SLITTER/CUTTER/CREASER
DC-646
Sep. 2013
DUPLO DC-646 W5-Y1040
Revision 0
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European
countries this
product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for
recycling
advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling,
you will help prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses
Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren
Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die
Entsorgung und führen Sie die betreffenden Teile dort, wo solche Einrichtungen vorhanden sind,
einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und
Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und
die menschliche Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne
doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignezvous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un
recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la
santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo
prodotto non deve essere buttato nei rifi uti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità
locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto),
aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no
deberá eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje
a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental
y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento,
recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio
ambiente y la salud humana.
Sp
It
Table of Contents
1. Outer Cover 1 : Paper Feed Side 1
2. Outer Cover 2 2
3. Outer Cover 3 3
4A. Outer Cover 4 4
4B. Outer Cover 4 : UK 5
5. Control Panel Section 6
6. Feeder Top Cover Section 7
7. Top Covers 1 8
8. Top Covers 2 9
9. PC Arm Mount 10
10. Stopper Base Section 11
11. Paper Ejection Section 1 12
12. Paper Ejection Section 2 13
13. Suction Section 1 14
14. Suction Section 2 15
15. Saparator Section 16
16. Blower Section 1 17
17. Blower Section 2 18
18. Blower Section 3 19
19. Paper Feed Tray Section 1 20
20. Paper Feed Tray Section 2 21
21. Paper Feed Tray Section 3 22
22. Paper Shift Section 23
23. Level Detection Section 24
24. Sub-frame Section 1 25
25. Sub-frame Section 2 26
26. Paper Skew Ccorrection Section 1 27
27. Paper Skew Ccorrection Section 2 28
28. Double Feed Detection Section 29
29. Jump Motor Drive Section 30
30A. CCD Section 31
30B. CCD Section : UK 32
31. Reject Section 33
32. Reject 1 Transportation Section 1 34
33. Reject 1 Transportation Section 2 35
34. Reject Slider Section 36
35. Slitter Frame Section 1 37
36. Slitter Frame Section 2 38
37. Slitter Slide Section 39
38. Margin Slitter Section 40
38-1. Unit/Assy 41
39. Transportation Section 42
40. Rotary Tool Module 1 (Frame 1) 43
41. Rotary Tool Module 2 (Frame 2) 44
1 PARTS LIST
0-2
42. Rotary Tool Module 3 (Jump) 45
43. Rotary Tool Module 4 (Drive) 46
44. Rotary Tool Module 5 (Housing 1) 47
44-1. Unit/Assy 49
45. Rotary Tool Module 6 (Housing 2) 50
46. Center Slitter Frame Section 1 51
47. Center Slitter Guide Section 1 52
48. Center Slitter Slide Section 1 53
49. Center Slitter Section 1 54
49-1. Unit/Assy 56
50. Center Slitter Frame Section 2 57
51. Center Slitter Guide Section 2 58
52. Center Slitter Slide Section 2 59
53. Center Slitter Section 2 60
53-1. Unit/Assy 62
54. Gutter Deflector Section 1 63
55. Gutter Deflector Section 2 64
56. Cutter Section 1 65
57. Cutter Section 2 66
58. Cutter Section 3 67
59. Creaser fixation Section 68
60. Creaser Section 1 69
61. Creaser Section 2 70
62. Creaser Section 3 71
63. Creaser Driving Section 72
64. Under Creaser Section 73
65. Driving Section 1 74
66. Driving Section 2 75
67. Driving Section 3 76
68. Driving Section 4 77
69. Driving Section 5 78
70. Driving Section 6 79
71. Driving Section 7 80
72. Driving Section 8 81
73. Driving Section 9 82
74. Driving Section 10 83
75. Frame Section 1 85
76. Frame Section 2 86
77. Frame Section 3 87
78. Frame Section 4 88
79. Frame Section 5 89
80. Frame Section 6 90
81. Frame Section 7 91
82. Frame Section 8 92
83. Frame Section 9 93
84. Frame Section 10 94
85. Waste Box Section 1 95
86. Waste Box Section 2 96
87. Table Section 1 97
0-3
88. Table Section 2 98
89. Table Section 3 99
90. Table Section 4 100
91. Table Section 5 101
92. Safety Labels 102
93. Labels 103
94. Electrical Parts 1 (Switch) 105
95. Electrical Parts 2 (Sensor PPS) 106
96. Electrical Parts 3 (Sensor 1) 107
97. Electrical Parts 4 (Sensor 2) 108
98. Electrical Parts 5 (Sensor 3) 109
99. Electrical Parts 6 (Sensor 4) O.P 110
100. Electrical Parts 7 (Motor 1) 111
101. Electrical Parts 8 (Motor 2) O.P 112
102. Electrical Parts 9 (Solenoid) 113
103. Electrical Parts 10 (Fan Motor) 114
104. Electrical Parts 11 (PCB, etc.) 115
105. Electrical Parts 12 (PCB, etc.) 116
106. Electrical Parts 13 (PCB, etc.) 117
107. Wiring 1 (Power Supply 1) 118
108. Wiring 2 (Power Supply 2) 119
109. Wiring 3 (Inter Lock / Communication) 120
110. Wiring 4 (Main PCB 1) 121
111. Wiring 5 (Main PCB 2) 122
112. Wiring 6 (Main PCB 3) 123
113. Wiring 7 (Drive PCB) 124
114. Wiring 8 (Slitter Drive PCB) 125
115. Wiring 9 (Cutter/Crease) 126
116. Wiring 10 (Rotary Tool/Cross Perforation) 127
117A. Accessories:UK 128
117B. Accessories:USA 129
118. Cross Perforation Module 1 130
119. Cross Perforation Module 2 131
120. Cross Perforation Module 3 132
121. Cross Perforation Module 4 133
122. Cross Perforation Module 5 134
123. Cross Perforation Module 6 135
123-1. Unit/Assy 137
124. Cross Perforation Module 7 138
RECOMMEND PARTS LIST 140
INDEX 148
0-4
M E M O
0-5
W5-Y1040-0
2013.09
Getting the most out of this catalog
Finding the parts
Open the section page with the part you are looking for.
● The actual product is at hand, or you know the installing position :
refer to the "Main part layout drawing" refer to the "Section page".
●You know the part number: refer to the "INDEX" refer to the "Section page".
●Time-change parts (for maintenance): refer to the "RECOMMEND PARTS LIST" refer to the "Section page".
Find the component parts of the unit/assembly on the "Unit/Assy page" behind the "Section page".
Using the Illustration
2
1
7
Item No.
Each part in the illustration is numbered.
●For the section that has different installation depending on the models, it is specifi ed with an alphabet attached
●" # " is shown after the item No. for the models with great change and without interchangeability.
Item name
The section name specifi ed in the item.
In case the item is optional, (O.P) is attached after the item name.
43. Master Clamp Section
5
20333222-
6
Fig. 60 - 8
4
after the item No.
(The number attached after " # ", if any, describes the revision order)
2
7
3
4
6
MODEL DP-S550/S520
MODEL DP-S650/S620
MODEL DP-S850/S820
R8L101
6
1
5
3
MODEL
The Model name applied for the item.
KEY No.
The KEY No. in the illustration helps fi nding the part names in the list.
Circled KEY No.
Shows a unit/assembly part. Indicates the relation of unit/assembly and component part. When there is a circled
KEY No. in the illustration, the component parts are as follows:
●Component parts are specifi ed in a circled display.
●Unit/Assy page (component parts) are described in the next item.
Virtual illustration
If the part introduced in other item is attached, its Item No., KEY No., or the Item No. is indicated.
(Displays for the main frame, etc. are omitted.)
Machine No.
Shown in case the mechanism is greatly changed and are no longer interchangeable from that machine number.
vi
Using the Parts list
1 2 3 4 5 6 7
KEY No.
A
PARTS No. DESCRIPTION REMARKS I/C
1
2
3
4
5
R8-S0100
R8-T1100
R8-T3100
R8-K1230
R8-T3010
R8-K1250
Cover assy 1
Label , paper size 1
Label , paper size 1
Cover A 1
Label , WARNING 1
Inner cover 1
Q'TY
ABS
ABS
EA
EI
SET(3,4)
SET(3,4)
000111222- N=0
KEY No.
KEY No. in the illustration helps fi nding the part names in the list.
The circled KEY No. is a unit/assembly part.
The blank means that the KEY No. is the same as the KEY No. above. (Blank is used when there are
A
differences in the specifi cation, such as different model or shipping area, etc. or change in parts. Please refer to
the "REMARKS" columns.)
Using the Unit/Assy page
A unit/assembly part is marked with a circled number, and the number following " - " indicates a component
part.
Example : 1 ----- Unit/assembly part
-1----- Component part
PARTS No.
●Clearly specify this "PARTS No." when ordering parts.
●The parts with "NPN" in the "PARTS No." column cannot be supplied.
Using the Unit/Assy page
The last digit of the PARTS No. indicates the design change. When the part is partially changed for the purpose
of modification, etc., this design change digit may be changed. These changes are informed as Technical
Information. Read it with care.
Example : R8-A1001
Design change digit
DESCRIPTION
●Clearly specify this Description when ordering parts.
Q'TY
●The number of parts used in the section illustrated.
●In the Unit/Assy page, the number of parts used per 1 unit or assembly is mentioned.
WEEE
Part material and so on are shown. ( refer to the "WEEE information".)
REMARKS
The part with these columns blank is applicable to all the machines.
●The model name is mentioned only when the part is exclusively designed for a certain model.
●In case there are differences in the specifi cations depending on the shipping area, they are marked with codes.
Examples of the code:
EA : English specifi cation (A/B type paper)
120V : 120 V specifi cations
EI : English specifi cation (Inch type paper)
230V : 230 V specifi cations
O.P : Optional
vii
Using the Parts list
When there is SET display:
Interchangeable when used with a set of related parts. Not interchangeable when used as a single item.
Example :
SET(8, 9, 12) Parts of the KEY No. 8, 9 and 12 are interchangeable when used as a set.
Due to the design change, etc. the new parts and the old parts may not be interchangeable.
In this case, the applicable machine number (9 digits) is shown.
Examples :
- 000111111 Machine number (applicable from the initial lot to the machine number specifi ed.)
000111111 - Machine number (applicable from the machine number specifi ed.)
000000101- 000111111 Machine number (applicable within the range of the machine numbers specifi ed.)
●Parts without these indications are applicable to all the machines.
(I/C) Interchangeability
If the parts are changed, the following interchangeability codes are indicated on the new parts (N).
Examples : (N: new part, O: old part)
N = O : Interchangeable to both new part and old part
N ≠ O : Not interchangeable to either new part or old part
+ : Newly added part
- : Abolished part
Using the RECOMMEND PARTS LIST
1 2 3 4 5
PARTS No. DESCRIPTION Q'TY
CA022
CA022
CA022
E1-99990
PARTS No.
Replacement for main parts are shown in the ascending order of the "PARTS No.".
DESCRIPTION
Q'TY
The number of the part used within the item.
PAGE
The corresponding section page of the part.
Photo microsensor
Photo microsensor
Photo microsensor
O-ring
10
14
26
2
KEY No.
8
12
22
1
- 6
PAGE
1
1
1
2
KEY No.
The KEY No. of the item using the part.
The circled KEY No. is the unit/assembly part.
The unit/assembly part is marked with a circled number.
The component parts are marked with numbers after " - ".
viii
Using the INDEX
1 2 3 4 5
REMARKS
D
EA,EI
D
EA,EI
PARTS No.
E1-11110
E1-22220
E1-33330
E1-44440
F1-Q0100
F1-Q0040
18
18
26
2
1
1
KEY No.
8
12
22
1
- 6
2
3
PARTS No.
01-11110
02-11110
11-11100
99-99990
A1-Q0100
A1-Q0140
PARTS No.
The PARTS No. from the "PARTS LIST" listed in the ascending order.
(Nothing is mentioned for the ones without the PARTS No., or the ones with NPN.)
The blank means that the PARTS No. is the same as the above.
SECTION
The Item No. (SECTION No.) using the part.
PAGE
The corresponding section page of the part.
KEY No.
The KEY No. of the item using the part.
The circled KEY No. is the unit/assembly part.
The unit/assembly part is marked with a circled number.
