Parts Ordering / Customer Service...............................................................................................................................3
Features ....................................................................................................................................................................................7
Control Panel Functions .........................................................................................................................................................8
ON/OFF Start Switch and Choke.................................................................................................................................8
DC Protector.................................................................................................................................................................9
Engine Smart Control (EMS).......................................................................................................................................9
Fuel Cap Air Vent.......................................................................................................................................................10
Grounding the Generator ...........................................................................................................................................13
How to Start Engine....................................................................................................................................................13
How to Stop Engine.....................................................................................................................................................14
Charging a 12 Volt Battery..........................................................................................................................................15
AC Parallel Operation................................................................................................................................................16
How to Clean Air Filter................................................................................................................................................21
How to Clean Fuel Filter ..........................................................................................................................................22
How to Store .............................................................................................................................................................22
Thank you for purchasing this superior quality portable generator . When operating and maintaining this product as
instructed in this manual, your generator will give you many years of reliable service.
. It is designed to supply
electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
power outages.
Rated AC Voltage
AC Output
DC Output
Engine
The emissions control system for this generator is compliant with all standards set by the Environmental Protection Agency.
Record the following information bellow for service or warranty assistance.
Date of Purchase:
Model Number:
Serial Number
3
Page 4
Safety Symbols
WARNING!
CAUTION!
SAFETY RULES
Indicates a potentially hazardous
situation which could result in
serious injury or death if not avoided.
Indicates a potentially hazardous
situation which could result in
damage to equipment or property.
Toxic Fumes
Risk of electric shockHot surface
Risk of explosion
Safety Instructions
the user must understand and follow all manual instructions and use common sense.
WARNING!
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
monoxide gas from dissipating.
• Using a generator indoors WILL KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
•
• Install a battery operated carbon monoxide alarm near bedrooms.
•
• When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING!
Engine exhaust contains chemicals that lead to cancer and cause birth defects.
• Always wash hands after handling generator.
4
Page 5
SAFETY RULES
WARNING!
•
Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the
generator.
WARNING!
•Always start the engine and let it stabilize before connecting any electronic devices.
•Disconnect all electronic devices before stopping the engine.
WARNING!
•Do not wear loose clothing or gloves.
•Remove jewelry or anything else that could be caught in moving parts.
•Tie back or wear protective head covering to contain long hair.
Never exceed generators wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to
do so could damage the generator and / or connected electrical devices.
Starter and other moving parts can catch on clothing, jewelry, and hair.
WARNING!
•
death.
•
•
on the unit before starting the engine.
•Never smoke while operating or fueling this unit.
•
•Generator should have at least 5 feet of clearance from buildings or other equipment during operation.
•
• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
•To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
•When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the 3 in 1 switch is
turned to the off position.
WARNING!
•To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
WARNING!
•
• Allow hot components to cool before touching.
Avoid contacting hot areas of this unit.
5
Page 6
SAFETY RULES
WARNING!
•Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or
feet are wet.
•Always keep the generator dry. Never operate generator in rain or under wet conditions.
•Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
•Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles.
•
generator at all times.
•If using the generator for back up power, notify the utility company.
•
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
WARNING!
•Only operate generator on a level surface.
•Always connect the nut and ground terminal on the frame to an appropriate ground source.
This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death.
Generator must be properly grounded to prevent electrocution.
WARNING!
•Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
•Decreasing governing speed adds an excessive load and can damage equipment.
•Only when operating at the preset governing speed will this generator supply the correct rated frequency and voltage.
WARNING!
•Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
•Never transport or make adjustments to this unit while it is running.
•Never insert objects through cooling slots.
WARNING!
•Improper treatment of generator can damage the unit and shorten its life.
•
service center.
•
Never modify this unit in any way or modify governed speed.
Only use this unit as it is intended or serious injury or death could result.
Never operate this unit if there are any broken or missing parts and only use our
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or
other reproductive harm.
