Ducati 1098 S 2008 User Manual

Spare parts catalogue
U.S.A.
DUCATI
SUPERBIKE
DUCATI
MOTOR HOLDING
M.Y. '08
U.S.A.
DUCATI
DUCATI
DUCATI
MOTOR HOLDING
MOTOR HOLDING
MOTOR HOLDING
P.N.91512641B Agosto - August ‘07 Edizione - Edition 00
M.Y. '08
P.N.91512641B Agosto - August ‘07 Edizione - Edition 00
M.Y. '08
P.N.91512641B Agosto - August ‘07 Edizione - Edition 00
M.Y. '08
P.N.91512641B Agosto - August ‘07 Edizione - Edition 00
U.S.A.
U.S.A.
U.S.A.
GENERAL INFORMATION
The present spare parts order exactly the right spare parts
When ordering specify:
1) the part's code number followed by its description; quantity needed;
2) the motorcycle's serial number, stamped on the steering head.
Reference to right and left apply to the vehicle in terms of its direction of move-ment.
Spare parts drawings are general and do not represent the part.
The contents of this catalogue are general and can undergo changes without prior notice.
DUCATI
VALIDITY
f.m.
Until V.I.N.
d.m.
f.m.m.
d.m.m.
From V.I.N. Up to engine number From engine number
LIST
CAL California
CND Canada
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
Ducati Motor Holding S.p.A.
Commercial and Administation Office:
Via A. Cavalieri Ducati n. 3
40132 Bologna, Italy
Telefono 051 6413111
Fax 051 406580
Internet www.ducati.com
915.1.264.1B 08 - 07
1
PAINTS
DUCATI
Paint
Code
101.374_F)GPP("ITACUDyrasrevinnAossoR"
314D829)LAP("kcalBthgindiM"
088.822)GPP("etnerapsarT"
2560I329)LAP("etnerapsarT"
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
2
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102
001 001a 001b 001c 001d 002 003 004 005 005a 006 007 008 009 010 010a 011 012 013 014 015 016 017 018 018a 019 020 021 021a 022 022a 023 024 025 026 026a 027 027a 028 028a 029 030 031 032 032a 033 034 034a 035 036
CONTENTSpage
WORKSHOP SERVICE TOOLS WORKSHOP SERVICE TOOLS WORKSHOP SERVICE TOOLS DDS TESTER WORKSHOP SERVICE TOOLS GEARCHANGE CONTROL GEARBOX CLUTCH CLUTCH-SIDE CRANKCASE COVER CLUTCH-SIDE CRANKCASE COVER CONNECTING RODS CYLINDERS - PISTONS TIMING SYSTEM FILTERS AND OIL PUMP CRANKCASE HALVES CRANKCASE HALVES WATER PUMP-ALTR-SIDE CRNKCSE COVER ELECTRIC STARTING AND IGNITION CYLINDER HEAD : TIMING SYSTEM VERTICAL CYLINDER HEAD HORIZONTAL CYLINDER HEAD OIL COOLER THROTTLE BODY BATTERY SUPPORT ELECTRICAL SYSTEM EXHAUST SYSTEM HEADLIGHT & INSTR. PANEL HANDLEBARS - SHOCK-ABSORBER FRONT FORKS FRAME STAND CLUTCH CONTROL FRONT BRAKE REAR BRAKE FRONT AND REAR WHEELS REAR WHEEL AXLE REAR SUBFRAME NUMBER PLATE HOLDER REAR SUSPENSION SWINGARM AIR INTAKE - OIL BREATHER RADIATOR COOLING SYSTEM FUEL TANK FUEL SYSTEM SEAT HEADLIGHT FAIRING FAIRING EVAPORATIVE EMISSIONS CANISTER DATA PLATE POSITIONS
DUCATI
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
3
DUCATI
DRAWING 001
1
2
3
4
5
WORKSHOP SERVICE TOOLS
14
8
15
16
9
17
18
10
11
19
6
12
20
13
7
21
4
DUCATI
DRAWING 001
CODE NO. DESCRIPTION VALIDITYNOTES NO.