The component parts are marked with numbers after " - ".
SECTION
15
15
22
2
1
1
PAGE
SECTION
10
20
30
40
31
8
PAGE
10
14
26
2
27
8
KEY No.
8
12
22
1
- 2
2
3
REMARKS
●The model name is mentioned only when the part is exclusively designed for a certain model.
●In case there are differences in the specifi cations depending on the shipping area, they are marked with codes.
ix
WEEE information (for Europe)
WEEE (Waste Electrical and Electronic Equipment)
As a minimum the following substances, preparations and components have to be removed from any separately
collected WEEE (Waste Electrical and Electronic Equipment).
In this parts catalog, these WEEE symbols are appended to corresponding parts in the parts list.
WEEE Symbol Meaning
Battery Batteries
PCBA PCB’s over 10 square centimeters in size.
Bromides Plastics containing bromides.
LCD LCD displays
Cables Electric cables
In consideration of separate collection, plastics are subdivided into the following categories.
In this parts catalog, these abbreviations are appended to corresponding parts in the parts list.
If the material contains bromides, the abbreviation is postfi xed with an asterisk (*).
Example :
ABS* acrylonitrile-butadiene styrene plastic (containing bromides)
Abbreviation Category
ABS acrylonitrile-butadiene styrene plastic
AS acrylonitrile-styrene
BR butadiene rubber
CR chloroprene rubber
EPDM ethylene propylene rubber
GF glass fi ber
MMA methyl methacrylate
NBR nitrile rubber
NR natural rubber
PA polyamide
PA6 polyamide6
PA66 polyamide66
PBT poly (butylene terephthalate)
PC polycarbonate
PE polyethylene
PET poly (ethylene terephthalate)
PF phenol-formaldehyde resin
PMMA polymethylmethacrylate
POM poly (oxymethylene); polyacetal;
PP polypropylene
PPE poly (phenylene ether)
PPOX poly (propylene oxide)
PPS polyphenilen sulfi de
PTFE polyterafl uoroethylene
PUR polyurethane
PVC poly (vinyl chloride)
SBR styrene butadiene rubber
U urethane rubber
VMQ silicon rubber
x
1. Outer Cover 1 : Paper Feed Side
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M300
6
7
4
5
7
2
3
1
KEY No.
4
PARTS No. DESCRIPTION REMARKS
P9-T1170
W5-M3021
W5-M3051
W5-M3111
W5-M3130
W5-M3140
W5-M3150
LABEL 1 1
COVER L UNIT 2 1
COVER R UNIT 3 1
SPONGE 4 2
SPONGE 5 1
SPONGE 6 1
SPONGE 7 2
Q'TY
PP
EPDM
EPDM
EPDM
EPDM
-1-
2013.09 W5-Y1040-0
2. Outer Cover 2
2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M310
5
1
9
8
6
2
11
7
2
3
1
4
2
KEY No.
10
PARTS No. DESCRIPTION REMARKS
DA311
K9-T1390
U7-T1070
W5-M3061
W5-M3071
W5-M3081
W5-M3121
W5-M3161
W5-T1081
W5-T1130
019-57716
WASHER(TM-147-2V) 1 6
WARNING LABEL 2 3
LABEL 3 1
FRAME COVER L 4 1
FRAME COVER R 5 1
SUPPORTING PLATE 6 1
STOPPER PLATE 7 1
SPACER 8 1
SCALE 9 1
LABEL 10 1
EMBLEM:90MM 11 1
Q'TY
PA
PP
PC
PP
-2-
2013.09 W5-Y1040-0
3. Outer Cover 3
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M320
10
6
2
KEY No.
5
4
PARTS No. DESCRIPTION REMARKS
U7-T1020
W5-T1140
DA059
DA308
W5-M2101
W5-M2441
NPN
W5-M2721
W5-M2731
W5-M2741
CAUTION LABEL UKPRO/UK 1 1
LABEL 2 1
MAGNET CATCH(CA0029) 3 2
HANDLE(THA-241-1-1.2) 4 1
COVER UNIT 5 1
SHAFT 6 2
COVER 7 1
ANGLE 8 1
BRACKET 9 2
ANGLE 10 1
8
6
1
3
9
7
1
0 3 0 1 T - 7 U
Q'TY
PP
ABS
-3-
2013.09 W5-Y1040-0
4A. Outer Cover 4
MODEL DC-646 USA
MODEL DC-646 UKPRO
W5M301
2
3
1
KEY No.
PARTS No. DESCRIPTION REMARKS
U7-T1020
W5-M2351
W5-M2361
CAUTION LABEL UKPRO 1 1
COVER 2 1
COVER 3 1
Q'TY
PP
1
0 3 0 1 T - 7 U
-4-
2013.09 W5-Y1040-0
4B. Outer Cover 4 : UK
MODEL DC-646 UK
MODEL
W5M302
2
4
3
1
KEY No.
PARTS No. DESCRIPTION REMARKS
U7-T1020
W5-M2351
W5-M2361
W5-M2391
CAUTION LABEL UK 1 1
COVER 2 1
COVER 3 1
PLATE UK 4 1
Q'TY
PP
1
0 3 0 1 T - 7 U
-5-
2013.09 W5-Y1040-0
5. Control Panel Section
14
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M501
KEY No.
13
10
12
2
PARTS No. DESCRIPTION REMARKS
9
6
1
15
4
11
1
6
1
16
3
7
5
8
Q'TY
J3-K5211
J3-K5271
L1-K5120
L8-H1140
L8-H1150
N5-K5131
S2-M5071
S2-M5081
S2-M5091
S2-M5101
S2-M5111
U7-V5401
W5-M5032
W5-T1061
W5-V5001
XC019
KEY TOP 1 6
KEY TOP 2 2
KEY TOP 3 1
KEY TOP 4 1
KEY TOP 5 1
KEY TOP 6 13
SPACER 7 1
SPACER 8 1
PLATE 9 1
SPONGE 10 1
SPACER 11 1
LED PCB 12 1
PANEL UNIT 13 1
LABEL(PANEL) 14 1
PANEL PCB UNIT 15 1
CORD CLAMP(EHP-6U) 16 1
ABS
ABS
ABS
ABS
ABS
ABS
POM
POM
PC
POM
Bromide
PET
Bromide
PA66
-6-
2013.09 W5-Y1040-0
6. Feeder Top Cover Section
4
10
6
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M800E
7
2
9
3
5
8
3
5
1
1
KEY No.
Fig.24-16
PARTS No. DESCRIPTION REMARKS
DA517
LA051
J2-B2210
P9-F3280
W5-M6061
W5-M8011
W5-M8021
W5-M8071
W5-M8081
26-57300
HINGE(HG-TS07) 1 2
MICRO SWITCH(VX-012-1A3) SW008,9,10 2 3
WASHER 3 4
HINGE 4 1
PLATE 5 2
BRACKET 6 1
TOP COVER 7 1
ANGLE 2 8 1
SWITCH ANGLE 9 1
WASHER 10 3
Q'TY
PC
-7-
2013.09 W5-Y1040-0
7. Top Covers 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M600
5
3
6
4
8
7
4
11
1
8
1
10
2
9
KEY No.
PARTS No. DESCRIPTION REMARKS
DA517
LD011
LZ034
J2-B2210
P9-F3280
W5-M6021
W5-M6031
W5-M6061
W5-M6081
NPN
26-57300
HINGE(HG-TS07) 1 2
SWITCH(D4NS-2DF) SW011 2 1
ACTUATOR 3 1
WASHER 4 4
HINGE 5 1
COVER L 6 1
BRACKET 7 1
PLATE 8 2
BRACKET 9 1
REINFORCING PLATE 10 1
WASHER 11 3
Q'TY
PC
-8-
2013.09 W5-Y1040-0
8. Top Covers 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M610
3
7
5
10
8
1
4
2
9
6
KEY No.
PARTS No. DESCRIPTION REMARKS
DA517
LD011
LZ034
J2-B2210
P9-F3280
W5-M6011
W5-M6031
W5-M6061
W5-M6081
26-57300
HINGE(HG-TS07) 1 2
SWITCH(D4NS-2DF) SW012 2 1
ACTUATOR 3 1
WASHER 4 4
HINGE 5 1
COVER R 6 1
BRACKET 7 1
PLATE 8 2
BRACKET 9 1
WASHER 10 3
Q'TY
PC
-9-
2013.09 W5-Y1040-0
9. PC Arm Mount
MODEL DC-646 USA
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5M700
2
3
1
KEY No.
PARTS No. DESCRIPTION REMARKS
U7-M7221
U7-M7830
W5-M2871
PLATE UK(OP) 1 1
BROCK UK(OP) 2 1
POLE UNIT UK(OP) 3 1
Q'TY
-10-
2013.09 W5-Y1040-0
10. Stopper Base Section
MODEL DC-646 USA
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5L200E
10
4
3
9
7
4
3
8
Fig.12-5
8
2
11
9
1
1
3
8
5
1
6
KEY No.
PARTS No. DESCRIPTION REMARKS
E1-49830
P9-L2050
W5-L2081
W5-L2171
W5-L2221
W5-L2241
W5-L2251
W5-L2260
W5-L2280
W5-L2290
W5-L2301
GUIDE PLATE UK(OP) 1 7
RUBBER MAGNET UK(OP) 2 1
SIDE GUIDE UK(OP) 3 7
BRACKET UK(OP) 4 6
STOCKER FRAME UK(OP) 5 1
ANGLE UK(OP) 6 1
GUIDE PLATE UK(OP) 7 4
SLIDE PLATE UK(OP) 8 14
SHEET UK(OP) 9 6
STOPPER UK(OP) 10 1
SHEET UK(OP) 11 1
Q'TY
PET
PET
PET
-11-
2013.09 W5-Y1040-0
11. Paper Ejection Section 1
1
3
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5L110E
2
KEY No.
2
4
Fig.12-5
PARTS No. DESCRIPTION REMARKS
P9-L1150
P9-L1160
P9-L1170
P9-L1180
BACK GUIDE 1 1
SIDE GUIDE 2 2
RUBBER MAGNET 3 1
RUBBER MAGNET 4 2
Q'TY
4
-12-
2013.09 W5-Y1040-0
12. Paper Ejection Section 2
1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5L100
5
3
8
2
9
6
1
KEY No.
2
9
PARTS No. DESCRIPTION REMARKS
H5-23370
J6-B1690
W5-L1011
W5-L1061
W5-L1111
W5-L1121
W5-L1181
W5-L1190
N5-D1130
COLLAR 1 2
WASHER 2 2
SHAFT 3 1
SHAFT 4 1
TRAY 5 1
BRACKET 6 2
SHAFT 7 1
COLLAR 8 1
COLLAR 9 2
4
7
6
Q'TY
-13-
2013.09 W5-Y1040-0
13. Suction Section 1
14
2
13
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
2
6
7
14
8
1
4
5
3
W5A100E
15
KEY No.
Fig.14
10
15
11
PARTS No. DESCRIPTION REMARKS
AA014
AA103
P9-A1020
P9-A1030
P9-A1040
P9-A1290
W5-A1011
W5-A1021
W5-A1031
W5-A1041
W5-A1151
W5-A1191
W5-A1221
W5-A1251
0Z4-08022
BALL BEARING (688ZZ-NR) 1 2
BALL BEARING(LF-1910ZZ) 2 2
ROLLER 3 1
BEARING HOLDER 4 2
ANGLE 5 2
BELT:SP 6 8
ROLLER 7 1
AIR BOX 8 1
LID 1 9 1
LID 2 10 1
ANGLE 11 1
ANGLE 12 1
GEAR 13 1
HOLDER 14 2
Z COLLAR 15 2
5
4
1
12
9
Q'TY
EPDM
-14-
2013.09 W5-Y1040-0
14. Suction Section 2
11
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A110
15
KEY No.