6
Page 7
FEATURES
A
B
C
D
E
F
G
H
I
S
O
A - Spark Plug Cover
B - Spark Arrestor
D - Outer Casing (Side Panel)
E - Handle (Grip)
F - Air Vent
G - Fuel Cap
H - Recoil Starter
Q
N
P
S
N
O
I - Control Panel
J - Oil Warning Light
K - Overload Indicator Light
L - AC Pilot Light
M - 3 in 1 Start Switch (RUN / OFF and Choke)
N - Economy Switch
O - USB Outlet 5VDC 1.5A
P - 230V AC Outlet
P1
Q
P1 - 120V AC Outlet
Q - Parallel Outlets
R - Ground Terminal
S - 12V DC Port
7
Page 8
CONTROL PANEL FUNCTIONS
ON/OFF Start Switch and Choke
Start Switch “OFF”
When the Start Switch is in the “OFF” position the fuel valve is
switched off and the engine will not run.
O F F
Start Switch “CHOKE”
O N
When the Start Switch is in the “CHOKE” position the fuel valve is
switched on and the engine can be started.
Start Switch “ON”
CH O K E
When the Start Switch is in the “ON” position the fuel valve is switched
on and the engine can run.
,
Note:
The Choke is not required to start a warm engine
Oil Warning Indicator Light
When the oil falls below the minimum level, the oil warning indicator
light comes on and the engine stops automatically. The engine will not
Note:
gine stalls, turn the Start Switch to “ON” and pull the recoil starter
If the oil warning indicator light does not come on and the en-
.
Engine Overload Indicator Light
If the engine overload indicator light comes on, the generator s wattage
/ amperage capacity has been exceeded by connected electrical
devices or by a power surge. When this occurs, the green AC Pilot
Indicator Light will go off. The engine will continue to run, but the red
Engine Overload Indicator Light will stay on and power will no longer
be supplied to connected electronic devices.
,
How to Correct
1. Disconnect any electronic devices then stop the engine.
2. Reduce the total wattage of connected electronic devices until it is
within the generator’s rated output.
3. Inspect the Air Inlet and Control Panel for any blockage. Remove
blockage if found.
4. Restart Engine.
Note:The engine overload indicator light may turn on for a few sec-
onds when attaching a load due to a power surge. This is normal.
Oil Warning
Indicator
Oil Warning
Indicator
Overload
Indicator
Overload
Indicator
AC Pilot
Indicator
AC Pilot
Indicator
8
Page 9
CONTROL PANEL FUNCTIONS
AC Pilot Indicator Light
The green AC Pilot Indicator Light comes on when the
engine starts and generates power.
Oil Warning
Indicator
Overload
Indicator
AC Pilot
Indicator
DC Circuit Breaker
When the DC Circuit Breaker is in the “ON” position, the generator is able to supply power to connected electronic devices.
When the DC Circuit Breaker is in the “OFF” position, the generator will no longer supply power. The DC Circuit Breaker
automatically turns “OFF” when connecting electronic devices to the generator that exceed the generator’s rated output. If
the DC Circuit Breaker turns off, reduce the load of connected electronic devices until the load is within the specified rated
output. To re-establish power, return the DC Circuit Breaker back to the “ON” position.
CAUTION!
If the DC Circuit Breaker turns off again, stop using the generator immediately and consult our
dealers.
Engine ECO Control
•When the Engine ECO switch is turned to the “ON” position, the economy control unit automatically determines the
generator’s proper engine speed based on the connected electronic load. This results in superior fuel economy and
reduces noise.
•When the ECO switch is turned to the “OFF” position, the engine runs at the rated speed of 4,850 r/min.
Note: The ECO switch must be turned to the “OFF” position when using electronic devices that require a large starting
current, such as a compressor.
Parallel Outlets
Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two D2000iS generator’s
simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 3.0Kva and
the rated current is 25A/120V. For cables and instructions consult a DUCAR dealer for a PARALLEL OPERATION CABLE
KIT.
WARNING!
• Only connect this generator to another D2000iS Standard Generator or D2000iS Companion Generator
• Only use brands approved parallel operation cable kit to connect generators
Never connect generators that are different models.
