Ducane (HVAC) SH13 User Manual

INSTALLATION AND
MAINTENANCE INSTRUCTIONS
(2,4)SH13 Series
Self-Contained Heat Pump
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer or service agency.
WARNING
Installation and servicing of air conditioning equipment can be hazardous due to internal refrigerant pressure and live electrical compo­nents. Only trained and qualified service personnel should install or service this equip­ment. Installation and service performed by unqualified persons can result in property damage, personal injury, or death.
WARNING
If this unit is to be installed in a mobile or manu­factured home application, the ductwork must be sized to achieve static pressures within the manufacturer’s guidelines. All other installation guidelines must also be followed. Failure to do so may result in equipment damage, personal injury, and improper performance of the unit.
*48369K005*
WARNING
Sharp metal edges can cause injury. When installing the unit, use care to avoid sharp edges.
TABLE OF CONTENTS
INSTALLATION ...................................... 2
OPERATION .......................................... 7
MAINTENANCE................................... 10
WIRING DIAGRAM .............................. 11
WARRANTY ........................................ 12
Manufactured By
A.A.C.
A Lennox International Inc. Company
421 Monroe Street
Bellevue, OH 44811
CAUTION
The installation of this appliance must conform to the requirements of the National Fire Protection Association; the National Electrical Code, ANSI/NFPA No. 70 (latest edition) in the United States; the Canadian Electrical Code Part 1, CSA 22.1 (latest edition) in Canada; and any state or provincial laws or local ordinances. Local authorities having jurisdiction should be consulted before installation is made. Such applicable regulations or requirements take precedence over the general instructions in this manual.
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INSTALLATION
Location
These instructions explain the recommended method of installation of the SH heat pump unit and associated electrical wiring.
This unit is designed and approved for use as a self­contained air-to-air outdoor heat pump system.
The units are factory equipped with a transformer and blower control for applications without auxiliary heat. Electric heat accessory kits (PHK) can be ordered for field installation of additional heat where required.
These instructions, and any instructions packaged with mating components and/or accessories, should be care­fully read prior to beginning installation. Note particularly any CAUTIONS or WARNINGS in these instructions and all labels on the units.
These instructions are intended as a general guide only, for use by qualified personnel and do not supersede any national or local codes in any way. Compliance with all local, state, provincial, or national codes pertaining to this type of equipment should be determined prior to installation.
IMPORTANT: This product has been designed and manufac­tured to meet ENERGY STAR criteria for energy efficiency. However, proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency. Installation of this product should follow the manufacturer’s refrigerant charging and air flow instructions. Failure to confirm
proper charge and airflow may reduce energy effi­ciency and shorten equipment life.
The unit is designed to be located outdoors with sufficient clearance for free entrance to the air inlet and discharge air openings. The location must also allow for adequate service access.
The unit must be installed on a solid foundation that will not settle or shift. Adequate structural support must be pro­vided. Maintain minimum clearances as shown in Figure 1 and Table 1 and install the unit in level position. Isolate the base from the building structure to avoid possible transmis­sion of sound or vibration into the conditioned space.
The unit foundation should be raised to a minimum of 3" above finish grade. In areas which have prolonged
periods of temperature below freezing and snowfall, the unit should be elevated above the average snow line. Extra precaution should be taken to allow free drainage of condensate from defrost cycles to prevent ice accumula­tion. The unit should not be located near walkways to prevent possible icing of surface from defrost condensate.
Avoid placing the unit near quiet areas such as sleeping quarters or study rooms. Normal operating
sound levels may be objectionable if the unit is placed near certain rooms.
Do not permit overhanging structures or shrubs to obstruct condenser air discharge inlet or outlet.
For improved start-up performance, the indoor coil should be washed with suitable detergent to remove any residue from manufacturing processes.
Inspection of Shipment
Upon receipt of equipment, carefully inspect it for possible shipping damage. If damage is found, it should be noted on the carrier’s freight bill. Take special care to examine the unit inside the carton if the carton is damaged. File a claim with the transportation company.
If any damages are discovered and reported to the carrier DO NOT INSTALL THE UNIT, as claim may be denied.
Check the unit rating plate to confirm specifications are as ordered.
Limitations
The unit should be installed in accordance with all national and local safety codes.