16
10
13
20
20
17
7
12
1
PARTS No. DESCRIPTION REMARKS
CA021
W5-A1051
W5-A1061
W5-A1071
W5-A1121
W5-A1131
W5-A1161
W5-A1171
W5-A1181
W5-A1271
W5-A1301
W5-A1311
W5-A1321
W5-A1330
W5-X1020
W5-X1050
W5-X1070
0Z3-06013
0Z3-06018
XC019
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN003 1 1
PLATE 2 1
BRACKET 3 1
BRACKET 4 1
REVERSE SPRING 5 1
ACTUATOR 6 1
SENSOR BRACKET 7 1
BRACKET 8 1
LINK 9 1
GEAR 10 1
COVER 11 1
BRACKET 12 1
BRACKET 13 1
SPONGE 14 4
STEPPING MOTOR(KV4239-T2B009) MT002 15 1
DC BLOW(E1033H24BAAZ-C4) FM001 16 1
DC SOLENOID(SDC-1250(12H)) SL001 17 1
Z COLLAR 18 2
Z COLLAR 19 2
CORD CLAMP(EHP-6U) 20 2
18
6
Q'TY
4
EPDM
PA66
19
5
8
14
14
2
3
19
9
18
14
14
-15-
2013.09 W5-Y1040-0
15. Saparator Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A700
1
2
2
1
3
KEY No.
PARTS No. DESCRIPTION REMARKS
N4-K2110
N4-K2122
U7-A2241
SEPARATOR BASE 1 2
SEPARATOR PLATE 2 2
SLIDE PLATE 3 1
Q'TY
POM
U
-16-
2013.09 W5-Y1040-0
16. Blower Section 1
17
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
14
6
10
W5A202E
8
1
18
1
13
12
16
16
5
4
18
7
9
3
18
11
15
Fig.15
2
KEY No.
PARTS No. DESCRIPTION REMARKS
P6-B9150
P6-X1020
P9-A2230
P9-A2240
P9-A2250
P9-A2390
U7-A2211
U7-A2222
U7-A2251
U7-A2261
U7-A2571
W5-A2091
W5-A2111
W5-A2121
W5-A2131
W5-X1050
0Z3-06013
0Z3-06018
COLLAR 1 2
DC SOLENOID(SDC-1260/24V100%) SL002 2 1
PILLAR 3 1
LINK 4 1
LINK 5 1
SPRING T 6 1
ANGLE 7 1
SLIDE PLATE 2 8 1
PILLAR 9 1
SHAFT 10 1
SOLENOID BRACKET 11 1
LID 12 1
SLIDE SHUTTER 13 1
DUCT 14 1
DUCT 15 1
DC BLOW(E1033H24BAAZ-C4) FM002,3 16 2
Z COLLAR 17 2
Z COLLAR 18 3
Q'TY
-17-
2013.09 W5-Y1040-0
17. Blower Section 2
11
8
2
2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A212E
Fig.16
KEY No.
5
12
12
7
6
6
4
1
3
3
PARTS No. DESCRIPTION REMARKS
LA048
P6-B9130
P6-B9370
P9-A2400
U7-A2291
W5-A2031
W5-A2071
W5-A2081
XZ026
XZ031
0Z3-06018
72-25210
MICRO SWITCH(VX-52-1A3) SW002 1 1
GEAR 2 2
SPRING 3 2
SWITCH ANGLE 4 1
LUCK 2 5 1
SHAFT B 6 2
BRACKET 7 1
LUCK 8 1
CAP 9 2
KNOB 10 2
Z COLLAR 11 2
BEARING 12 2
10
10
Q'TY
9
9
PA6
PA6
-18-
2013.09 W5-Y1040-0
18. Blower Section 3
4
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A222
3
1
2
6
KEY No.
5
7
1
PARTS No. DESCRIPTION REMARKS
DA315
S2-P1200
S2-P1210
U7-A2581
U7-A2591
W5-A2140
W5-A2150
TUBE FITTING(MLELL8-1-B) 1 2
SIDE NOZLE 2 1
ANGLE 3 1
FRONT NOZZLE 4 1
FRONT NOZZLE 5 1
TUBE 1 6 1
TUBE 2 7 1
Q'TY
POM
POM
POM
PUR
PUR
-19-
2013.09 W5-Y1040-0
19. Paper Feed Tray Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A400
9
17
18
2
19
6
10
15
16
1
8
1
11
13
18
4
4
7
5
3
4
4
15
1
8
1
16
20
14
4
4
KEY No.
PARTS No. DESCRIPTION REMARKS
AC037
CA032
DA160
J2-L1100
P9-L1180
S2-A4053
S2-A4151
U7-A5231
U7-A5280
U7-A5290
W5-A4011
W5-A4021
W5-A4031
W5-A4041
W5-A4051
W5-A4061
W5-A4161
W5-A4301
XC037
S2-W2430
DU BUSH(DKF1515-23) 1 4
REFLECTIVE SENSOR(KR866-AA) SN001 2 1
CLEAR CUSHION(TM-180-302) 3 1
SLIDER 4 10
RUBBER MAGNET 5 1
BRACKET 6 1
SIDE GUIDE 7 1
SPACER 8 2
ANGLE1 9 1
ANGLE2 10 1
PLATE 11 1
SUPPORT PLATE 12 1
RAIL L 13 1
RAIL R 14 1
SHAFT 15 2
BRACKET 16 2
SIDE GUIDE 17 1
RUBBER MAGNET 18 2
CORD CLAMP(EH-11U) 19 1
GROUND LINE 2 20 1
Q'TY
PUR
POM
PA66
Cable
12
-20-
2013.09 W5-Y1040-0
20. Paper Feed Tray Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A420E
5
4
2
3
1
Fig.21
KEY No.
Fig.21-8
PARTS No. DESCRIPTION REMARKS
AK042
P6-B3020
P6-B3030
W5-A4111
W5-X1080
ROLLER CHAIN(RS25-90) 1 1
SPROCKET 2 1
SPROCKET 3 1
BRACKET 4 1
DC MOTOR(TE-38F16-24-216DL) MT003 5 1
Q'TY
-21-
2013.09 W5-Y1040-0
21. Paper Feed Tray Section 3
6
13
7
10
12
Fig.113-2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
13
15
14
17
5
4
1
16
12
9
7
6
7
6
11
W5A410E
3
Fig.19-16
15
KEY No.
4
16
2
1
Fig.19-16
5
PARTS No. DESCRIPTION REMARKS
AA041
AK042
AK051
G6-20100
M3-B3020
P6-B3050
P6-B3180
P9-A5040
P9-A5070
U7-A4081
W5-A4081
W5-A4091
W5-A4121
W5-A4241
W5-A4330
W5-A4341
LA051
BALL BEARING(6200ZZ) 1 2
ROLLER CHAIN(RS25-90) 2 1
ROLLER CHAIN(RS25-1-RP-107) 3 1
STOPPER 4 2
SPROCKET 5 2
PILLAR 6 3
SPROCKET ASSY 7 3
ELEVATOR SHAFT 8 1
STAY 9 1
BRACKET 10 1
ANGLE 11 1
SWITCH ANGLE 12 2
ANGLE 13 2
ANGLE 14 1
SPRING T 15 2
GUIDE 16 2
MICRO SWITCH(VX-012-1A3) SW 003 17 1
8
Q'TY
-22-
2013.09 W5-Y1040-0
22. Paper Shift Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A600
12
13
11
7
10
4
3
10
4
3
3
5
1
10
6
4
9
3
1
8
2
KEY No.
PARTS No. DESCRIPTION REMARKS
D5-20231
S2-A6042
U3-C2331
U7-A6281
W5-A6011
W5-A6031
W5-A8202
XZ043
XZ044
26-57300
P9-A8121
P9-A8140
AC036
COLLAR 1 2
ANGLE 2 1
SLIDER 3 4
COLLAR 4 3
SHAFT 5 1
BRACKET 6 1
ANGLE 7 1
CAP(K-100-22-CS-B) 8 1
KNOB(K-100-22-RS-B) 9 1
WASHER 10 3
SHAFT 11 1
HOLDER 12 1
DU BUSH 13 1
Q'TY
PE
PA6
PA6
-23-
2013.09 W5-Y1040-0
23. Level Detection Section
9
1
4
2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A900
3
12
KEY No.
6
8
7
5
11
10
PARTS No. DESCRIPTION REMARKS
CA021
M1-D1171
M7-P6170
P6-B6060
P9-A9010
P9-A9040
P9-T1050
W5-A9011
W5-A9021
XZ026
XZ031
72-25210
W5-A9031
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN002 1 1
BEARING 2 1
PINION GEAR 3 1
SHAFT 4 1
SHAFT 5 1
ACTUATOR 6 1
LABEL 7 1
BRACKET 8 1
SENSOR BRACKET 9 1
CAP 10 1
KNOB 11 1
BEARING 12 1
SHEET 13 1
Q'TY
13
POM
POM
PP
PA6
PA6
-24-
2013.09 W5-Y1040-0
24. Sub-frame Section 1
2
3
U s e c a u t i o n w h e n w o r k i n g
n e a r m o v a b l e p a r t s .
D i s c o n n e c t p o w e r b e f o r e
s e r v i c i n g .
L 8 - T 1 0 9 0
D o N O T p u t h a n d s i n s i e
i
w h i l e . g i t a r p o s t
H a n d s c o u l d h g u a c u m p
o r c r d . h s u e
n e i
t e g
t
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
19
17
W5A802
8
10
1
10
22
18
n i h c d a
e
0 3 0 3 T - 7 M
21
10
1
10
22
8
8
2
2
21
6
KEY No.
8
8
16
19
19
3
15
20
11
14
4
7
9
Fig.113-1
PARTS No. DESCRIPTION REMARKS
CA033
L8-T1090
M7-T3030
P9-T1040
P9-T1060
P9-T1190
S2-A8161
S8-K2051
U7-A5081
U7-A8071
U7-T1090
M3-T1030
W5-A4071
W5-A8031
W5-A8062
W5-A8081
W5-A8141
W5-A8222
W5-A8271
XA002
XA003
XA006
XA014
12
5
12
Q'TY
PHOTOINTERRUPTER(KB1241-NI) SN006,7,8,9 1 2
WARNING LABEL 2 2
WARNING LABEL 3 1
LABEL 4 1
LABEL 5 1
FUSE LABEL 6 2
PLATE 7 1
FRAME BRACE 8 5
ANGLE 9 1
ANGLE 10 4
LABEL UKPRO/UK 11 1
LABEL/ELEVATOR SW USA 1
PLATE 12 4
SUPPORT PLATE 13 1
SUB FRAME L UNIT 14 1
GUIDE A 15 1
SUPPORT PLATE 16 1
SUB FRAME R 17 1
COVER 18 1
BUSHING(OCB-625) 19 6
BUSHING(OCB-750) 20 1
BUSHING(OCB-875) 21 2
BUSHING(OCB-375) 22 2
13
PP
PP
PP
PP
PP
PA66
PA66
PA66
PA66
12
2
U s e c a u t i o n w h e n w o r k i n g
n e a r m o v a b l e p a r t s .
D i s c o n n e c t p o w e r b e f o r e
s e r v i c i n g .
L 8 - T 1 0 9 0
12
-25-
2013.09 W5-Y1040-0
25. Sub-frame Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5A812E
Fig.7-10
3
5
2
8
9
10
4
4
12
14
6
16
15
7
13
1
11
KEY No.
PARTS No. DESCRIPTION REMARKS
DA520
P9-M6751
P9-T1080
S2-P1151
U7-A8411
U7-A8471
W5-A8051
W5-A8071
W5-A8131
W5-A8161
W5-A8181
W5-B1211
PD018
S2-X1060
S2-X1050
UI025
UI027
LABEL GROUND 1 1
SPONGE 2 1
LABEL 3 1
HOSE 4 2
ANGLE 5 1
ANGLE 6 1
BRACKET 7 1
SUPPORT PLATE 8 1
GUIDE 9 1
INDICATOR 10 1
ANGLE 11 1
GUIDE B 12 1
SSR(AQA211VL) AP001 13 1
AIR POMP(YP0040DU23DRPD) MT001 UKPRO/UK 14 1
AIR POMP(YP0040DU12DRPD) MT001 USA 1
FUSE(ULHQ-2A) FU001,2 15 2
FUSE HOLDER(F-400-01A2) 16 2
Q'TY
PET
CR
PP
PVC
-26-
2013.09 W5-Y1040-0
26. Paper Skew Ccorrection Section 1
19
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5B100E
16
17
6
1
5
2
4
18
4
20
3
15
20
11
1
12
5
8
22
7
10
9
21
14
13
1
1
Fig.24-15
KEY No.
