Ducati MS4R S4RS 2007 Owner's manual

Use and maintenance manual

S4R / S4RS

We would like to welcome you among Ducati enthusiasts, and congratulate you for choosing a Ducati motorcycle. We are sure that you will use your Ducati motorcycle for longer journeys as well as short daily trips, but however you use your motorcycle, Ducati Motor Holding s.p.a wishes you an enjoyable ride. As part of our continuous effort to improve our service, we advise you to strictly follow the indications given in this manual, especially as regards running-in. In this way, you can be sure your Ducati motorcycle will continue to be a pleasure to ride. For repairs or advice, please contact one of our authorized service centres. There is also an information service available to all Ducati owners and enthusiasts for any advice and suggestions you might need.

Enjoy the ride!

Notes

Ducati Motor Holding S.p.A. cannot accept any liability for errors that may have occurred in the preparation of this manual. All information in the manual was valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any modifications required due to the ongoing development of their products.

For safety and reliability, to avoid invalidating the warranty and to maintain the value of your motorcycle, use only original Ducati spare parts.

Warning

This manual is an integral part of the product and, if ownership is transferred to a third party, must always be passed to the new owner.

Table of contents

General indications 6

Warranty 6 Symbols 6 Useful road safety information 7 Riding with a full load 8 Identification data 9

Controls 10

Position of the motorcycle controls 10 Instrument panel The immobilizer system 16

Keys Code card 17 Procedure to override the immobilizer using the throttle twistgrip 18 Duplicate keys 19 Ignition switch and steering lock Left-hand handlebar switch Clutch lever Right-hand handlebar switch Throttle twistgrip Front brake lever Rear brake pedal

22 23

Gearchange pedal Adjusting the position of the gearchange pedal Adjusting the position of the rear brake pedal

Main components and devices 27

Position on motorcycle 27 Fuel tank filler cap Seat and helmet holder lock Sidestand Shock absorber adjusters Front fork adjusters Front fork adjusters Adjusting the rear ride height

31 (MS4R) 33 (MS4RS) 35

Riding the motorcycle 39

Running-in precautions 39 Pre-ride checks 41 Starting the engine 42 Moving off 44 Braking 44 Stopping the motorcycle Refuelling Parking Toolkit and accessories 47

Main Maintenance Operations 48

Removing the fairing panels 48 Lifting the fuel tank 49 Changing the air filter Checking coolant level

Checking the brake and clutch fluid levels 52 Checking the brake pads for wear Adjusting the throttle cable 53 Lubricating cables and joints Charging the battery Checking the chain tension Lubrication of the drive chain 56 Replacing bulbs 57 Headlight aim Tyres 62 Checking the engine oil level Cleaning and renewing the spark plugs General cleaning 66 Storing the motorcycle 67 Important notes 67

Maintenance 68

Programmed maintenance plan: operations to be carried out by the dealer 68 Programmed maintenance plan: operations to be carried out by the dealer 71

Technical data 72

Overall dimensions (mm) 72 Weights 72 Fuel, lubricants and other fluids 73 Engine 74 Timing system 74 Performance data 75 Spark plugs 75 Fuel system 75

Brakes 75 Transmission 76 Frame 76 Wheels 77 Tyres 77 Suspension 77 Exhaust system 78 Available colours 78 Electrical system 78

Routine servicing record 82

For United States of America version Only 83

Reporting of safety defects 83 Safety warnings 83 Noise emission warranty 83 Noise and exhaust emission control system information 83 Tampering warning 84 Riding safety 85 Protective apparel 86 Vehicle identification number (VIN) 86 Label location California evaporation emission system Ducati limited warranty on emission control system 89

Routine maintenance record 92

General indications

Symbols

Ducati Motor Holding S.p.A. advises you to read this manual carefully in order to familiarise yourself with your motorcycle. If in doubt, please contact a Ducati Dealer or Authorized Service Centre. The information in this manual will help ensure that your riding experience is trouble-free and enjoyable, and it will help you obtain top performance from your motorcycle for a long time. This booklet uses a set of symbols with special meanings:

Warranty

In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a Ducati Dealer or Authorized Workshop for servicing that requires any particular technical expertise. Our highly qualified staff have access to the specialised tools required to perform any servicing job to the highest professional standards, using only Ducati original spare parts as the best guarantee for perfect interchangeability, smooth running and long service life.

