Ducati GT 1000 TOURING User Manual

Libretto uso e manutenzione Owner's manual Manuel d'utilisation et entretien Anleitungs-und Instandhaltungsheft

Use and maintenance manual

GT 1000 TOURING

We would like to welcome you among Ducati enthusiasts, and congratulate you on your excellent choice of motorcycle. We are sure that you will use your Ducati for longer journeys as well as short daily trips, but however you use your motorcycle, Ducati Motor Holding s.p.a wishes you an enjoyable ride. We are continuously working to improve our Technical Assistance service. For this reason, we recommend that you follow strictly the instructions in this manual, especially those regarding the running-in period. In this way, you can be sure your Ducati motorcycle will continue to be a pleasure to ride. For repairs or advice, please contact one of our authorized service centres. We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need.

Notes

Ducati Motor Holding S.p.A. cannot accept any liability for errors that may have occurred in the preparation of this manual. All information in the manual is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any modifications required due to the ongoing development of their products.

For safety and reliability, to avoid invalidating the warranty and to maintain the value of your motorcycle, use only original Ducati spare parts.

Enjoy the ride!

Warning

This manual is an integral part of the product and, if ownership is transferred to a third party, must always be passed to the new owner.

Table of contents

General indications 6

Warranty 6 Symbols 6 Useful road safety information 7 Riding with a full load 8 Identification data 9

Controls 10

Position of the motorcycle controls 10 Instrument panel LCD functions 13 The immobilizer system 16

Keys Code card 17 Procedure to override the immobilizer using the throttle twistgrip 18 Duplicate keys 19 Ignition switch and steering lock Left-hand handlebar switch Clutch lever Right-hand handlebar switch

Throttle twistgrip 23 Front brake lever Rear brake pedal Gearchange pedal Adjusting the position of the gearchange and rear brake pedals 26

Main components and devices 28

Position on motorcycle 28 Fuel tank filler cap Seat lock and helmet holder 30 Sidestand Rear shock absorber adjusters

Riding the motorcycle 34

Running-in recommendations 34 Pre-ride checks 35 Starting the engine 36 Moving off 38 Braking 38 Stopping the motorcycle 39 Parking 39 Refuelling 40 Toolkit and accessories

Main Maintenance Operations 42

Checking the brake and clutch fluid level 42 Checking the brake pads for wear Lubricating cables and joints 45

Adjusting the throttle cable 46 Charging the battery Tensioning the drive chain 49 Lubricating the drive chain 50 Changing light bulbs 51 Front turn signals Rear turn signals Number plate light Brake light 56 Headlight aim Tyres 58 Checking the engine oil level Cleaning and renewing the spark plugs General cleaning 62 Storing the motorcycle 63 Important notes 63

Maintenance 64

Programmed maintenance plan: operations to be carried out be the dealer 64 Programmed maintenance plan: operations to be carried out be the dealer 67

Technical data 68

Dimensions (mm) 68 Weights 68 Fuel, lubricants and other fluids 69 Engine 70 Timing system 70 Performance data 71 Brakes 71

Transmission 72 Frame 73 Wheels 73 Tyres 73 Spark plugs 73 Fuel system 74 Suspension 74 Exhaust system 74 Available colours 74 Electrical system 75

For United States of America Version Only 79

Reporting of safety defects 79 Safety warnings 79 Noise emission warranty 79 Noise and exhaust emission control system information 79 Tampering warning 80 Riding safety 81 Protective apparel 82 Vehicle identification number (VIN) 82 Label location California evaporation emission system 85 Ducati limited warranty on emission control system 85

Routine maintenance record 88

General indications

Symbols

Ducati Motor Holding S.p.A. advises you to read this manual carefully so as to become familiar with your motorcycle. If in doubt, please contact a Ducati Dealer or Authorized Service Centre. You will find the information in the manual useful on trips (which Ducati Motor Holding S.p.A. hopes will be smooth and enjoyable), and it will help you obtain top performance from your motorcycle for a long time. This booklet uses a set of symbols with special meanings:

Warranty

For your own safety, to ensure the continuing reliability of your motorcycle and to avoid the risk of invalidating the warranty, we strongly recommend that you contact a Ducati Dealer or Authorized Service Centre for any operations that require professional servicing expertise. Our highly skilled staff have the tools required to perform any servicing job to the highest professional standards, using only Ducati original spare parts to ensure full interchangeability, smooth running and long life.