PARTS No. DESCRIPTION REMARKS
AA014
AD012
AJ173
N5-C4210
P9-B1230
P9-B1260
S2-X1070
U3-X1030
U7-B1391
U7-B1441
U7-N1491
W5-B1011
W5-B1021
W5-B1031
W5-B1041
W5-B1051
W5-B1081
W5-B1151
W5-B1171
W5-B1221
W5-B1230
XC037
BALL BEARING (688ZZ-NR) 1 4
CLUTCH(FC-8) 2 1
TIMING BELT(60S3M162) 3 1
WASHER 4 2
HOLDER 5 2
FLAT BELT 6 6
DC BROWER(9BAM24P2G05) FM005 7 1
STEPPING MOTOR MT004 8 1
PLATE 9 1
PLATE 10 1
PULLEY 11 1
ROLLER 12 1
ROLLER 13 1
BASE 14 1
BRACKET 15 1
LID 16 1
PLATE 17 1
PULLEY 18 1
GUIDE 19 1
ANGLE 20 2
LOWER GUIDE 21 1
CORD CLAMP(EH-11U) 22 1
Q'TY
POM
U
PA66
-27-
2013.09 W5-Y1040-0
27. Paper Skew Ccorrection Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5B110E
4
5
KEY No.
3
1
8
2
PARTS No. DESCRIPTION REMARKS
AA095
P9-B1190
Q5-A1111
W5-B1111
W5-B1121
W5-B1141
W5-B1191
W5-B1201
STEEL BALL(3/4SUS) 1 6
RUBBER MAGNET 2 1
HOLDER 3 6
UPPER PLATE 4 1
UPPER GUIDE 5 1
UPPER PLATE B 6 1
GUIDE E 7 1
GUIDE 8 1
3
1
6
Fig.24
7
Q'TY
POM
-28-
2013.09 W5-Y1040-0
28. Double Feed Detection Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5B200
7
2
2
2
3
5
1
4
4
1
3
2
2
2
6
2
2
KEY No.
PARTS No. DESCRIPTION REMARKS
CA035
N5-K2200
P9-B2022
P9-B2051
P9-B2080
P9-V3031
P9-V3051
SENSOR(MA200D1-1) SN004,5 1 2
ANGLE 2 8
ANGLE 3 2
SENSOR BRACKET 4 2
SPONGE 5 1
OSCILLATION P.C.B 6 1
RECEIVE P.C.B 7 1
Q'TY
Bromide
Bromide
-29-
2013.09 W5-Y1040-0
29. Jump Motor Drive Section
7
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5C900
KEY No.
3
1
4
9
5
8
2
PARTS No. DESCRIPTION REMARKS
AA097
P9-F2020
P9-F4182
R8-X1120
W5-C1211
W5-C9011
W5-C9021
W5-C9031
W5-C9040
BALL BEARING(688ZZ/L1680HH) USA,UK(OP) 1 2
COLLAR USA,UK(OP) 2 1
GEAR USA,UK(OP) 3 1
MOTOR(TG85E-SG-30) MT022 USA,UK(OP) 4 1
GEAR USA,UK(OP) 5 1
HOLDER USA,UK(OP) 6 1
BRACKET USA,UK(OP) 7 1
SHAFT USA,UK(OP) 8 1
GEAR USA,UK(OP) 9 1
6
1
Q'TY
-30-
2013.09 W5-Y1040-0
30A. CCD Section
MODEL DC-646 USA
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5D101
4
7
2
5
KEY No.
1
PARTS No. DESCRIPTION REMARKS
CA033
U7-X1040
W5-D1011
W5-D1021
W5-D1031
W5-D1051
W5-D1061
W5-D1080
W5-D1090
XA048
PHOTOINTERRUPTER(KB1241-NI) SN010,11 1 1
BAR-CODE READER(NFT-7175B) UK(OP) 2 1
GUIDE 3 1
BRACKET UK(OP) 4 1
COVER UK(OP) 5 1
HOLDER2 6 1
BRACKET2 UK(OP) 7 1
SENSOR HOLDER 8 1
SENSOR HOLDER 9 1
BUSH 10 1
8
3
9
10
6
Q'TY
-31-
2013.09 W5-Y1040-0
30B. CCD Section : UK
MODEL DC-646 UK
MODEL
W5D102
4
1
2
5
KEY No.
6
3
PARTS No. DESCRIPTION REMARKS
CA033
W5-D1011
W5-D1051
W5-D1080
W5-D1090
XA048
PHOTOINTERRUPTER(KB1241-NI) SN010,11 1 1
GUIDE 2 1
HOLDER2 3 1
SENSOR HOLDER 4 1
SENSOR HOLDER 5 1
BUSH 6 1
Q'TY
-32-
2013.09 W5-Y1040-0
31. Reject Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5E100
6
8
9
7
10
3 4
13
1
5
12
11
2
1
5
KEY No.
PARTS No. DESCRIPTION REMARKS
AA090
CA021
E1-21621
N5-A2131
P9-N1160
W5-E1011
W5-E1031
W5-E1041
W5-E1051
W5-E1061
W5-E1071
W5-E1080
W5-X1030
BALL BEARING(R-2210X3KK) 1 2
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN012 2 1
GEAR 3 1
INK ROLLER GEAR R 4 1
STOPPER 5 2
SENSOR BRACKET 6 1
GUIDE 7 1
GUIDE 8 1
SHAFT 9 1
MOTOR BRACKET 10 1
ANGLE 11 1
SHAFT 12 1
DC MOTOR(DMN29BA-009) MT005 13 1
Q'TY
-33-
2013.09 W5-Y1040-0
32. Reject 1 Transportation Section 1
1
3
6
2
MODEL DC-646 USA
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5E300E
5
8
8
KEY No.
7
Fig.83-3
4
PARTS No. DESCRIPTION REMARKS
CA033
U3-C9540
U7-E3031
W5-E3011
W5-E3021
W5-E3041
W5-E3090
XC037
PHOTOINTERRUPTER(KB1241-NI) SN015,16 UK(OP) 1 1
STATIC ELIMINATING BRUSH UK(OP) 2 1
ANGLE UK(OP) 3 1
FRAME L UK(OP) 4 1
FRAME R UK(OP) 5 1
GUIDE UK(OP) 6 1
GUIDE UK(OP) 7 1
CORD CLAMP(EH-11U) UK(OP) 8 2
Q'TY
PA66
-34-
2013.09 W5-Y1040-0
33. Reject 1 Transportation Section 2
8
4
MODEL DC-646 USA
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5E310E
6
1
Fig.66-7
2
3
7
KEY No.
1
2
3
7
PARTS No. DESCRIPTION REMARKS
AA108
G6-20100
L5-C3050
P9-E3060
P9-E3081
P9-F4182
U3-C6141
W5-E3031
BALL BEARING(608ZZ:CHINA) UK(OP) 1 2
STOPPER UK(OP) 2 2
BEARING UK(OP) 3 2
RUBBER ROLL UK(OP) 4 1
RUBBER ROLL UK(OP) 5 1
GEAR UK(OP) 6 1
SPRING C UK(OP) 7 2
GUIDE UK(OP) 8 1
5
Q'TY
-35-
2013.09 W5-Y1040-0
34. Reject Slider Section
1
2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5E400
KEY No.
PARTS No. DESCRIPTION REMARKS
U3-C9540
W5-E4011
STATIC ELIMINATING BRUSH 1 1
SLIDER 2 1
Q'TY
-36-
2013.09 W5-Y1040-0
35. Slitter Frame Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
3
16
15
14
W5F300E
15
7
11
13
14
Fig.38-27
3
12
5
1
4
8
6
11
13
9
12
5
2
4
10
1
KEY No.
PARTS No. DESCRIPTION REMARKS
AA108
P9-F3062
P9-F3280
P9-N1160
P9-R3180
P9-T1110
W5-F3021
W5-F3051
W5-F3061
W5-F3121
W5-F3131
W5-G3061
W5-P1111
W5-P1121
W5-P1151
W5-T1020
BALL BEARING(608ZZ:CHINA) 1 2
SUPPORT PLATE R 2 1
HINGE 3 2
STOPPER 4 2
SPACER 5 2
LABEL 6 1
UPPER PLATE (M) 7 1
FLAME L 8 1
FLAME R 9 1
PLATE 10 1
PIN 11 2
ANGLE 12 2
BLOCK 13 2
ANGLE 14 2
KNOB 15 2
LABEL 16 1
Q'TY
PP
PET
-37-
2013.09 W5-Y1040-0
36. Slitter Frame Section 2
6
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5F310
8
5
6
9
7
3
KEY No.
7
4
2
3
1
PARTS No. DESCRIPTION REMARKS
DA167
R8-T1260
U7-Q3142
W5-F3141
W5-F3161
W5-F3170
0Z3-06022
W5-F3180
W5-F3190
CATCH (TL-118) 1 2
LABEL:DRUM STOPPER 2 2
PLATE 3 2
GUIDE 4 1
GUIDE 5 1
SHEET 6 2
Z COLLAR 7 2
STATIC ELIMINATING BRUSH(30mm) 8 2
STATIC ELIMINATING BRUSH(310mm) 9 2
Q'TY
2
1
9
PA/POM
PP
8
-38-
2013.09 W5-Y1040-0
37. Slitter Slide Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5F200E
7
6
5
4
1
Fig.35
2
3
3
2
Fig.35
4
5
6
1
8
8
9
9
KEY No.
7
PARTS No. DESCRIPTION REMARKS
AA014
J8-H1050
P9-F2010
P9-F2020
P9-F2030
W5-F2011
W5-F2021
W5-F2030
W5-X1020
BALL BEARING (688ZZ-NR) 1 2
BEARING 2 2
LEAD SCREW 3 2
COLLAR 4 2
GEAR 5 2
GEAR 6 2
MOTOR PLATE 7 2
SLIDE SHAFT 8 2
STEPPING MOTOR(KV4239-T2B009) MT007,8 9 2
Q'TY
-39-
2013.09 W5-Y1040-0
38. Margin Slitter Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5F100E
Fig.35-8
Fig.35-1
26
6
1
2
18
D o n o t t o u c h
b l a d
5
18
e
12
14
21
9
1
6
27
17
22
11
4
25
25
10
23
17
3
19
16
15
8
24
5
20
13
12
9
1
6
1 5 0 1 T - 2 S
17
22
3
15
2
25
Fig.35-9
25
10
23
17
16
19
Fig.35-1
6
1
18
18
11
D o n o t t o u c h
b l a d
e
4
7
24
1 5 0 1 T - 2 S
KEY No.
PARTS No. DESCRIPTION REMARKS
AA043
C3-31120
C3-31140
W5-G1340
C7-31101
L8-B1181
W5-F1040
W5-F1050
P9-F1032
W5-G1370
W5-G1350
P9-F1211
P9-F1221
P9-F1231
P9-F1270
P9-F1280
S2-G1251
S2-T1051
W5-G1090
U7-F1011
U7-F1031
U7-F1050
U7-F1060
W5-F1011
W5-F1021
W5-G1390
W5-G4091
BALL BEARIN(6801ZZ) 1 4
ECCENTRIC SUPPORT 2 2
SPRING C 3 2
COVER 4 2
KEY 5 2
LID 6 4
HOUSING 7 1
HOUSING 8 1
HOUSING 9 2
UPPER BLADE 10 2
SHAFT 11 2
NUT 12 2
INDICATOR 13 1
INDICATOR 14 1
LID 15 2
AUXILIARY ROLLER 16 2
SHEET 17 4
WARNING LABEL 18 2
LOWER BLADE UNIT 2
GUIDE R UNIT 20 1
GUIDE L UNIT 21 1
GUIDE 22 2
GUIDE 2 23 2
PLATE 24 2
BUSHINGS 25 4
SHAFT 26 1
GEAR 27 1
Q'TY
POM
PP
POM
-40-
2013.09 W5-Y1040-0
38-1.Unit/Assy
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5F1UA
1
3
2
1
3
19
KEY No.
-1
-2
-3
PARTS No. DESCRIPTION REMARKS
W5-G1090
AA094
W5-G1330
W5-G1100
LOWER BLADE UNIT 1
BALL BEARING(MR128ZZ) 2
LOWER BLADE 1
SHAFT 2
Q'TY
-41-
2013.09 W5-Y1040-0
39. Transportation Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL
W5P100E
Fig.75-17
4
5
Fig.75
9
1
2
1
8
6
7
8
Fig.76
5
3
KEY No.