All Ducati motorcycles come with a “Warranty Booklet”. However, the warranty does not apply to motorcycles used in competitions. If any motorcycle part is tampered with, modified, or replaced with parts other than original Ducati spare parts during the warranty period, the warranty will be automatically invalidated.

Warning

Failure to comply with these instructions may put

you at risk, and lead to severe injury or even death.

Important

There is the possibility of causing damage to the

motorcycle and/or its components.

Notes

Additional information about the current operation.

References to the right or left side of the motorcycle assume you are sitting on the seat, facing forward.

Useful road safety information

Warning

Read this section before riding your motorcycle.

Many accidents are the result of the inexperience of the rider. Always make sure you have your licence with you; you need a valid licence that entitles you to ride a motorcycle. Do not lend your motorcycle to persons that are inexperienced or do not hold a valid licence. Riders and passengers must always wear appropriate clothing and a safety helmet. Do not wear loose clothes or accessories that could become tangled in the controls or limit your field of vision. Never start or run the engine in an enclosed space. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. The rider should keep his/her feet on the footrests when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes in direction or in the road surface. The pillion passenger should always hold on to the grabhandles under the seat with both hands. Obey the legal requirements and observe national and local regulations. Always respect speed limits where these are indicated and always adapt your speed to suit the current visibility, road and traffic conditions. Always signal your intention to turn or change lane in good time, using the appropriate turn signal indicators.

Be sure you are clearly visible and avoid riding within the blind spot of the vehicle in front of you. Be very careful at road junctions, or when riding in areas near exits from private land or car parks, or on the slip roads to motorways. Always turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, it is possible to inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key if leaving your motorcycle unattended. The engine, exhaust pipes and silencers stay hot for a long time.

Warning

The exhaust system might still be hot even if the engine is switched off; take special care not to touch exhaust system with any part of your body and do not park the motorcycle next to inflammable material (wood, leaves etc.).

Park your motorcycle where no one is likely to knock against it, and use the side stand. Never park on uneven or soft ground, or your motorcycle may fall over.

Riding with a full load

Your motorcycle is designed for travelling over long distances with a full load in complete safety. Even weight distribution is critical for maintaining safety standards, and to avoid getting into difficulties when making sudden manoeuvres or riding on bumpy roads.

Information on load capacity

The total weight of the motorcycle in running order with rider,

luggage and additional accessories should not exceed 390 kg.

Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible. Secure the luggage firmly to the motorcycle structure. Luggage incorrectly secured may cause the motorcycle to become unstable. Never fix bulky or heavy objects to the top yoke or front mudguard, as this would cause dangerous instability. Do not insert objects into gaps in the frame, where they could interfere with moving parts. Check that the tyres are inflated to the pressure indicated on page 62 and that they are in good condition.

Identification data

All Ducati motorcycles have two identification numbers, one for the frame (fig. 1) and one for the engine (fig. 2).

Frame number

Engine number

Notes

These numbers indicate the motorcycle model,

and should be quoted when ordering spare parts.

fig. 1

fig. 2

Controls

Warning

This section shows the position and function of the controls used to drive the motorcycle. Be sure to read this information carefully before you use the controls.

Position of the motorcycle controls (fig. 3)

1) Instrument panel.

2) Ignition switch and steering lock.

3) Left-hand handlebar switch.

4) Clutch lever.

5) Right-hand handlebar switch.

6) Throttle twistgrip.

7) Front brake lever.

8) Gearchange pedal.

