Ducati Sporttouring '01 User Manual

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Owner’s manual
DUCATISPORT TOURING
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Hearty welcome among Ducati fans! Please accept out best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor S.p.A. wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “Technical Assistance” service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorized service centers.
Enjoy your ride!
Ducati Motor S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Warning
This manual forms an integral part of the motorcycle and - if the motorcycle is resold - must always be handed over to the new owner.
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TABLE OF CONTENTS
General 6
Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the maximum load allowed 8 Identification data 9
Controls 10
Position of motorcycle controls 10 Instrument panel 11 Digital display 12 Keys 13 Key-operated ignition switch and steering lock 13 Left switch 14 Clutch lever 15 Cold start lever 15 Right switch 16 Throttle twistgrip 16 Front brake lever 16 Rear brake pedal 17 Gear change pedal 17 Setting the gear change and rear brake pedals 18
Main components and devices 19
Location 19 Tank filler plug 20 Seat catch and helmet hooks 21 Side stand 22 Lifting handgrip 23 Power outlet 23 Centre stand 24 Rear view mirrors 25 Front fork adjusters ST4 26 Shock absorber adjusters 28
Directions for use 30
Running-in recommendations 30 Pre-ride checks 32 Starting the engine 33 Moving off 35 Braking 35 Stopping the motorcycle 36 Parking 36 Refueling 37 Tool kit and accessories 38
Main maintenance operations 39
Removing the fairing 39 Side panniers 42 Lifting the fuel tank 43 Cleaning and changing air filters 44 Checking the coolant level 45 Checking brake and clutch fluid level 46 Checking brake pads for wear 47
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Lubricating cables and joints 47 Throttle cable adjustment 48 Charging the battery 49 Chain adjustment 50 Chain lubrication 51 Replacing bulbs 51 Beam setting 56 Tyres 58 Checking engine oil level 60 Cleaning and replacing the spark plugs 61 Cleaning the motorcycle 62 Storing the bike away 63 Important notes 63
Technical data 64
Overall dimensions 64 Weights 64 Top-ups 65 ST2 engine 66 ST2 timing system 66 ST4 engine 67 ST4 timing system 67 Performance data 68 Spark plugs 68 Brakes 68 Transmission 69 Frame 70 Wheels 70 Tyres 70 Suspensions 71 Available colours 71 Electric system 72
For United States of America version only 76
Routine maintenance record 85
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GENERAL
Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to our authorized Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. However, warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty right will be automatically invalidated.
Symbols
Ducati Motor S.p.A. advises you to read this booklet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati dealer or authorized workshop. The information contained herein will prove useful on your trips - and Ducati Motor S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time. The text is supplemented with schematic illustrations for quick reference and better understanding of the subjects concerned. This manual contains some special remarks:
Warning
Failure to comply with these instructions may put
you at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its
components.
Note
Additional information concerning the job being
carried out.
The terms right and left are referred to the motorcycle
viewed from the riding position.
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Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable strap at the rear of the seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next
lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refueling. Be extremely careful not to spill gasoline on the engine or on the exhaust pipe when refueling. Do not smoke when refueling. While refueling, you may inhale noxious gasoline vapors. Should any gasoline drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time. Park your motorcycle where no one is likely to hit it and use the centre stand whenever possible. Never park on uneven or soft ground or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety and comfort. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads. When the side panniers are fitted, never exceed 130 Km/h. Further reduce speed if tyres are worn down and when riding on poor road surface or with poor visibility.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 420 Kg. The weight of luggage alone should never exceed 23 Kg divided as follows (fig. 1):
max 9 kg for each side pannier; max 5 kg for tank bag.
Try to arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the
9
Kg
5
Kg
9
Kg
gaps of the frame as these may foul moving parts. If you install the side panniers (available from Ducati Parts Department): sort luggage and accessories so to distribute weight evenly and then arrange them in the panniers so that they are well balanced; lock both side panniers using the suitable key lock. Make sure the tyres are inflated to the proper pressure indicated at page 58 and that they are in good condition.
fig. 1
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Identification data
All Ducati motorcycles have two identification numbers, for frame (fig. 2.1) and engine (fig. 2.2).
Frame number
Engine number
Note
These numbers identify the motorcycle model and
should always be indicated when ordering spare parts.
fig. 2.2
fig. 2.1
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CONTROLS
Warning
This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Position of motorcycle controls (fig. 3)
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left switch.
4) Clutch lever.
5) Cold start lever.
6) Right switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gear change pedal.
10) Rear brake pedal.
fig. 3
7) Blue light .
Comes on when high beams are on.
8) Digital display. Offers four functions (see page 12).
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Instrument panel (fig. 4.1)
1) Speedometer (km/h or mph). Gives road speed. a) Odometer (km or miles). Gives total distance covered. b) Trip meter (km or miles). Gives distance covered since last resetting. c) Trip meter resetting knob. Turn to reset trip meter to “0000”.
2) Engine revolution meter (rpm) Indicates engine rpm.
3) Green light N. Comes on when gearbox is in neutral.
4) Yellow light . Comes on when there are about 6 liters fuel left in the tank, corresponding to 1 bar of the digital display (8.1).
5) Green light . Comes on and flashes when a turn indicator is on.
6) Red light . Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is hot, however, it should go out as the engine revs up.
Important
If this light stays on, stop the engine or it may
suffer severe damage.
1
c
b
8
a
5 7 4
2 6
3
fig. 4.1
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Digital display (fig. 4.2)
8.1) Fuel level indicator . The fuel level in the tank is indicated by full bars. When there is only 1 full bar left on, it will start blinking while the reserve light (4, fig. 4.1) will come on.
8.2) Coolant temperature indicator . Shows engine coolant temperature. When the engine is cold, the flashing message LO is displayed. Engine temperature is displayed from 45 °C and over. If engine maximum temperature (120 °C) is reached, the indicator will start blinking.
Important
Stop the engine if it reaches maximum temperature or it may suffer severe damage.
8.3) Clock The first figure gives hours, the second one minutes.
8.4) Clock setting button Press it briefly to increase minutes. Keep it depressed to speed up the process.
8.4
8.2
8.1
8.3
fig. 4.2
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Keys (fig. 5)
Your Ducati was delivered with two universal keys for ignition, steering lock, tank filler plug and seat catch and a key identification plate (1).
Note
Separate the two keys and keep the identification
plate in a safe place.
Key-operated ignition switch and steering lock
(fig. 6) It is located in front of the fuel tank and has four positions: A) ON: lights and engine on; B) OFF: lights and engine off; C) LOCK: steering locked; D) P: parking light and steering lock.
Note
To move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out.
fig. 5
fig. 6
A
B
C
D
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Left switch (fig. 7)
1) Switch, light switch, 3 positions: Down = lights off; Centre = front and rear parking light, number plate light and panel lights on; Up = headlamp, front and rear parking light, number plate light and panel lights on.
Note
This device is not fitted on the Australia and Japan
versions.
2) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on.
3) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. To cancel turn indicators, return switch to central position and push in.
4) Button = warning horn.
5) Button = high-beam flasher.
M
AX
M
IN
1
5
2
3
4
fig. 7
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Clutch lever (fig. 8)
Lever (1) disengages the clutch. When you pull in the lever, you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off.
Important
Using the clutch properly will avoid damage to
transmission parts and spare the engine.
Cold start lever (fig. 9) Use this device to start the engine from cold. It will increase the engine idling speed after starting. Lever positions: A) (vertical) = closed B) fully open. The lever can be opened and closed gradually to adjust speed until engine is fully warm (see page 33).
Important
Never use the cold start device when the engine is warm or leave it open when riding.
1
fig. 9fig. 8
M
A
A
X
M
I
N
B
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Right switch (fig. 10)
G) Switch for ENGINE STOP, two positions: position (RUN) = run. position (OFF) = stop.
Warning
This switch is mainly intended for use in emergency cases when you need to stop the engine quickly. After stopping the engine, return the switch to the position to enable starting.
Important
Stopping the engine using switch (1) when riding with lights on and leaving the ignition key in the ON position, may run the battery flat as the lights will remain on.
2) Button = engine start
Throttle twistgrip (fig. 10) The twistgrip (3) on the right handlebar opens the throttles. When released, it will spring back to the initial position (idling speed).