PARTS No. DESCRIPTION REMARKS
P9-F3280
P9-T1130
W5-F3121
W5-P1021
W5-P1031
W5-P1071
W5-P1091
W5-P1151
W5-T1030
HINGE 1 2
LABEL 2 1
PLATE 3 1
UPPER PLATE 4 1
FRAME 5 2
GUIDE 6 1
GUIDE 7 1
KNOB 8 2
LABEL 9 1
Q'TY
PET
-42-
2013.09 W5-Y1040-0
40. Rotary Tool Module 1 (Frame 1)
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
1
W5Q300E
Fig.75-16
5
4
5
1
6
7
8
2
6
11
3
12
3
7
15
3
16
8
Fig.76-8
10
2
13
14
KEY No.
9
3
PARTS No. DESCRIPTION REMARKS
P9-F3280
U7-P7031
U7-P7061
U7-T1360
U7-T1480
U7-T1491
W5-C1571
W5-P1151
W5-Q3011
W5-Q3021
W5-Q3041
W5-Q3111
W5-Q3121
W5-Q3131
W5-Q3141
W5-T1380
HINGE 1 2
SQUARE SHAFT 2 2
STAY A 3 4
LABEL 4 1
LABEL 5 2
LABEL 6 2
BRACKET ASSY 7 2
KNOB 8 2
PLATE L 9 1
PLATE R 10 1
UPPER PLATE 11 1
BRACKET 12 1
PLATE 13 1
PLATE 14 1
BRACKET 15 1
LABEL 16 1
Q'TY
-43-
2013.09 W5-Y1040-0
41. Rotary Tool Module 2 (Frame 2)
Fig.40-10
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q310E
1
2 4
12
Fig.40-9
6
7
2
4
1
11
8
5
1
12
7
7
1
5
10
8
13
9
3
13
1
9
3
KEY No.
PARTS No. DESCRIPTION REMARKS
AA014
AA108
DA167
P9-N1160
W5-C1521
P9-R3180
S2-F2051
U3-C9540
U7-Q3142
W5-Q3241
W5-Q3251
0Z3-06022
R8-T1260
BALL BEARING (688ZZ-NR) 1 8
BALL BEARING(608ZZ:CHINA) 2 2
CATCH (TL-118) 3 2
STOPPER 4 2
SHEET 5 2
SPACER 6 1
HOLDER 7 3
STATIC ELIMINATING BRUSH 8 2
PLATE 9 2
GUIDE 10 1
GUIDE 11 1
Z COLLAR 12 2
LABEL:DRUM STOPPER 13 2
Q'TY
PA/POM
PP
-44-
2013.09 W5-Y1040-0
42. Rotary Tool Module 3 (Jump)
19
20
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q400E
1
9
Fig.40-11
KEY No.
5
7
11
15
18
4
14
6
3
17
2
16
3
6
10
7
3
PARTS No. DESCRIPTION REMARKS
12
8
1
3
13
Fig.40-9
Fig.40-10
Q'TY
AA033
AA097
AA114
AJ084
CA064
L1-P3070
P9-F2030
P9-N1700
W5-Q4011
W5-Q4021
W5-Q4031
W5-Q4041
W5-Q4051
W5-Q4061
W5-Q4071
W5-Q4081
W5-Q4091
W5-Q4100
W5-Q4110
XA014
BALL BEARING(MF148ZZ) 1 2
BALL BEARING(688ZZ/L1680HH) 2 1
BALL BEARING(MF106ZZ1) 3 4
TIMING BELT(60S3M225) 4 1
PHOTO MICROSENSOR(KI1400-AALF) SN047 5 1
PULLEY 6 2
GEAR 7 2
COLLAR 8 1
SHAFT 9 1
SHAFT B 10 1
PLATE 11 1
ANGLE 12 1
COVER 3 13 1
COVER 1 14 1
SHAFT A 15 1
COVER 2 16 1
PIN 17 1
GEAR 3 18 1
COVER 19 1
BUSHING(OCB-375) 20 1
PA66
-45-
2013.09 W5-Y1040-0
43. Rotary Tool Module 4 (Drive)
4
Fig.40-9
12
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
5
1
7
Fig.41-1
9
10
12
Fig.41-1
8
2
7
3
Fig.40-10
3
W5Q200E
11
8
5
1
2
Fig.41-1
Fig.41-1
KEY No.
6
11
4
PARTS No. DESCRIPTION REMARKS
AA108
AJ315
P3-D2370
P9-F2020
S2-N1091
U7-Q2031
U7-Q2142
U7-Q2151
W5-Q2011
W5-Q2021
W5-Q2031
W5-Q2050
BALL BEARING(608ZZ:CHINA) 1 2
TIMING BELT(60S3M312G) 2 2
PULLEY UNIT 3 2
COLLAR 4 4
NUT 5 2
LEAD SCREW C 6 2
PILLAR 7 2
TIMING PULLEY 8 2
SHAFT B 9 1
SHAFT A 10 1
GEAR 11 2
SLIDE SHAFT 12 3
Q'TY
-46-
2013.09 W5-Y1040-0
44. Rotary Tool Module 5 (Housing 1)
14
27
Fig.40-9
Fig.40-10
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q110E
13
KEY No.
8
1
22
4
6
2
10
2
6
23
9
25
7
24
5
30
11
12
3
15
PARTS No. DESCRIPTION REMARKS
AA061
AA133
AC016
AC015
AZ020
AZ021
M1-E1070
P9-Q1322
U7-P7111
U7-P7161
U7-P7171
U7-P7211
U7-Q1601
U7-Q2071
W5-C2161
W5-C2171
W5-C2410
W5-C2420
W5-C2430
W5-C2440
W5-F1021
W5-Q1081
W5-Q1111
W5-Q1440
W5-Q1391
W5-Q1261
W5-Q1300
BALL BEARING(686ZZ) 1 4
BALL BEARING(6701ZZ) 2 4
DU BUSH 3 4
DU BUSH(DKB0810) 4 4
POLYSLIDER WASHER 5 2
POLYSLIDER WASHER 6 4
WASHER 7 4
PIN 8 4
HOLDER 9 2
CAM 10 2
KEY 11 2
SPRING C 12 2
KNOB 13 2
NUT 14 1
SHAFT 15 2
COLER 16 2
PERFORATION TOOL UNIT 2
SLIT-SCORE TOOL UNIT 2
MICRO PERFORATION TOOL UNIT 2
ROTARY SCORE TOOL UNIT 2
BUSHINGS 21 2
BASE R 22 2
PLATE 23 2
SHAFT 24 2
ANGLE 25 2
SHAFT 26 2
NUT 27 1
26
7
4
3
28
31
21
29
1
8
16
17
18
19
20
Q'TY
POM
POM
-47-
2013.09 W5-Y1040-0
44. Rotary Tool Module 5 (Housing 1)
14
27
Fig.40-9
Fig.40-10
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q110E
13
KEY No.
8
1
22
4
6
2
10
2
6
23
9
25
7
24
5
30
11
12
3
15
PARTS No. DESCRIPTION REMARKS
W5-Q1371
W5-Q1340
W5-Q1351
W5-Q1450
COVER 28 2
PLATE 29 2
WASHER 30 2
ANGLE 31 2
26
7
4
3
28
31
21
29
1
8
16
17
18
19
20
Q'TY
-48-
2013.09 W5-Y1040-0
44-1.Unit/Assy
17 18 19 20
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q1UA
3 3
1 2
2
KEY No.
PARTS No. DESCRIPTION REMARKS
W5-C2410
U7-Q5151
-1
W5-C2281
-2
W5-C2321
-3
W5-C2420
W5-C2281
-1
W5-C2311
-2
W5-C2321
-3
W5-C2430
G6-31340
-1
W5-C2281
-2
W5-C2301
-3
W5-C2321
-4
W5-C2440
W5-C2281
-1
W5-C2291
-2 POM
W5-C2321
-3
PERFORATION TOOL UNIT 1
PERFORATION TOOL 1
HOLDER B ASSY 1
COLLAR 1
SLIT-SCORE TOOL UNIT 1
HOLDER B ASSY 1
SLIT-SCORE TOOL 1
COLLAR 1
MICRO PERFORATION TOOL UNIT 1
MICRO PERFORATION TOOL 1
HOLDER B ASSY 1
COLLAR 1
COLLAR 1
ROTARY SCORE TOOL UNIT 1
HOLDER B ASSY 1
ROTARY SCORE TOOL 1
COLLAR 1
1
2
1
3
Q'TY
4
2
1
3
-49-
2013.09 W5-Y1040-0
45. Rotary Tool Module 6 (Housing 2)
14
MODEL DC-646 USA (OP
MODEL DC-646 UK (OP
MODEL DC-646 UKPRO
W5Q100E
Fig.40-10
14
1
Fig.40-9
16
1
2
12
2
13
6
6
1
14
6
19
16
3
9
6
1
14
19
16
3
9
10
7
18
3
17
4
10
8
7
11
5
22
21
5
3
17
4
10
8
11
22
21
20
KEY No.
PARTS No. DESCRIPTION REMARKS
AA110
AA097
AA098
C7-31101
P9-F1211
P9-Q1322
U7-Q1101
W5-Q1460
W5-Q1470
U7-Q4031
W5-F1021
W5-Q1011
W5-Q1031
W5-Q1361
W5-Q1061
W5-Q1102
W5-Q1132
W5-Q1151
W5-Q1162
W5-Q1171
W5-Q1310
W5-Q1450
BALL BEARING(696ZZ:CHINA) 1 4
BALL BEARING(688ZZ/L1680HH) 2 2
BALL BEARING(DDA-2015) 3 4
KEY 4 2
NUT 5 2
PIN 6 4
BASE 7 2
HOUSING R 8 2
HOUSING L 9 2
SHAFT 10 1
BUSHINGS 11 4
GEAR 12 1
GEAR 13 1
ANGLE 14 4
SHAFT 15 1
LOWER BLADE C 16 2
LOWER BLADE A 17 2
PLATE A 18 1
LOWER BLADE B 19 2
PLATE B 20 1
PLATE 21 2
PLATE 22 2
Q'TY
POM
POM
-50-
2013.09 W5-Y1040-0
46. Center Slitter Frame Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G300E
3
19
17
18
Fig.49-39
3
2
18
8
16
12
17
6
1
5
8
16
12
9
14
13
15
10
6
4
7
1
KEY No.
4
11
PARTS No. DESCRIPTION REMARKS
AA108
C5-53890
P9-F3280
P9-N1160
P9-T1120
S2-F2051
W5-F3121
W5-F3131
W5-G3021
W5-G3031
W5-G3041
W5-G3061
W5-G3091
W5-G3101
W5-G3111
W5-P1111
W5-P1121
W5-P1151
W5-T1370
BALL BEARING(608ZZ:CHINA) 1 2
LABEL 2 1
HINGE 3 2
STOPPER 4 2
LABEL 5 1
HOLDER 6 2
PLATE 7 1
PIN 8 2
UPPER PLATE C 9 1
FLAME R 10 1
FLAME L 11 1
ANGLE 12 2
ANGLE 13 1
GUIDE 14 1
GUIDE 15 1
BLOCK 16 2
ANGLE 17 2
KNOB 18 2
LABEL 19 1
Q'TY
PP
PET
-51-
2013.09 W5-Y1040-0
47. Center Slitter Guide Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G310
8
5
6
6
7
4
2
3
1
9
7
3
2
1
9
8
KEY No.
PARTS No. DESCRIPTION REMARKS
DA167
R8-T1260
U7-Q3142
W5-F3141
W5-F3161
W5-F3170
0Z3-06022
W5-F3180
W5-F3190
CATCH (TL-118) 1 2
LABEL:DRUM STOPPER 2 2
PLATE 3 2
GUIDE 4 1
GUIDE 5 1
SHEET 6 2
Z COLLAR 7 2
STATIC ELIMINATING BRUSH(30mm) 8 2
STATIC ELIMINATING BRUSH(310mm) 9 2
Q'TY
PA/POM
PP
-52-
2013.09 W5-Y1040-0
48. Center Slitter Slide Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G200E
7
6
5
4
1
Fig.46
2
3
3
Fig.46
2
4
5
6
1
8
8
9
9
KEY No.