9) Rear brake pedal.

fig. 3

Instrument panel (fig. 4.1 and fig. 4.2)

1) High beam warning light (blue). Illuminates when the high beam headlight is on.

2) Turn signal warning light (green). Flashes when a turn signal is on.

3) Low fuel warning light (yellow). Illuminates when there are approximately 3.5 litres of fuel left in the tank.

4) Neutral light N (green). Illuminates when the gearbox is in neutral.

5) Engine oil pressure warning light (red). Illuminates when engine oil pressure is too low. This light comes on when the ignition is switched to ON and should go out a few seconds after the engine starts. It may come on briefly if the engine is very hot, but should go out again as engine speed increases.

Important

Do not use the motorcycle if this light stays on,

otherwise the engine could be damaged.

6) Amber warning light Comes on and flashes when the motorcycle is parked (immobilizer on); also used for immobilizer diagnostics.

Notes

When the immobilizer is activated, the light flashes for 24 hours after which it goes off, but the immobilizer remains active.

fig. 4.1

7) EOBD light (yellow amber). Comes on when the engine is locked. Switches off after a few seconds (normally 1.8 - 2 sec.).

8) Speedometer (km/h). Indicates road speed. a) LCD (1):

- Odometer (km). Shows total distance travelled.

- Trip meter (km).

Shows distance travelled since last reset.

- Fuel reserve trip counter. When the fuel level warning light is on, displays the number of kilometres travelled in reserve.

9) Tachometer (rpm).

Indicates engine revs per minute. b) LCD (2):

- Clock

- Coolant temperature

fig. 4.2

LCD functions

When the key is turned from OFF to ON, the instrument panel runs a check on all instruments (pointers, display, lights) (fig. 5 and fig. 6).

LCD unit functions (1)

By pressing button (B, fig. 6) with the key turned to ON, you can cycle between display of the trip counter and the odometer and, if the fuel level warning light is on, the fuel reserve trip counter.

Resetting the trip meter

If button (B, fig. 6) is held pressed for more than 2 seconds while the TRIP (trip meter) is active, the display is reset (LCD 1).

LCD unit functions (2)

Press button (A, fig. 6) with the key turned to ON to display the clock and coolant temperature.

Setting the clock

Press button (B, fig. 6) for at least 2 seconds and the time will be shown on display (2, fig. 6). To select AM/PM, press button (B, fig. 6). Press button (B) to select the hour setting function. Press (A) repeatedly to change the hour indication. Press button (B, fig. 6) to enter the minutes setting mode. Press button (A) to increase the minutes; hold the button pressed for more than 5 seconds to increase the rate of change. Press button (B) to exit the clock setting function.

OFF

fig. 5

CHECK

fig. 6

Coolant temperature function

If the coolant temperature falls below 40 °C /104 °F the word “ LO” will be displayed, whereas if the temperature rises above 120 °C/248 °F, the word“ HI” will appear.

Fuel level warning light

When the fuel level warning light illuminates the word “ FUEL” appears on display (2, fig. 6) and the fuel reserve trip counter function will be activated and indicate on

display (1, fig. 6) the number of kilometres travelled in reserve preceded by the letter “F” (FUEL).

Maintenance indicator function

The “ MAInt” message on display (1, fig. 6) indicates that the service interval has been reached: it will be displayed for 5 seconds each time the ignition is switched on. When the “ MAInt” message id displa yed, contact an authorised dealer or service centre.

Display backlight

Press button (B, fig. 6) within 5 seconds after the ignition key is turned to the ON position to adjust the brightness of the backlight. The brightness changes at each press of the button.

Warning

Any adjustments to the instrument panel must only be carried out when the motorcycle is stationary. Never operate the instrument panel controls while riding.

Automatic headlight switch-off

This function helps reduce battery use by automatically switching off the headlight. The device is triggered in two cases:

- in the first case, if you turn the key from OFF to ON and do not start the engine, After 60 seconds the headlight will be deactivated and will only be reactivated the next time the key is turned from OFF to ON or the engine is started.

- in the second case, after normal use of the motorcycle with the lights on, if the engine is killed using the ENGINE STOP switch (1, fig. 12). In this case, 60 seconds after the engine is stopped, the headlight will be turned off and will only be turned on again the next time the engine is started.

Notes

Also during engine starting, the system turns the headlight off and turns it back on once the engine has started.

The immobilizer system

For additional anti-theft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that locks the engine automatically whenever the ignition switch is turned off. The handgrip of each ignition key contains an electronic device that modulates the output signal from a special antenna in the switch when the ignition is switched On. The modulated signal represents the “password” (which

is changed at each start-up) by which the ECU recognizes the ignition key. The ECU will only allow the engine to start if it recognises this password.

Keys (fig. 7)

The owner receives a set of keys, comprising:

- 1 key A (RED) The red key is a service tool and is part of the motorcycle’s immobilizer system. It contains the code of the immobilizer system and should not be used for normal everyday use of your motorcycle. Your dealer may ask you to produce the red key in order to carry out certain service operations. For security reasons, the red key cannot be replaced. In cases where the red key is required for servicing purposes and the owner is unable to produce it, it will be necessary to renew the motorcycle’s electronic control unit, instrument panel and ignition switch assembly, and the cost of these operations will be met by the owner. It is therefore important to keep the red key in a safe place.

- 2 keys B (BLACK)

Warning

The red key (A) has a rubber sleeve to keep it in perfect condition and to prevent contact with other keys. Never remove this protection unless absolutely necessary.

The B keys are the keys for normal use, and are used to:

- start the engine

- open the lock on the fuel tank filler cap

- open the seat lock. The A key performs all the same functions as the B keys and it can also be used to reset and re-program other black keys if necessary.

fig. 7

Notes

The three keys have a small tag (1) attached, which

shows their identification number.

Warning

Keep the keys separate, and store the tag (1) and key A in a safe place. It is also advisable to use only one of the black keys to start the motorcycle.

Code card

The keys come with a CODE CARD (fig. 8), which shows: the electronic code (A, fig. 9) to be used if the engine is locked, and if the engine fails to start when the key is at On.

Warning

Keep the CODE CARD in a safe place. It is advisable to always carry the electronic code shown on the CODE CARD with you when using the motorcycle, in case it is necessary to override the engine immobilizer by means of the procedure that uses the throttle twistgrip. In case of faulty immobilizer system, the following procedure gives the chance to disable “engine lock” function signalled by illumination of the yellow amber EOBD warning light (7, fig. 4.1). This operation is only possible with the electronic code shown on the code card.

fig. 8

fig. 9

Procedure to override the immobilizer using the throttle twistgrip

1) Turn the key to ON, fully open the throttle and hold it open. The EOBD warning light (7, fig. 4.1) goes off after the pre-set time of 8 seconds.

2) Release the throttle twistgrip as soon as the EOBD light goes off.

3) The EOBD light flashes. Now enter the electronic release

code shown on the CODE CARD given to the customer when the motorcycle was handed over by the dealer.

4) Count a number of flashes of the EOBD light equal to the first number of the secret code. Open the throttle twistgrip, hold fully open for 2 seconds, then release it. The digit entered is acknowledged, and the EOBD light comes on and stays on for the pre-set time of 4 seconds. Repeat the operation until you have entered the final digit. If no operation is performed with the throttle, the EOBD light will flash 20 times and then come on steadily. In this case, repeat the procedure from step (1).

5) When you release the throttle, if the code was entered correctly, the EOBD light flashes to indicate that the engine is unlocked. The EOBD light returns to its normal state (off) after 4 seconds.

6) If the code has NOT been entered correctly, the EOBD light remains lit and the procedure can be repeated as many times as necessary by turning the key to OFF, then re-starting from step (1).

Notes

If you release the twistgrip too soon, the warning light comes on again. Return the ignition key to OFF and repeat the procedure from step (1).