WORKSHOP SERVICE TOOLS
1 88713.2676 Head nuts holder wrench 1
2 88713.2442 Seal ring driving tool 1
3 88765.1298 Spacer for checking lower valve shim 1
4 88713.0123 Degree wheel holder tool for ignition
1
advance check
5 88713.2878 Spacer and fork feeler gauge 0,2/0,3 mm 1
6 88765.0999 Timing belt control gauge 1
7 88713.2103 Head mounting base 1
8 88713.2874 Flywheel Wrench 1
9 88713.1832 Bench for engine repair 1
10 88700.5665 Sleeve for installing clutch bell gear 1
11 88713.2827 Plate for positioning gear engagement fork 1
12 88713.2133 Wrench to hold cluch housing drum steady 1
13 88713.1886 Engine canvas 1
14 88700.5749 Crankcases assembling cap 1
15 88713.0869 Tool for assembling water pump front seal 1
16 88713.0870 Tool for assembling water pump front seal 1
17 88713.2669 Roller cage fitting tool on primary shaft 1
18 88713.2906 Wrench to tighten oil filter cartridge 1
19 88713.2847 Tool to fit intake valve seat 1
20 88713.2842 Tool to fit intake/exhaust valve guide 1
21 88713.2846 Tool to fit exhaust valve seat 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
5
DUCATI
DRAWING 001a
7
8
9
WORKSHOP SERVICE TOOLS
10
1
20
6
11
2
12
3
13
14
18
15
16
4
19
5
17
6
DUCATI
DRAWING 001a
CODE NO. DESCRIPTION VALIDITYNOTES NO.
WORKSHOP SERVICE TOOLS
1 88713.2832 Wrench for tensioning mobile belt tensioner 1
2 88713.2069 Rocker spring pre-load compound kit 1
3 88713.1805 Driving roller tightening tool 1
4 88713.2102 Primary drive gear tightening tool 1
5 88765.1518 Valve lift gauge 1
6 88713.1806 Reaction tool for belt roller tightening 1
7 88713.2011 Tool to hold crankshaft in TDC position 1
8 88713.1920 Tool to fit O-rings onto stud bolts 1
9 88713.1821 Wrench to tighten tensioning bolts 1
10 88713.2870 Con-rod guiding tool 1
11 88713.2060 Seal ring driving tool 1
12 88765.1188 T.D.C. control gauge 1
13 88713.1749 Drive roller puller 1
14 88765.1524 Belt roller timing tool 1
15 88713.1904 Half-rings mounting punch tool 1
16 88713.1980 Drift to drive retainers onto shafts 1
17 88713.2834 Snap ring installation tool 1
18 88713.2877 Spark plug tool 1
19 88713.2861 Tool to fit seals on camshafts 1
20 88713.1010 Union for exhaust gas suction 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
7
DUCATI
DRAWING 001b
WORKSHOP SERVICE TOOLS
6
3
10
2
12
14
9
16
8
5
11
13
17
4
1
15
18 19
7
8
DUCATI
DRAWING 001b
CODE NO. DESCRIPTION VALIDITYNOTES NO.
1 88713.1072 Stopper for driving the half bearing of the
WORKSHOP SERVICE TOOLS
1
steering head base
2 88713.1068 Stopper for assembling the rear fork roller
1
bearings
3 677.4.003.1A Coupling 1
4 88713.1074 Stopper for disassembling the swingarm
1
pivot
5 88713.1038 Wrench for adjusting the eccentric hub 1
6 88713.1515 Frame/engine mount 1
7 88713.1058 Wrench for assembling the steering head
1
cap
8 8000.70139 Wrench for front wheel spindle 1
9 88713.1062 Tool for assembling the steering head
1
bearings
10 88713.1071 Stopper for assembling the rocker needle
1
bearings
11 88713.1057 Stopper for inserting the steering damper
1
bearing
12 88713.2856 Bar guide tool 1
13 88713.2562 Tool for assembling chain 1
14 88713.2857 Tool for removing the sliding bushings 1
15 88713.2409 Tool for assembling the swingarm ball
1
bearings
16 88713.1073 Tool for balancing rear wheel 1
17 88713.2858 Tool for installing the sliding bushings 1
18 88713.2855 Bushing support bar 1
19 88713.2854 Bush for installing/removing the fork plug 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
9
DUCATI
DRAWING 001c
DDS TESTER
9
8
10
11
13
12
15
14
1
2
16
5
3
7
6
4
10
DUCATI
DRAWING 001c
CODE NO. DESCRIPTION VALIDITYNOTES NO.