7
PARTS No. DESCRIPTION REMARKS
AA014
J8-H1050
P9-F2010
P9-F2020
P9-F2030
W5-F2011
W5-F2021
W5-F2030
W5-X1020
BALL BEARING (688ZZ-NR) 1 2
BEARING 2 2
LEAD SCREW 3 2
COLLAR 4 2
GEAR 5 2
GEAR 6 2
MOTOR PLATE 7 2
SLIDE SHAFT 8 2
STEPPING MOTOR(KV4239-T2B009) MT013,14 9 2
Q'TY
-53-
2013.09 W5-Y1040-0
49. Center Slitter Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G100E
Fig.46-11
Fig.46-1
16
Fig.46-10
13
10
7
Fig.46-1
5
1
24
32
23
31
12
34
26
33
25
10
D o n o t t o u c h
e
b l a d
1 5 0 1 T - 2 S
14
40
8
20
1
5
39
22
7
18
12
13
15
2
13
10
6
3
16
11
4
5
1
28
36
27
35
10
D o n o t t o u c h
e
b l a d
2
38
37
29
30
4
9
8
19
1
5
6
21
3
1 5 0 1 T - 2 S
17
11
2
13
15
2
KEY No.
PARTS No. DESCRIPTION REMARKS
AA043
C3-31120
C3-31140
C7-31101
L8-B1181
W5-G1370
W5-G1350
P9-F1211
P9-F1221
S2-T1051
U7-G1590
W5-G1340
W5-F1021
W5-G1390
W5-G1061
W5-G1090
W5-G1110
W5-G1120
W5-G1130
W5-G1140
W5-G1150
W5-G1160
W5-G1170
W5-G1180
W5-G1190
W5-G1200
W5-G1210
BALL BEARIN(6801ZZ) 1 4
ECCENTRIC SUPPORT 2 4
SPRING C 3 2
KEY 4 2
LID 5 4
UPPER BLADE 6 2
SHAFT 7 2
NUT 8 2
INDICATOR 9 1
WARNING LABEL 10 2
LID 11 2
COVER 12 2
BUSHINGS 13 4
SHAFT 14 1
PLATE 15 2
LOWER BLADE UNIT 2
HOUSING 17 1
HOUSING 18 1
HOUSING 19 1
HOUSING 20 1
PLATE 21 1
PLATE 22 1
GUIDE 1 23 1
GUIDE 2 24 1
GUIDE 3 25 1
GUIDE 4 26 1
GUIDE A 27 1
Q'TY
POM
PP
POM
-54-
2013.09 W5-Y1040-0
49. Center Slitter Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G100E
Fig.46-11
Fig.46-1
16
Fig.46-10
13
10
7
Fig.46-1
5
1
24
32
23
31
12
34
26
33
25
10
D o n o t t o u c h
e
b l a d
1 5 0 1 T - 2 S
14
40
8
20
1
5
39
22
7
18
12
13
15
2
13
10
6
3
16
11
4
5
1
28
36
27
35
10
D o n o t t o u c h
e
b l a d
2
38
37
29
30
4
9
8
19
1
5
6
21
3
1 5 0 1 T - 2 S
17
11
2
13
15
2
KEY No.
PARTS No. DESCRIPTION REMARKS
W5-G1220
W5-G1230
W5-G1240
W5-G1250
W5-G1260
W5-G1270
W5-G1280
W5-G1290
W5-G1300
W5-G1310
W5-G1320
W5-G4091
P9-F1231
GUIDE B 28 1
GUIDE C 29 1
GUIDE D 30 1
SHEET 1 31 1
SHEET 2 32 1
SHEET 3 33 1
SHEET 4 34 1
SHEET A 35 1
SHEET B 36 1
SHEET C 37 1
SHEET D 38 1
GEAR 39 1
INDICATOR 40 1
Q'TY
-55-
2013.09 W5-Y1040-0
49-1.Unit/Assy
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G1UA
1
3
2
1
3
16
KEY No.
-1
-2
-3
PARTS No. DESCRIPTION REMARKS
W5-G1090
AA094
W5-G1330
W5-G1100
LOWER BLADE UNIT 1
BALL BEARING(MR128ZZ) 2
LOWER BLADE 1
SHAFT 2
Q'TY
-56-
2013.09 W5-Y1040-0
50. Center Slitter Frame Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
2
18
17
16
W5G600E
Fig.52-5
2
17
7
15
9
16
5
1
4
7
15
10
9
8
11
12
13
5
3
6
1
KEY No.
14
3
PARTS No. DESCRIPTION REMARKS
AA108
P9-F3280
P9-N1160
P9-T1120
S2-F2051
W5-F3121
W5-F3131
W5-G3021
W5-G3061
W5-G3091
W5-G3101
W5-G3111
W5-G6011
W5-G6021
W5-P1111
W5-P1121
W5-P1151
W5-T1040
BALL BEARING(608ZZ:CHINA) 1 2
HINGE 2 2
STOPPER 3 2
LABEL 4 1
HOLDER 5 2
PLATE 6 1
PIN 7 2
UPPER PLATE C 8 1
ANGLE 9 2
ANGLE 10 1
GUIDE 11 1
GUIDE 12 1
FLAME R 13 1
FLAME L 14 1
BLOCK 15 2
ANGLE 16 2
KNOB 17 2
LABEL 18 1
Q'TY
PP
PET
-57-
2013.09 W5-Y1040-0
51. Center Slitter Guide Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G610
8
5
6
6
7
4
2
9
7
3
2
1
9
8
KEY No.
3
1
PARTS No. DESCRIPTION REMARKS
DA167
R8-T1260
U7-Q3142
W5-F3141
W5-F3161
W5-F3170
0Z3-06022
W5-F3180
W5-F3190
CATCH (TL-118) 1 2
LABEL:DRUM STOPPER 2 2
PLATE 3 2
GUIDE 4 1
GUIDE 5 1
SHEET 6 2
Z COLLAR 7 2
STATIC ELIMINATING BRUSH(30mm) 8 2
STATIC ELIMINATING BRUSH(310mm) 9 2
Q'TY
PA/POM
PP
-58-
2013.09 W5-Y1040-0
52. Center Slitter Slide Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G500E
7
6
5
4
1
Fig.50
2
3
3
Fig.50
2
4
5
6
1
8
8
9
9
KEY No.
7
PARTS No. DESCRIPTION REMARKS
AA014
J8-H1050
P9-F2010
P9-F2020
P9-F2030
W5-F2011
W5-F2021
W5-F2030
W5-X1020
BALL BEARING (688ZZ-NR) 1 2
BEARING 2 2
LEAD SCREW 3 2
COLLAR 4 2
GEAR 5 2
GEAR 6 2
MOTOR PLATE 7 2
SLIDE SHAFT 8 2
STEPPING MOTOR(KV4239-T2B009) MT011,12 9 2
Q'TY
-59-
2013.09 W5-Y1040-0
53. Center Slitter Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G400E
15
10
14
Fig.50-14
42
2
41
2
43
14
Fig.50-1
15
11
9
19
8
23
7
1
6
21
15
3
13
12
28
4
18
36
6
1
17
3
35
5
34
26
D o n o t t o u c h
b l a d
27
5
33
25
12
e
16
1 5 0 1 T - 2 S
9
20
13
3
8
18 4
24
1
6
15
7
17
12
32
40
6
1
22
38
30
31
39
Fig.50-13
Fig.50-1
37
29
KEY No.
PARTS No. DESCRIPTION REMARKS
AA043
AA057
C3-31120
C3-31140
C7-31101
L8-B1181
W5-G1370
W5-G1350
P9-F1211
P9-F1221
P9-F1231
S2-T1051
U7-G1590
W5-G1340
W5-F1021
W5-G1390
W5-G1061
W5-G1090
W5-G1110
W5-G1120
W5-G1130
W5-G1140
W5-G1150
W5-G1160
W5-G1170
W5-G1180
W5-G1190
BALL BEARIN(6801ZZ) 1 4
BALL BEARING(696ZZ) 2 2
ECCENTRIC SUPPORT 3 4
SPRING C 4 2
KEY 5 2
LID 6 4
UPPER BLADE 7 2
SHAFT 8 2
NUT 9 2
INDICATOR 10 1
INDICATOR 11 1
WARNING LABEL 12 2
LID 13 2
COVER 14 2
BUSHINGS 15 4
SHAFT 16 1
PLATE 17 2
LOWER BLADE UNIT 2
HOUSING 19 1
HOUSING 20 1
HOUSING 21 1
HOUSING 22 1
PLATE 23 1
PLATE 24 1
GUIDE 1 25 1
GUIDE 2 26 1
GUIDE 3 27 1
Q'TY
POM
PP
POM
-60-
2013.09 W5-Y1040-0
53. Center Slitter Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G400E
15
10
14
Fig.50-14
42
2
41
2
43
14
Fig.50-1
15
11
9
19
8
23
7
1
6
21
15
3
13
12
28
4
18
36
6
1
17
3
35
5
34
26
D o n o t t o u c h
b l a d
27
5
33
25
12
e
16
1 5 0 1 T - 2 S
9
20
13
3
8
18 4
24
1
6
15
7
17
12
32
40
6
1
22
38
30
31
39
Fig.50-13
Fig.50-1
37
29
KEY No.
PARTS No. DESCRIPTION REMARKS
W5-G1200
W5-G1210
W5-G1220
W5-G1230
W5-G1240
W5-G1250
W5-G1260
W5-G1270
W5-G1280
W5-G1290
W5-G1300
W5-G1310
W5-G1320
W5-G4051
W5-G4081
W5-G4091
GUIDE 4 28 1
GUIDE A 29 1
GUIDE B 30 1
GUIDE C 31 1
GUIDE D 32 1
SHEET 1 33 1
SHEET 2 34 1
SHEET 3 35 1
SHEET 4 36 1
SHEET A 37 1
SHEET B 38 1
SHEET C 39 1
SHEET D 40 1
GEAR 41 1
SHAFT 42 1
GEAR 43 1
Q'TY
-61-
2013.09 W5-Y1040-0
53-1.Unit/Assy
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5G4UA
1
3
2
1
3
18
KEY No.
-1
-2
-3
PARTS No. DESCRIPTION REMARKS
W5-G1090
AA094
W5-G1330
W5-G1100
LOWER BLADE UNIT 1
BALL BEARING(MR128ZZ) 2
LOWER BLADE 1
SHAFT 2
Q'TY
-62-
2013.09 W5-Y1040-0
54. Gutter Deflector Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5H110E
6
5
1
5
1
Fig.55-7
2
2
Fig.55-7
3
KEY No.
6
PARTS No. DESCRIPTION REMARKS
CA059
W5-F2011
W5-H1031
W5-H1041
W5-H1051
W5-X1020
4
Q'TY
PHOTOINTERRUPTER(OJ-6805-A5) SN045,46 1 2
GEAR 2 2
MOTOR BRACKET R 3 1
MOTOR BRACKET L 4 1
SENSOR HOLDER 5 2
STEPPING MOTOR(KV4239-T2B009) MT015,16 6 2
-63-
2013.09 W5-Y1040-0
55. Gutter Deflector Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5H100
5
4
13
17
16
20
15
18
13
1
12
6
7
4
11
8
9
13
8
19
5
10
14
20
16
17
7
6
2
3
13
KEY No.
PARTS No. DESCRIPTION REMARKS
AA097
AA108
G6-20100
J8-H1050
P9-F1211
P9-F2020
P9-F2030
P9-H1010
P9-H1040
P9-H1140
P9-H1150
P9-N1160
U7-H1671
U7-H1810
U7-H1820
U7-H1830
U7-H1840
W5-H1011
W5-H1021
W5-H1060
BALL BEARING(688ZZ/L1680HH) 1 1
BALL BEARING(608ZZ:CHINA) 2 1
STOPPER 3 1
BEARING 4 2
NUT 5 2
COLLAR 6 2
GEAR 7 2
LEAD SCREW 8 2
SLIDE SHAFT 9 1
GUIDE 10 1
GUIDE 11 1
STOPPER 12 1
COLLAR 13 4
GUIDE 14 1
GUIDE 15 1
SHAFT 16 2
PLATE 17 2
SLIDE BRACKET L 18 1
SLIDE BRACKET R 19 1
GUIDE 20 2
Q'TY
POM
POM
POM
POM
-64-
2013.09 W5-Y1040-0
56. Cutter Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5J100
2
6
5
7
2
12
6
1
11
3
1
13
9
10
11
4
8
KEY No.