9
Page 10
CONTROL PANEL FUNCTIONS
Fuel Cap
Turn counterclockwise to remove the fuel cap
Fuel Cap Air Vent
The fuel cap is equipped with an air vent to stop fuel from flowing to the
carburetor. The Air Vent must be in the “ON” position to allow fuel to flow
so that the engine can run. Turn the Air Vent to the “OFF” position to stop
fuel flow.
Ground Terminal
The generator’s ground terminal must always be used to connect the
generator to a driven ground rod. Connect the ground terminal to the driven
ground rod with a No 8 AWG (American Wire Gage) copper wire. The wire
connects to the terminal between the lock washer and nut. Tighten the nut
securely to ensure good connection. Grounding the generator protects you
from electric shock that results from a build up of static electricity or
undetected ground faults.
WARNING!
Generator must be properly grounded to prevent electrocution.
OF F
ON
• Only operate generator on a level surface.
• Always connect the nut and ground terminal on the frame to an appropriate ground source.
10
Page 11
ASSEMBLY
Connecting Generator to an Electrical System
•If connecting generator to a building’s electrical system for standby power
The power
from the generator must be isolated from the circuit breaker or alternative
power source. The connection must comply with all electrical codes and
applicable laws.
,
UNPLUG
Never directly connect generator
to a household power source.
WARNING!
This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death.
•Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or
feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
•
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
Adding Fuel
• Set generator on a clean and level surface in an area that is well ventilated.
• Remove fuel cap.
• Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level
reaches about 1 ½ inches below the top of the neck. Be careful not to overfill the tank to
provide space for fuel expansion.
•Replace fuel cap and secure tightly.
OF F
ON
Do not smoke when adding fuel.
Turn cap counterclockwise
to remove.
provide space for fuel expansion.
11
Page 12
ASSEMBLY
• Place generator on a level surface.
• Remove screws and then remove the outer casing cover.
(You must remove the spark plug cover to push the side
panel off from the inside)
•Remove the crankcase dipstick.
Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W-
•
30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole).
• Be sure to replace dipstick and securely tighten before attempting to start the engine.
• To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without re-threading.
Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are
higher than standard atmospheric conditions, the generator’s output will be reduced. The load attached to the generator
must therefore be reduced.
How to Start Engine
•Place generator on a level surface. All electrical loads MUST be disconnected from generator.
•Turn the ECO switch to “OFF”
•Turn the Air Vent to the “ON” position.
•Turn the 3 in 1 Start Switch to “CHOKE”
•Pull recoil handle (starter cord) slowly until resistance is felt, then pull rapidly.
•Let engine run for several seconds and then gradually, as engine warms up, turn the 3 in 1 Start Switch to the “ON”
position.
节能模式
开启
关闭
OF F
ON
WARNING!
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
•To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly
.
Note:To start the generator with the ECO switch in the “ON” position
•Disconnect all electrical loads from generator.
•If ambient temperature is below 32ºF (0ºC) allow 3 minutes for the engine to warm up.
The ECO is in “ON” position, the unit returns to normal operation after the above warm up time.•
•ECO switch must be turned to the “OFF” position when using electronic devices that require a large starting current,
such as a compressor.
13
Page 14
OPERATION
How to Stop Engine
•Turn the ECO switch to the “OFF” position.
•Disconnect any electronic device. All loads MUST be disconnect from the generator. Never start or stop the engine
with electrical devices plugged in to the receptacles.
•Turn the 3 in 1 Start Switch to the “OFF” position.
•Turn the Air Vent to the “OFF” position.
节能模式
开启
关闭
OFF
ON
CHOKE
O FF
O N
CH O K E
OF F
ON
WARNING!
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to
do so could damage the generator and / or connected electrical devices.
•Always start the engine and let it stabilize before connecting any electronic devices.
•Disconnect all electronic devices before stopping the eng
ine.
How to Attach Electronic Devices
1. Before Starting generator
•Make sure the generator is grounded (see page 10 for instructions).
•Make sure the attached load is within the generator rated output and the receptacle’s rated current.
•Make sure all electrical cords and receptacles are in good condition.