All Ducati motorcycles come with a Warranty Booklet. However, the warranty does not apply to motorcycles used in competitions. If any motorcycle part is tampered with, modified, or replaced with parts other than original Ducati spare parts during the warranty period, the warranty is automatically invalidated.

Warning

Failure to comply with these instructions may put

you at risk, and lead to severe injury or even death.

Important

Possibility of causing damage to the motorcycle and/or

its components.

Notes

Additional information about the current operation.

References to the right or left side of the motorcycle assume you are sitting on the seat, facing forward.

Useful road safety information

Warning

Read this section before riding your motorcycle.

Many accidents are the result of the inexperience of the rider. Always make sure you have your licence with you; you need a valid licence that entitles you to ride a motorcycle. Do not lend your motorcycle to persons who are inexperienced or do not hold a valid licence. Riders and passengers must always wear appropriate clothing and a safety helmet. Do not wear loose clothes or accessories that could become tangled in the controls or limit your field of vision. Never start or run the engine in enclosed space. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. The rider should keep his/her feet on the footrests when the motorcycle is in motion. In order to be prepared for any change of direction or variations in the road surface, always hold the handlebars firmly with both hands. The pillion passenger should always hold on to the seat strap with both hands. Obey the legal requirements and observe national and local regulations. Always respect speed limits where these are indicated. However, always adapt your speed to suit the current visibility, road and traffic conditions. Always indicate in good time when you intend to turn or change lane, using the turn indicators.

Be sure you are clearly visible and avoid riding within the blind spot of a vehicle in front of you. Be very careful at road junctions, or when riding in areas near exits from private land or car parks, or on the slip roads to motorways. Always turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, you may inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key if leaving your motorcycle unattended. The engine, exhaust pipes, and silencers remain hot for a long time.

Warning

The exhaust system may still be hot even after engine is switched off; so take special care not to touch it with any part of the body and do not park the motorcycle next to inflammable material (wood, leaves etc.).

Park your motorcycle where no one is likely to knock against it, and use the sidestand. Never park on uneven ground or soft terrain or the motorcycle may fall over.

Riding with a full load

Your motorcycle is designed for travelling over long distances with a full load in complete safety. Even weight distribution is critical for maintaining safety standards, and to avoid getting into difficulties when making sudden manoeuvres or riding on bumpy roads.

Information on load capacity

The total weight of the motorcycle in running order including rider, passenger, luggage and additional accessories, should not exceed:

390 kg.

Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible. Secure the luggage firmly to the motorcycle structure. Luggage incorrectly secured may cause the motorcycle to become unstable. Never attach bulky or heavy objects to the top yoke or front mudguard, as this would cause dangerous instability. Do not insert objects into gaps in the frame, where they could interfere with moving parts. Check that the tyres are inflated to the pressure indicated on page 58 and that they are in good condition.

Identification data

fig. 1

fig. 2

All Ducati motorcycles have two identification numbers, one for the frame (fig. 1) and one for the engine (fig. 2).

Frame number

Engine number

Notes

These numbers indicate the motorcycle model and

should be quoted when ordering spare parts.

Controls

fig. 3

Warning

This section shows the position and function of the controls used to drive the motorcycle. Be sure to read this information carefully before you use the controls.

Position of the motorcycle controls (fig. 3)

1) Instrument panel

2) Key-operated ignition switch and steering lock

3) LH handlebar switch

4) Clutch lever

5) RH handlebar switch

6) Throttle twistgrip

7) Front brake lever

8) Gearchange pedal

9) Rear brake pedal

Instrument panel (fig. 4.1 and fig. 4.2)

1 4 2 5 3

fig. 4.1

1) High beam warning light (blue). Illuminates when the high beam headlight is on.

2) Turn signal warning light (green). Flashes when a turn signal is on.

3) Low fuel warning light (yellow). Illuminates when there are approximately 3.5 litres of fuel left in the tank.

4) Neutral warning light (green). Illuminates when the gearbox is in neutral.

5) Engine oil pressure warning light (red). Illuminates when engine oil pressure is too low. This light comes on when the ignition is switched to ON and should go out a few seconds after the engine starts. It may come on briefly if the engine is very hot, but should go out again as engine speed increases.

Important

Do not use the motorcycle if this light stays on,

otherwise the engine could be damaged.

6) Amber warning light Comes on and flashes when the motorcycle is parked (immobilizer on); also used for immobilizer diagnostics.

Notes

When the immobilizer is activated, the light flashes for 24 hours after which it goes off, but the immobilizer remains active.