Operation

When the ignition key is turned from ON to OFF, the immobilizer system activates the engine lock. When the ignition key is turned from OFF to ON to start the engine:

1) if the code is recognised, the warning light (6, fig. 4.1) on the instrument panel will flash briefly. This means that the immobilizer system has recognised the code and disabled the engine lock. When you press the START (2, fig. 12) button, the engine will start up.

2) If either the warning light (6, fig. 4.1) or the EOBD light (7, fig. 4.1) remain lit, the code has not been recognized. In this case, it is advisable to turn the ignition key back to OFF and then to ON again. If the engine still does not start, try using another black key. If the engine still does not start, contact the DUCATI Service network.

3) If the warning light (6, fig. 4.1) keeps flashing, it means that an error signal from the immobilizer system has been cleared (e.g. with the override procedure using the throttle twistgrip). Turn the key to OFF and back to ON; the immobilizer light should return to its normal state (see step 1).

Warning

Sharp knocks can damage the electronic components inside the key. Always use the same key during the procedure. The use of different keys could prevent the system from recognizing the code in the inserted key.

Duplicate keys

If you need additional keys, contact your DUCATI Service Centre with all the keys you have in your possession and your CODE CARD. DUCATI Service will program new keys and re-program your original keys (up to a maximum of 8 keys). DUCATI Service may ask for proof that you are the legitimate owner of the motorcycle. The codes for any keys not present during the memory programming procedure are cancelled, to ensure that any keys that may have been lost can no longer be used to start the engine.

Notes

If you sell your motorcycle, do not forget to give all

keys and the CODE CARD to the new owner.

Ignition switch and steering lock (fig. 10)

This is located in front of the fuel tank and has four positions: A) ON: enables lights and engine operation;

B) OFF: disables lights and engine operation; C) LOCK: the steering is locked; D) P: sidelight and steering lock.

Notes

To move the key to the last two positions, push it in before turning. The key can be removed in positions (B), (C) and (D).

fig. 10

Left-hand handlebar switch (fig. 11)

1) Dip switch, two-position light selector switch: position = low beam on; position = high beam on.

2) Button = three-position turn signal: centre position = off; position = left turn; position = right turn. To cancel the turn signals, press the control switch once it has returned to the central position.

3) Button = horn.

4) Button = high beam flasher.

fig. 11

Clutch lever (fig. 11)

Lever (5) disengages the clutch. It features an adjuster knob (6) to alter the distance of the lever from the twistgrip on handlebar. Lever distance is adjusted by 10 clicks of the knob (6). Turn the knob clockwise to move the lever away from twistgrip, or counter clockwise to move it closer. When the clutch lever (5) is operated, drive from the engine to the gearbox and the rear wheel is disengaged. Correct use of the clutch lever is very important in all riding situations, especially when moving off.

Warning

Adjustment of clutch and brake lever must be carried

out when motorcycle is stopped.

Important

Using the clutch properly will prolong the life of the engine and prevent any damage to components in the transmission.

Notes

The engine can be started with the sidestand down and the gearbox in neutral. If starting with a gear engaged, pull in the clutch lever (in this case the sidestand must be up).

Right-hand handlebar switch (fig. 12)

1) ENGINE STOP switch, with two positions: position (RUN) = run; position (OFF) = stop engine.

Warning

This switch is mainly intended for use in emergencies

when you need to stop the engine quickly. After stopping the

engine, return the switch to the position to enable starting.

Important

Travelling with the headlight, switching off the engine with switch (1) and leaving the ignition key in the ON position can drain the battery, as the headlight remains on.

2) Button = engine start.

Throttle twistgrip (fig. 12)

The twistgrip (3) on the right handlebar opens the butterfly valves in the throttle body. When released, the twistgrip returns automatically to the initial position (idling speed).

fig. 12

Front brake lever (fig. 13)

Pull in the lever (4) towards the twistgrip to operate the front brake. The system is hydraulically assisted and you only need to pull the lever gently. The brake lever has a wheel (5) for adjusting the distance between lever and twistgrip on the handlebar. Lever distance is adjusted by 10 clicks of the knob (5). Turn the knob clockwise to move the lever away from twistgrip, or counter clockwise to move it closer.