•Make sure all electronic devices are turned “OFF” before plugging them into the generator.
2. Start engine
3. If the attached load is small, turn the ECO switch to the “ON” position. For a larger load, or if attaching multiple electronic
devices turn the ECO switch to the “OFF” position.
4. Make sure the green AC pilot indicator light is on.
.
6. Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
14
Page 15
OPERATION
Charging a 12 Volt Battery
This generator can be used to charge a 12 volt automotive or storage battery by
taking the following steps:
ONLY
level is low. Never add tap water.
1. Use a wire brush to clean battery terminals if corroded.
2. Before connecting battery to generator, start generator engine. Make sure the
DC Protector is turned to the “ON” position.
3. Securely connect the red cable clamp to the positive (+) battery terminal.
4. Securely connect the black cable clamp to the negative (-) battery terminal.
5. Turn the ESC switch to the “OFF” position to start battery charging.
6.
and 1.28 when measured by a hydrometer.
It is strongly recommended to check the gravity level of the electrode at least once per hour with a hydrometer to
Note:
prevent overcharging and to test the battery’s condition. Be careful to follow the hydrometer manufacture’
s instruction.
WARNING!
•Do not disconnect battery clamps while charging. Batteries produce explosive gasses.Disconnecting the battery
clamps while charging could spark and ignite.
•Do not charge battery in an enclosed area.
•Never smoke while charging the battery or operating or fueling this generator.
•Battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, and clothing. Always wear eye protection
when charging battery.
•
get immediate medical attention. For internal ingestion, drink large quantities of water or milk, followed by milk of
magnesia, beaten egg, or vegetable oil. Contact a medical physician immediately.
Battery electrolyte is poisonous and dangerous.
15
Page 16
OPERATION
AC Parallel Operation
The D2000iS generator has two models that are compatible with each other (Standard and Companion). It is possible to
connect two D2000iS generators to each other, using a parallel cable kit.
•Connect PARALLEL OPERATION CABLES to two D2000iS generators according to the instructions provided with the
cable kit.
•Make sure the ECO switch is in the same position on both generators.
•All electronic devices should be turned “OFF” and disconnected from generators prior to starting generator engines.
•Start generator engines. Make sure the green output indicator light comes on for each generator.
•
• Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
Maximum Power in Parallel Operation: 4.0kVA
Parallel Box
Rated Power in Parallel Operation: 3.0kVA
Note: It is strongly recommended to plug in devices with the
overloading the generator.
Note: Most electronic devices require power beyond its rated wattage to start. This additional power is referred to as surge
watts and usually lasts between 2-3 seconds. When an electronic device is started, the red overload indicator may come
on. This is normal. If the light stays on disconnect all electronic devices and stop the engine. Refer to “Engine Overload
Indicator Light” on page 8.
WARNING!
•A faulty appliance or power cord can create an electric shock. Do not use electronic devices that have a damaged cord
or plug.
•If an appliance begins to operate abnormally, becomes sluggish, or stalls, turn off and disconnect appliance
immediately. The appliance may have a fault or its rated load capacity exceeds the power supply of the generator.
•To avoid damage to generator or electronic device, do not connect a load to the generator if its electrical rating exceeds
that of the receptacle.
Only connect electronic devices to the generator that are in good working order and do not
exceed the rated power supply of the parallel generators or the desired receptacle.
WARNING!
•Only connect this generator to another D2000iS Generator or D2000iS Companion Generator
•Only use brands approved parallel operation cable kit to connect generators.
•The parallel cable must be removed if operating only one generator.
•Never disconnect or remove the parallel operation cable while generator is still running.
Never connect generators that are different models.
16
Page 17
OPERATION
Don’t Overload Generator
Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to
the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to
start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional
output must be taken into account when selecting the electronic devices you plan to attach to the generator. To prevent
overloading the generator take the following steps:
1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously.
2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all
devices as they should be connected one at a time).
3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within generator’s power capacity.
Wattage Reference Guide
(Wattages listed are just approximations. Check electronic device for actual wattage)
EssentialsRated Watts Surge Watts
75W Light Bulbs75 each75 each
18 CU Ft Refrigerator / Freezer8002200
Furnace Fan (⅓ HP)8002350
Sump Pump (⅓ HP)10002000
Water Pump (⅓ HP)10003000
Heating/Cooling
650800
Table Fan8002000
Electric Blanket400400
Space Heater18001800
Kitchen
Blender300900
Toaster (2 slice)10001600
Coffee Maker15001500
Electric Range (1 element)15001500
Dishwasher15003000
Laundry Room
Iron12001200
Washing Machine11503400
Gas Clothes Dryer7002500
BathroomRated Watts Surge Watts
Hair Dryer12500
Curling Iron15000
Family Room
X-Box or Play Station400
AM/FM Radio100100
VCR100100
Color TV (27”)500500
Fax Machine650
Personal Computer (17” Monitor)8000
Laser Printer9500
Copy Machine16000
Power Tools
1000W Quartz Halogen Work Light10000
Airless Sprayer (⅓ HP)6001200
Reciprocity Saw9600
Circular Saw (7 ¼”)14002300
Mitar Saw (10”)18001800
Table/Radial Arm Saw20002000
Electric Drill (½ HP, 5.4 Amps)600900
17
Page 18
MAINTENANCE
Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover
items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must
maintain the generator as instructed in this manual, including proper storage.
WARNING!
CAUTION!
CAUTION!
Before inspecting or servicing this machine, make sure the engine is off and no parts are
moving. Disconnect the spark plug wire and move it away from the spark plug.
If you are unsure of how to perform a maintenance task, have the unit serviced by our
dealers.
Only use our spedified replacement parts.
Maintenance Schedule
Pre-Operation Steps
Before starting the engine, perform the following pre-operation steps:
•Check the level of the engine oil and the fuel tank level. Check for any leakage.
•Check fuel hose for cracks or damage. Replace if necessary.
•
•
pick up loose debris. If dirt is caked on, use a soft bristle brush.
•Inspect the work area for hazards.
After Each Use
Follow the following procedure after each use:
•Shut off engine.
•Store unit in a clean and dry area.
After First 5 HoursChange Oil.
After 8 Hours or DailyClean Debris.
Check Engine Oil Level.
6 Months (100 hr Use)Check and Clean Air Filter Element. (Service more often under wet or dusty conditions.)
Change Engine Oil. (Service more often under dirty or dusty conditions.)
Check Crankcase Breather Hose for cracks or damage. Replace if necessary.
De-carbonize cylinder head. See dealer.
Check and adjust Valve Clearance. See dealer.
Check all Fittings and Fasteners. See dealer.
.
18
Page 19
MAINTENANCE
Checking Spark Plug
•Remove cap. Then remove spark plug cap.
•Disconnect the spark plug wire from the spark plug.
•Before removing the spark plug, clean the area around its base to prevent debris from
entering the engine.
•Insert a spark plug socket wrench through the opening on the outside of the cover. Turn
the wrench counterclockwise.
•Check for discoloration and clean carbon deposits off the electrode with a wire brush.
•Check the electrode gap and slowly adjust to 0.7 - 0.8mm (0.028-0.031 in) if necessary.
•Reinstall spark plug and tighten to Torque 20.0Nm (14.8ft-lb).
•If spark plug is worn replace only with an equivalent replacement part. Spark plug should
be replaced annually.
•Reconnect spark plug wire.
•Replace spark plug cap, then replace cap.
0.7-0.8mm
Standard Spark Plug: E6TC/E6RT/BPR6HS
Spark Plug Gap: 0.7 - 0.8mm (0.028-0.031 in)
Spark Plug Torque: 20.0Nm (14.8ft-lb)
Carburetor Adjustment
The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an
authorized dealer.
19
Page 20
MAINTENANCE
Changing Oil
•Place generator on a level surface.
•Run the generator for several minutes until the engine is warm. Turn off generator.
•Remove screws, then remove outer casing.
•Remove the crankcase dipstick.
•Place an oil pan underneath the engine. Tilt generator to collect used oil.