7) EOBD light (yellow amber).

fig. 4.2

Comes on when the engine is locked. Switches off after a few seconds (normally 1.8 - 2 sec.).

8) Speedometer (km/h). Indicates road speed. a) LCD (1):

- Odometer (km). Shows total distance travelled.

- Trip meter (km). Indicates the distance travelled since the meter was last reset or since illumination of the low fuel warning

light (reserve).

- Fuel reserve trip meter. When the fuel level warning light is on, displays the number of kilometres travelled in reserve.

9) Tachometer (rpm).

Indicates engine revs per minute. b) LCD (2):

- Clock

- Oil temperature

LCD functions

OFF

fig. 5

CHECK

A B

fig. 6

When the engine is switched on (key turned from OFF to ON), the instrument panel checks all instruments (dials, display, warning lights), see (fig. 5 and fig. 6).

LCD functions (1)

By pressing button (A, fig. 6) with the key turned to ON, you can cycle between display of the trip meter and the odometer and, if the fuel level warning light is on, the fuel reserve trip meter (latter function).

Resetting the trip meter

If button (A, fig. 6) is held pressed for more than 2 seconds while the TRIP (trip meter) is active, the display is reset (LCD 1).

LCD functions (2)

If button (B, fig. 6) is pressed with the ignition key at ON, the display shows the clock and the oil temperature.

Setting the clock

Press (B, fig. 6) for at least 2 seconds and the time will be shown in display (2, fig. 6). Select AM/PM by pressing button (A, fig. 6). Press button (B, fig. 6) to select the hour setting function. Press (A) repeatedly to change the hour indication. Press button (B) to change to the minute setting function. Press button (A) to increase the minutes; hold the button pressed for more than 5 seconds to increase the rate of change. Press button (B) to exit the clock setting function.

Oil temperature function

If the oil temperature falls below 50 °C / 122 °F, the message “LO” will appear on the display, and if it rises above 170 °C/338 °F “HI” will appear.

Fuel level warning light

When the fuel level warning light the word “FUEL”will appear on display (2, fig. 6) and the fuel reserve trip meter function will be activated and indicate on display (1, fig. 6) the number of kilometres travelled in reserve preceded by the letter “F” (FUEL).

Maintenance indicator function

The appearance of the message “MAInt” on the display (1, fig. 6) indicates that the recommended service interval has expired: this message will be displayed each time the key is turned to “ON” for a period of 5 seconds. When you see this message, you should contact your Ducati dealer or authorised service centre.

Display backlight

Press button (B, fig. 6) within 5 seconds after the ignition key is turned to the ON position to adjust the brightness of the backlight. The brightness changes at each press of the button.

Warning

Any adjustments to the instrument panel must only be carried out when the motorcycle is stationary. Never operate the instrument panel controls while riding the motorcycle.

Automatic headlight switch-off function

This function helps reduce battery use by automatically switching off the headlight. The device is triggered in two cases:

- in the first case, if you turn the key from OFF to ON and do not start the engine, After 60 seconds the headlight will be turned odd and will only turn on again the next time the key is turned from OFF to ON or the engine is started.

- in the second case, after normal use of the motorcycle with the lights on, if the engine is killed using the ENGINE STOP switch (1, fig. 13). In this case, 60 seconds after the engine is stopped, the headlight will be turned off and will only be turned on again the next time the engine is started.

Notes

Also during engine starting, the system turns the headlight off and turns it back on once the engine has started.

The immobilizer system

fig. 7

For additional anti-theft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that locks the engine automatically whenever the ignition switch is turned off. The handgrip of each ignition key contains an electronic device that modulates the output signal from a special antenna in the switch when the ignition is switched On. The modulated signal represents the “password” (which is changed at each start-up) by which the ECU recognizes the ignition key. The ECU will only allow the engine to start

if it recognises this password.

Keys (fig. 7)

The owner receives a set of keys, comprising:

- 1 key A (RED) The red key is a service tool and is part of the motorcycle’s immobilizer system. It contains the code of the immobilizer system and should not be used for normal everyday use of your motorcycle. Your dealer may ask you to produce the red key in order to carry out certain service operations. For security reasons, the red key cannot be replaced. In cases where the red key is required for servicing purposes and the owner is unable to produce it, it will be necessary to renew the motorcycle’s electronic control unit, instrument panel and ignition switch assembly, and the cost of these operations will be met by the owner. It is therefore important to keep the red key in a safe place.

- 2 keys B (BLACK)

Warning

The red key (A) has a rubber sleeve to keep it in perfect condition, and prevent contact with other keys. Never remove this protection unless absolutely necessary.

