Ducati Supersport '01, Supersport '00 User Manual

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Owner’s manual
DUCATISUPER SPORT
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Hearty welcome among Ducati fans! Please accept out best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor S.p.A. wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “Technical Assistance” service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. Please contact our authorised service centres to have your motorcycle repaired or if you simply need advice.
Enjoy your ride!
Ducati Motor S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Important
This manual forms an integral part of the motorcycle and - in the event the motorcycle is resold ­must always be handed over to the new owner.
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TABLE OF CONTENTS
General 6
Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the max load allowed 8 Identification data 9
Controls 10
Position of motorcycle controls 10 Instrument panel 11 Keys 12 Key-operated ignition switch and steering lock 12 Left switch 13 Clutch lever 14 Cold start lever 15 Right switch 16 Throttle twistgrip 17 Front brake lever 17 Rear brake pedal 18 Gear change pedal 18 Setting the gear change and rear brake pedals 19
Main components and devices 20
Location 20 Tank filler plug 21 Seat catch and helmet hooks 22 Side stand 23 Front fork adjusters (900) 24 Shock absorber adjusters (900) 25
Directions for use 27
Running-in recommendations 27 Pre-ride checks 28 Starting the engine 29 Moving off 31 Braking 32 Stopping the motorcycle 32 Parking 33 Refuelling 33 Tool kit and accessories 34
Main maintenance operations 35
Removing the fairing 35 Lifting the fuel tank 38 Changing the air filter 39 Checking brake and clutch fluid level 40 Checking brake pads for wear 42 Lubricating cables and joints 43 Throttle cable adjustment 44 Charging the battery 45 Chain adjustment 46 Chain lubrication 47 Replacing bulbs 48
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Beam setting 52 Tyre pressures 53 Checking engine oil level 55 Cleaning and replacing the spark plugs 56 Cleaning the motorcycle 57 Storing the bike away 58 Important notes 58
Technical data 59
Overall dimensions 59 Weights 59 Top-ups 60 Engine 61 Timing system 61 Performance data 62 Spark plugs 62 Brakes 62 Transmission 63 Frame 64 Wheels 64 Tyres 64 Suspensions 65 Electric system 65
For United States of America version only 69
Routine maintenance record 78
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GENERAL
Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to our authorised Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. The warranty does not apply to the motorcycles used in competitions. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty will be automatically invalidated.
Symbols
Ducati Motor S.p.A. advises you to read this booklet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati Dealer or Authorised Workshop. The information contained herein will prove useful on your trips - and Ducati Motor S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time.
Warning
Failure to comply with these instructions may put
you at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its
components.
Note
Additional information on the job being carried out.
The terms right and left are referred to the motorcycle
viewed from the riding position.
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Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable grab handle at the rear seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next
lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refuelling. Be extremely careful not to spill gasoline on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, you may inhale noxious gasoline vapours. Should any gasoline drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time. Park your motorcycle where no one is likely to hit it and use the side stand. Never park on uneven or soft ground or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 385 Kg.
Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. Make sure the tyres are inflated to the proper pressure indicated at page 53 and that they are in good condition.
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Identification data
All Ducati motorcycles have two identification numbers, for frame (fig. 1.1) and engine (fig. 1.2).
Frame number
Engine number
Note
These numbers identify the motorcycle model and
should always be indicated when ordering spare parts.
fig. 1.2
fig. 1.1
fig. 1.2
750Sport/750
900
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CONTROLS
Warning
This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Position of motorcycle controls (fig. 2)
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left switch.
4) Clutch lever.
5) Cold start lever.
6) Right switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gear change pedal.
10) Rear brake pedal.
fig. 2
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2
7
8
6
1
9
5
4
3
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Instrument panel (fig. 3)
1) Speedometer (kph or mph). Gives road speed. a) Odometer (km or miles). Gives total distance covered. b) Trip meter (km or miles). Gives distance covered since last resetting. c) Trip meter resetting knob. Turn to reset trip meter to “0000”.
2) Engine revolution meter (rpm) Indicates engine rpm.
3) Green light N. Comes on when gearbox is in neutral.
4) Yellow light . Comes on when there are about 4 litres fuel left in the tank.
5) Green light . Comes on and flashes when a turn indicator is on.
6) Red light . Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is hot, however, it should go out as the engine revs up.
Important
If this light stays on, stop the engine or it may suffer
severe damage.
7) Blue light . Comes on when high beam is on.
