, CN601, CRT CBA, and Power Button.
Then pull the Power Unit and Tray Chassis Unit out
backward.
3. Removal of the Power Unit.
Disconnect connectors CN502, CN552, and
CN602. Then slide the Power Unit out.
4. Removal of the H.V./Power Supply CBA.
Remove six screws (S-3) and pull up the H.V./
Powe r Supply CBA.
5. Removal of the Top Cover.
Remove five screws (S-4) and CL604, and remove
the Top Cover.
1-5-6T6705DC
6. Removal of the Bottom Plate.
Remove a screw (S-5). Then slide the Bottom Plate
out front.
7. Removal of the Deck Unit.
Remove seven screws (S-6), screw (S-7) and
screw (S-8). Then, desolder connectors (CN201,
CL401, CL402, CL403) and lift up the Deck Unit.
8. Removal of the Main CBA.
Remove four screws (S-9) and pull up the Main
CBA.
9. Removal of the CRT.
Remove four screws (S-10) and pull the CRT backward.
(S-1)
(S-1)
(S-2)
(S-1)
(S-1)
(S-1)
(S-1)
[1] REAR CABINET
(S-2)
(S-1)
Fig. 1
(S-1)
(S-1)
(S-2)
(S-1)
(S-1)
[1] REAR CABINET
(S-1)
Fig. 2
1-5-7T6705DC
(S-4)
(S-4)
(S-4)
[4] T ray
Chassis Unit
(S-4)
(S-6)
[8] Deck Unit
(S-9)
(S-7)
(S-4)
(S-9)
(S-6)
[6] T op Cover
(S-6)
(S-6)
(S-9)
(S-8)
A
CL604
(S-9)
[9] Main CBA
Power Button
[2] Power Unit and
Tray Chassis Unit
(S-3)
(S-3)
(S-3)
(S-5)
[7] Bottom Plate
[5] H.V./Power
(S-3)
Supply CBA
[3] Power Unit
1-5-8T6705DC
A
Fig. 3
(S-10)
(S-10)
[10] CRT
Anode Cap
CRT CBA
(S-10)
(S-10)
Fig. 4
1-5-9T6705DC
ANODE
CRT
GND
CRT CBA
CN501B
SCREEN
CN502
H.V./POWER SUPPLY CBA
CN552
CL501A
FOCUS
CN501
CN551
MAIN CBA
CN151
CN601
TO DEGAUSS
COIL
CL403
CL401
CL402
CN201
CN602
CL302A
CL301A
CL603A
TO SPEAKER
CYLINDER
ASSEMBLY
FE HEAD
CAPSTAN
ACE HEAD
ASSEMBLY
MOTOR
TO T OP COVER
DECK UNIT
CL604
1-5-10T6705DC
Fig. 5
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjus tments are r equired after replacing
circuit components and certain mechanical parts.
It is impor tant to perform these adjustments only
after all repairs and repla ce men ts have been completed.
Also, do not attempt these adjustments unles s the
proper equipment is available.
Test Equipment Required
1. PAL Pattern Generator (Color Bar, Monoscope,
Black Raster, White Raster, Sympte)
10.Ext.input
FRONT VIDEO-IN JACK or REAR SCART JACK
How to set up the option code
1. Enter the Service mode.
2. Press the [STATUS] button on the remote control
unit. The option code appears on the display.
3. If neede d, inpu t the opti on co de (01 30) usin g number buttons on the remote control unit.
4. To reset the software, press [PAUSE] and [5] buttons on the remote control unit.
The option code is changed.
How to Set up the Service mode:
NOTE:
After replacing the IC2 02 (Memor y) or Main CBA,
the set value in IC202 (Me mory) wi ll be lost. S o it
is necessary to set up or adjust in the Service
mode after its replacement.
Service Mode:
1. Turn the power on. (Use main power on the TV
unit.)
2. Press [STANDBY/ON], [2], [7], [1], and [MUTE] buttons on the remote control unit in that order within 5
seconds.
-To cancel the service mode, pr ess [STANDBY/ON]
button on the remote control.