The B keys are the keys for normal use, and are used to:

- start the engine

- open the lock on the fuel tank filler cap

- open the seat lock. The A key performs all the same functions as the B keys and it can also be used to reset and re-program other black keys if necessary.

Notes

fig. 8Afig. 9

The three keys are supplied attached to a small tag

(1, fig. 7) bearing their identification number.

Warning

Keep the keys separate, and store the tag (1, fig. 7) and key A in a safe place. It is also advisable to use only one of the black keys to start the motorcycle.

Code card

The keys come with a CODE CARD (fig. 8), which shows: the electronic code (A, fig. 9) to be used if the engine is locked, and if the engine fails to start when the key is at On.

Warning

Keep the CODE CARD in a safe place. It is advisable to always carry the electronic code shown on the CODE CARD with you when using the motorcycle, in case it is necessary to override the engine immobilizer by means of the procedure that uses the throttle twistgrip. In the event of faults in the immobilizer system, the following procedure makes it possible to disable the “engine lock” function, which is indicated by the yellow-amber EOBD warning light (7, fig. 4.1). This operation is only possible with the electronic code shown on the code card.

Procedure to override the immobilizer using the throttle twistgrip

1) Turn the key to ON, turn the twistgrip to fully open the throttle and hold it open. The EOBD warning light (7, fig. 4.1) goes off after the pre-set time of 8 seconds.

2) Release the throttle as soon as the EOBD warning light turns off.

3) Now enter the electronic release code shown on the CODE CARD given to the customer when the motorcycle was handed over by the dealer. The EOBD

warning light will light up and start flashing. Count the number of flashes of the EOBD (7,fig. 4.1) light equal to the first number of the secret code. Turn the throttle twistgrip to the fully open position: The digit entered is acknowledged, and the EOBD warning light comes on and stays on for the pre-set time of 4 seconds. If no operation is performed with the throttle twistgrip, the EOBD light will flash 20 times and then illuminate steadily. In this case, repeat the procedure from step (1).

4) Release the throttle as soon as the EOBD warning light turns off.

5) Repeat the operations in steps 3 and 4 until the last digit has been entered.

6) When you release the throttle, if the code was entered correctly, the EOBD light will flash to indicate that the engine is unlocked. The EOBD light returns to its normal state (off) after 4 seconds. If the code was NOT entered correctly, the EOBD light will remain lit and the

procedure can be repeated as many times as necessary by turning the key to OFF, then re-starting from step (1).

Notes

If the throttle twistgrip is released before the pre-set time, the EOBD light comes on again, and it will be necessary to turn the key to OFF and repeat the procedure from step (1).

Operation

When the ignition key is turned from ON to OFF, the immobilizer system activates the engine lock. When the ignition key is turned from OFF to ON to start the engine:

1) if the code is recognised, the warning light (6, fig. 4.1) on the instrument panel will flash briefly. This means that the immobilizer system has recognised the code and disabled the engine lock. When you press the START (2, fig. 13) button, the engine will start up.

2) If either the warning light (6, fig. 4.1) or the EOBD light (7, fig. 4.1) remain lit, the code has not been recognized. In this case, it is advisable to turn the ignition key back to OFF and then to ON again. If the engine still does not start, try using another black key. If the engine still does not start, contact the DUCATI Service network.

3) If the warning light (6, fig. 4.1) keeps flashing, it means that an error signal from the immobilizer system has been cleared (e.g. with the override procedure using the throttle twistgrip). Turn the key to OFF and back to ON; the immobilizer light should return to its normal state (see step 1).

Warning

Sharp knocks can damage the electronic components inside the key. Always use the same key during the procedure. The use of different keys could prevent the system from recognizing the code in the inserted key.

Duplicate keys

If you need additional keys, contact your DUCATI Service Centre with all the keys you have in your possession and your CODE CARD. DUCATI Service will program new keys and re-program your original keys, up to a maximum of 8 keys. DUCATI Service may ask for proof that you are the legitimate owner of the motorcycle. The codes for any keys not present during the memory programming procedure are cancelled, to ensure that any keys that may have been lost can no longer be used to start the engine.

Notes

If you sell your motorcycle, do not forget to give all

keys and the CODE CARD to the new owner.

Ignition switch and steering lock (fig. 10)

fig. 10

This is located in front of the fuel tank and has four positions: A) ON: enables lights and engine operation;

B) OFF: disables lights and engine operation; C) LOCK: the steering is locked; D) P: sidelight and steering lock.

