Durabrand DBTV1902 Schematic

DBTV1902
SERVICE MANUAL
COLOR TELEVISION RECEIVER
SUPPLEMENT
MFR'S VERSION B
This SUPPLEMENT must be used together SERVICE MANUAL for DBTV1901 Series B. All other test and repair procedures are as shown in the ORIGINAL MANUAL. Please file this SUPPLEMENT with the ORIGINAL VERSIONS.
Design and specifications are subject to change without notice.
01
00
DBTV1901 Series B
MECHANICAL REPLACEMENT PARTS LIST
DBTV1901 Series B
DBTV1902
WHEN REPLACING EEPROM (MEMORY) IC
SPEC.NO.
O/R NO.
M3L2-17C
REF. NO. PART NO. DESCRIPTION PART NO. DESCRIPTION
101 A3L211C720 CABINET FRONT ASS'Y A3L217C720 CABINET FRONT ASS'Y 108 722552A019 SHEET,RATING 722552A022 SHEET,RATING
--- 7230007398 SECURITY TAG
--- 793WCDB237 GIFT BOX 793WCDB366 GIFT BOX
--- JB5K0200 POLYBAG,INSTRUCTION JB5U0200 POLYBAG,INSTRUCTION
--- J3L21101 INSTRUCTION BOOK J3L21701 INSTRUCTION BOOK
--- J3L10502 WARRANTY SHEET J5A34002 WARRANTY SHEET
--- A3L211C975 INSTRUCTION BOOK KIT A3L217C975 INSTRUCTION BOOK KIT
DBTV1902
REF. NO.
08
DATA DATA
W253015
SERVICING NOTICES ON CHECKING
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
!
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
PERFORM A SAFETY CHECK AFTER
7. SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.
A1-1
CONTENTS
SERVICING NOTICES ON CHECKING .........................................................................................................
HOW TO ORDER PARTS ...............................................................................................................................
IMPORTANT ....................................................................................................................................................
CONTENTS......................................................................................................................................................
GENERAL SPECIFICATIONS ........................................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ..............................................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC...............................................................
SERVICE MODE LIST ....................................................................................................................................
CONFIRMATION OF HOURS USED .............................................................................................................
WHEN REPLACING EEPROM (MEMORY) IC .............................................................................................
ELECTRICAL ADJUSTMENTS......................................................................................................................
BLOCK DIAGRAM ..........................................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT..............................................................................................................................................
SCHEMATIC DIAGRAMS
MICON/TUNER .....................................................................................................................................
CHROMA ...............................................................................................................................................
POWER ..................................................................................................................................................
DEFLECTION/CRT................................................................................................................................
SOUND/AV ............................................................................................................................................
WAVEFORMS .................................................................................................................................................
MECHANICAL EXPLODED VIEW .................................................................................................................
MECHANICAL REPLACEMENT PARTS LIST .............................................................................................
ELECTRICAL REPLACEMENT PARTS LIST ...............................................................................................
A1-1 A1-1 A1-1 A2-1 A3-1~A3-4
B1-1 B2-1, B2-2 C-1 C-1 C-1 D-1~D-5 E-1, E-2
F-1~F-4 G-1, G-2
G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 H-1, H-2 I-1 J1-1 J2-1, J2-2
A2-1
GENERAL SPECIFICATIONS
No
No
+5oC ~ +40oC
-20oC ~ +60oC
Brightness Yes
G-1 TV CRT CRT Size / Visual Size 19 inch / 480.0mmV
System CRT Type Normal
Deflection 90
Magnetic Field BV/BH +0.45G/0.18G Color System NTSC Speaker 1Speaker
Position Bottom
Size 3 Inch
Impedance 8 ohm Sound Output MAX 1.5
10%(Typical) 1.0 NTSC3.58+4.43 /PAL60Hz No
G-2 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination Ohers
Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm
CH Coverage A - I, J - W, W+1 - W+84 Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
FP-FS 4.50MHz Preset CH Stereo/Dual TV Sound Tuner Sound Muting Yes
G-3 Power Power Source AC 120V AC 60Hz
DC Power Consumption at AC
73 W at AC 120 V 60 Hz Stand by (at AC) 5 W at AC 120 V 60 Hz Per Year -- kWh/Year
Protector Power Fuse Yes
G-4 Regulation Safety UL / CSA
Radiation FCC / IC X-Radiation DHHS / HWC
G-5 Temperature Operation
Storage
G-6 Operating Humidity Less then 80% RH G-7 On Screen Menu Yes
Display Menu Type Character
Picture Yes
Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes
Audio No
Bass No Treble No Balance No BBE On/Off No Stable Sound On/Off No
CH Set Up Yes
TV/CATV Yes Auto CH Memory Yes Add/ Delete Yes
Language Yes V-chip Yes
CH Label No Favorite CH No Color Stream DVD/DTV No
Control Level Yes
Volume Yes
degree
W W
2 - 69, 4A, A-5 - A-1,
A3-1
GENERAL SPECIFICATIONS
Glow in Dark Remocon
Pause/Still No
Contrast Yes Color Yes Tint (NTSC Only) Yes Sharpness Yes Tuning No Bass No Treble No Balance No Back Light No
Stereo,Audio Output,SAP No Video Yes Color Stream No Channel(TV/Cable) Yes CH Label No Sleep Timer Yes Sound Mute Yes V-chip Rating Yes
G-8 OSD Language English French Spanish
OSD Language Setting English
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step 10 Min
On/Off Timer Program(On Tim / Off Tim) No Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
G-10 Remote Unit RC-DW
Control
Format NEC Custom Code 86-05 h Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys 27 Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 No CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes TV/Caption/Text Yes CH1/CH2 Yes TV/Video(TV/AV) Yes CH RTN/CH ENT(Quick View) Yes Sleep Yes RE Call(Call) Yes Reset Yes Menu Yes Enter Yes Mute Yes Exit No MTS(Audio Select) No Set + Yes Set - Yes
Multi Brand Keys CH Up(VCR) No
CH Down(VCR) No
No
A3-2
GENERAL SPECIFICATIONS
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Registration Card
No
TV/VCR(VCR) No Code No FF No Rew No Rec No Play No Stop No TV No VCR No Cable No
G-11 Features Auto Degauss Yes
Auto Shut Off Yes Canal+ No CATV Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes
Type USA,ORION Type
BBE No Auto Search No CH Allocation No SAP No Channel Lock No Just Clock Function No Game Position No CH Label No VM Circuit No Full OSD No Premiere No Comb Filter No
Lines
Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound No Energy Star No Favorite CH No
G-12 Accessories Owner's Manual Language English /French
w/Guarantee Card
Remote Control Unit Yes Rod Antenna No
Poles Terminal
Loop Antenna
Terminal
U/V Mixer DC Car Cord (Center+) Guarantee Card Yes Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery
UM size x pcs OEM Brand
AC Cord AV Cord (2Pin-1Pin)
A3-3
GENERAL SPECIFICATIONS
No
No
( 38.6 lbs)
( 44.1lbs)
No
Sets
/--
No
Surfaces
Sets/40' container
Cabinet Rear PS 94V0 DECABROM
PTB Sheet 300 ohm to 75 ohm Antenna Adapter
G-13 Interface Switch Front Power Yes
System Select No Main Power SW No Sub Power No Channel Up/Reset Yes Channel Down/Enter Yes Volume Up/Set Up Yes Volume Down/Set Down Yes MENU=Volume Up+Volume Down Yes
Rear AC/DC No
TV/CATV Selector No Degauss No Main Power SW No
Indicator Power No
Stand-by No On Timer No
Terminals Front Video Input
Audio Input Other Terminal No
Rear Video Input(Rear1) No
Video Input(Rear2) No Audio Input(Rear1) No Audio Input(Rear2) No Video Output No Audio Output No Euro Scart No Color Stream No Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input AC Outlet No
G-14 Set Size Approx. W x D x H (mm) 488 x 465 x 416 G-15 Weight Net (Approx.) 17.5kg
Gross (Approx.) 20.0kg
G-16 Carton Master Carton
Content ---­Material -- Dimensions W x D x H(mm) -- x -- x -- Description of Origin
Gift Box Yes
Material Double Full Color Carton W/Photo Dimensions W x D x H(mm) 546 x 526 x 472 Design As per Buyer's Description of Origin Yes
Drop Test
Height (cm) 46
Container Stuffing 436
G-17 Cabinet Material Cabinet Front PS 94V0 DECABROM
RCA
RCA x 1
F Type
Natural Dropping At 1 Corner / 3 Edges / 6
A3-4
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage. Do not use pliers to loosen or tighten the Anode Cap
*
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated screwdriver, touch the support of the Anode with the tip of the screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
2.
Flip up the sides of the Rubber Cap in the direction of the arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
Fig. 1-4
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
Fig. 1-5
B1-1
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1. Package IC to protect other parts from any damage.
(Refer to Fig. 2-1.) NOTE
Masking is carried out on all the parts located within 10 mm distance from IC leads.
3.
When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Blower type IC desoldering machine
Masking Tape (Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.
Blower type IC desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided
5. Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1.
Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2. sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)
Solder temporarily
Fig. 2-5
When bridge-soldering between terminals and/or the
4. soldering amount are not enough, resolder using a Thin­tip Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Fig. 2-8
5.
Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering from upper position to lower position
Shield Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-6
Fig. 2-7
B2-2
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