M
A
X
M
I
N
1
2 3
4
fig. 10
Front brake lever (fig. 10) Pull in the lever (4) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever gently.
Warning
Please read the instructions on pages 33 and 35
before using these controls.
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Rear brake pedal (fig. 11)
Push down on the pedal (1) to apply the rear brake. The system is hydraulically operated.
1
fig. 11
1
2
3
4
5
6
N
Gear change pedal (fig. 12) The gear change pedal is at rest when in the central position N, is moved up and down to change gears and then returns to the central position. down = push down on the pedal to engage 1stgear and to shift down. The N light will go out. up = lift the pedal to engage the 2ndgear and then the 3rd, 4th, 5thand 6thgear. Each time you move the pedal you will engage the next gear.
fig. 12
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Setting the gear change and rear brake pedals
The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider.
To set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3).
Note
Nut (2) has a left-hand thread.
Rotate linkage (1) until setting pedal in the desired position. Tighten both check nuts onto linkage. To set the rear brake pedal, loosen check nut (4). Turn pedal travel adjusting screw (5) until pedal is in the desired position. Tighten check nut (4). Work pedal by hand to make sure it has 1.5 - 2 mm free play before brake begins to bite. If not so, set the length of cylinder linkage as follows. Loosen the check nut (6) on cylinder linkage. Tighten linkage into fork (7) to increase play, or unscrew linkage to reduce it. Tighten check nut (6) and check pedal free play again.
fig. 12.1
fig. 12.2
6
4
5
7
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Location (fig. 13)
1) Tank filler plug.
2) Seat catch and helmet hook.
3) Side stand.
4) Lifting handgrip
5) Centre stand.
6) Rear view mirrors.
7) Front fork adjusters.
8) Shock absorber adjusters.
fig. 13
MAIN COMPONENTS AND DEVICES
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Tank filler plug (fig. 14)
Opening
Lift the protection lid (1) and fit the ignition key into the lock. Turn the key clockwise 1/4 turn to unlock. Lift the plug.
Closing
Refit the plug with the key in it and push it down into its seat. Turn the key anticlockwise to its initial position and take it out. Close the lock protection lid (1).
Note
The plug can only be closed with the key in. In turn, the key can only be taken out after the plug has been closed.
Warning
Always make sure you have properly refitted (see page 37) and closed the plug after each refueling.
1/4
0
OPEN
1
fig. 14
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Seat catch and helmet hooks
Opening (fig. 15.1) Fit the ignition key into the lock (1) and turn the key clockwise about 1/4 turn until the rear end of the seat lifts up. Pull the seat backwards to slide it off its front holders. On the rear end of the compartment underneath the seat, there is the helmet fastening cable (1) (see page
38). Insert the cable into the helmet and insert the ends of the cable into one of the two hooks (2). Leave the helmet hanging outside (fig. 15.2) and refit the seat.
Warning
This system is intended to lock your helmet safely when you park your motorcycle. Never leave the helmet hanging from the hook when riding or it may get in the way and make you lose control of the motorcycle.
Closing
Make sure that all parts are arranged and secured properly inside the compartment under the seat. Slide the front ends of the seat bottom underneath the frame U-bolt and push down on the rear end of the seat until you hear the catch click. Make sure the seat is firmly secured to the frame and take the key out of the lock.
fig. 15.1
0
1
0
1
O
P
E
N
C
L
O
S
E
fig. 15.2
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Side stand (fig. 16)
Important
Put the motorcycle on the side stand only when you expect to stop for a short time. Before lowering the side stand, make sure that the bearing surface is hard and flat.
Do not park on soft or pebbled ground or on asphalt melt by the sun heat and similar or the motorcycle may fall over. When parking in downhill road tracts, always park the motorcycle with its rear wheel facing downhill. To pull down the side stand, hold the motorcycle handlebars with both hands and push down on the thrust arm (1) with your foot until it is fully extended. Tilt the motorcycle until the side stand is resting on the ground.
Warning
Do not sit on the motorcycle when it is supported on the side stand.
To move the side stand to its rest position (horizontal position), tilt the motorcycle to the right and, at the same time, lift the thrust arm (1) with your foot.
1
2
fig. 15.3
Anti-theft padlock (fig. 15.3) The anti-theft padlock (1) is stored under the seat. Remove strap (2) to take padlock out. Use the padlock in addition to the steering lock when parking your motorcycle in unsafe areas.
Warning
Using padlocks or other locks designed to prevent motorcycle motion, such as brake disc locks, rear sprocket locks, and so on is dangerous and may impair motorcycle operation and affect the safety of rider and passenger.
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Note
Check for proper operation of the stand mechanism (two springs, one into the other) and the safety sensor (2) at regular intervals.
Warning
The motorcycle can only be started if the side stand is in “rest” position as it is equipped with a safety device preventing engine start if the stand is down.
fig. 16
1
2
Lifting handgrip
A handgrip (1, fig. 17) that pivots on the left pillion passenger footpeg is provided to help you place the motorcycle on the centre stand or keep it upright when manoeuvring to park it. Fold out the handgrip. After use, just release it and it will fold back to its rest position.
Power outlet
A specific power outlet (2, fig. 17) has been fitted to feed dedicated accessories. Outlet is protected by a 3A fuse.
fig. 17
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Centre stand
Always use the centre stand (1, fig. 18.1) to support the motorcycle steadily when parked. It is designed to support the motorcycle even when carrying the maximum load allowed.
Warning
Before putting the motorcycle on the centre stand,
make sure the bearing surface is hard and flat.
Hold the left handlebar with your left hand and the lifting handgrip (2, fig. 18.2) with your right hand. Push down on the thrust arm (3) of the centre stand until it touches the ground. At the same time, hold the handgrip and pull the motorcycle upward and backward. To take the bike off the centre stand, simply hold the handlebars and push the motorcycle forward, until the front wheel touches the ground. The stand will spring back to rest position automatically.
Warning
Before moving off, always make sure the centre
stand is fully up.
Check for proper operation of the stand mechanism (two springs, one into the other) at regular intervals.
3
1
fig. 18.1
2
3
fig. 18.2
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Rear view mirrors (fig. 19)
The rear view mirrors of your motorcycle are made up of two parts held together by a special inner spring. This spring counters mirror rotation so the mirror will not smash the headlamp fairing if hit accidentally. The spring then moves the mirror back to its original position.
Important
If either of the mirror parts comes off, have the
mirror repaired or replaced by a Dealer or at an authorized workshop.
Warning
Never ride with a missing rear view mirror: the
inability to see the traffic behind you may lead to severe accidents.
The mirrors have bifocal lenses that offer a wider range of vision, with no blind spots: A) inner area = normal view B) outer area = magnified view.
Warning
What you see in the mirror is actually closer to you
than it appears in the mirror view, even more so when looking at the magnifying outer area (B).
A
B
fig. 19
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Front fork adjusters ST4
The front fork has rebound and compression damping adjusters.
This adjustment is done using the outer adjusters:
1) (fig. 20.1) to adjust rebound damping;
2) (fig. 20.1) to adjust inner springs preload;
3) (fig. 20.2) to adjust compression damping.
Turn the adjuster (1) on fork leg top with a flat screwdriver to adjust rebound damping. To reach the adjuster (3, fig. 20.2), insert a screwdriver into the passing hole on the wheel spindle at fork leg axis. As you turn the adjusting screws (1 and 3), you will hear them click. Each click identifies a setting. Turn the screw all the way in to set the hardest damping (position 0). This will be your starting point. Now turn the screw anticlockwise and listen for the clicks that identify setting positions no. “1”, “2” and so on.
2
A
1
fig. 20.1
ST4
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3
fig. 20.2
STANDARD factory setting is as follows: compression: 12 clicks; rebound: 11 clicks. The setting range is 14 clicks (both for rebound and compression). The 14th click gives the softest damping. To change the preload of the spring inside each fork leg turn the hex. adjusting nut (2) with a 22-mm hexagon wrench. Height A (fig. 20.1) determines preload and may vary from 25 to 10 mm. Factory setting is 16 mm.
Important
Adjust both fork legs to same settings.
Note
On the ST2 spring preload only may be adjusted.
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