1-6-1T6605EA
[ T6605VF ]
2. H Adjustment
1. DC 105V (+B) Adjustment
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dar k and
1. Connect the unit to AC Power Outlet. (exact
AC230V)
2. Input a c olor bar s ignal from RF (or Ext.) inpu t and
leave it for at least 20 minutes.
3. Connect DC Volt Meter to TP503(+B) and
TP504(GND).
4. Adjust VR601 so that the voltage of TP503(+B)
becomes +105±0.5V DC.
VR601
DC Voltmeter,
Plastic Tip Driver
RF
(or Ext.)
+105±0.5V DC
Color
Bar
[ T6705VF ]
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
R590
TapeM. EQ.Spec.
---Frequency Counter 15.625kHz±250Hz
Note: R590 --- H.V./Power Supply CBA
1. Connect Frequency Counter to R590.
2. Set the unit to the Ext. mode and no input is necessary. Enter the Service mode.
(See page 1-6-1.)
3. Operate the unit for at least 20 minutes.
4. Press [2] button on the remote control unit and
select H-Adj mode.
5. Press [PROG+/PROG-] buttons on the remote control unit so that the display will change [0] to [7.]
At this moment, choos e display [0] to [7] when the
Frequency counter display is closest to
15.625kHz±250Hz.
6. Turn the power off and on again.
PROG+/PROG-
buttons
Ext.---
1. DC 114V (+B) Adjustment
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dar k and
1. Connect the unit to AC Power Outlet. (exact
AC230V)
2. Input a c olor bar s ignal from RF (or Ext.) inpu t and
leave it for at least 20 minutes.
3. Connect DC Volt Meter to TP503(+B) and
TP504(GND).
4. Adjust VR601 so that the voltage of TP503(+B)
becomes +114±0.5V DC.
VR601
DC Voltmeter,
Plastic Tip Driver
RF
(or Ext.)
+114±0.5V DC
Color
Bar
1-6-2T6605EA
3. C-Trap Adjustment
4. SECAM Black Level Adjustment
Purpose: To get minimum leakage of th e color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Test pointAdj. PointModeInput
J349F3
(B-OUT)
TapeM. EQ.Spec.
---
minimum
Note: J349F3 (B-Out)--- Main CBA
1. Connect Oscilloscope to J349F3.
2. Input a color bar signal from RF (or Ext.) input.
Enter the Service mode. (See page 1-6-1.)
3. Press [0] button on the remote control unit and
select C-TRAP mode.
4. Press [PROG+/PROG-] buttons on the remote control unit so that the carrier leakage B-Out
(4.43MHz) value becomes mini mum on t he os cill oscope.
5. Turn the power off and on again.
PROG+/PROG-
buttons
Oscilloscope,
Pattern Generator
Figure
RF
(or Ext.)
200mVp-p Max.
Color Bar
Fig. 1
Purpose: To set Black Level of the SE CAM signal R-
Y/B-Y to Ref. level.
Symptom of Misadjustment: If Black Level of the
SECAM signal R-Y/B-Y is incorrect, the picture is bluish or reddish in grayscale compared with PAL signal.
Test
point
J361G4
TapeM. EQ.Spec.
---
Analog Oscilloscope (unus-
able Digital Oscilloscope)
1. Degaus s the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the SECAM Gray Scale signal from Ext.
input.
3. Enter the service mode. (See page 1-6-1.)
4. To enter the C/D/S mode, press [VOL-] on the
remote control unit.
5. To select SBR (SECAM Black Level R-Y), press [6]
button on the remote control unit.
6. Press [PROG+/PROG-] buttons to adjust Y signal
to the black ref. level.
7. To select SBB (SECAM Black Level B-Y), press [7]
button on the remote control unit.
8. Press [PROG+/PROG-] buttons to adjust Y signal
to the black ref. level.
Y Signal
Adj. PointModeInput
PROG+/PROG-
buttons
Pattern Generator,
Ext.
SECAM
Gray
Scale
---
1H
Black REF. Level
1H
1-6-3T6605EA
1H
5mV/Div (10:1 Prove)
Fig. 4
5. V. Size Adjustment
7. H. Shift Adjustment
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-1.)