1 97900.0215 DDS (Ducati Diagnosis System) + manifold
DDS TESTER
1
vacuum meter. kit
2 97900.0002 Belt tensioning kit 1
3 88765.1371 Sensor 1
4 88765.1374 Bracket 1
5 97900.0216 Battery 2
6 97900.0224 Feeder 1
7 97900.0211 Bare DDS 1
8 97900.0225 (USB) Memory card reader 1
9 97900.0222 Main cable 1060838 1
10 97900.0219 Fuse 2
11 97900.0223 Software DDS CD 1
12 97900.0226 (USB) Cable extension 1
13 97900.0229 Black case with sponge rubber 1
14 88765.1126V Amperometer plier 1
15 97900.0217 Battery charger 1
16 97900.0232 DDS manual 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
11
DUCATI
DRAWING 001d
WORKSHOP SERVICE TOOLS
1
9
10
2
3
4
5
6
7
11
12
8
14
24
18
13
15
16
19
17 20 22 2321
12
DUCATI
DRAWING 001d
CODE NO. DESCRIPTION VALIDITYNOTES NO.
WORKSHOP SERVICE TOOLS
1 590.1.189.1A Fuel pressure line HS. 1
2 590.1.190.1A Fuel pressure line ST/SS/M. 1
3 875.1.065.1A Oil pressure line 1
4 552.1.037.1A Fitting - cylinder compression M12 1
5 552.1.038.1A Fitting - cylinder compression M10 1
6 514.1.037.1A Cable Volt PF DUC 21 1
7 97900.0227 Main cable D607 1
8 814.1.114.1A Oil pressure fitting 1
9 514.1.032.1A Cable for supplementary tests 1
10 514.1.035.1A Red clamp cable 1
10 514.1.036.1A Black clamp cable 1
11 552.1.040.1A Temperature probe 1
12 97900.0228 Battery connection adapter 1
13 514.1.033.1A Electric lighter connection adapter (ST) 1
14 514.1.038.1A Battery connection adapter 1
15 698.1.033.1A Red case with sponge rubber 1
16 88765.1126T DUCATI sticker RH/LH side 2
17 97900.0231 (USB) Adaptor 1
18 97900.0218 Depressure sensor 1
19 552.1.039.1A Pressure sensor 1
20 97900.0230 Feeder 1
21 97900.0220 Depressure/pressure line 2
22 97900.0221 Union 4
23 97900.0003 Pressure kit 1
24 88765.1126C Cable for potentiometer adjustement 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
13
DUCATI
DRAWING 002
GEARCHANGE CONTROL
7
8
9
6
10
11
12
14
13
20
18
21
19
17
16
18
22
23
5
24
4
25
29
28
26
27
3
2
1
34 33 32 31 30
15
14
DUCATI
DRAWING 002
CODE NO. DESCRIPTION VALIDITYNOTES NO.
GEARCHANGE CONTROL
1 799.1.049.1A Return spring 1
2 852.1.053.2A Washer 1
3 779.1.039.1A Special screw 1
4 455.2.003.1A Gear stopper assembly 1
5 852.5.024.1A Gasket th.1 1
6 539.1.021.1B Switch 1
7 779.1.203.3A Special screw 1
8 0272.91.090 Gasket 1
9 0660.13.143 Gear selector spring 1
10 76835.1134 Ball 1
11 180.1.001.1A 1st,4th-2nd,3rd gear selector fork 2
12 180.1.002.1A 5th,6th gear selector fork 1
13 821.1.268.1A Fork pin 2
14 852.1.005.1A Shim th. 1 1
15 73500.1542 Circlip 1
16 882.1.006.1A Needle retaining ring (square cross-section) f.m.m.007459 1
17 821.1.070.1A Pin f.m.m.007459 6
18 182.2.026.2A Complete gearbox drum f.m.m.007459 1
18 182.2.028.1A Complete gearbox drum d.m.m.007460 1
19 0660.13.060 Shim th. 1 1
19 852.1.094.1A Shim th. 0.9 1
20 799.1.025.1A Fork return spring 1
21 0400.09.050 Shim th. 0.5 1
21 0765.92.205 Shim th. 0.2 2
22 884.5.034.1A Ring 1
23 748.1.040.1A Nut 1
24 180.1.008.1A Gearbox drum control fork 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
25 0660.13.165 Gearchange lever pin 1
26 821.1.001.1A Pin with gearchange lever 1
27 0799.13.110 Gearchange lever return spring 1
28 771.1.026.3A Screw 1
29 852.1.172.1A Washer 1
30 771.5.123.8B Screw 1
31 852.1.174.1A Washer 1
32 881.1.012.1A Centering ring 1
33 826.1.009.1A Stopper plate 1
34 0400.29.125 Shim th. 0.2 2
34 0400.29.126 Shim th. 0.5 1
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
15
DUCATI
DRAWING 003
1
15
30
GEARBOX
2
29
17
18
19
11
10
7
6
4
9
6
27
8
7
12
31 32
7
6
5
4
3
13
14
26
25
3
4
24
6
7
23
7
6
22
4
20
16
4
21
6
7
28
16
DUCATI
DRAWING 003
CODE NO. DESCRIPTION VALIDITYNOTES NO.
GEARBOX
1 0251.47.054 Shim th. 1.2 1
2 150.2.105.1A Gearbox main shaft 1
3 0670.16.150 Shim th. 0.5 2
4 701.4.005.1A Needle bearing 5
5 172.1.004.3C Driving gear 5th sp. 1
6 856.1.001.1A Grooved washer th. 0.5 6
7 0670.16.145 Snap ring 6
8 172.1.003.3C Driving gear 3rd/4th sp. 1
9 172.1.005.3C Driving gear 6th sp. 1
10 172.1.002.1B Driving gear 2nd sp. 1
11 713.1.014.1E Shim th. 1.6 1
12 449.A.045.1A Chain sprocket Z=15 1
13 713.1.157.1A Spacer 1
14 930.4.023.1A O-ring 1
15 713.1.266.1A Spacer th. 3,15 1
16 856.1.031.1A Grooved washer th. 0.5 1
17 76402.0002 Needle bearing 1
18 172.1.218.2A Driven gear 1st sp. 1
19 0670.16.155 Shim th. 1 1
20 172.1.010.3C Driven gear 5th sp. 1
21 172.1.009.1C Driven gear 4th sp. 1
22 172.1.008.1C Driven gear 3rd sp. 1
23 172.1.011.3C Driven gear 6th sp. 1
24 172.1.219.2A Driven gear 2nd sp. 1
25 149.1.061.1A Gearbox lay shaft 1
26 0670.16.170 Shim th. 0.8 1
27 150.2.106.1A Complete main shaft 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
28 150.2.092.3A Complete lay shaft 1
29 702.5.044.1A Needle bearing 1
30 930.4.002.2A Seal ring 1
31 851.1.004.1A Lock washer 1
32 750.1.007.1A Nut 1
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
17
DUCATI
DRAWING 004
CLUTCH
9
10 6 7
8
1
4
2
3
25
26
23
5
29
27
30
14
24
12
11
13
31
15
16
17
20
19
18
21
22
28
18
DUCATI
DRAWING 004
CODE NO. DESCRIPTION VALIDITYNOTES NO.
CLUTCH
1 799.1.253.1A Clutch spring 6
2 841.1.051.1B Retainer 6
3 818.2.009.1A Clutch control pin 1
4 771.5.043.8B Screw 6
5 851.4.002.1A Lock washer 1
6 764.1.003.1B Rubber pad 12
7 162.1.001.1B Plate holder hub 1
8 190.2.018.1A Clutch plates set 1
9 851.1.001.1B Lock washer 1
10 196.1.001.2B Clutch drum 1
11 70610.8120 Screw 8
12 194.2.015.2A Pressure plate 1
13 198.1.029.1A Clutch housing 1
14 702.5.016.1A Bearing 1
15 463.2.053.7A O-ring 1
16 930.4.035.1A Seal ring 1
17 170.2.110.1A Clutch/crankshaft gears pair 1
18 702.5.051.1A Bearing 1
19 881.2.001.1A Circlip - spacer 1
20 702.4.017.1A Bearing 1
21 0660.16.145 Spacer 1
22 195.4.003.1A Piston assembly 1
23 710.1.124.2A Bush 1
24 74224.0570 Pin 4
25 748.1.066.2A Special nut 1
26 886.4.118.1A O-ring 1
27 886.4.043.1A O-ring 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
28 771.5.065.2BB Screw 3
29 117.2.006.1A Clutch control rod 1
30 93823.2018 O-ring 2
31 713.1.380.1A Spacer 1
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
19
DUCATI
DRAWING 005
CLUTCH-SIDE CRANKCASE COVER
9
13
10
3
7
8
12
6
11
5
15
1
16
2
14
4
20
DUCATI
DRAWING 005
CODE NO. DESCRIPTION VALIDITYNOTES NO.
CLUTCH-SIDE CRANKCASE COVER
1 243.1.025.1AF Clutch protection cover 1
2 771.1.026.1A Screw 2
3 771.5.078.8B Screw 1
4 254.4.001.2A Oil level sight glass 1
5 771.5.069.8B Screw 6
6 930.4.034.1A Ring 1
7 893.2.013.1A Complete cap 1
8 771.1.027.1A Screw 2
9 539.4.030.2A Switch 1
10 852.1.195.1A Gasket th.2 1
11 771.5.079.8B Screw 1
12 93827.0114 O-ring 1
13 711.1.160.1A Locating bush 1
14 788.1.052.1A Clutch cover gasket 1
15 780.5.001.1A Cap 1
16 852.5.024.1A Gasket th.1 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
21
DUCATI
DRAWING 005a
CLUTCH-SIDE CRANKCASE COVER
5
6
1
2
3
4
7
22
DUCATI
DRAWING 005a
CLUTCH-SIDE CRANKCASE COVER
CODE NO. DESCRIPTION VALIDITYNOTES NO.
1 0665.49.680 Bush 1
2 930.4.021.1A Seal ring 1
3 852.1.135.1A Shim th. 1 1
4 884.5.013.1A Circlip 1
5 94247.0014 Fluid sealant 1
6 243.2.115.1AB Cover clutch side 1
7 417.6.011.3A Threaded dowel 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
23
DUCATI
DRAWING 006
CONNECTING RODS
9
6
11
1
314
5
2
8
5
1
10
4
8
6
8
5
8
5
9
1213
117
24
DUCATI
DRAWING 006
CODE NO. DESCRIPTION VALIDITYNOTES NO.
CONNECTING RODS
1 146.2.143.1A Crankshaft 1
2 779.1.109.2A Special screw 1
3 799.1.051.2A Spring washer 1
4 779.1.547.1A Special screw 2
5 158.2.020.2A Connecting rods pair 1
6 711.1.089.1A Bush 2
7 710.1.061.1A Spacer 1
8 112.1.012.1AB Half-bearing (BLUE) 2
8 112.1.012.1AC Half-bearing (YELLOW) 2
9 779.1.007.2A Special screw 4
10 0755.29.025 Woodruff key 1
11 852.1.104.1H Shim th. 2.25 2
11 852.1.104.1A Shim th. 1.9 2
11 852.1.104.1B Shim th. 1.95 2
11 852.1.104.2C Shim th. 2 2
11 852.1.104.2D Shim th. 2,05 2
11 852.1.104.2E Shim th. 2,1 2
11 852.1.104.2F Shim th. 2,15 2
11 852.1.104.2G Shim th. 2.2 2
11 852.1.104.2I Shim th. 2.3 2
11 852.1.104.2J Shim th. 2.35 2
11 852.1.104.1K Shim th. 2,4 2
11 852.1.104.1L Shim th. 2,45 2
11 852.1.104.1M Shim th. 2.5 2
11 852.1.104.1N Shim th. 2.55 2
12 851.1.010.1A Lock washer 1
13 750.1.057.1A Nut 1
Q.TY
CODE NO. DESCRIPTIONNOTES NO.
VALIDITY Q.TY
14 750.1.012.2A Nut 1
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
CATALOGUE No: ISSUED:
915.1.264.1B 08 - 07
25
DUCATI
DRAWING 007
12
11
CYLINDERS - PISTONS
13
7
9
6
7
14
10
1
87
23 4
1
13
14
5
11 12
26
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