N
1
2
3
4
5
6
7
8
9
10
11
MIN
-1
x1000
HIO
20
40
60
80
100
120
140
160
180
200
220
240
260
km/h
000000
00
0 0
5
a
4
3
1
c
b 8
7
2
6
fig. 3
8) Oil temperature indicator Shows temperature of engine oil.
Important
Stop the engine if it reaches maximum temperature
or it may suffer severe damage. When you switch on the parking light, the panel lights
will come on as well.
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Keys (fig. 4)
Your Ducati was delivered with two universal keys for ignition, steering lock and seat catch and a key identification plate (1).
Note
Separate the two keys and keep the identification plate in a safe place.
Key-operated ignition switch and steering lock
(fig. 5) It is located in front of the fuel tank and has four positions: A) ON: enables the operation of lights and engine; B) OFF: disables the operation of lights and engine; C) LOCK: steering locked; D) P: parking light and steering lock.
Note
To move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out.
fig. 4
fig. 5
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Left switch (fig. 6 and 7)
1) Switch, light switch, 3 positions: Down = lights off; Centre = front and rear parking light, number plate light and panel lights on; Up = headlamp, front and rear parking light, number plate light and panel lights on.
Note
This device is not fitted on the Australia and Japan
versions.
2) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on.
3) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. To cancel turn indicators, return switch to central position and push in.
4) Button = warning horn.
5) Button = high-beam flasher.
1
5
4
3
2
fig. 6
fig. 7
750Sport
750/900
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Clutch lever (fig. 8 and 9)
Lever (1) disengages the clutch. It features a dial adjuster (2) for lever distance from the twistgrip on handlebar (this adjuster is not fitted on the 750Sport version). To set lever distance from twistgrip, push lever (1) fully forward and turn the dial adjuster (2) to one of its four positions. Remember that position no. 1 gives maximum distance between lever and twistgrip, whereas lever and twistgrip are closest when adjuster is set to position no.
4. When you pull in the lever (1), you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off.
Warning
Set clutch lever when motorcycle is stopped.
Important
Using the clutch properly will avoid damage to
transmission parts and spare the engine.
1
fig. 8
fig. 9
750Sport
750/900
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Cold start lever (fig. 10 and 11)
Use this device to start the engine from cold. It will increase the engine idling speed after starting. Lever positions: A) (vertical) = closed B) fully open. The lever can be opened and closed gradually to adjust speed until engine is fully warm (see page 29-30).
Important
Never use the cold start device when the engine is
warm or leave it open when riding.
fig. 10
fig. 11
750Sport
750/900
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Right switch (fig. 12 and 13)
G) Switch for ENGINE STOP, two positions: position (RUN) = run. position (OFF) = stop.
Warning
This switch is mainly intended for use in emergency cases when you need to stop the engine quickly. After stopping the engine, return the switch to the position to enable starting.
Important
Stopping the engine using switch (1) after riding with the lights on and leaving the ignition key in the ON position, may run the battery flat as the lights will remain on.
2) Button = engine start
1
4
3
2
fig. 12
750Sport
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fig. 13
Throttle twistgrip (fig. 12 and 13) The twistgrip (3) on the right handlebar opens the throttles. When released, it will spring back to the initial position (idling speed).
Front brake lever (fig. 12 and 13) Pull in the lever (4) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever gently. The control lever features a dial adjuster (5) for lever distance from the twistgrip on handlebar (this adjuster is not fitted on the 750Sport version).
Warning
Please read the instructions on pages 31-32 before
using these controls.
750/900
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Rear brake pedal (fig. 14)
Push down on the pedal (1) to apply the rear brake. The system is hydraulically operated.
1
fig. 14
Gear change pedal (fig. 15) The gear change pedal is at rest when in the central position N, is moved up and down to change gears and then returns to the central position. down = push down on the pedal to engage 1stgear and to shift down. The N light will go out. up = lift the pedal to engage the 2ndgear and then the 3rd, 4th, 5thand 6thgear (6thgear: 900 only). Each time you move the pedal you will engage the next gear.
fig. 15
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fig. 17
Setting the gear change and rear brake pedals
The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider. To set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3).
Note
Nut (2) has a left-hand thread.