Notes

To move the key to the last two positions, push it in before turning. The key can be removed in positions (B), (C) and (D).

Left-hand handlebar switch (fig. 11)

fig. 11

1) Two-position light selector switch:

- position = low beam headlight on;

- position = high beam headlight on.

2) Switch = 3-position turn signal:

- centre position = off;

- position = left turn;

- position = right turn. To switch off the indicator, press the lever once it has returned to the centre.

3) Button = horn.

4) Button = high beam flasher.

Clutch lever (fig. 12)

fig. 12

The lever (1) disengages the clutch. The span adjuster (2) serves to alter the distance of the lever from the handlebar. To make the adjustment, keep the lever (1) full forward and adjust the wheel (2), turning it to one of the four preset positions, taking account of the fact that: position n° 1 corresponds to the maximum distance between the lever and grip, while position n° 4 corresponds to the minimum distance. When the clutch lever (1) is operated, drive from the engine to the gearbox and the rear wheel is disengaged.

Correct use of the clutch lever is very important in all riding situations, especially when moving off.

Warning

Any adjustment of clutch and brake levers must only be carried out when motorcycle is stationary.

Important

Using the clutch properly will prolong the life of the engine and prevent any damage to components in the transmission.

Notes

The engine can be started with the sidestand down and the gearbox in neutral. If starting with a gear engaged, pull in the clutch lever (in this case the sidestand must be up).

Right-hand handlebar switch (fig. 13)

1 3

fig. 13

1) ENGINE STOP switch, with two positions:

- position (RUN) = run;

- position (OFF) = stop engine.

Warning

This switch is mainly intended for use in emergencies when you need to stop the engine quickly. After the engine is stopped, return the switch to position to allow the motorcycle to be started again.

Important

Riding with the headlight on, turning off the engine with the switch (1) and leaving the ignition in the ON position can drain the battery, as the light remains on.

2) Button = engine start.

Throttle twistgrip (fig. 13)

The twistgrip (3) on the right handlebar opens the butterfly valves in the throttle body. When released, the twistgrip returns automatically to the initial position (idling speed).

Front brake lever (fig. 14)

1 2

fig. 14

Pull the lever (1) towards the twistgrip to operate the front brake. The system is hydraulically assisted and you only need to pull the lever gently. The brake lever has a wheel (2) for adjusting the distance between lever and twistgrip on the handlebar. To make the adjustment, hold the lever (1) fully forward and adjust the wheel (2), turning it to one of the four preset positions. Note that: position n° 1 corresponds to the maximum distance between

the lever and grip, while position n° 4 corresponds to the minimum distance.

Warning

Any adjustment of clutch and brake levers must

only be carried out when motorcycle is stationary.

Warning

Before using these controls, read the instructions

on page 36.

Rear brake pedal (fig. 15)

fig. 15

fig. 16

Push down on the pedal (1) with your foot to operate the rear brake. The system is controlled hydraulically.

Gearchange pedal (fig. 16)

The gearchange pedal has a central position N, with automatic return, and two directions of movement: down = push down on the pedal to engage 1 to shift down. At this point the N warning light on the instrument panel will go off; up = lift the pedal to engage 2

gears.

6 Each time you move the pedal you engage the next gear, one gear at a time.

gear and then 3rd, 4th, 5th and

gear and

Adjusting the position of the gearchange

2 1 3

fig. 17

and rear brake pedals

The position of the gearchange and rear brake pedals in relation to the footrests can be adjusted to suit the requirements of the rider. To adjust the position, proceed as follows: Restrain the tie-rod (1) and slacken the locknuts (2) and (3).

Notes

The locknut (2) has a left-hand thread.

Rotate the tie-rod (1) using an open-ended wrench on the flats (A) to move the gearchange pedal to the required position. Tighten the two lock nuts onto the tie-rod.

To adjust the position of the rear brake pedal, proceed as

fig. 18

follows: Loosen the locknut (4). Turn the pedal travel adjustment bolt (5) until the pedal is in the desired position. Tighten the locknut (4). Operate the pedal by hand to make sure it has 1.5 to 2 mm of free play before the brake begins to bite. If not, adjust the length of brake master cylinder pushrod as follows: Slacken off the locknut (6) on the pushrod. Screw the rod into the clevis (7) to increase play, or unscrew it to reduce play. Tighten the locknut (6) and recheck the pedal freeplay.

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Ducati GT 1000 TOURING User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual