Ducati GT 1000 TOURING User Manual

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Libretto uso e manutenzione Owner's manual Manuel d'utilisation et entretien Anleitungs-und Instandhaltungsheft
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GT 1000 TOURING
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We would like to welcome you among Ducati enthusiasts, and congratulate you on your excellent choice of motorcycle. We are sure that you will use your Ducati for longer journeys as well as short daily trips, but however you use your motorcycle, Ducati Motor Holding s.p.a wishes you an enjoyable ride. We are continuously working to improve our Technical Assistance service. For this reason, we recommend that you follow strictly the instructions in this manual, especially those regarding the running-in period. In this way, you can be sure your Ducati motorcycle will continue to be a pleasure to ride. For repairs or advice, please contact one of our authorized service centres. We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need.
Notes
Ducati Motor Holding S.p.A. cannot accept any liability for errors that may have occurred in the preparation of this manual. All information in the manual is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any modifications required due to the ongoing development of their products.
For safety and reliability, to avoid invalidating the warranty and to maintain the value of your motorcycle, use only original Ducati spare parts.
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Enjoy the ride!
Warning
This manual is an integral part of the product and, if ownership is transferred to a third party, must always be passed to the new owner.
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Table of contents
General indications 6
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Warranty 6 Symbols 6 Useful road safety information 7 Riding with a full load 8 Identification data 9
Controls 10
Position of the motorcycle controls 10 Instrument panel LCD functions 13 The immobilizer system 16
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Keys Code card 17 Procedure to override the immobilizer using the throttle twistgrip 18 Duplicate keys 19 Ignition switch and steering lock Left-hand handlebar switch Clutch lever Right-hand handlebar switch
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23
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Throttle twistgrip 23 Front brake lever Rear brake pedal Gearchange pedal Adjusting the position of the gearchange and rear brake pedals 26
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25
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Main components and devices 28
Position on motorcycle 28 Fuel tank filler cap Seat lock and helmet holder 30 Sidestand Rear shock absorber adjusters
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29
33
Riding the motorcycle 34
Running-in recommendations 34 Pre-ride checks 35 Starting the engine 36 Moving off 38 Braking 38 Stopping the motorcycle 39 Parking 39 Refuelling 40 Toolkit and accessories
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Main Maintenance Operations 42
Checking the brake and clutch fluid level 42 Checking the brake pads for wear Lubricating cables and joints 45
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Adjusting the throttle cable 46 Charging the battery Tensioning the drive chain 49 Lubricating the drive chain 50 Changing light bulbs 51 Front turn signals Rear turn signals Number plate light Brake light 56 Headlight aim Tyres 58 Checking the engine oil level Cleaning and renewing the spark plugs General cleaning 62 Storing the motorcycle 63 Important notes 63
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55
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60
61
Maintenance 64
Programmed maintenance plan: operations to be carried out be the dealer 64 Programmed maintenance plan: operations to be carried out be the dealer 67
Technical data 68
Dimensions (mm) 68 Weights 68 Fuel, lubricants and other fluids 69 Engine 70 Timing system 70 Performance data 71 Brakes 71
Transmission 72 Frame 73 Wheels 73 Tyres 73 Spark plugs 73 Fuel system 74 Suspension 74 Exhaust system 74 Available colours 74 Electrical system 75
For United States of America Version Only 79
Reporting of safety defects 79 Safety warnings 79 Noise emission warranty 79 Noise and exhaust emission control system information 79 Tampering warning 80 Riding safety 81 Protective apparel 82 Vehicle identification number (VIN) 82 Label location California evaporation emission system 85 Ducati limited warranty on emission control system 85
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Routine maintenance record 88
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General indications
Symbols
Ducati Motor Holding S.p.A. advises you to read this manual carefully so as to become familiar with your motorcycle. If in doubt, please contact a Ducati Dealer or Authorized Service Centre. You will find the information in the manual useful on trips (which Ducati Motor Holding S.p.A. hopes will be smooth and enjoyable), and it will help you obtain top performance from your motorcycle for a long time. This booklet uses a set of symbols with special meanings:
Warranty
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For your own safety, to ensure the continuing reliability of your motorcycle and to avoid the risk of invalidating the warranty, we strongly recommend that you contact a Ducati Dealer or Authorized Service Centre for any operations that require professional servicing expertise. Our highly skilled staff have the tools required to perform any servicing job to the highest professional standards, using only Ducati original spare parts to ensure full interchangeability, smooth running and long life.
All Ducati motorcycles come with a Warranty Booklet. However, the warranty does not apply to motorcycles used in competitions. If any motorcycle part is tampered with, modified, or replaced with parts other than original Ducati spare parts during the warranty period, the warranty is automatically invalidated.
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Warning
Failure to comply with these instructions may put
you at risk, and lead to severe injury or even death.
Important
Possibility of causing damage to the motorcycle and/or
its components.
Notes
Additional information about the current operation.
References to the right or left side of the motorcycle assume you are sitting on the seat, facing forward.
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Useful road safety information
Warning
Read this section before riding your motorcycle.
Many accidents are the result of the inexperience of the rider. Always make sure you have your licence with you; you need a valid licence that entitles you to ride a motorcycle. Do not lend your motorcycle to persons who are inexperienced or do not hold a valid licence. Riders and passengers must always wear appropriate clothing and a safety helmet. Do not wear loose clothes or accessories that could become tangled in the controls or limit your field of vision. Never start or run the engine in enclosed space. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. The rider should keep his/her feet on the footrests when the motorcycle is in motion. In order to be prepared for any change of direction or variations in the road surface, always hold the handlebars firmly with both hands. The pillion passenger should always hold on to the seat strap with both hands. Obey the legal requirements and observe national and local regulations. Always respect speed limits where these are indicated. However, always adapt your speed to suit the current visibility, road and traffic conditions. Always indicate in good time when you intend to turn or change lane, using the turn indicators.
Be sure you are clearly visible and avoid riding within the blind spot of a vehicle in front of you. Be very careful at road junctions, or when riding in areas near exits from private land or car parks, or on the slip roads to motorways. Always turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, you may inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key if leaving your motorcycle unattended. The engine, exhaust pipes, and silencers remain hot for a long time.
Warning
The exhaust system may still be hot even after engine is switched off; so take special care not to touch it with any part of the body and do not park the motorcycle next to inflammable material (wood, leaves etc.).
Park your motorcycle where no one is likely to knock against it, and use the sidestand. Never park on uneven ground or soft terrain or the motorcycle may fall over.
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Riding with a full load
Your motorcycle is designed for travelling over long distances with a full load in complete safety. Even weight distribution is critical for maintaining safety standards, and to avoid getting into difficulties when making sudden manoeuvres or riding on bumpy roads.
Information on load capacity
The total weight of the motorcycle in running order including rider, passenger, luggage and additional accessories, should not exceed:
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390 kg.
Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible. Secure the luggage firmly to the motorcycle structure. Luggage incorrectly secured may cause the motorcycle to become unstable. Never attach bulky or heavy objects to the top yoke or front mudguard, as this would cause dangerous instability. Do not insert objects into gaps in the frame, where they could interfere with moving parts. Check that the tyres are inflated to the pressure indicated on page 58 and that they are in good condition.
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Identification data
fig. 1
fig. 2
All Ducati motorcycles have two identification numbers, one for the frame (fig. 1) and one for the engine (fig. 2).
Frame number
Engine number
Notes
These numbers indicate the motorcycle model and
should be quoted when ordering spare parts.
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Controls
1
4
3
2
7
6
5
9
8
fig. 3
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Warning
This section shows the position and function of the controls used to drive the motorcycle. Be sure to read this information carefully before you use the controls.
Position of the motorcycle controls (fig. 3)
1) Instrument panel
2) Key-operated ignition switch and steering lock
3) LH handlebar switch
4) Clutch lever
5) RH handlebar switch
6) Throttle twistgrip
7) Front brake lever
8) Gearchange pedal
9) Rear brake pedal
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Instrument panel (fig. 4.1 and fig. 4.2)
1 4 2 5 3
6
fig. 4.1
1) High beam warning light (blue). Illuminates when the high beam headlight is on.
2) Turn signal warning light (green). Flashes when a turn signal is on.
3) Low fuel warning light (yellow). Illuminates when there are approximately 3.5 litres of fuel left in the tank.
4) Neutral warning light (green). Illuminates when the gearbox is in neutral.
5) Engine oil pressure warning light (red). Illuminates when engine oil pressure is too low. This light comes on when the ignition is switched to ON and should go out a few seconds after the engine starts. It may come on briefly if the engine is very hot, but should go out again as engine speed increases.
Important
Do not use the motorcycle if this light stays on,
otherwise the engine could be damaged.
6) Amber warning light Comes on and flashes when the motorcycle is parked (immobilizer on); also used for immobilizer diagnostics.
Notes
When the immobilizer is activated, the light flashes for 24 hours after which it goes off, but the immobilizer remains active.
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7) EOBD light (yellow amber).
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7
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ba
fig. 4.2
Comes on when the engine is locked. Switches off after a few seconds (normally 1.8 - 2 sec.).
8) Speedometer (km/h). Indicates road speed. a) LCD (1):
- Odometer (km). Shows total distance travelled.
- Trip meter (km). Indicates the distance travelled since the meter was last reset or since illumination of the low fuel warning
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light (reserve).
- Fuel reserve trip meter. When the fuel level warning light is on, displays the number of kilometres travelled in reserve.
9) Tachometer (rpm).
Indicates engine revs per minute. b) LCD (2):
- Clock
- Oil temperature
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LCD functions
OFF
fig. 5
CHECK
1
2
A B
fig. 6
When the engine is switched on (key turned from OFF to ON), the instrument panel checks all instruments (dials, display, warning lights), see (fig. 5 and fig. 6).
LCD functions (1)
By pressing button (A, fig. 6) with the key turned to ON, you can cycle between display of the trip meter and the odometer and, if the fuel level warning light is on, the fuel reserve trip meter (latter function).
Resetting the trip meter
If button (A, fig. 6) is held pressed for more than 2 seconds while the TRIP (trip meter) is active, the display is reset (LCD 1).
LCD functions (2)
If button (B, fig. 6) is pressed with the ignition key at ON, the display shows the clock and the oil temperature.
Setting the clock
Press (B, fig. 6) for at least 2 seconds and the time will be shown in display (2, fig. 6). Select AM/PM by pressing button (A, fig. 6). Press button (B, fig. 6) to select the hour setting function. Press (A) repeatedly to change the hour indication. Press button (B) to change to the minute setting function. Press button (A) to increase the minutes; hold the button pressed for more than 5 seconds to increase the rate of change. Press button (B) to exit the clock setting function.
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Oil temperature function
If the oil temperature falls below 50 °C / 122 °F, the message “LO” will appear on the display, and if it rises above 170 °C/338 °F “HI” will appear.
Fuel level warning light
When the fuel level warning light the word “FUEL”will appear on display (2, fig. 6) and the fuel reserve trip meter function will be activated and indicate on display (1, fig. 6) the number of kilometres travelled in reserve preceded by the letter “F” (FUEL).
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Maintenance indicator function
The appearance of the message “MAInt” on the display (1, fig. 6) indicates that the recommended service interval has expired: this message will be displayed each time the key is turned to “ON” for a period of 5 seconds. When you see this message, you should contact your Ducati dealer or authorised service centre.
Display backlight
Press button (B, fig. 6) within 5 seconds after the ignition key is turned to the ON position to adjust the brightness of the backlight. The brightness changes at each press of the button.
Warning
Any adjustments to the instrument panel must only be carried out when the motorcycle is stationary. Never operate the instrument panel controls while riding the motorcycle.
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Automatic headlight switch-off function
This function helps reduce battery use by automatically switching off the headlight. The device is triggered in two cases:
- in the first case, if you turn the key from OFF to ON and do not start the engine, After 60 seconds the headlight will be turned odd and will only turn on again the next time the key is turned from OFF to ON or the engine is started.
- in the second case, after normal use of the motorcycle with the lights on, if the engine is killed using the ENGINE STOP switch (1, fig. 13). In this case, 60 seconds after the engine is stopped, the headlight will be turned off and will only be turned on again the next time the engine is started.
Notes
Also during engine starting, the system turns the headlight off and turns it back on once the engine has started.
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The immobilizer system
B
A
1
fig. 7
For additional anti-theft protection, the motorcycle is equipped with an IMMOBILIZER, an electronic system that locks the engine automatically whenever the ignition switch is turned off. The handgrip of each ignition key contains an electronic device that modulates the output signal from a special antenna in the switch when the ignition is switched On. The modulated signal represents the “password” (which is changed at each start-up) by which the ECU recognizes the ignition key. The ECU will only allow the engine to start
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if it recognises this password.
Keys (fig. 7)
The owner receives a set of keys, comprising:
- 1 key A (RED) The red key is a service tool and is part of the motorcycle’s immobilizer system. It contains the code of the immobilizer system and should not be used for normal everyday use of your motorcycle. Your dealer may ask you to produce the red key in order to carry out certain service operations. For security reasons, the red key cannot be replaced. In cases where the red key is required for servicing purposes and the owner is unable to produce it, it will be necessary to renew the motorcycle’s electronic control unit, instrument panel and ignition switch assembly, and the cost of these operations will be met by the owner. It is therefore important to keep the red key in a safe place.
- 2 keys B (BLACK)
Warning
The red key (A) has a rubber sleeve to keep it in perfect condition, and prevent contact with other keys. Never remove this protection unless absolutely necessary.
The B keys are the keys for normal use, and are used to:
- start the engine
- open the lock on the fuel tank filler cap
- open the seat lock. The A key performs all the same functions as the B keys and it can also be used to reset and re-program other black keys if necessary.
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Notes
fig. 8Afig. 9
The three keys are supplied attached to a small tag
(1, fig. 7) bearing their identification number.
Warning
Keep the keys separate, and store the tag (1, fig. 7) and key A in a safe place. It is also advisable to use only one of the black keys to start the motorcycle.
Code card
The keys come with a CODE CARD (fig. 8), which shows: the electronic code (A, fig. 9) to be used if the engine is locked, and if the engine fails to start when the key is at On.
Warning
Keep the CODE CARD in a safe place. It is advisable to always carry the electronic code shown on the CODE CARD with you when using the motorcycle, in case it is necessary to override the engine immobilizer by means of the procedure that uses the throttle twistgrip. In the event of faults in the immobilizer system, the following procedure makes it possible to disable the “engine lock” function, which is indicated by the yellow-amber EOBD warning light (7, fig. 4.1). This operation is only possible with the electronic code shown on the code card.
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Procedure to override the immobilizer using the throttle twistgrip
1) Turn the key to ON, turn the twistgrip to fully open the throttle and hold it open. The EOBD warning light (7, fig. 4.1) goes off after the pre-set time of 8 seconds.
2) Release the throttle as soon as the EOBD warning light turns off.
3) Now enter the electronic release code shown on the CODE CARD given to the customer when the motorcycle was handed over by the dealer. The EOBD
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warning light will light up and start flashing. Count the number of flashes of the EOBD (7,fig. 4.1) light equal to the first number of the secret code. Turn the throttle twistgrip to the fully open position: The digit entered is acknowledged, and the EOBD warning light comes on and stays on for the pre-set time of 4 seconds. If no operation is performed with the throttle twistgrip, the EOBD light will flash 20 times and then illuminate steadily. In this case, repeat the procedure from step (1).
4) Release the throttle as soon as the EOBD warning light turns off.
5) Repeat the operations in steps 3 and 4 until the last digit has been entered.
6) When you release the throttle, if the code was entered correctly, the EOBD light will flash to indicate that the engine is unlocked. The EOBD light returns to its normal state (off) after 4 seconds. If the code was NOT entered correctly, the EOBD light will remain lit and the
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procedure can be repeated as many times as necessary by turning the key to OFF, then re-starting from step (1).
Notes
If the throttle twistgrip is released before the pre-set time, the EOBD light comes on again, and it will be necessary to turn the key to OFF and repeat the procedure from step (1).
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Operation
When the ignition key is turned from ON to OFF, the immobilizer system activates the engine lock. When the ignition key is turned from OFF to ON to start the engine:
1) if the code is recognised, the warning light (6, fig. 4.1) on the instrument panel will flash briefly. This means that the immobilizer system has recognised the code and disabled the engine lock. When you press the START (2, fig. 13) button, the engine will start up.
2) If either the warning light (6, fig. 4.1) or the EOBD light (7, fig. 4.1) remain lit, the code has not been recognized. In this case, it is advisable to turn the ignition key back to OFF and then to ON again. If the engine still does not start, try using another black key. If the engine still does not start, contact the DUCATI Service network.
3) If the warning light (6, fig. 4.1) keeps flashing, it means that an error signal from the immobilizer system has been cleared (e.g. with the override procedure using the throttle twistgrip). Turn the key to OFF and back to ON; the immobilizer light should return to its normal state (see step 1).
Warning
Sharp knocks can damage the electronic components inside the key. Always use the same key during the procedure. The use of different keys could prevent the system from recognizing the code in the inserted key.
Duplicate keys
If you need additional keys, contact your DUCATI Service Centre with all the keys you have in your possession and your CODE CARD. DUCATI Service will program new keys and re-program your original keys, up to a maximum of 8 keys. DUCATI Service may ask for proof that you are the legitimate owner of the motorcycle. The codes for any keys not present during the memory programming procedure are cancelled, to ensure that any keys that may have been lost can no longer be used to start the engine.
Notes
If you sell your motorcycle, do not forget to give all
keys and the CODE CARD to the new owner.
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Ignition switch and steering lock (fig. 10)
A
B
C
D
fig. 10
This is located in front of the fuel tank and has four positions: A) ON: enables lights and engine operation;
B) OFF: disables lights and engine operation; C) LOCK: the steering is locked; D) P: sidelight and steering lock.
Notes
To move the key to the last two positions, push it in before turning. The key can be removed in positions (B), (C) and (D).
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Left-hand handlebar switch (fig. 11)
1
4
2
3
fig. 11
1) Two-position light selector switch:
- position = low beam headlight on;
- position = high beam headlight on.
2) Switch = 3-position turn signal:
- centre position = off;
- position = left turn;
- position = right turn. To switch off the indicator, press the lever once it has returned to the centre.
3) Button = horn.
4) Button = high beam flasher.
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Clutch lever (fig. 12)
1
fig. 12
2
3
4
1
2
The lever (1) disengages the clutch. The span adjuster (2) serves to alter the distance of the lever from the handlebar. To make the adjustment, keep the lever (1) full forward and adjust the wheel (2), turning it to one of the four preset positions, taking account of the fact that: position n° 1 corresponds to the maximum distance between the lever and grip, while position n° 4 corresponds to the minimum distance. When the clutch lever (1) is operated, drive from the engine to the gearbox and the rear wheel is disengaged.
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Correct use of the clutch lever is very important in all riding situations, especially when moving off.
Warning
Any adjustment of clutch and brake levers must only be carried out when motorcycle is stationary.
Important
Using the clutch properly will prolong the life of the engine and prevent any damage to components in the transmission.
Notes
The engine can be started with the sidestand down and the gearbox in neutral. If starting with a gear engaged, pull in the clutch lever (in this case the sidestand must be up).
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Right-hand handlebar switch (fig. 13)
2
1 3
fig. 13
1) ENGINE STOP switch, with two positions:
- position (RUN) = run;
- position (OFF) = stop engine.
Warning
This switch is mainly intended for use in emergencies when you need to stop the engine quickly. After the engine is stopped, return the switch to position to allow the motorcycle to be started again.
Important
Riding with the headlight on, turning off the engine with the switch (1) and leaving the ignition in the ON position can drain the battery, as the light remains on.
2) Button = engine start.
Throttle twistgrip (fig. 13)
The twistgrip (3) on the right handlebar opens the butterfly valves in the throttle body. When released, the twistgrip returns automatically to the initial position (idling speed).
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Front brake lever (fig. 14)
1 2
fig. 14
Pull the lever (1) towards the twistgrip to operate the front brake. The system is hydraulically assisted and you only need to pull the lever gently. The brake lever has a wheel (2) for adjusting the distance between lever and twistgrip on the handlebar. To make the adjustment, hold the lever (1) fully forward and adjust the wheel (2), turning it to one of the four preset positions. Note that: position n° 1 corresponds to the maximum distance between
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the lever and grip, while position n° 4 corresponds to the minimum distance.
Warning
Any adjustment of clutch and brake levers must
only be carried out when motorcycle is stationary.
Warning
Before using these controls, read the instructions
on page 36.
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Rear brake pedal (fig. 15)
1
fig. 15
1
N
2
3
4
5
6
fig. 16
Push down on the pedal (1) with your foot to operate the rear brake. The system is controlled hydraulically.
Gearchange pedal (fig. 16)
The gearchange pedal has a central position N, with automatic return, and two directions of movement: down = push down on the pedal to engage 1 to shift down. At this point the N warning light on the instrument panel will go off; up = lift the pedal to engage 2
th
gears.
6 Each time you move the pedal you engage the next gear, one gear at a time.
nd
gear and then 3rd, 4th, 5th and
st
gear and
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Adjusting the position of the gearchange
2 1 3
fig. 17
and rear brake pedals
The position of the gearchange and rear brake pedals in relation to the footrests can be adjusted to suit the requirements of the rider. To adjust the position, proceed as follows: Restrain the tie-rod (1) and slacken the locknuts (2) and (3).
Notes
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The locknut (2) has a left-hand thread.
Rotate the tie-rod (1) using an open-ended wrench on the flats (A) to move the gearchange pedal to the required position. Tighten the two lock nuts onto the tie-rod.
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To adjust the position of the rear brake pedal, proceed as
6
7
4
5
fig. 18
follows: Loosen the locknut (4). Turn the pedal travel adjustment bolt (5) until the pedal is in the desired position. Tighten the locknut (4). Operate the pedal by hand to make sure it has 1.5 to 2 mm of free play before the brake begins to bite. If not, adjust the length of brake master cylinder pushrod as follows: Slacken off the locknut (6) on the pushrod. Screw the rod into the clevis (7) to increase play, or unscrew it to reduce play. Tighten the locknut (6) and recheck the pedal freeplay.
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Main components and
4
3 1
6
6
5
2
fig. 19
devices
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Position on motorcycle (fig. 19)
1) Fuel tank filler cap
2) Seat lock and helmet holder
3) Sidestand
4) Rearview mirrors.
5) Rear shock absorber adjusters
6) Catalytic converter (except USA version)
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Fuel tank filler cap (fig. 20 and fig. 21)
1
fig. 20
2
1
fig. 21
Opening
Raise the cover (1) and insert the key into the lock. Give the key a 1/4 turn clockwise to unlock. Raise the cap (2).
Closing
Close the cap with the key inserted and push it into its seat. Turn the key anticlockwise to the initial position and remove it. Replace the lock cover (1).
Notes
The cap can only be closed with the key inserted.
Warning
After each refuelling (see page 40) always make sure that the cap is correctly replaced and locked.
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Seat lock and helmet holder
0
1
O
P
E
N
2
1
fig. 22
4
3
fig. 23
Opening (fig. 22)
Insert the key in the lock (1) and turn it clockwise to raise the rear of the seat. Withdraw the pins from the catches (2) on the frame.
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The helmet hook (4, fig. 23 - fig. 24) for attachment of the
4
fig. 24
rider’s and passenger’s helmets is located on the rear of the frame under the seat. Pass the cable through the helmets and insert the end of the cable in the catch; leave the helmets hanging and replace the seat to secure them.
Warning
This device protects the helmet against theft when the motorcycle is parked. Do not leave the helmet attached in this way when riding the motorcycle, as it can interfere with your movements and cause loss of control of the motorcycle.
Closing
Make sure all parts are correctly arranged and secured in the underseat compartment. Insert the seat pins (3, fig. 23) in the catches (2, fig. 22) on the frame, then push the rear of the seat until you hear the bolt in the lock click into place. Check that the seat is firmly secured to the frame and remove the key from the lock (1, fig. 22).
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Sidestand (fig. 25)
1
2
fig. 25
Important
Before lowering the sidestand, check that the ground is sufficiently even and hard. Do not park on soft or pebbled ground or on asphalt melted by the sun etc. or the motorcycle may fall over. When parking on a slope, always park with the rear wheel on the downhill side.
To lower the sidestand, hold the motorcycle handlebars
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with both hands and push down on the stand (1) with your foot until it is fully extended. Tilt the motorcycle until the sidestand is resting on the ground.
Warning
Do not sit on the motorcycle when it is supported on the sidestand.
To raise the sidestand to rest position (horizontal position), tilt the motorcycle to the right and, at the same time, lift the stand (1) with your foot.
Notes
It is advisable to check periodically that the stand mechanism (consisting of two springs, one inside the other) and safety sensor (2) are working properly.
Notes
The engine can be started with the sidestand down and the gearbox in neutral. If starting with a gear engaged, pull in the clutch lever (in this case the sidestand must be up).
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Rear shock absorber adjusters (fig. 26)
1
1
fig. 26
The shock absorber has outer adjusters that enable you to adjust the motorcycle’s rear suspension to suit the load. The two nuts (1) on the upper part of the shock absorber serve to adjust the preload on the external spring. To change the spring preload, turn the upper nut. Then
screw in or screw out the lower nut to increase or decrease spring preload as required.
The standard setting is the minimum preload position; from this position the preload can be increased through four positions; 1 click = 4 mm. STANDARD length of the preloaded spring on the shock absorber: 214±1.5 mm.
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Riding the motorcycle
Up to 1000 Km
From 1000 to 2500 km
fig. 27
Running-in recommendations
Max. rpm (fig. 27)
Rpm limits to be observed during the running-in period and in normal use:
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1) up to 1000 km;
2) from 1000 to 2500 km.
Up to 1000 km
During the first 1000 km, keep an eye on the tachometer. The revs should never exceed: 5500-6000 rpm. During the first hours of riding, it is advisable to continuously vary the load on the engine and the rpm, though still keeping within the above limits. For this reason, roads with numerous bends and hilly areas are ideal for running in the engine, brakes and suspension. For the first 100 km use the brakes gently. Avoid sudden or prolonged braking. This will allow the friction material on the brake pads to bed in against the brake discs. To allow all the mechanical moving parts in the motorcycle to adapt to one another, and to avoid shortening the life of the main engine components, it is advisable to avoid sudden acceleration and running the engine at high rpm for too long, especially uphill. It is also advisable to check the drive chain frequently and ensure that it is lubricated as required.
From 1000 to 2500 km
You can take more power from the engine, but you should never go above 7000 rpm.
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Page 36
Important
Throughout the running-in period, be careful to stick to the recommended maintenance schedule and periodic service intervals indicated in the warranty booklet. Failure to follow these instructions will release Ducati Motor Holding S.p.A. from any liability for any engine damage or shortened engine life.
Keeping to the running-in recommendations will ensure longer engine life and reduce the need for overhauls and re-tuning.
Pre-ride checks
Warning
Failure to carry out these checks before starting may result in damage to the motorcycle and injury to rider.
Before starting, check the following points:
Fuel level in the tank
Check the fuel level in the tank. Re-fuel if necessary (page 40).
Engine oil level
Check the oil level in the sump through the sight glass. Top up if necessary (page 60).
Brake and clutch fluid
Check the fluid levels in the respective reservoirs.
Tyre condition
Check the pressure and condition of the tyres (page 58).
Controls
Operate the brake, clutch, gearchange and throttle controls (lever, pedal and twistgrip) and check that they function correctly.
Lights and indicators
Check that lights, indicators and horn are working properly. Replace any burnt-out bulbs (page 51).
Key locks
Check that the fuel filler cap and the seat are locked.
Sidestand
Make sure side stand operates smoothly and is in the correct position (page 32).
Warning
If there are any faults or malfunctions, do not start the motorcycle and contact your DUCATI Dealer or Authorized Service Centre.
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Page 37
Starting the engine
ON
fig. 28
Warning
Before starting the engine, familiarise yourself with
the controls that you will use when riding (page 10).
1) Turn the ignition switch to ON (fig. 28). Check that both the green light N and the red light on the instrument panel come on.
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Important
The oil pressure light should go out a few seconds
after the engine has started (page 11).
Notes
The engine can be started with the sidestand down and the gearbox in neutral. If starting with a gear engaged, pull in the clutch lever (in this case the sidestand must be up).
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Page 38
2) Make sure that the stop switch (1, fig. 29) is in the
2
1 3
fig. 29
RUN position, then press the starter button (2, fig. 29).
This model has servo-assisted starting. To use the servo-assisted starting feature, press the start button (2) and release it immediately. When you press the button (2) the starter motor operates automatically for a maximum time determined by the engine temperature. The system disengages the starter motor as soon as the engine starts. If the engine fails to start, wait at least 2 seconds before pressing the start button (2) again. Allow the engine to start without turning the throttle twistgrip.
Important
Do not rev the engine when cold. Allow some time for
the oil to warm up and reach all points that need lubricating.
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Page 39
Moving off
1) Disengage the clutch by squeezing the control lever.
2) Push down the gearchange lever firmly with the tip of
your foot to engage first gear.
3) Raise the engine revs by turning the throttle twistgrip
while gradually releasing the clutch lever. The motorcycle will start moving.
4) Release the clutch lever completely and accelerate.
5) To change to second gear, close the throttle to
reduce the engine revs, disengage the clutch, lift the gearchange lever and release the clutch lever. To
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change down, proceed as follows: release the twistgrip, disengage the clutch, briefly rev the engine to allow the gears to synchronize, shift down and release the clutch. Use the controls intelligently and opportunely: when riding uphill, change down immediately when the motorcycle begins to slow down, to avoid abnormal strain on the motorcycle frame and the engine.
Important
Avoid sudden acceleration, as this may lead to misfiring and transmission snatching. The clutch lever should not be held in longer than necessary after a gear is engaged, otherwise friction parts may overheat and wear out.
38
Braking
Slow down in time, change down to use the engine brake, then apply both brakes. Pull in the clutch lever before the motorcycle comes to a stop to prevent the engine stalling.
Warning
Use both the brake lever and the brake pedal for effective braking. Using only one of the brakes will give you less braking power. Never use the brake controls harshly or suddenly as you may lock the wheels and lose control of the motorcycle. When riding in the rain or on slippery surfaces, braking capacity is significantly reduced. Always use the brakes very gently and carefully when riding under these conditions. Any sudden manoeuvres may lead to loss of control. When riding down long, steep downhill slopes, change down to use engine braking. Apply the brakes intermittently for brief periods only. Keeping the brakes applied continuously causes the friction material to overheat and dangerously reduces braking effectiveness. Under-inflated tyres reduce braking efficiency and may adversely affect handling and road-holding on bends.
Page 40
Stopping the motorcycle
Reduce speed, change down and release the throttle twistgrip. Change down to engage first gear and then neutral. Apply the brakes and bring the motorcycle to a complete stop. Switch the engine off by turning the key to OFF (page 20).
Important
Do not leave the key in the ON position when the engine is stopped as this could damage electrical components.
Parking
Stop and park the motorcycle on the side stand (see page 32). To prevent theft, turn the handlebar fully left and turn the ignition key to the LOCK position. If you park in a garage or other indoor area, make sure that there is proper ventilation and that the motorcycle is not near a source of heat. If necessary, you can leave the side lights on by turning the key to position P.
Important
Do not leave the key at P for long periods or the battery will run down. Never leave the motorcycle unattended with the ignition key inserted.
Warning
The exhaust system may still be hot even after engine is switched off; so take special care not to touch it with any
part of the body and do not park the motorcycle next to inflammable material (wood, leaves etc.).
Warning
Using padlocks or other locks designed to prevent movement of the motorcycle (such as brake disc locks, rear sprocket locks, and so on) is very dangerous, and may impair motorcycle operation and the safety of rider and passenger.
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Page 41
Refuelling
Max level
fig. 30
Do not overfill the tank when refuelling. The fuel level should remain below the rim of the filler cap recess (fig. 30).
Warning
Use fuel with low lead content and an original octane number of at least 95. Check that no fuel is trapped in the filler cap recess.
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Page 42
Toolkit and accessories (fig. 31)
3
2
fig. 31
fig. 32
7
1
4
5
6
In the underseat compartment there is a bag (1) which contains: use and maintenance manual; helmet fastening cable; toolkit for routine maintenance operations and checks.
To access the underseat compartment, open the lock and remove the seat (page 30), unscrew the screw (2) and lift the cover (3).
(fig. 32)
Toolkit
Contains:
- spark plug wrench (4);
- tommy bar for spark plug wrench (5);
- double-ended screwdriver (6);
- helmet fastening cable (7);
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Page 43
Main Maintenance Operations
fig. 33
Checking the brake and clutch fluid level
The levels should not fall below the MIN. marks on the respective reservoirs (fig. 33 and fig. 34). If the level is too low it can allow air to get into the circuit,
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thus impairing the efficiency of the relative system. To top up or change the brake and clutch fluid at the intervals specified in the periodic maintenance table (see Warranty Booklet), contact your Ducati Dealer or Authorized Service Centre.
Important
It is recommended that all brake and clutch hoses be renewed every four years.
Brake system
If there is excessive play at the brake lever or pedal even though the brake pads are still in good condition, contact a Ducati Dealer or Authorized Service Centre to have the system inspected and any air expelled from the circuit.
Warning
Brake and clutch fluid is harmful to paintwork and plastic parts, so do not allow it to come into contact with them. Hydraulic oil is corrosive and can cause damage and injuries. Never mix different quality oils. Check that the seals are in good condition.
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Page 44
Clutch system
(MAX) 3 mm
MIN
fig. 34
If there is too much play at the control lever and the motorcycle jumps or stops when a gear is engaged, this indicates air in the system. Contact a Ducati Dealer or Authorized Service Centre to have the system inspected and the air bled from the system.
Warning
The level of clutch fluid tends to increase in the reservoir as the friction material on the clutch plates wears out. Do not exceed the specified level (3 mm above minimum level).
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Page 45
Checking the brake pads for wear (fig. 35)
MIN
1 mm
fig. 35
Front brake
The brake pads are marked with wear indicators so that they can be checked without removing them from the calipers. If the grooves in the pad friction material are still visible, the pad is still in good condition.
Rear brake
The thickness of the friction material on each pad must be at least 1 mm.
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Important
Have the brake pads replaced at a Ducati Dealer or
Authorized Service Centre.
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Page 46
Lubricating cables and joints
1
fig. 36
fig. 37
The condition of the outer throttle cables should be checked at regular intervals. The sheath should show no signs of kinking or cracking. Operate the control to check that the inner cable slides smoothly inside the outer cable: if you feel any rubbing or catching, have the cable replaced by a Ducati Dealer or Authorized Service Centre. To prevent problems, periodically lubricate the ends of each control cable with SHELL Advance Grease or Retinax LX2.
To prevent problems, periodically open the twistgrip housing by unscrewing the two screws (1, fig. 36) and lubricate the ends of each control cable and the races with SHELL Advance Grease or Retinax LX2.
Warning
Close the twistgrip housing carefully, inserting the cable in the race.
Refit the cover and tighten the screws (1) to 6 Nm.
To ensure smooth operation of the pivot on the sidestand, remove any dirt and apply SHELL Alvania R3 to all points subject to friction (fig. 37).
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Page 47
Adjusting the throttle cable
1,5 ÷ 2 mm
1,5 ÷ 2 mm
fig. 38
fig. 39
In all handlebar positions, the throttle twistgrip should have free play of 1.5 to 2 mm mm measured in terms of rotation of the outer circumference of the twistgrip. If this is not the case, adjust the cable by means of the adjusters (1) on the throttle body (fig. 39).
Important
To adjust the free play of the throttle twistgrip,
contact your Ducati dealer or Authorised Service Centre.
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Page 48
Charging the battery (fig. 40)
1
2
1
fig. 40
Before charging the battery, it is best to remove it from the motorcycle. Unscrew the screws (1) securing the battery mounting tray to the frame. Remove the cover (2), releasing the elastic strap from the two side clips. First disconnect the black negative terminal (-), then the red positive terminal (+). Slide the battery towards the rear of the motorcycle in order to remove it from the mounting tray.
Warning
The battery produces explosive gases: keep it away from heat sources and flames.
Charge the battery in a well-ventilated area. Connect the battery charger leads to the battery terminals: red to the positive terminal (+), black to the negative terminal (-).
Important
Connect the battery to the charger before switching on the charger to prevent sparks at the battery terminals that could ignite the gases inside the cells.
Always connect the red positive terminal first.
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Page 49
Warning
-
+
fig. 41
Keep the battery out of the reach of children.
Charge the battery at 1A for 5-10 hours.
Replace the battery in the mounting tray (2, fig. 40), and fix the mounting tray to the frame by tightening the screws (1, fig. 40) to a torque of 10 Nm.
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Page 50
Tensioning the drive chain
27÷ 29 mm
=
=
fig. 42
2 3
1
fig. 43
Turn the rear wheel slowly until you find the position in which the chain is most taut. With the motorcycle resting on its sidestand, push the chain with your finger in correspondence with the mid point of the swingarm The lower run of the chain should deflect by approximately: 27 to 29 mm. To adjust the tension, loosen the axle nut (1, fig. 43) and screw in the adjuster screws (2) on both sides of the swingarm by the same amount to tighten the chain or unscrew them to slacken it. In the latter case, you will need to push the wheel forward.
Important
An incorrectly tensioned chain will lead to accelerated wear of the transmission components.
Check that the notches in the sliders (3, fig. 43) on both sides of the swingarm are lined up with the same positioning marks (A) to ensure that the wheel is aligned correctly. Grease the thread of the axle nut (1) with SHELL Retinax HDX2 and tighten to a torque of 72 Nm. Grease the threads of the adjuster nutss (2) with SHELL Alvania R3 and tighten to a torque of 8 Nm.
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Page 51
Lubricating the drive chain
The chain fitted on your motorcycle has O-rings to protect its moving parts from dirt, and to hold the lubricant inside. So as not to damage these seals when cleaning the chain, use special solvents and avoid aggressive washing with high-pressure steam cleaners. After cleaning, blow the chain dry with compressed air or wipe with an absorbent material, then lubricate each link with SHELL Advance Chain or Advance Teflon Chain.
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Important
Using non-specific lubricants may cause severe
damage to the chain and the front and rear sprockets.
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Page 52
Changing light bulbs
1
fig. 44
3
2
fig. 45
Before replacing a burnt-out bulb, check that the new one complies with voltage and wattage specified in the “Electrical System” paragraph on page 75. Always check that the new bulb works before refiting all the parts.
Headlight
To access the headlight bulbs, loosen the lower screw (1) that attaches the lens/reflector assembly to the shell. Disconnect the wiring connector (2, fig. 45) from the headlight bulb. Release the bulb retaining clip (3, fig. 45) and remove the bulb from its housing.
Notes
Be careful to hold the new bulb at the base only. Never touch the transparent body with your fingers or it will blacken resulting in reduced bulb brilliancy.
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Page 53
Change the bulbs (4).
4
fig. 465fig. 47
Notes
Do not touch the transparent part of the bulb with your fingers as this will darken it and cause a loss of brightness. Insert the tabs on the bulb base into the corresponding slots in the bulb housing to ensure the bulb is correctly positioned; hook the end of the clip (3, fig. 45) on to the headlight mountings. Reconnect the wiring.
To renew the side light bulb, detach the wiring connector.
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The bulb (5) is of the bayonet-type: press and twist counter­clockwise to remove. Push the new bulb in and turn it clockwise until it clicks into place. Reconnect the wiring connector and replace the lens/reflector assembly.
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Page 54
Front turn signals (fig. 48)
1 2
fig. 48
Loosen the screw (1) and detach the lens (2) from the turn signal light. The bulb has a bayonet-type base: to remove it, push it in and turn it counter-clockwise. Push in the new bulb and turn it clockwise until it clicks into place. Refit the lens (2). Refit and tighten the screw (1).
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Page 55
Rear turn signals (fig. 49 and fig. 50)
2
1
fig. 49
2
3
4
5
fig. 50
Loosen the screw (1) and detach the lens (2) from the turn signal light. Withdraw the bulb assembly (4) from the bulb holder (5). Change thw bulb and insert the bulb assembly (4) in the bulb support (5). Riefit the lens (2) with the bulb holder (5) to the turn signal (3), inserting the two pins on the bulb holder (5) in the corresponding locations in the turn signal (3). Refit and tighten the screw (1).
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Page 56
Number plate light (fig. 51)
A
fig. 51
To access the bulb of the number plate light, withdraw the bulbe holder from inside the number plate holder. Extract the bulb and renew.
Notes
To avoid pulling on the wires, hold the bulb holder by point (A, fig. 51) when pulling it out of the number plate holder.
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Page 57
Brake light
1
fig. 52
fig. 53
To change the brake light bulb, loosen the two screws (1, fig. 52) securing the lens and remove it. The bulb has a bayonet-type base: to remove it, push it in and turn it counter-clockwise. Push in the new bulb and turn it clockwise until it clicks into place (fig. 53). Refit the lens and tighten screws (1).
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Page 58
Headlight aim (fig. 54)
10 m
9
10
x
x
fig. 54
1 1
fig. 55
To check the headlight aim, place the motorcycle upright with the tyres inflated to the correct pressure and one person sitting astride the motorcycle. The motorcycle should be perfectly vertical, with its longitudinal axis at right angles to a wall or screen at a distance of 10 metres. Draw a horizontal line on the wall at the height of the centre of the headlight and a vertical one in line with the longitudinal axis of the motorcycle. If possible, perform this check in conditions of low ambient light. Switch on the low beam headlight. The height of the upper limit between the dark area and the lit area must not be more than nine tenths of the height of the centre of the headlamp from the ground.
Notes
Note: this procedure is the one specified by Italian regulations for checking the maximum height of light beams. Owners in other countries should adapt this procedure to the regulations in force in the country where the motorcycle is used.
The vertical aim of the headlamp is adjusted by turning the screws (1, fig. 55) that attach it to the side mountings.
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Page 59
Tyres
Front tyre pressure:
2.2 bar Rear tyre pressure:
2.2 bar
As tyre pressures are affected by changes in temperature and altitude, check and adjust them whenever you are riding in areas where there are large variations in temperature or altitude.
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Important
Check and adjust the pressures with the tyres cold.
To prevent distortion of the front wheel rim, increase tyre pressure by 0.2 - 0.3 bar when riding on bumpy roads.
58
Repairing or renewing tyres
With minor punctures, tyres with inner tubes deflate relatively quickly. If you find that one of the tyres is slightly deflated, check the tyre for slow punctures.
Warning
In case of a puncture, change both the tyre and inner tube. Replace with tyres and inner tubes of the original brand and type. Be sure to tighten the valve dust caps securely to prevent leaks while riding. Never fit tubeless tyres, as this could cause a sudden loss of pressure in the tyre, with possibly serious consequences for the rider and passenger. After renewing a tyre and inner tube, the wheel must be balanced.
Important
Do not remove or alter the position of the wheel balancing weights.
Notes
If tyres and inner tubes need changing, contact a Ducati Dealer or Authorized Service Centre to make sure wheels are removed and refitted correctly.
Page 60
Minimum tread depth
S
fig. 56
Measure the tread depth (S, fig. 56) at the point where the tread is most worn. It should not be less than 2 mm, and in any case not less than the legal limit.
Important
Visually inspect the tyres at regular intervals for cracks and cuts, especially on the side walls, and bulges or large stains that indicate internal damage. Replace them if badly damaged. Remove any stones or other foreign bodies stuck in the tread.
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Page 61
Checking the engine oil level (fig. 57)
–10
Unigrade
Multigrade
0 10 20 30 40 C
40
20W–40 20W–50
15W–40 15W–50
10W–40
10W–30
10W
20W
20
30
1 2
fig. 57
The engine oil level can be checked through the sight glass (1) provided on the clutch cover. Check the oil level with the motorcycle upright and the engine cold. Allow a few minutes for the oil level to stabilize after stopping the engine. The oil level should be between the two marks next to the sight glass. If the level is low, top up with SHELL Advance Ultra 4 engine oil. Remove the oil filler cap (2) and top up until the oil reaches the required level. Replace the filler cap.
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Important
To change the engine oil and oil filters at the intervals specified in the routine maintenance schedule (see Warranty Card), contact your Ducati Dealer or Authorized Workshop.
Oil viscosity
SAE 15W-50 The other viscosity values shown in the table can be used if the local average temperature is within the limits specified for that oil viscosity.
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Page 62
Cleaning and renewing the spark plugs
0,6÷0,7 mm
fig. 58
(fig. 58)
Spark plugs are an important part of the engine and should be checked at regular intervals. This is a relatively simple operation and provides a good indication of how well the engine is running. Pull the spark plug caps off the spark plugs and remove the plugs from the cylinder heads using the wrench supplied in the toolkit. Check the colour of the ceramic insulation around the central electrode: an even brown colour is a sign that the engine is in good condition.
If the insulation is any other colour, or if there are dark deposits, renew the spark plug and describe the condition of the old plug to a Ducati dealer or Authorized Service Centre. Also check the central electrode; if it is worn or glazed, renew the spark plug. Check the electrode gap, which must be:
0.6 to 0.7 mm.
Important
Take care when bending the side electrode to adjust the gap. A gap outside the specified limits will adversely affect engine performance and may lead to difficult starting or erratic idling. Thoroughly clean the electrode and insulation using a wire brush, and check the condition of the washer. Clean the spark plug seat in the cylinder head, and take care not to allow foreign objects to fall inside the combustion chamber.
Refit the spark plug in the cylinder head, screwing it fully into the bore. Tighten to 20 Nm. If you do not have a torque wrench, tighten the plug by hand, then give it a further 1/2 turn with the spark plug wrench supplied in the toolkit.
Important
Do not use spark plugs with inadequate thermal rating or incorrect thread length. The spark plug must be tightened correctly.
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Page 63
General cleaning
To preserve the original shine on metal surfaces and paintwork, wash and clean your motorcycle at regular intervals depending on the type of use and according to the particular road conditions. Use specific products, where possible biodegradable. Avoid aggressive detergents or solvents.
Warning
There may be loss of braking efficiency immediately
after washing the motorcycle.
Never grease or lubricate the brake discs. This will cause loss of braking efficiency. Clean the discs with an oil-free solvent.
Important
Do not wash your motorcycle immediately after use,
as marks can form due to evaporation of the water on hot
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surfaces. Never clean the motorcycle using hot or high-pressure water jets. The use of high-pressure washers may cause the seizure and other problems with the forks and fork seals, wheel hubs, electrical system, air intakes and exhaust silencers, and consequently impair the safety of the motorcycle.
If parts of the engine are especially dirty or greasy, use a degreasing agent, avoiding contact with transmission components (chain, front and rear sprockets, etc.). Rinse with warm water and dry all surfaces with chamois leather.
62
Warning
When cleading the seat, avoid rubbing it too hard and the use of alcohol or other types of solvent; only use water to clean the rear of the seat with the logo. The use of cleaning agents other than water could cause discoloration or removal of the paint.
Page 64
Storing the motorcycle
If the motorcycle is to be left unused for a long period, it is advisable to carry out the following operations first: clean the motorcycle; drain the fuel from fuel tank; pour a few drops of engine oil into the cylinders through the spark plug bores, then crank the engine by hand a few times to form a protective film of oil on the cylinder inner walls; place the motorcycle on the paddock stand; disconnect and remove the battery. If the motorcycle has been left unused for more than a month, the battery should be checked and re-charged if necessary. Protect the motorcycle with a special motorcycle cover that will not damage the paintwork or retain moisture. This type of motorcycle cover is available from Ducati Performance.
Important notes
The legislation in some countries (France, Germany, Great Britain, Switzerland etc.) sets certain noise and pollution standards. Periodically carry out the required checks and renew parts as necessary, using Ducati original spare parts, in compliance with the regulations in the country concerned.
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Page 65
Maintenance
Programmed maintenance plan: operations to be carried out be the dealer
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List of operations and frequency (distance or time interval *)
Change the engine oil Change the engine oil filter Clean the engine oil pick-up filter Check the engine oil pressure Check and/or adjust the valve clearances (1) Check the tension of the timing belts (1) Renew the timing belts Check and clean the spark plugs. Renew if necessary Check and clean the air filter (1) Change the air filter Check throttle body synchronisation and idle speed setting (1)
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km x1000 1 12 24 36 48 60
mi. x1000 0,6 7,5 15 22,5 30 37,5
Months 6 12 24 36 48 60
••••••
••••••
•••••
•••
•••
•••••
••
••
••
••
Page 66
List of operations and frequency (distance or time interval *)
Check the brake and clutch fluid levels Change the clutch and brake fluid Check and adjust the brake and clutch control cables Check/lubricate the throttle/cold start cable Check tyre pressure and wear Check the brake pads. Renew if necessary. Check the steering head bearings Check the drive chain tension, alignment and lubrication Check the clutch disc pack. Renew if necessary (1). Check the rear wheel cush drive Check the wheel hub bearings Check the indicators and lighting Check tightness of nuts and bolts securing the engine to the frame Check the sidestand Check tightness of the front wheel axle nut Check tightness of the rear wheel axle nut Check the external fuel hoses Change the front fork oil Check the forks and rear shock absorber for oil leaks
km x1000 1 12 24 36 48 60
mi. x1000 0,6 7,5 15 22,5 30 37,5
Months 6 12 24 36 48 60
••••••
•••••
•••••
••••••
••••••
••
••••••
•••••
••
••
•••••
•••••
•••••
•••••
•••••
•••••
•••••
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Page 67
List of operations and frequency (distance or time interval *)
Check the front sprocket retaining bolts General lubrication and greasing Check and recharge the battery Road test the motorcycle General cleaning
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Check the wheels and spokes as indicated in the workshop manual (1)
* Service operation to be carried out in accordance with the specified distance or time intervals (km, mi. or months), whichever occurs first.
(1) Operation to be carried out only at the specified distance intervals
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km x1000 1 12 24 36 48 60
mi. x1000 0,6 7,5 15 22,5 30 37,5
Months 6 12 24 36 48 60
•••••
•••••
•••••
••••••
•••••
•••••
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Programmed maintenance plan: operations to be carried out be the dealer
km x1000 1
List of operations with type of intervention (distance or time interval *)
Check the engine oil level Check the brake and clutch fluid levels Check tyre pressure and wear Check the drive chain tension and lubrication Check the brake pads. If necessary, contact your dealer to renew pads
* Service operation to be carried out in accordance with the specified distance or time intervals (km, mi. or months), whichever occurs first.
mi. x1000 0,6
Months 6
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Page 69
Technical data
2180 ± 20
790 ± 20
1360 ± 20
1425 ± 20
fig. 59
Dimensions (mm) (fig. 59)
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Weights
Dry weight: 185 Dry weight (kg) without liquids and battery Fully laden: 390 kg.
Warning
Failure to observe weight limits could result in poor handling and impair the performance of your motorcycle, and could result in loss of control.
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Page 70
Fuel, lubricants and other fluids Type dm3(litres)
Fuel tank, including reserve of 3 cu. dm
Sump and filter SHELL - Advance Ultra 4 3,7
Front/rear brake and clutch circuits Special hydraulic system fluid SHELL
Protection for electrical contacts SHELL - Advance Contact Cleaner spray for
Front fork SHELL - Advance Fork 7.5 or Donax TA (each leg)
(litres) Unleaded fuel with at least 95 octane rating 15
Advance Brake Dot 4
electric systems
395 cm
3
.
Important
Do not use additives in fuel or lubricants.
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Page 71
Engine
1
2
3
4
6
5
7
8
fig. 60
Longitudinal 90º “L” twin cylinder, four-stroke. Bore (mm):
94. Stroke (mm): 71,5. Total displacement cm
992. Compression ratio ±0.5:1:10.0: Max power at crankshaft (95/1/EC): 61 KW -83 CV at 8,000 rpm.
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Max torque at crankshaft (95/1/EC): 83 Nm (-8.5 kgm) at 6,000 rpm.
3
:
Important
Do not exceed the specified rpm limits in any running conditions.
Timing system
Desmodromic with two valves per cylinder, operated by four rocker arms (two opening rockers and two closing rockers) and one overhead camshaft. Driven by the crankshaft through spur gears, timing belt pulleys and toothed timing belts.
70
Desmodromic timing system
1) Opening (or upper) rocker arm;
2) opening shim;
3) half rings;
4) closing (or lower) shim;
5) return spring for closing rocker;
6) closing (or lower) rocker arm;
7) camshaft;
8) valve.
(fig. 60)
Page 72
Performance data
Maximum speed in any gear should be reached only after the correct running-in period with the motorcycle properly serviced at the recommended intervals.
Brakes
Front
Twin drilled discs. Flange material: steel. Braking surface material: stainless steel Disc diameter: 320 mm. Hydraulically operated by a control lever on right handlebar. Braking surface:
2
.
88 cm Differential bore brake calipers. Make: BREMBO Type: 30/32a pistons. Friction material: Toshiba TT 2172 HH. Master cylinder type: PSC 16/25.
Rear
With fixed drilled steel disc. Braking surface material: stainless steel Disc diameter: 245 mm. Hydraulically operated by pedal on R.H. side. Braking surface:
2
.
25 cm Make: BREMBO Type: P 34. Friction material: Toshiba TT 2172 HH. Master cylinder type: PS 11.
Warning
The brake fluid used in the brake system is corrosive. In the event of accidental contact with eyes or skin, wash the affected area with copious amounts of running water.
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Transmission
Wet clutch: operated by control lever on left handlebar. Transmission from engine to gearbox main shaft via spur gears. Ratio: 33/61. Gearbox: 6 speed; with constant mesh gears, gearchange pedal on left. Front sprocket/clutch sprocket ratio: 15/39.
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Total gear ratios:
st
15/37
1
nd
17/30
2
rd
3
20/27
th
22/24
4
th
24/23
5
th
6
28/24
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Drive transmitted from gearbox to rear wheel via chain: Make: RK Type: 525 GXW Dimensions: 5/8"x5/16". No. of links:
100.
Important
The above gear ratios are approved and should not be
modified under any circumstances.
However, if you wish to tune up your motorcycle for competitions or special tracks, Ducati Motor Holding S.p.A. will be pleased to provide information about the special ratios available. Please contact a Ducati Dealer or Authorized Service Centre.
Warning
To replace the rear sprocket, contact a Ducati Dealer or Authorized Service Centre. Incorrect replacement of this component could seriously endanger rider and passenger safety and cause irreparable damage to the motorcycle.
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Frame
High-strength tubular steel trellis with upper cage. Steering angle (on each side): 28°. Steering head rake: 24°. Trail: 92 mm.
Wheels
Spoked wheels.
Front
Dimensions:
3.50x17"
Rear
Make: BREMBO Dimensions:
5.50x17" The front wheel has a removable axle.
Tyres
Front
Radial with inner tube Size: 120/70-R17.
Rear
Radial with inner tube. Size: 180/55-R17.
Spark plugs
Make: CHAMPION Type: RA 6 HC.
alternative Make: NGK Type: DCPR8E.
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Fuel system
Indirect electronic injection (MARELLI CPU 5AM2) Throttle body diameter: 45 mm Injectors per cylinder: 1 Holes per injector: 1 Fuel supply: 95-98 RON.
Suspension
Front
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Lightweight upside-down hydraulic forks. Leg diameter 43 mm. Travel along leg axis 120 mm.
Rear
The shock absorbers, which have the facility for spring preload adjustment, are pivot mounted at the lower end to a steel swingarm and to the frames. This system gives the motorcycle excellent stability. Shock absorber travel:
94.5 mm. Wheel travel: 133 mm.
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Exhaust system
Equipped with catalytic converter in compliance with Euro 3 emission regulations.
Available colours
Silver code 928D151 (PAL); Metallic light grey code *0026 (PPG); Clear lacquer 228.880 (PPG); Black frame, chrome wheel rims.
Ducati 248.514 (PPG) shiny black with white stripe; Transparent, 228.880 (PPG); Black frame, chromed wheels
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Electrical system
The main components of the electrical system are: Headlight: bulb type: H4 (12 V-55/60 W). side light: bulb type: W5W (12 V-4 W).
Electrical controls on handlebars: Turn signals: bulb type: W16W (12 V-16 W). Horn Brake light switches. Battery, 12 V-10 Ah. Alternator 12 V-520 W. Electronic voltage regulator, protected by a 30 A fuse
near the battery.
Starter motor,12 V-0.7 kW. Tail light and brake light:
bulb type: HD P5/21W-12V. Number plate light: bulb type: W5W (12 V-5 W).
Notes
To replace the bulbs, refer to the “Changing the bulbs”
paragraph, page 51.
Fuses
The main fusebox is located under the seat in the electrical compartment (fig. 61). The fuses are accessed by removing the cover (1), which shows the ampere ratings and mounting locations. There are 7 fuses in the electrical system and these are located inside the fusebox.
The 30A fuse (2) on the side of the fusebox (fig. 62) protects the electronic voltage regulator. To access this fuse, remove the protective cap (3).
A blown fuse can be identified by a broken filament (4, fig. 63).
Important
To avoid possible short circuits, switch the ignition
key to OFF before renewing a fuse.
Warning
Never use a fuse with a rating other than that specified. Failure to observe this rule may damage the electric system or even cause fire.
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E
3 2
fig. 621fig. 61
4 4
IN GOOD CONDITION
BLOWN
fig. 63
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Key to the electrical system / injection system diagram
1) RH handlebar switch
2) Transponder antenna
3) Key switch
4) Fusebox
5) Starter motor
6) Starter contactor
7) Battery
8) Master fuse (main fuse)
9) Regulator
10) Alternator
11) Rear right-turn signal
12) Tail light
13) Rear left-turn signal
14) Number plate light
15) Fuel tank
16) Charger connection
17) Self-diagnosis connection
18) Speed sensor
19) Sidestand switch
20) Lambda sensor
21) Horizontal cylinder coil
22) Vertical cylinder coil
23) Horizontal cylinder spark plug 1
24) Horizontal cylinder spark plug 2
25) Vertical cylinder spark plug 1
26) Vertical cylinder spark plug 2
27) Stepper motor
28) Horizontal cylinder injector
29) Vertical cylinder injector
30) Throttle position sensor
31) Rpm/timing sensor
32) ECU oil temperature sensor
33) Electronic Control Unit
34) Neutral switch
35) Oil pressure switch
36) Rear brake light switch
37) Front brake light switch
38) Clutch switch
39) Instrument panel oil temperature sensor
40) LH handlebar switch
41) Air temperature/pressure sensor
42) Instrumentation (instrument panel)
43) Front left turn signal
44) Horn 1
45) Headlight
46) Front right turn signal
47) Injection relay
48) Lights relay
49) Horn 2
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Wire colour code
B Blue W White V Violet Bk Black Y Yellow R Red Lb Light blue Gr Grey G Green Bn Brown O Orange
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P Pink
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Key to fusebox ()
Pos. Users Val.
1 Key on, starter contactor, lambda 10 A
2 Side light, high beam/low beam
3 Brake light, horn, flasher 15 A
4 Instrument panel 5 A
5 Injection (pump injector coils) 20 A
6 Engine Electronic Control Unit 5 A
7 Charger 7.5 A
headlight
15 A
Notes
The electrical system wiring diagram is at the end of
this manual.
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For United States of America Version Only
Safety warnings
Traffic Rules vary from jurisdiction to jurisdiction. Know the regulations in your jurisdiction before riding this motorcycle.
Warning
This motorcycle is designed and intended for use on streets and other smooth, paved areas only. Do not use this motorcycle on unpaved surfaces. Such use could lead to upset or other accident.
Reporting of safety defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ducati North America. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ducati North America. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, 400 7 D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
th
street sw, (NSA-11) Washington,
Noise emission warranty
Ducati Motor S.p.A. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: Ducati North America, 10443 Bandley Drive, Cupertino, California, 95014 Tel: 001.408.253.0499 - Fax: 001.408.253.4099.
Noise and exhaust emission control system information
Source of Emissions
The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons is very important because under certain conditions, they react to form photochemical smog when subjected to sunlight.
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Carbon monoxide does not react in the same way, but is toxic. Ducati utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons.
Exhaust Emission Control System
The Exhaust Emission Control System is composed of lean carburetor settings, and no adjustments should be made except idle speed adjustments with the throttle stop screw. The Exhaust Emission Control System is separate from the crankcase emission control system.
Crankcase Emission Control System
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The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the throttle body.
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Evaporative Emission Control System
California motorcycles are equipped with an evaporative emission control system which consists of a charcoal canister and associated piping. This system prevents the escape of fuel vapors from the throttle body and fuel tank.
Tampering warning
Tampering with Noise Control System Prohibited. Federal Law prohibits the following acts or causing thereof: (1) the removal or rendering inoperative by any person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or
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(2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below:
(1) Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. (2) Removal or puncturing of any part of the intake system. (3) Lack of proper maintenance. (4) Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer. This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances.
Problems that may affect motorcycle emissions
If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your local Ducati dealer. Symptoms: Hard starting or stalling after starting. Rough idle. Misfiring or backfiring during acceleration. After-burning (backfiring). Poor performance (driveability) and poor economy.
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Riding safety
The points given below are applicable for every day motorcycle use and shoud be carefully observed for safe and effective vehicle operation. A motorcycle does not provide the impact protection of an automobile, so defensive riding in addition to wearing protective apparel is extremely important. Do not let protective apparel give you a false sense of security. Before changing lanes, look over your shoulder to make sure the way is clear. Do not rely solely on the rear view mirror; you may misjudge a vehicle’s distance and speed, or you may not see it at all. When going up steep slopes, shift to a lower gear so that there is plenty of power to spare rather than overloading the engine. When applying the brakes, use both the front and rear brakes. Applying only one brake for sudden braking may cause the motorcycle to skid and lose control. When going down long slopes, control vehicle speed by closing the throttle. Use the front and rear brakes for auxiliary braking. Riding at the proper rate of speed and avoiding unnecessarily fast acceleration are important not only for safety and low fuel consumption but also for long vehicle life and quieter operation. When riding in wet conditions or on loose roadway surfaces, the ability to maneuver will be reduced. All of your actions should be smooth under these conditions. Sudden acceleration, braking or turning may cause loss of control.
When the roadway is wet, rely more on the throttle to control vehicle speed and less on the front and rear brakes. The throttle should also be used judiciously to avoid skidding the rear wheel from too rapid acceleration or deceleration. On rough roads, exercise caution, slow down, and grip the fuel tank with your knees for better stability. When quick acceleration is necessary as in passing, shift to a lower gear to obtain the necessary power. Do not down shift at too high an r.p.m. to avoid damage to the engine from overreving. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists. Do not exceed the legal speed limit or drive too fast for existing conditions. High speed increases the influence of any condition affecting stability and the loss of control. Operate motorcycle only at moderate speed and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all conditions. This is a very high performance motorcycle, designed and intended for use by experienced careful riders only! A new motorcycle must be operated according to a special break-in procedure (see Running in recommendations).
Warning
Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls, correct fuel and oil supply.
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Gasoline is extremely flammable and is explosive under
DUCATI
TYPE OF MOTORCYCLE
MODEL YEAR
PLANT OF MANUFACTURE
SEQUENTIAL NUMBER
fig. A
certain conditions. Refuell in a well ventilated area with the engine stopped. Do not smoke or allow open flames or sparks when refuelling or servicing the fuel system. Always close the fuel petcock when the engine is not running to prevent flooding of the throttle body. Do not overfill fuel tank (see instructions page 41). Motorcycle exhaust contains poisonous carbon monoxide gas. Do not inhale exhaust gases and never run the engine in a closed garage or confined area. Use only Ducati approved parts and accessories. This motorcycle was not intended to be equipped with a
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sidecar or to be used to tow any trailer or other vehicle. Ducati does not manufacture sidecars or trailers and cannot predict the effects of such accessories on handling or stability, but can only warn that the effects will be
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adverse and any damage to motorcycle components caused by the use of such accessories will not be remedied under warranty.
The exhaust system becomes very hot during operation, never touch the exhaust system. Wear clothing that fully covers your legs. Do not wear loose clothing which could catch on the control levers, footrests, wheels, or chain. Any amount of alcohol will significantly interfere with your ability to safely operate your motorcycle. Don’t drink and ride.
Vehicle identification number (VIN)
Every Ducati motorcycle is identified by two identification numbers (see page 9). fig. A specifically shows the frame identification numbers.
Warning
Do not ride the motorcycle with helmets attached to the hook; the helmets could cause an accident by distracting the operator or interfering with normal vehicle operation.
Protective apparel
Always wear a helmet. Most motorcycle accident fatalities are due to head injuries. For safety eye protection, gloves, and high top, sturdy boots should also be worn.
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Label location (fig. B)
7
8
6
2
1
(Only Canada)
5
3
6
4
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5
6
2
CANISTER
(Only Canada)
1
6
8
7
TO HORIZONTAL MANIFOLD
TO VERTICAL MANIFOLD
WARM AIR INLET
3
4
.
=
=
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California evaporation emission system
1
5
3
4
2
6
fig. C
This system consists of (fig. C):
1) Warn air inlet;
2) Canister;
3) Dell’Orto jet;
4) Intake manifolds;
5) Breather pipe;
6) Fuel tank.
Important
In the event of fuel system malfunction, contact Ducati’s authorized Service Centres.
Ducati limited warranty on emission control system
Ducati North America, Inc., 10443 Bandley Drive Cupertino, California, 95014 warrants that each new 1998 and later Ducati motorcycle, that includes as standard equipment a headlight, tail-light and stoplight, and is street legal: A) is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and B) is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use of 30,000 kilometers (18,641 miles), or 5 (five) years from the date of initial retail delivery, whichever first occurs.
I. Coverage
Warranty defects shall be remedied during customary business hours at any authorized Ducati motorcycle dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board. Any part or parts replaced under this warranty shall become the property of Ducati. In the state of California only, emissions related warranted parts are specifically defined by that state’s Emissions Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank, fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve;
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fuel/vapor separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points, condensers, and spark plugs if failure occors prior to the first scheduled replacement, and hoses, clamps, fittings and tubing used directly in these parts. Since emission related parts may vary from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts. In the state of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized Ducati dealer. An emergency situation occurs
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when an authorized Ducati dealer is not reasonably available, a part is not available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair. Ducati will reimburse the owner for the expenses, including diagnosis, not to exceed
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Ducati’s suggested retail price for all warranted parts replaced and labor charges based on Ducati’s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may be required to keep receipts and failed parts in order to receive compensation.
II. Limitations
This Emission Control System Warranty shall not cover any of the following: A. Repair or replacement required as a result of (1) accident, (2) misuse, (3) repairs improperly performed or replacements improperly installed,
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(4) use of replacement parts or accessories not conforming to Ducati specifications which adversely affect performance and/or (5) use in competitive racing or related events. B. Inspections, replacement of parts and other services and adjustments required for routine maintenance. C. Any motorcycle on which odometer mileage has been changed so that actual mileage cannot be readily determined.
III. Limited liability
A. The liability of Ducati under this Emission Control Systems Warranty is limited solely to the remedying of defects in material or workmanship by an authorized Ducati motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the Ducati dealer. Ducati shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the Ducati motorcycle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you. B. No express emission control system warranty is given by Ducati except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control systems warranty terms stated in this warranty. The foregoing statements of warranty are exclusive and in lieu of all other remedies. Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you.
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C. No dealer is authorized to modify this Ducati Limited Emission Control Systems Warranty.
IV. Legal rights
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
V. This warranty is in addition to the Ducati limited motorcycle warranty.
VI. Additional information
Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, Ducati is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser.
Ducati North America, Inc. 10443 Bandley Drive Cupertino, California, 95014 Tel: 001.408.253.0499 Fax: 001.408.253.4099 E-mail: customerservice@ducatiusa.com Web site: www.ducatiusa.com
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Routine maintenance record
Km mi Ducati
1,000 600
12,000 7,500
24,000 15,000
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36,000 22,500
48,000 30,000
60,000 37,500
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Service Name
Mileage Date
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Stampato 11/2008 Cod. 913.7.133.1L
Ducati Motor Holding spa via Cavalieri Ducati, 3 40132 Bologna, Italia
Tel. +39 051 6413111 Fax +39 051 406580
www.ducati.com
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46
1 2 3 54 6 7
STARTER
ENGINE STOP
BW Bk
RW
RBk
FREE
OFF
PUSH
RUN
2 1
OYO/W
BK/G
P/Bk
R/Bk
W/B
W/G
16 W
Bk
B/Bk
R/Y
GR
R
GBk
Y
LOCK
PARK
OFF
ONON
Y
R
R/W
Y
R/W
1 2 3 4 5 6 7
R/Bk
R
RRR
Bk/B
R/B
Bn
R/Y
O
R/Y
R/Bk
K A
1N4007
8
30A
R
R
Bk
Bk
9
10
Y
Y
BkR
Bk
R
Y
Gr/R
5
O
2
Y
4
W/Bk
1
Bk
3
n.c.
6
16W
11
1 2
5/21W
12
1 2
45
12 V.- T 4 W.
16 W
43
42
GT1000
Y
49
44
H4 12 V.-55/60 W.
Y/Bk
Y/Bk
Y/Bk
2
W
W
W
3
Bk
Bk
Bk
4
Y
Y
1
Bk
Bk
V/Bk
2 1
W/Bk
Bk
W/G
1
Y
2
Y/Bk
3
B/Bk
4
R/Y
5
W/Bk
6
W/Bk
7
B/Y
8
W/Bk
9
Y/G
10
W/Y
11
n.c.
12
Bn/R
13
n.c.
14
O/B
15
G/Bk
16
G
17
G/W
18
n.c.
19
B/W
20
R/Bk
21
Bk
22
R/Y
23
W/G
24
O
25
R/Y
26
W/Bk
Y/BkW/G
R/Y
Bk/G
V/Bk R/B
W
R/B
G/R
Gr/Bk
Bk/V Bn/R
E29
E14
E22 E13
A B C D
+
f
PUSH
f
OFF
BkW
BkY
AIR/PRESS
HORN
41 40
R
L
G ONGr
TURN
HI
LO
BY
RY
RBk
DIMMER PASSING
PUSH
OFF
RBk
G/Bk
Br
39
R/B
Bk/G
R/B
W/Y
Gr/R
Gr/R
B
3537
3638
IAW5AM
33
Y/G
34
BODY 1 BODY 8
BODY 24 BODY 13 BODY 28
BODY 9 BODY 33
BODY 11 BODY 32 BODY 22
BODY 7 BODY 27
BODY 4 BODY 17
BODY 38
BODY 6
BODY 16
ENGINE 38 ENGINE 10 ENGINE 28 ENGINE 37 ENGINE 32
ENGINE 3 ENGINE 20 ENGINE 13
ENGINE 22 ENGINE 14
ENGINE 5
ENGINE 23 ENGINE 25 ENGINE 35 ENGINE 34
ENGINE 29 ENGINE 18
ENGINE 9 ENGINE 19 ENGINE 17
Bk/B
W/B
G
B/Y
W/B
G/W
B
Bk/B
G/B
Lb
O/B
P/Bk
R/Y
R/Bk
W/R
Bn/Bk
O/W
Gr/B
Gr/G
P/Y
G/Y
Bn/R
O
Bk/G
Gr/Bk
Bn/R
Gr/R
Bk/G
Bk/G
sc.1B
sc.1A
field
Bk/V
Gr
W
V
Lb
W
2
1
f
f
OIL
f
f
1
2
32
MOT
Bk/G
Bn/R
G/Y
O
23
1
A C B
f
V
fff
1
3
2
fff
A B C
1
2
29
P/Y
1
221
OPOT
f
1
2
283031
48 47
O
O/W
R/Y
Gr/Bk
DCBA
Bn
Bn
Bn/W
Bn/Bk
V O
f
R/G
Bk/V
Bn/WBn/W
2122
Gr/G
2
1
Gr/B
2
1
20
f
f
f
23242526
5W
13
14
16W
15
+
-
3 1 2
4
Bk/G
B/W
Bn/W
Bk
AMP
Bk
12
3
O/W
AMP
12
4321
W/R
2
SSS
3
GND
Bk
19
AMP
1 2
16
17
G
Bk
3
Bn/RBk/G
3 2 1
HALL
AMP
12
fff
38
N.C.
SPEED
W/R
18
27
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