Ducati Sport Touring 2007 Owner's manual

Owner’s manual
ST3 / ST3s ABS
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Hearty welcome among Ducati fans! Please accept our best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor Holding S.p.A. wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “Technical Assistance” service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorised service centres.
Enjoy your ride!
Note
Ducati Motor Holding S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Warning
This manual forms an integral part of the motorcycle and - if the motorcycle is resold - must always be handed over to the new owner.
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Table of Contents
Throttle twistgrip Front brake lever
Rear brake pedal 34
Gear change pedal Setting the gear change and rear brake pedals 35
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General 6
Warranty 6 Symbols 6 Useful information for safe riding 7
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Carrying the maximum load allowed 8 Identification data 10
Controls 11
Position of motorcycle controls 11 Instrument panel 12 LCD unit functions 14 LCD - Parameter setting/display 16 The immobilizer system 24
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Keys Code card 25 Procedure to disable immobilizer engine block through throt­tle twistgrip 26 Duplicate keys 27
Key-operated ignition switch and steering lock 28
Lh switch ST3s ABS 30 Clutch lever Rh switch 32
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Main Components and Devices 36
Position on the vehicle 36 Fuel tank plug Seat catch and helmet hooks 38 Side stand Lifting handgrip 41 Power outlet 41 Centre stand 42 Rear-view mirrors Front fork adjusters (ST3) 44 Front fork adjusters (ST3s ABS) 45 Rear shock absorber adjusters (ST3) 47 Rear shock absorber adjusters (ST3s ABS) 49 Changing motorcycle track alignment
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51
Directions for Use 53
Running-in recommendations 53 Pre-ride checks 55 ABS system (ST3s ABS) 56 Starting the engine 57 Moving off 59 Braking 59 ABS system (ST3s ABS) 60 Stopping the motorcycle 61
Parking 61 Refuelling 62 Tool kit and accessories
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Main Maintenance Operations 64
Removing the fairing 64 Cleaning and changing air filters 71 Checking the coolant level 72 Checking brake and clutch fluid level 73 Checking brake pads for wear 74 Lubricating cables and joints 75 Throttle cable tension adjustment 76 Charging the battery Chain tensioning 78 Chain lubrication 79 Replacing bulbs 80 Beam setting Beam vertical setting Tyres 86 Checking engine oil level Cleaning and replacing the spark plugs Cleaning the motorcycle 90 Storing the bike away 91 Important notes 91
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89
Maintenance 92
Scheduled maintenance chart: operations to be performed by the dealer 92 Scheduled maintenance chart: operations to be performed by the customer 95
Technical Data 96
Overall dimensions (mm) 96 Weights 96 Top-ups 97 Engine 98 Timing system 98 Performance data 99 Spark plugs 99 Fuel system 99 Frame 99 Wheels 99 Tyres 99 Brakes 100 Transmission 101 Suspensions 102 Exhaust system 102 Available colours 102 Electric system 103
For United States of America Version Only 110
Routine Maintenance Record 119
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General
Symbols
Ducati Motor Holding S.p.A. advises you to read this boo klet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati dealer or authorised workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time. This manual contains some special remarks:
Warranty
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In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to our authorised Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. However, warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty right will be automatically invalidated.
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Warning
Failure to comply with these instructions may put you
at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its
components.
Note
Additional information concerning the job being carried
out. The terms right and left are referred to the motorcycle
viewed from the riding position.
Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding ; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their fe et on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable grab handle at the rear seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next lane in good time using the suitable turn indicators.
Be sure you are clearly visible and do not ride within the bli nd spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, you may inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time.
Warning
The exhaust system might be hot, even after engine is switched off; pay particular attention not to touch exhaust system with any body part and do not park the vehicle next to inflammable material (wood, leaves etc.).
Park your motorcycle where no one is likely to hit it and use the side/centre stand. Never park on uneven or soft ground or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carr ying the maximum load allowed in full safety and comfort. Even weight distribution is critical to preserving these saf ety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads.
Important
When the side panniers are fitted, it is recommended to never exceed 120 Km/h. Further reduce speed if tyre s are worn down and when riding on poor road surface or with
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poor visibility.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 420 Kg / 924 Ibs. The weight of luggage alone should never exceed 23 Kg divided as follows (fig. 1):
max 9 kg for each side pannier; max 5 kg for tank bag.