Warning

Before using these controls, read the instructions on

page 44.

fig. 13

Rear brake pedal (fig. 14)

Push down on the pedal (1) with your foot to operate the rear brake. The system is controlled hydraulically.

Gearchange pedal (fig. 15)

The gearchange pedal has a central position N, with automatic return, and two directions of movement:

down = push down on the pedal to engage 1 to shift down. At this point the N warning light on the instrument panel will go off; up = lift the pedal to engage 2

and 6th gears.

5 Each time you move the pedal you engage the next gear, one gear at a time.

gear and then 3rd, 4th,

gear and

fig. 14

fig. 15

Adjusting the position of the gearchange pedal (fig. 16)

The gear change pedal position relative to the footrest may be adjusted to suit rider preferences. To adjust the position, proceed as follows: Apply a wrench to the flats (2) to hold the tie-rod (1) and loosen the lock nuts (3) and (4).

Notes

The locknut (3) has a left-hand thread.

Turn the rod (1) to move the gearchange pedal to the required position. Tighten the two lock nuts onto the tie-rod.

fig. 16

Adjusting the position of the rear brake pedal (fig. 17)

The position of the rear brake pedal in relation to the footrests can be adjusted to suit the preferred riding position. To adjust the position of the rear brake pedal, proceed as follows: Loosen the locknut (5). Turn the pedal travel adjustment bolt (6) until the pedal is in

the desired position. Tighten the locknut (5). Operate the pedal by hand to check that there is 1.5 - 2 mm of freeplay before the brake bites. If not, adjust the length of brake master cylinder pushrod as follows: Slacken off the locknut (7) on the pushrod. Screw the rod (8) into the clevis (9) to increase play, or unscrew the rod to reduce it. Tighten the locknut (7) and recheck the pedal freeplay.

fig. 17

Main components and devices

Position on motorcycle (fig. 18)

1) Fuel tank filler cap.

2) Seat lock.

3) Helmet cable pin.

4) Passenger grabhandle.

5) Sidestand.

6) Rearview mirrors.

7) Rear shock absorber adjusters.

8) Front fork adjusters.

9) Tank support strut.

10) Seat cover

11) Fuel tank release lever.

12) Catalytic converter.

fig. 18

Fuel tank filler cap (fig. 19)

Opening

Raise the cover (1) and insert the key into the lock. Give the key a 1/4 turn clockwise to unlock. Lift the cap.

Closing

Close the cap with the key inserted and push it into its seat.

Turn the key anticlockwise to the initial position and remove it. Replace the lock cover (1).

1 4

OPEN

Notes

The cap can only be closed with the key inserted.

Warning

Always make sure you have properly closed the fuel filler cap after refuelling (see page 45).

fig. 19

Seat and helmet holder lock (fig. 20 and fig. 21)

Opening

Insert the key in the lock and turn it clockwise to release the seat from the frame. Pull the seat backwards to release it from the front catches. The helmet cable (1) is located at the rear of the compartment under the seat (see page 47). Pass the cable through the helmet and insert the end of the cable in the pin (2). Leave the helmet hanging and refit the seat to hold it in place.

Warning

This device protects the helmet against theft when the motorcycle is parked. Do not leave the helmet attached in this way when riding the motorcycle, as it can interfere with your movements and cause loss of control of the motorcycle.

Closing

Make sure all parts are correctly arranged and secured in the underseat compartment. Insert the front ends of the seat base under the U bolt in the frame, then push the rear end of the seat until you hear the bolt in the lock click into place. Check that the seat is firmly secured to the frame and remove the key from the lock.

fig. 20

fig. 21

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Ducati MS4R S4RS 2007 Owner's manual

Specifications and Main Features

Frequently Asked Questions

User Manual