Press [9] button on the remote control unit and
select V-S mode. (Press [9] button then dis play will
change to V-P and V-S).
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [PROG+/PROG-] buttons on the remote control unit so that the monoscope pattern is 90±5% of
display size and the circle is round.
PROG+/PROG-
buttons
RF
(or Ext.)
Monoscope
6. V. Shift Adjustment
Purpose: To obtain cor rect vertic al position of screen
image.
Symptom of Misadjustment: If V. position is incor-
rect, vertica l position of image on the screen may not
be properly displayed.
Purpose: To obtain correct horizontal position and
size of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-1.)
Press [8] button on the remote control unit and
select H-P mode.
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [PROG+/PROG-] buttons on the remote control unit so that the left and r ight side of the monoscope pattern are equal to each other.
4. Turn the power off and on again.
PROG+/PROG-
buttons
RF
(or Ext.)
Monoscope
8. Cut-off Adjustment
Purpose: To adjust the beam c urrent of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test pointAdj. PointModeInput
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-1.)
Press [9] button on the remote control unit and
select V-P mode. (Press [9] button then dis play will
change to V-P and V-S).
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [PROG+/PROG-] buttons on the remote control unit so that the top and bottom of the monoscope pattern are equal to each other.
PROG+/PROG-
buttons
RF
(or Ext.)
Monoscope
Screen-Control,
Screen
TapeM. EQ.Spec.
---Pattern Generator
Notes:
Screen Control (FBT) --- H.V./Power Supply CBA
FBT= Fly Back Transformer
Use the Remote Control Unit
1. Degaus s the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Set the s creen control to minimum position. Inp ut
the Black raster signal from RF (or Ext.) input.
3. Enter the service mode. (See page 1-6-1.)
Dimmed horizontal line appears on the CRT.
4. To enter the C/D/S mode, press the [VOL-] button
on the remote control unit.
5. To enter the CUT OFF (R) mode, press [1] button
on the remote control unit.
6. Turn the screen control up u ntil dimmed ho rizontal
line appears.
PROG+/PROG-
buttons
RF
(or Ext.)
Black Ras-
See Reference
Notes below
ter
1-6-4T6605EA
7. Press t he [PROG+/PROG-] buttons until the horizontal line becomes white.
8. To enter the CUT OFF (G) mode, press [2] button
on the remote control unit.
9. Press t he [PROG+/PROG-] buttons until the horizontal line becomes white.
10.To enter the CUT OFF (B) mode, press [3] button
on the remote control unit.
11.Press the [PROG+/PROG-] buttons until the horizontal line becomes white.
12.Turn the sc reen control so that the hori zontal line
adjusted white looks lightly.
13.Turn the power off and on again.
9. White Balance Adjustment
Purpose: To mix red, green and blue beams corr ectly
for pure white.
Symptom of Misadjustment: White becomes bluish
or reddish.
Test pointAdj. PointModeInput
Screen-Control,
Screen
TapeM. EQ.Spec.
---
PROG+/PROG-
buttons
Pattern Generator,
Color analyzer
Figure
RF
(or Ext.)
See below
White
Raster
(APL 100%)
Color Ajalyzer
Note: Use remote control unit
1. Operate the unit more than 20 minutes.
2. Face the unit to east. D ega uss the CRT using Degaussing Coil.
3. Input the White Raster (APL 100%).
4. Set the color analyze r to the CHROM A mode and
after zero point calibration, bring the optical receptor to the center on the tube surface (CRT).
5. Enter t he Service mode. Press [VOL-] button on
the remote control.
6. Press [4] button on the remote cont rol unit for Red
adjustment. Pre ss [5] button on the remote con trol
unit for Blue adjust me nt .
7. In each color mode, Press [PROG +/PROG-] buttons to adjust the values of color.
8. Adjust ing Red and Bl ue co lo r so that the tem per ature becomes 8500K (x : 290 / y : 300) ±3%.
9. At this time, Re-check that Horizontal line is white.
If not, Re-adjust Cut-off Adju stment until th e Horizontal Line becomes pure white.
10. Turn off and on a gain to return to normal mode. Receive APL 100% white signal and Check Chroma
temperatures become 8500K (x : 290 / y : 300) ±3%.
Note: Confirm that Cut Off Adj. is correct after this
adjustment, and att empt Cu t Off Adj. if ne eded.
Fig. 5
1-6-5T6605EA
10. Sub-Brightness Adjustment
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---
White
Note: Bar (A) in Fig. 7 --- 0 IRE
1. Enter the service mode. (See page 1-6-1.)
Then input SYMP TE signal from RF (or Ext.) i nput
and leave it for at least 20 minutes.
2. Press [M ENU] button. (Each time [MENU] button is
pressed, display will chan ge BRT, CN T, COL, TN T,
and SHP in that order.) Select BRT and press
[PROG+/PROG-] buttons so that the bar (A) in Fig.
6 is just visible.
3. Turn the power off and on again.
PROG+/PROG-
buttons
Pattern
Generator
Figure
RF
(or Ext.)
See below
ABC
SYMPTE
Black
This bar
(A) just
visible
Fig. 6
11. Setting for CONTRAST,
COLOR, TINT and SHARP
Data Values
General
1. Enter the Service mode. (See page 1-6-1)
2. Press [MENU] button. (Each time [MENU] button is
pressed, display will change BRT, CNT , COL, TNT,
and SHP in that order.)
CONTRAST (CNT)
1. Press [MENU] button on t he remote control unit.
Then select CNT display.
2. Press [PROG+/PROG-] buttons on the remote
control unit so that the value of "CONTRAST"
(CNT) becomes 83.
COLOR (COL)
1. Press [MENU] button on t he remote control unit.
Then select "COLOR" (COL) display.
2. Press [PROG+/PROG-] buttons on the remote
control unit so that the value of "COLOR " (COL)
becomes 65.
TINT (TNT)
1. Press [MENU] button on t he remote control unit.
Then select "TINT" (TNT) display.
2. Press [PROG+/PROG-] buttons on the remote
control unit so that the va lue of "TINT" (TNT) becomes 68.
SHARP (SHP)
[ T6605VF ]
1. Press [MENU] button on t he remote control unit.
Then select "SHARP" (SHP) display.
2. Press [PROG+/PROG-] buttons on the remote
control unit and select "1."
[ T6705VF ]
1. Press [MENU] button on t he remote control unit.
Then select "SHARP" (SHP) display.
2. Press [PROG+/PROG-] buttons on the remote
control unit and select "0."
1-6-6T6605EA
12. Focus Adjustment
13. Head Switching Position Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjus tment is
incorrect, blurred images are shown on the display.
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil.
3. Input the monoscope pattern.
4. Adjust the F o cu s Co nt ro l on th e F B T t o ob t a in cl ear
picture.
RF
(or Ext.)
Monoscope
Purpose: Determine the Head Switching Position during Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position automatically and displays it on the screen (Upper Left Corner).
Manual Adjustme nt
1. Enter the service mode. (See page 1-6-1.)
2. Playback the test tape (FL6A).
3. Press the number [5] button on the remote control
unit.
4. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
7.0H (448µs) is preferable.
5. Press [PROG+/PROG-] buttons on the remote control unit if necessar y. T he value will be changed in
0.5H steps up or down. Adjusta ble range is up to
9.5H. If the value is beyond adjustable range, the
display will change as:
Lower out of range: 0.0H
Upper out of range: -.-H
6. Turn the power off and on again.
Auto Adjustment
1. Load the test tape (FL6A) that have been recorded
the Head Switching Position Value.
2. Enter the service mode.
3. Press [3] button on the remote control unit in the
tape stop mode. The uni t playback and adjust the
Head Switching Position automatically.
4. The adjusting report app ears on upper left cor ner
of the screen with blueback.
In case of adjusting cor rectly: the Head Switching
Position Val ue recorded in the test tape (FL6A) is
indicated with green.
In case of ad justing incorrectly: "NG" (red) is in dicated with ejecting tape.
l
TVCRTVCR
7.0H
NG
Correct
1-6-7T6605EA
Incorrect
Fig. 7
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