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fig. 1
Try to arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. If you install the side panniers (available from Ducati Spare Parts Department): sort luggage and accessories so to distribute weight evenly and then arrange them in the panniers so that they are well balanced; lock both side panniers using the suitable key lock. Make sure the tyres are inflated to the proper pressure indicated at page 86 and that they are in good condition.
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Identification data
All Ducati motorcycles have two identification numbers, for frame (fig. 2) and engine (fig. 3).
Frame number
Engine number
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Note
These numbers identify the motorcycle model and should always be indicated when ordering spare parts.
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fig. 2
fig. 3
Controls
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Warning
This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Position of motorcycle controls (fig. 4)
1) Instrument panel
2) Key-operated ignition switch and steering lock.
3) Left switch
4) Clutch lever
5) Rear brake pedal
6) Right switch
7) Throttle twistgrip
8) Front brake lever
9) Gear change pedal
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3
2
9
7
6
5
fig. 4
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Instrument panel (fig. 5.1 and fig. 5.2)
1) LCD, (see page 14).
2) Buttons A and B. Buttons used to display and set instrument panel parameters.
3) Immobilizer IMMO indicator (amber). This light stays on steady when a wrong or unknown key code is detected and blinks when an indication from the immobilizer system has been reset through the override procedure that uses the twistgrip (see page 26).
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Important
The instrument panel allows the diagnosis of the electronic injection/ignition system. These menus are for the trained personnel only; do not use them for any reason. Should you accidentally enter this function, turn the key to OFF and contact an authorised Ducati Service Centre for the necessary inspections.
4) Revolution counter (rpm). Shows the engine rotation speed/minute.
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2
3
1
km/h miles mph km/L mpgal
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fig. 5.1
5) ABS light (orange) (ST3s ABS) Turns on for a few seconds when the key is turned to ON (CHECK) and then goes out; ABS on. Turns on and flashes when the ABS system has been turned off using the button incorporated in the LH switch (see page 30).
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3
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Important
When the ABS light stays on, it means the ABS is not working. This will not affect the operation of the regular braking system. However, contact a Dealer or Authorised Workshop. A possible cause is insufficient battery voltage and it is a good rule to charge the battery. Another possible cause is a fault in the system.
km/h miles mph km/L mpgal
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ABS
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fig. 5.2
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LCD unit functions
Warning
Stop the motorcycle before using the instrument panel controls. Never operate the instrument panel controls while riding.
1) Water temperature warning light. This function indicates engine water temperature.
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Important
Never use the vehicle when the temperature reaches max. value or the engine might damage.
2) Clock.
3) Tachometer. This function indicates vehicle speed.
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4) Auxiliary display. This function indicates odometer, trip meter, average speed, instant fuel consumption, average fuel consumption, fuel used, range and residual fuel quantity, in this sequence.
5) EOBD light (amber). When on, this light is used by th e co nt r o l un it to signal the presence of errors and sometimes the consequent engine disabling.
It is also used as a reference light during the immobilizer overriding procedure with the throttle twistgrip. If there are no errors, the light turns on briefly when the ignition switch is set to ON and should turn off after a few seconds (usually 1.8 - 2 seconds).
6) Indicators repeater light (green). Comes on and flashes when a turn indicator is on.
7) Engine oil pressure light (red). Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is very hot, however, it sh ould go out as the engine revs up.
Important
If this light (7) stays on, stop the engine or it may suffer
severe damage.
8) Neutral light N (green). Comes on when in neutral position.
9) High beam light (blue). Comes on when high beam is on.
10) Fuel warning light (yellow). Comes on when there are about 6.5 litres of fuel left in the tank.
11) Fuel display. This function indicates the quantity of fuel in the fuel tank. When the last bar stays on (flashing), the low fuel light (10) comes on.
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2
12
3
11
0
km/h
1
miles mph km/L mpgal
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5
9
10
12) Service warning. Indicator ( ) comes on to indicate that the vehicle is due for service. The indicator will flash for 50 km (31 mi). Then it stays on permanently. When the indicator starts flashing, contact an authorised dealer or service centre.
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8
6
fig. 6
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LCD - Parameter setting/display
When turning the key from OFF to ON (Key-ON) the instrument panel carries out a Check of the whole instruments: indexes, displays and pilot lights (see fig. 7).
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OFF
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km/h
1
0
miles mph km/L mpgal
CHECK 1
CHECK 2
km/h
1
0
ON
fig. 7
Water temperature indication (fig. 8)
This function indicates engine water temperature. If temperature drops under 40°C/104°F, “LO” will start flashing on the display. If water temperature ranges between 40 °C/104 °F and 120 °C/248 °F, temperature value is displayed in fixed mode. If water temperature ranges between +121 °C/250 °F and +124 °C/255 °F, “HI” will start flashing on the display. If water temperature is +125°C /257 °F, a flashing dotted line "---" will be displayed and EOBD light will turn on (5, fig. 6).
Note
If water temperature sensor is disconnected, a dotted line "- - -" will be displayed and the EOBD light will turn on (5, fig. 6).
FLASHING
FLASHING
STEADY
FLASHING
EOBD LIGHT
STEADY
FLASHING
FLASHING
STEADY STEADY
FLASHING
EOBD LIGHT
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fig. 8
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Clock setting function
Hold down button (A, fig. 5.1) for 2 seconds, the wording AM begins to flash. If button (B) is pressed, PM begins to flash; press button (B) to go back to previous step. Press button (A) to confirm and start setting hours that shall begin to flash. Use button (B) to set hours. If button (B) is pressed for more than 5 seconds, fast scroll is activated. Press button (A) to confirm and start setting minutes. Use button (B) to set minutes. If button (B) is pressed for more than 5 seconds, fast scroll is activated. Press button (A) to confirm and exit clock setting mode and go back to normal operation.
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How to scroll through auxiliary display functions
(fig. 9)
Press button (B, fig. 5.1) with the key on ON to scroll down the following functions, in sequence:
-Odometer
-TRIP meter
- Average speed
- Instant fuel consumption
- Ave rage consumption
- Fuel used
-Range
- Digital fuel level indication
km m
iles
km m
iles
km
/h
m
p
h
km
/L
m
p
gal
km
/L
m
p
g
al
L
g
al
km m
iles
ODOMETER
TRIP METER
AVERAGE SPEED
INSTANT FUEL CONSUMPTION
AVERAGE CONSUMPTION
FUEL USED
RANGE
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L
g
al
DIGITAL FUEL LEVEL INDICATION
fig. 9
"Odometer" indication (fig. 10)
Indicates total distance covered by the vehicle.
"TRIP meter" indication
This function indicates the distance covered since the meter was last reset. It is possible to reset this indication by entering the relevant function and holding down button (A, fig. 5.1), for at least 2 seconds. When a value of 9999.9 km (or miles) is reached, the display will automatically reset.
"Average speed" indication
This function indicates vehicle average road speed. Average speed calculation is based on the distance travelled since the "TRIP meter" was last reset. Upon reaching 280 kph (174 mph), the display will show three dashes "---".
"Instant fuel consumption" indication
This function indicates the instant consumption of the vehicle when in motion (engine on). When the vehicle is stopped with engine running, a string of dashes is displayed "--.-". With vehicle stopped and engine off "0.0" is displayed.
(fig. 10)
(fig. 10)
(fig. 10)
km miles
km miles
km/h
mph
km/L mpgal
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fig. 10
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"Average consumption" indication (fig. 11)
This function indicates the average consumption of the vehicle when in motion (engine on). When the "TRIP meter" is reset, "--.-" will be displayed and t he value is refreshed every 2 km. When the vehicle is stopped, either with the engine off or running, the last value stored is displayed until indication is refreshed.
"Fuel used" indication
This function indicates the fuel used by the vehicle to travel the distance. The calculation is based on the distance travelled since the "TRIP meter" was last reset. When
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indication exceeds 9999.9 litres (2201.9 Imp. gal. - 264 1.9 US gal.), the display shows a string of dashes "- - . -".
(fig. 11)
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km/L mpgal
L
gal
fig. 11
"Range" indication (fig. 12)
This function indicates how far the vehicle can travel using the fuel left in the tank. When the vehicle is stopped, either with the engine off or running, the last value stored is displayed until indication is refreshed. When this display function is selected, the display shows a string of dashes "--.-" as soon as the LOW FUEL light (10, fig. 6) comes on and as long as it stays on.
