Dukane AN200 User Manual
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Intelligent Assembly Solutions
The DPC II / II+ welding system offers several features that are intended to communicate with automation. These features
allow the automation to control events that occur during the welding process. This document will provide guidelines that
will help you interface automation to a DPC welding system per Dukane Corporation’s requirements. Information within
this document is intended to supplement the information in the DPC II (Dukane part # 403-558) and DPC II+ (Dukane part
# 403-551)manuals.
Automation Interface Requirements for the System Input Interface
of a DPC II / II+ Welding System
Application Note Topics:
• The System In Connector Pin assignments
• The 200-1203 Basic Interface Cable
• System Input Signal Descriptions
• System Input Interface Examples
AN200
Rev 01
© Dukane Corporation 2003. All rights reserved.
Dukane Corporation
2900 Dukane Drive Saint Charles, IL 60174 USA
Phone (630) 797-4900 FAX (630) 797-4949
http://www.dukane.com/us
11101
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The System In interface connector is one of the primary communications links between the DPC II / II+ input port and
the user automation equipment. This connector provides the automation with dedicated communication lines that
allow the automation to control the beginning and the end of a welding sequence.
Pin Number DPC Signal Name DPC Signal Type
1 Power Suppl
2 Ground 22VDC Return
3 Isolated Operate Input Input
4 Isolated Input Common
5 Isolated Press Control
6 Not Used Not Used
7 Ground +22VDC Return
8 Non Isolated Operate Input
9 Isolated Automation Stop /
Automation End of Weld 3
10 Not Used Not Used
11 Hand Probe Press Inhibit Input
12 MPC Probe/Setup Bit 0
13 MPC Probe/Setup Bit 1
14 MPC Probe/Setup Bit 2
15 Front Panel Control Lock Input
System Input Connector
1
2
4
4
4
+22 VDC (250 mA max)
Common for pin 3, 5, 9
Input
Input
Input
Input
Input
AN200
Rev 01
Notes:
1. SH707 on the 110-3606 system I/O PCB must be configured to the JU728 position when this
common is used.
2. This input requires the optional 110-3938 press control module. Configuration of the SH901
Jumper on the 110-3938 press control module may also be required.
3. This input is configured for use as Automation End of Weld at the factory. Jumper SH704 must
be reconfigured on the 110-3606 System I/O board to permit use of the Isolated Automation
Stop feature.
4. The MPC probe bit functionality requires the optional MPC feature. The Setup bit functionality
is available on all DPC II+ systems. Please refer to the DPC manual for further details on this
feature.
© Dukane Corporation 2003. All rights reserved.
Dukane Corporation
2900 Dukane Drive Saint Charles, IL 60174 USA
Phone (630) 797-4900 FAX (630) 797-4949
http://www.dukane.com/us
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Intelligent Assembly Solutions
AN200
Rev 01
Pin # Conductor Color
1 Red
2 Black
3 Blue / Black
4 Green / White
5 Blue / White
6 Red / Black
7 White / Black
8 White
9 Orange
10 Blue
11 Orange / Black
12 Red / White
13 Green / Black
14 Black / White
15 Green
Part Number Length
200-1203 10 FT
200-1203-15 15 FT
200-1203-20 20 FT
200-1203-25 25 FT
200-1203-30 30 FT
© Dukane Corporation 2003. All rights reserved.
Dukane Corporation
2900 Dukane Drive Saint Charles, IL 60174 USA
Phone (630) 797-4900 FAX (630) 797-4949
http://www.dukane.com/us
33103
3
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