PARTS No. DESCRIPTION REMARKS
CA046
P9-F3180
W5-J1061
W5-J1071
W5-J1081
W5-J1091
W5-J1261
W5-J1301
W5-J1320
W5-J1360
W5-J1390
XC019
XC037
PHOTO MICROSENSOR(KI1234-AALF) SN017,18 1 2
KNOB 2 2
STAY 3 1
STAY 4 1
BRACKET 2 5 1
SHAFT 2 6 2
SENSOR COVER 7 1
GUIDE1 8 1
CUTTER UNIT 9 1
ANTISTATIC SHEET 10 1
PIN 11 2
CORD CLAMP(EHP-6U) 12 1
CORD CLAMP(EH-11U) 13 1
Q'TY
PA66
PA66
-65-
2013.09 W5-Y1040-0
57. Cutter Section 2
9
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5J110
2
5
10
12
8
1
12
8
1
12
15
15
11
13
1
7
4
6
3
2
1
7
3
4
14
14
KEY No.
PARTS No. DESCRIPTION REMARKS
J2-L1100
L8-T1070
P9-F3280
P9-J1350
U3-C9540
W5-J1101
W5-J1141
W5-J1151
W5-J1191
W5-J1311
W5-J1330
W5-J1340
W5-J1370
W5-J1380
W5-J1430
SLIDER POM 1 14
WARNING LABEL 2 1
HINGE 3 2
ECCENTRIC SHAFT 4 2
STATIC ELIMINATING BRUSH 5 1
FRAME COVER 6 1
COLLAR 7 2
PLATE 8 2
FRAME COVER 2 9 1
SLIDE PLATE 10 1
PLATE 11 1
SHEET 12 4
ANTISTATIC SHEET 13 1
ANTISTATIC BRUSH 14 2
GUIDE 15 2
Q'TY
POM
-66-
2013.09 W5-Y1040-0
58. Cutter Section 3
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5J120
1
5
4
4
4
18
20
14
19
2
1
12
6
17
15
10
3
11
8
8
16
9
3
7
13
1
4
1
2
4
4
KEY No.
PARTS No. DESCRIPTION REMARKS
AA108
AA
0
AJ
345
G6-20100
P9-F2030
P9-F4182
P9-J2061
P9-K2010
P9-K2020
R8-F1074
W5-J1021
W5-J1031
W5-J1041
W5-J1051
W5-J1241
W5-K2021
W5-K2031
W5-X1100
W5-X1120
DA538
BALL BEARING(608ZZ:CHINA) 1 4
BALL BEARING(626ZZ:CHINA) 2 2
TIMING BELT(100S3M240UG) 3 1
STOPPER 4 6
GEAR 5 1
GEAR 6 1
TIMING PULLEY 7 1
GEAR 8 2
GEAR 9 1
MOTOR PULLEY 10 1
SHAFT 1 11 1
HOLDER 1 12 1
HOLDER 2 13 1
ANGLE 14 1
MOTOR BRACKET 15 1
SHAFT2 16 1
SHAFT3 17 1
MOTOR MT018 18 1
DC FAN(9A0624G415) FM007 19 1
FAN GUARD 20 1
Q'TY
-67-
2013.09 W5-Y1040-0
59. Creaser fixation Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K400E
Fig.60
1
Fig.60
Fig.60
1
2
2
KEY No.
PARTS No. DESCRIPTION REMARKS
P9-M1140
W5-K4041
PIN 1 2
STAY 2 2
Q'TY
-68-
2013.09 W5-Y1040-0
60. Creaser Section 1
18
5
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K100E
5
6
6
2
11
4
17
1
8
13
Fig.59-2
3
15
10
KEY No.
4
12
16
Fig.59-2
11
2
13
8
1
10
9
7
14
PARTS No. DESCRIPTION REMARKS
AA010
AA054
CA021
P9-F3170
P9-F3180
P9-F3280
P9-K1250
P9-K1420
P9-K2010
P9-N1160
W5-K1011
W5-K1021
W5-K1031
W5-K1052
W5-K1071
W5-K1111
W5-K1151
XA001
BALL BEARING(6901ZZ) 1 2
BALL BEARING(6004ZZ) 2 2
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN019 3 1
SHAFT 4 2
KNOB 5 2
HINGE 6 2
SHAFT 7 2
COLLAR 8 2
GEAR 9 1
STOPPER 10 2
SHAFT 11 2
SHAFT 12 1
COLLAR 13 2
FRAME 14 2
SENSOR HOLDER 15 1
BRACKET UNIT 16 1
ANGLE 17 1
BUSHING(OCB-500) 18 1
7
Q'TY
PA66
14
-69-
2013.09 W5-Y1040-0
61. Creaser Section 2
11
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K110
16
12
12
11
9
4
5
7
14
KEY No.
15
7
5
4
2
3
3
6
8
PARTS No. DESCRIPTION REMARKS
DA160
P9-K1310
P9-K1320
P9-K1400
P9-K1410
P9-K1480
P9-K1631
P9-K1651
P9-K1680
P9-K1690
U7-K1140
U7-K1200
W5-K1121
W5-K1131
W5-K1161
W5-K1171
W5-K1191
W5-K1201
0Z3-06018
CLEAR CUSHION(TM-180-302) 1 2
BOLT/HEXAGON 2 2
BELLEVILLE SPRING 3 4
SLIDER 4 2
SLIDER 5 2
SLIDER 6 2
SPRING C 7 2
SPRING T 8 2
CREASER UPPER BLADE 9 1
CREASER LOWER BLADE 10 1
STATIC ELIMINATING BRUSH 11 2
STATIC ELIMINATING SHEET 12 2
UNDER GUIDE 13 1
UPPER GUIDE 14 1
GUIDE 15 1
GUIDE2 16 1
ANTISTATIC SHEET 17 1
ANTISTATIC SHEET 18 1
Z COLLAR 19 4
10
19
1
13
19
Q'TY
PUR
18
8
17
1
-70-
2013.09 W5-Y1040-0
62. Creaser Section 3
7
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K120
10
2
14
8
12
5
1
7
4
11
6
13
3
KEY No.
9
5
1
PARTS No. DESCRIPTION REMARKS
AA010
CA021
H5-23370
P9-F4182
P9-K1091
P9-K1420
P9-N1160
U3-C9540
W5-K1061
W5-K1071
W5-K1081
W5-K1091
W5-K1101
W5-K1181
BALL BEARING(6901ZZ) 1 2
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN020 2 1
COLLAR 3 1
GEAR 4 1
OPEN/CLOSE SHAFT 5 2
COLLAR 6 1
STOPPER 7 2
STATIC ELIMINATING BRUSH 8 1
BRACKET 9 1
SENSOR HOLDER 10 1
ANGLE 11 1
SHAFT 12 1
CABLE COVER 13 1
HOLDER 14 1
Q'TY
-71-
2013.09 W5-Y1040-0
63. Creaser Driving Section
10
13
2
2
11
10
14
2
4
9
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K200
1
7
11
6
18
17
6
KEY No.
19
20
8
15
3
16
PARTS No. DESCRIPTION REMARKS
AA010
AA108
AA109
AA110
AJ095
G6-20100
H5-23370
P9-F4182
P9-J2061
P9-K2010
P9-K2020
R8-F1074
W5-K2011
W5-K2021
W5-K2031
W5-K2041
W5-K2051
W5-K2061
W5-X1100
XC037
BALL BEARING(6901ZZ) 1 1
BALL BEARING(608ZZ:CHINA) 2 3
BALL BEARING(626ZZ:CHINA) 3 1
BALL BEARING(696ZZ:CHINA) 4 1
TIMING BELT(100S3M300) 5 1
STOPPER 6 4
COLLAR 7 1
GEAR 8 1
TIMING PULLEY 9 1
GEAR 10 2
GEAR 11 2
MOTOR PULLEY 12 1
SHAFT1 13 1
SHAFT2 14 1
SHAFT3 15 1
BRACKET 16 1
ANGLE 17 1
HOLDER 18 1
MOTOR MT019 19 1
CORD CLAMP(EH-11U) 20 1
12
5
Q'TY
PA66
-72-
2013.09 W5-Y1040-0
64. Under Creaser Section
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5K300
6
17
9
8
10
4
2
KEY No.
15
1
7
3
5
16
11
PARTS No. DESCRIPTION REMARKS
AA010
AA108
AC055
CA021
E1-27170
G6-20100
H5-23370
L1-A5031
M7-X1040
N5-C4260
P9-F4182
P9-K3070
S2-K3021
S7-K1511
W5-K3011
W5-K3031
W5-K3041
XC037
BALL BEARING(6901ZZ) 1 1
BALL BEARING(608ZZ:CHINA) 2 1
DU BUSH(DKF0605-12) 3 2
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN021 4 1
WORM GEAR 5 1
STOPPER 6 2
COLLAR 7 1
GEAR 8 2
MOTOR MT020 9 1
WORM WHEEL 10 1
GEAR 11 1
ENCODER UNIT 12 1
SHAFT 13 1
BRACKET 14 1
SHAFT 15 1
HOLDER 16 1
HOLDER 17 1
CORD CLAMP(EH-11U) 18 1
6
8
13
Q'TY
3
12
14
PA66
18
-73-
2013.09 W5-Y1040-0
65. Driving Section 1
9
1
10
6
3
2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N160
7
8
7
8
7
8
7
8
KEY No.
9
2
1
10
6
4
2
PARTS No. DESCRIPTION REMARKS
AA090
AA108
AJ348
AJ349
P9-F4070
P9-J2061
P9-K2020
W5-N1091
W5-N1691
XA047
BALL BEARING(R-2210X3KK) 1 4
BALL BEARING(608ZZ:CHINA) 2 12
TIMING BELT(100S3M228) 3 3
TIMING BELT(100S3M222) 4 1
CAM SHAFT 5 4
TIMING PULLEY 6 4
GEAR 7 4
SHAFT 8 4
TIMING PULLEY 9 4
BUSH 10 4
6
2
Q'TY
-74-
2013.09 W5-Y1040-0
66. Driving Section 2
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N180
A
A
KEY No.
7
1
A
3
PARTS No. DESCRIPTION REMARKS
AA028
AA108
AJ341
AJ342
AJ343
G6-20100
P9-F4182
U7-N1301
W5-N1271
W5-N1291
W5-N1761
XB030
BALL BEARING(MF148ZZ) 1 1
BALL BEARING(608ZZ:CHINA) 2 16
TIMING BELT(150S3M519UG) 3 1
TIMING BELT(150S3M681UG) 4 1
TIMING BELT(150S3M804UG) 5 1
STOPPER 6 1
GEAR 7 1
SHAFT 8 5
PLATE 9 1
SHAFT 10 1
TIMING PULLEY 11 1
SPACER 12 3
A
4
5
12
9
10
11
2
6
8
Q'TY
A
2
2
2
DETAIL A
-75-
2013.09 W5-Y1040-0
67. Driving Section 3
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N170
A
A
A
A
3
KEY No.
4
DETAIL A
PARTS No. DESCRIPTION REMARKS
W5-N1281
W5-N1701
W5-X1090
XC037
MOTOR HOLDER 1 4
TIMING PULLEY 2 4
STEPPING MOTOR(C010P-9212H) MT025,26,27,29 3 4
CORD CLAMP(EH-11U) 4 1
Q'TY
PA66
1
2
-76-
2013.09 W5-Y1040-0
68. Driving Section 4
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N190
6
2
KEY No.
4
1
PARTS No. DESCRIPTION REMARKS
AJ282
AJ344
U3-X1030
W5-N1451
W5-N1461
W5-N1701
XC037
TIMING BELT(150S3M387UG) 1 1
TIMING BELT(150S3M210UG) 2 1
STEPPING MOTOR MT028 3 1
MOTOR STAND 4 1
MOTOR HOLDER 5 1
TIMING PULLEY 6 1
CORD CLAMP(EH-11U) 7 1
7
Q'TY
PA66
5
3
-77-
2013.09 W5-Y1040-0
69. Driving Section 5
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N100
A
7
A
7
12
11
4
16
19
9
2
1
A
14
3
17
3
8
13
20
15
DETAIL A
A
14
20
13
6
5
10
12
1
19
16
18
11
4
2
9
KEY No.