Note
The value is refreshed every 10 seconds.
"Digital fuel level" indication (fig. 12)
This function indicates how much fuel is left in the fuel tank. When the LOW FUEL LIGHT (10, fig. 6) comes on, the display shows a string of dashes "- - . -" and the fuel pump symbol begins to flash. Low fuel light on: 6 litres of fuel left in the tank. When the low fuel light (10, fig. 6) comes on, the display shows a string of dashes "- - . -" and the fuel pump symbol begins to flash. This function indicates the range indication when the vehicle is in motion (engine on). When the ve hicle is stopped, either with the engine off or running, the last value stored is displayed until indication is refreshed.
km miles
gal
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fig. 12
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Special selection function: vehicle model and unit of measurement
The engine control unit transmits the correct vehicle model and unit measurement information automatically for the instrument panel to display; to force a change of these parameters, turn the key from OFF to ON while holding down buttons (A, fig. 5.1) and (B, f ig. 5.1). Vehi cle model and version will start to flash on the display. Press button (B) to display in sequence all possible settings. To store your selection, hold down the button (A) for at least 5 seconds, until the display will read OFF and then turn the key to OFF.
(fig. 13)
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Note
When this function is activated, vehicle ignition is
inhibited.
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fig. 13
Backlighting function
Instrument panel backlighting is active only if the parking light or the low/high beam is on. In this case the instrument panel automatically turns on or off the backlighting, thanks to some sensors measuring light condition and ambient temperature.
Pilot lights brightness function
This function is active only if the parking light or the low/high beam is on. Pilot lights brightness is automatically adjusted by the instrument panel according to the outer light measured.
Headlight automatic switch-off
This function allows you to reduce current consumption from the battery, by automatically managing headlight switching­off. The device is enabled in two instances:
- First instance - Ignition key is turned from OFF to ON
without starting the engine. After 60 seconds, headlight is turned off and will be turned back on upon next key OFF / key ON, or after you start the engine.
- Second instance - After riding, engine is stopped using
the ENGINE STOP switch (2, fig. 20). After 60 seconds from engine stop, headlight is turned off and will be turned back on upon next engine start or key OFF / key ON cycle.
Note
While starting the engine, the system switches off the headlight and turns it back on again after engine has started, or anyway when the button (3, fig. 20) is released.
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The immobilizer system
For improved antitheft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that inhibits engine operation whenever the ignition switch is turned off. Accommodated in the handgrip of each ignition key is an electronic device that modulates an output signal. This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and changes every time. The modulated signal acts as a password and tells the CPU that an "authorised" ignition key is being used to start up the
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engine. When the CPU recognises the signal, it enables engine start-up.
Keys (fig. 14)
The Owner receives a set of keys comprising:
- 1 RED key (A) The “red key” is a maintenance tool and is part of the Immobilizer system of your motorcycle. It contains the “code” of your immobilizer system and shall not be used for everyday use of your Ducati motorcycle. Your Ducati dealer might ask you to bring it in for some service operations. For safety reasons, this tool (red key) can not be replaced. In case the red key is needed for servicing and you can not give it to the workshop staff, it will be necessary to change the engine control unit, the instrument panel and the ignition switch unit and the (high) cost for changing all these parts will be at your charge. Store the red key in a safe place.
- 2 BLACK keys (B)
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Warning
Red key has a rubber cover for preserving it in perfect conditions and avoiding contact with other keys. Never remove this protection unless really needed.
The black keys are regular ignition keys and are used to:
- start up the engine
- open the lock of the fuel tank filler plug
- open the seat lock. The red key performs the same functions as the black keys, and is also used to wipe off and re-program other black keys, if needed.
B
A
1
fig. 14
Warning
Any important shock might damage the electronic
components fitted into the key.
Note
The three keys have a small plate (1) attached that
reports their identification number.
Warning
Keep the keys in different places. Store the plate (1) and the red key in a safe place. It is al so recommended to use always the same black key to start the bike.
Code card
A CODE CARD (fig. 15) is supplied together with the keys, it indicates the electronic code (A, fig. 16) to be used i n case of emergency start-up and the engine will not start up after the key-ON.