Fit an open-end wrench to the hexagon portion of linkage (1). Rotate linkage until setting pedal in the desired position. Tighten both check nuts onto linkage. To set the rear brake pedal, loosen check nut (4). Turn pedal travel adjusting screw (5) until pedal is in the desired position. Tighten check nut (4). Work pedal by hand to make sure it has 1.5 - 2 mm free play before brake begins to bite. If not so, set the length of cylinder linkage as follows. Loosen the check nut (6) on cylinder linkage. Tighten linkage into fork (7) to increase play, or unscrew linkage to reduce it. Tighten check nut (6) and check pedal free play again.
fig. 16
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MAIN COMPONENTS AND DEVICES
fig. 18
5
1
3
6
2
5
4
Location (fig. 18)
1) Tank filler plug.
2) Seat catch and helmet hooks.
3) Side stand.
4) Rear view mirrors.
5) Front fork adjusters (900).
6) Shock absorber adjusters.
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Tank filler plug (fig. 19)
Opening
Lift the protection lid (1) and fit the ignition key into the lock. Turn the key clockwise 1/4 turn to unlock. Lift the plug.
Closing
Refit the plug with the key in it and push it down into its seat. Turn the key anticlockwise to its initial position and take it out. Close the lock protection lid (1).
Note
The plug can only be closed with the key in. In turn,
the key can only be taken out after the plug has been closed.
Warning
Always make sure you have properly refitted (see
page 33) and closed the plug after each refuelling.
1/4
0
OPEN
1
fig. 19
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Seat catch and helmet hooks
Opening (fig. 20) Fit the ignition key into the lock (1) and turn the key clockwise until the rear end of the seat lifts up. Pull the seat backward to slide it off its front holders. At the front end of the compartment underneath the seat, there are the helmet hooks (2, fig. 21) for rider and pillion rider helmets. Hook the helmet straps onto the hooks and leave the helmets hanging outside. They will be locked safely when you refit the seat.
Warning
This system is intended to lock your helmet safely when you park your motorcycle. Never leave the helmet hanging from the hook when riding or it may get in the way and make you lose control of the motorcycle.
Closing
Make sure that all parts are arranged and secured properly inside the compartment under the seat. Slide the front ends of the seat bottom underneath the frame U-bolt and push down on the rear end of the seat until you hear the catch click. Make sure the seat is firmly secured to the frame and take the key out of the lock (1).
fig. 20
0
1
O
P
E
N
1
fig. 21
2
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Side stand (fig. 22)
Important
Before lowering the side stand, make sure that the
bearing surface is hard and flat. Do not park on soft or pebbled ground or on asphalt melt
by the sun heat and similar or the motorcycle may fall over. When parking in downhill road tracts, always park the motorcycle with its rear wheel facing downhill. To pull down the side stand, hold the motorcycle handlebars with both hands and push down on the thrust arm (1) with your foot until it is fully extended. Tilt the motorcycle until the side stand is resting on the ground.
Warning
Do not sit on the motorcycle when it is supported
on the side stand. To move the side stand to its rest position (horizontal
position), tilt the motorcycle to the right and, at the same time, lift the thrust arm (1) with your foot.
Note
Check for proper operation of the stand mechanism (two springs, one into the other) and the safety sensor (2) at regular intervals.
1
2
Warning
The motorcycle can only be started if the side stand is up as the side stand is equipped with a safety device preventing engine start if the stand is down.
fig. 22
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Front fork adjusters
The front fork used on the 900 model has rebound and compression damping adjusters.
This adjustment is done using the outer adjusters:
1) (fig. 23) to adjust rebound damping;
2) (fig. 23) to adjust inner springs preload;
3) (fig. 24) to adjust compression damping. Turn the adjuster (1) on fork leg top with a flat
screwdriver to adjust rebound damping. To reach the adjuster (3), insert a screwdriver into the passing hole on the wheel spindle at fork leg axis. As you turn the adjusting screws (1 and 3), you will hear them click. Each click identifies a setting. Turn the screw all the way in to set the hardest damping (position 0). This will be your starting point. Now turn the screw anticlockwise and listen for the clicks that identify setting positions no. “1”, “2” and so on. STANDARD factory setting is as follows: compression: 11 clicks; rebound: 7 clicks.
The setting range is 14 clicks for rebound and 16 clicks for compression. The 14th and 16th clicks give the softest damping. To change the preload of the spring inside each fork leg turn the hex. adjusting nut (2) with a 22-mm hexagon wrench. Height (A, fig. 23) determines preload and may vary from 25 to 10 mm. Factory setting is 18 mm.
Important
Adjust both fork legs to same settings.
900
fig. 23
900
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