PARTS No. DESCRIPTION REMARKS
AA108
AA112
AA125
AZ025
L5-C3050
P9-F2020
U3-C6141
U7-N1521
U7-N4440
W5-N1011
W5-N1031
W5-N1101
W5-N1111
W5-N1341
W5-N1651
W5-N1670
W5-N1751
W5-N1761
W5-N1770
AZ024
BALL BEARING(608ZZ:CHINA) 1 8
BALL BEARING(676ZZ/MR106ZZ:CHINA) 2 8
BALL BEARING(MF128ZZ:CHINA) 3 8
POLYSLIDER WASHER 4 8
BEARING 5 4
COLLAR 6 4
SPRING C 7 8
ROLLER 8 4
BEARING 9 8
DRIVING ROLLER 10 4
SPRING C 11 8
ANGLE 12 8
SHAFT 13 4
ANGLE 14 8
ROLLER 15 4
PLATE 16 8
SLEEVE BEARING 17 4
TIMING PULLEY 18 4
PLATE 19 8
POLYSLIDER WASHER 20 8
Q'TY
POM
-78-
2013.09 W5-Y1040-0
70. Driving Section 6
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N120
10
8
A
9
7
5
6
3
8
10
4
2
1
DETAIL A
1
6
3
2
4
KEY No.
PARTS No. DESCRIPTION REMARKS
AA108
AA112
AZ025
U7-N4440
W5-N1011
W5-N1031
W5-N1651
W5-N1670
W5-N1681
W5-N1770
BALL BEARING(608ZZ:CHINA) 1 2
BALL BEARING(676ZZ/MR106ZZ:CHINA) 2 2
POLYSLIDER WASHER 3 2
BEARING 4 2
DRIVING ROLLER 5 1
SPRING C 6 2
ROLLER 7 1
PLATE 8 2
TIMING PULLEY 9 1
PLATE 10 2
Q'TY
-79-
2013.09 W5-Y1040-0
71. Driving Section 7
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N110
19
12
A
A
A
14
A
8
3
14
7
13
12
11
4
16
19
9
2
1
6
5
15
20
10
3
13
20
DETAIL A
7
17
18
1
16
11
4
2
9
KEY No.
PARTS No. DESCRIPTION REMARKS
AA108
AA112
AA125
AZ025
L5-C3050
P9-F2020
U3-C6141
U7-N1521
U7-N4440
W5-N1011
W5-N1031
W5-N1101
W5-N1111
W5-N1341
W5-N1651
W5-N1670
W5-N1681
W5-N1751
W5-N1770
AZ024
BALL BEARING(608ZZ:CHINA) 1 8
BALL BEARING(676ZZ/MR106ZZ:CHINA) 2 8
BALL BEARING(MF128ZZ:CHINA) 3 8
POLYSLIDER WASHER 4 8
BEARING 5 4
COLLAR 6 4
SPRING C 7 8
ROLLER 8 4
BEARING 9 8
DRIVING ROLLER 10 4
SPRING C 11 8
ANGLE 12 8
SHAFT 13 4
ANGLE 14 8
ROLLER 15 4
PLATE 16 8
TIMING PULLEY 17 4
SLEEVE BEARING 18 4
PLATE 19 8
POLYSLIDER WASHER 20 8
Q'TY
POM
-80-
2013.09 W5-Y1040-0
72. Driving Section 8
A
13
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N130
21
18
13
8
17
15
3
9
3
15
8
14
7
5
16
22
14
22
19
1
20
1
6
12
4
2
10
12
4
KEY No.
11
DETAIL A
18
21
10
2
PARTS No. DESCRIPTION REMARKS
AA013
AA112
AA125
AZ025
L5-C3050
P7-C1310
P9-F2020
U3-C6141
U7-N1521
U7-N4440
W5-N1011
W5-N1031
W5-N1101
W5-N1111
W5-N1341
W5-N1651
W5-N1681
W5-N1720
W5-N1751
W5-N1761
W5-N1780
AZ024
1
7
BALL BEARING(698ZZ) 1 4
BALL BEARING(676ZZ/MR106ZZ:CHINA) 2 4
BALL BEARING(MF128ZZ:CHINA) 3 4
POLYSLIDER WASHER 4 4
BEARING 5 2
COLLAR 6 1
COLLAR 7 4
SPRING C 8 4
ROLLER 9 2
BEARING 10 4
DRIVING ROLLER 11 2
SPRING C 12 4
ANGLE 13 4
SHAFT 14 2
ANGLE 15 4
ROLLER 16 2
TIMING PULLEY 17 1
PLATE 2 18 2
SLEEVE BEARING 19 2
TIMING PULLEY 20 1
PLATE 21 2
POLYSLIDER WASHER 22 4
Q'TY
POM
-81-
2013.09 W5-Y1040-0
73. Driving Section 9
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N140
13
12
2
9
7
1
8
9
2
3
6
5
4
10
11
KEY No.
1
PARTS No. DESCRIPTION REMARKS
AA010
AA061
AJ212
CA021
M5-M3192
P9-J2061
P9-K1420
W5-N1171
W5-N1231
W5-N1261
W5-N1311
W5-N1321
W5-X1040
BALL BEARING(6901ZZ) 1 2
BALL BEARING(686ZZ) 2 2
TIMING BELT(100S3M186) 3 1
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN022 4 1
TIMING PULLEY 5 1
TIMING PULLEY 6 1
COLLAR 7 1
SHAFT 8 1
SHAFT UNIT 9 2
SENSOR HOLDER 10 1
COLLAR 11 1
MOTOR STAND 12 1
DC MOTOR(TE-35F17-24-10SD) MT017 13 1
Q'TY
-82-
2013.09 W5-Y1040-0
74. Driving Section 10
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N150
KEY No.
PARTS No. DESCRIPTION REMARKS
AA094
AA108
AA112
AZ025
CA021
P6-B9640
P9-F2020
P9-K1651
U3-C9540
U7-N4440
W5-N1031
W5-N1181
W5-N1191
W5-N1201
W5-N1241
W5-N1371
W5-N1411
W5-N1441
W5-N1521
W5-N1531
W5-N1621
W5-N1641
W5-N1661
W5-N1710
W5-N1731
W5-N1741
W5-N1761
BALL BEARING(MR128ZZ) 1 2
BALL BEARING(608ZZ:CHINA) 2 2
BALL BEARING(676ZZ/MR106ZZ:CHINA) 3 6
POLYSLIDER WASHER 4 2
PHOTO MICROSENSOR(EE-SX4235A-P2-S1) SN023 5 1
BOSS 6 2
COLLAR 7 1
SPRING T 8 2
STATIC ELIMINATING BRUSH 9 1
BEARING 10 2
SPRING C 11 2
HOLDER 12 2
LEVER R 13 1
LEVER L 14 1
SENSOR HOLDER R 15 1
DRIVING ROLLER 16 1
ANGLE 17 2
SHEET 18 2
ROLLER 19 1
MAGNET 20 2
SHAFT 21 1
SHAFT GUIDE 22 1
ROLLER 23 1
HOLDER 24 1
BRACKET 25 1
BRACKET 26 1
TIMING PULLEY 27 1
-83-
Q'TY
PET
2013.09 W5-Y1040-0
74. Driving Section 10
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5N150
KEY No.
PARTS No. DESCRIPTION REMARKS
U3-C6141
AZ024
SPRING C 28 2
POLYSLIDER WASHER 29 2
Q'TY
-84-
2013.09 W5-Y1040-0
75. Frame Section 1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M100
6
23
7
13
13
21
22
20
18
20
21
19
1
12
17
10
16
12
1
8
9
21
23
11
14
5
3
KEY No.
18
22
2
PARTS No. DESCRIPTION REMARKS
DA056
G6-20100
LB038
LB039
LB040
U7-M1641
U7-M1651
W5-F2011
W5-F2021
W5-F3131
W5-M1021
W5-M1071
W5-M1211
W5-M1221
W5-N1511
W5-P1111
W5-P1121
W5-V5301
W5-X1020
XB028
XB029
XC037
0Z4-08022
SPACER(K7-7027) 1 2
STOPPER 2 4
SWITCH(A22E-M-02) SW014 3 1
ROCK FITTING ROUND 4 1
EMERGENCY STOP PLATE 5 1
PLATE 6 2
PLATE 7 3
GEAR 8 1
MOTOR PLATE 9 1
PIN 10 1
FRAME L 11 1
ANGLE 12 6
ANGLE 13 2
BRACKET 14 1
REINFORCING PLATE 15 1
BLOCK 16 1
ANGLE 17 1
SLITTER PCB UNIT 18 2
STEPPING MOTOR(KV4239-T2B009) MT010 19 1
SPACER 20 4
SPACER 21 3
CORD CLAMP(EH-11U) 22 3
Z COLLAR 23 2
15
Q'TY
Bromide
PA66
4
-85-
2013.09 W5-Y1040-0
76. Frame Section 2
15
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M110
16
13
16
12
1
7
9
5
8
2
4
16
11
16
10
1
7
2
3
14
2
15
2
6
KEY No.
PARTS No. DESCRIPTION REMARKS
DA056
S8-K2051
W5-F2011
W5-F2021
W5-F3131
W5-M1011
W5-M1071
W5-P1111
W5-P1121
W5-T1020
W5-T1030
W5-T1040
W5-T1370
W5-X1020
0Z4-08022
W5-T1360
SPACER(K7-7027) 1 2
FRAME BRACE 2 4
GEAR 3 1
MOTOR PLATE 4 1
PIN 5 1
FRAME R 6 1
ANGLE 7 6
BLOCK 8 1
ANGLE 9 1
LABEL 10 1
LABEL 11 1
LABEL 12 1
LABEL 13 1
STEPPING MOTOR(KV4239-T2B009) MT009 14 1
Z COLLAR 15 2
LABEL 16 1
Q'TY
PET
PET
PET
PET
-86-
2013.09 W5-Y1040-0
77. Frame Section 3
5
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M190
1
KEY No.
3
2
4
3
2
4
5
1
PARTS No. DESCRIPTION REMARKS
CA033
W5-M1451
W5-M1521
XA048
XC019
PHOTOINTERRUPTER(KB1241-NI) SN052,53,54,55 1 2
SENSOR HOLDER 2 2
SENSOR HOLDER 3 2
BUSH 4 2
CORD CLAMP(EHP-6U) 5 2
Q'TY
PA66
-87-
2013.09 W5-Y1040-0
78. Frame Section 4
1
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
W5M130
D o N O T p u t h a n d s i n s i e
i
w h i l e . g i t a r p o s t
H a n d s c o u l d h g u a c u m p
o r c r d . h s u e
n e i
t e g
1
n i h c d a
e
t
0 3 0 3 T - 7 M
4
2
8
3
3
7
6
5
7
KEY No.
PARTS No. DESCRIPTION REMARKS
M7-T3030
P9-M1511
U3-C9540
W5-M1101
W5-M1121
W5-M1391
W5-M1411
W5-M1491
WARNING LABEL 1 1
STATIC ELIMINATING BAR 2 1
STATIC ELIMINATING BRUSH 3 2
REINFORCING PLATE 4 1
COVER STAND 5 1
BUFFER 6 1
BRACKET 7 2
BRACKET 8 1
Q'TY
CR
-88-
2013.09 W5-Y1040-0
79. Frame Section 5
MODEL DC-646 USA
MODEL DC-646 UK
MODEL DC-646 UKPRO
4
1
5
W5M180
KEY No.
3
6
2
PARTS No. DESCRIPTION REMARKS
CA033
U3-C9540
U7-M1841
W5-M1111
W5-M1721
XA048
PHOTOINTERRUPTER(KB1241-NI) SN060-65 1 3
STATIC ELIMINATING BRUSH 2 1
PLATE 3 3
SENSOR HOLDER 4 1
SENSOR HOLDER 5 1
BUSH 6 3
Q'TY
-89-
2013.09 W5-Y1040-0