Warning
Keep the CODE CARD in a safe place. However, it is advisable to keep the electronic code printed on the CODE CARD handy when you ride your motorcycle, in case it is necessary to enable the engine through the procedure that uses the throttle twistgrip (see page 26). This procedure lets you disable the “engine block” function
- indicated by the amber EOBD light (5, fig. 6) coming on - in the event of problems with the immobilizer system.
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fig. 15
A
fig. 16
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Procedure to disable immobilizer engine block through throttle twistgrip
1) Turn the key to ON and fully open throttle. Keep it open. The EOBD light (5, fig. 6) turns off after 8 seconds.
2) Release the throttle as soon as the EOBD warning light turns off.
3) EOBD pilot light will flash. It is now necessary to enter the electronic code indicated on the CODE CARD delivered to the customer together with the bike.
4) Count the blinks of the EOBD light until you get as many blinks as the first digit in the electronic code. Open the
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throttle fully for 2 seconds and then release. In this way the input of one figure is acknowledged, EOBD pilot light comes on and stays on for 4 seconds. Carry out the same procedure for the following figures of the code. Failure to comply with this procedure, the EOBD pilot light will flash for 20 times, then will come on steady. Repeat the procedure starting from step (1).
5) Release the throttle twistgrip, if the code is correct the following two conditions may occur:
A) the EOBD warning light shall flash signalling that engine
block has been disabled. The warning light turns off after 4 seconds or if engine revolutions go over the lim it value of 1000 rpm.
B) The IMMO light (3, fig. 5.2 and fig. 5.1) keeps flashing
until the engine exceeds 1000 rpm, or until engine is restarted.
6) If the code is NOT correct, the EOBD warning light and the IMMO light stay on and it is then possible to repeat the procedure, starting from point 2, as many times as necessary (infinite).
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Note
Should the throttle twistgrip be released before the set time, the warning light turns on again. It is then necessary to bring the key to OFF and restart the procedure from point (1).
Operation
When the ignition key is turned to OFF, the immobilizer inhibits engine operation. When the ignition key is turned back to ON to start the engine (Key-ON), the following happens:
1) if the CPU recognised the code, the IMMO light on the instrument panel will flash briefly. This means that the immobilizer system has recognised the key code and enabled engine ignition. When you press the start button, the engine will start up.
2) If the IMMO light stays on, it means that the code has not been recognised. When this is the case, turn the ignition key back to OFF and then to ON again; if the engine still does not start, try with the other black key. If the other key does not work out either, contact the DUCATI Service network.
3) Should the IMMO pilot light still be flashing, it means that an immobilizer system fault was reset (e.g. with the overriding procedure through throttle grip).
Important
Use only one key during the procedure. Failure to do so might prevent the system from recognising the code of the key in use.
Duplicate keys
If you need any additional key, contact the DUCATI Service network with all the keys you have left and your CODE CARD. DUCATI Service will program new keys and re-program your original keys, up to 8 keys in total. You may be asked to identify yourself as the legitimate owner of the motorcycle. Be sure you have any documents you might need to this end ready. The codes of any keys not submitted will be wiped off from the memory to make those keys unserviceable in case they have been lost.
Note
If you sell your motorcycle, do not forget to give all
keys and the CODE CARD to the new owner.
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Key-operated ignition switch and steering lock (fig. 17)
It is located in front of the fuel tank and has four positions:
A) ON: lights and engine on; B) OFF: lights and engine off; C) LOCK: steering locked; D) P: parking light on, steering locked.
Note
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To move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out.
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A
B
C
D
fig. 17
Lh switch (fig. 18.1 and fig. 18.2)
1) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on.
2) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. To cancel turn indicators, push in once switch returns to central position.
3) Button = warning horn.
4) Button = passing.
4
1
2
3
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fig. 18.1
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ST3s ABS
5) Button = ABS off.
To turn off the ABS, hold down the button for over 3 seconds until the orange ABS light on the instrument panel starts to flash. Release the ABS button.
1
4
Note
When the button is held down for over 5 seconds or is released before the ABS light comes on, the ABS stays on.
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Warning
Perform this operation when the vehicle is stopped (key turned to ON).
Note
The orange light will keep flashing as a reminder that the ABS system is off.
Note
The ABS is reset automatically when the key is turned to OFF. The next time the key is turned to ON, the ABS will be on.
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ST3S ABS
5
3
2
fig. 18.2
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