Limitations of the unit and appropriate accessories must also be observed.
The unit must not be installed with any ductwork in the outdoor air stream. The outdoor fan is not designed to operate against any additional static pressure.
Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. An accessory lift kit can be purchased to aid in rigging (see Figure 1). Spreaders whose length exceed the largest dimension across the unit must be used across the top of the unit. Recommended spreader length: 3 ton and smaller package units – 44", 3.5 ton and larger units – 54".
Units may also be moved or lifted with a forklift while still in the factory-supplied packaging. The lengths of the
forks of the forklift must be a minimum of 42".
CAUTION
Before lifting a unit, make sure that the weight is distributed equally on the cables so that it will lift evenly.
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Unit
Drain Connection
Positive Liquid Seal Required
3.00" Min.
1.00" Min.
12.00" Max.
Using Accessory Lift Kit
Minimum Clearance Requirements
Lifting Bracket
Spreaders
(Field Supplied)
Accessory
Sheet Metal Screw
To avoid possible damage to unit panels from lifting clevis, place packing material between clevis and panels before lifting unit.
Figure 1
Roof Curb Installation
If a roof curb is used, follow the manufacturers Installation Instructions and be sure that all required clearances are observed (see following Clearances section).
Roof Curb Assembly
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Table 1
Condensate Drain
The SH package unit is equipped with a 3/4" FPT cou­pling for condensate line connection. Plumbing must conform to local codes. Use a sealing compound on male pipe threads.
The condensate drain line must be properly trapped and routed to a suitable drain. See Figure 3 for proper
drain arrangement. The drain line must pitch to an open drain or pump to prevent clogging of the line. Seal around the drain connection with suitable material to prevent air leakage into the return air system.
Figure 2
Typical Condensate Drain Connection
Clearances
All units require certain clearances for proper operation and service. Refer to Table 1 for the minimum clearances to combustibles as well as minimum clearances necessary for servicing and proper unit operation.
In the U.S., units may be installed on combustible floors made from wood or class A, B, or C roof covering material. In Canada, units may be installed on combustible floors.
Service Access
Access to all serviceable components is provided by four removable panels: filter compartment, blower compart­ment, heater compartment, and top panel.
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Figure 3
Ductwork
Filters
Ductwork should be designed and sized according to the methods in Manual Q of the Air Conditioning Contractors of America (ACCA).
A closed return duct system shall be used. This shall not preclude use of economizers or outdoor fresh air intake. It is recommended that supply and return duct connections at the unit be made with flexible joints.
The supply and return air duct systems should be de­signed for the CFM and static requirements of the job.
They should not be sized by matching the dimensions of the duct connections on the unit.
Outdoor ductwork must be insulated and waterproofed.
Equipment is shipped for side ductwork connection. The unit can be converted to bottom ductwork connection by removing the duct covers located over the bottom duct openings and placing these covers over the side duct openings (see Figure 4).
To remove the bottom duct cover over supply opening:
1. Remove screw on cover nearest side opening.
2. Lift end of cover slightly and push to slide back screw/ pin free from duct flange.
Air filters are to be used with this heating/cooling unit. Filters are not factory supplied in the unit. However, a filter frame accessory is available from the manufacturer that allows filters to be installed within the unit. If the filter frame accessory is not used, a filter must be installed in the duct work by the installer. Filters must always be installed ahead of the evaporator coil and must be kept clean or replaced. Dirty filters will reduce the airflow of the unit. Filters should be sized in accordance with Table 2.
Minimum Required Surface Area
for Disposable Filters
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000,03 33.3
000,6300.4
000,24 76.4
000,8433.5
000,06 76.6
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3. Slide duct cover out the side duct opening.
Removing Bottom Duct Covers
2
1
1. Remove screw and lift.
2. Slide cover to free back pin.
Base
Figure 4
CAUTION
When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only; do not insert screws through casing. If using bottom duct work, do not use screws to secure ductwork to bottom duct opening under drain pan side. Using screws to secure bottom duct may damage drain pan.
Table 2
Electrical Wiring
WARNING
Line voltage is present at all components when unit is not in operation on units with single pole contactors. Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power supplies. Failure to disconnect all power supplies could result in personal injury or death.
All wiring should be done in accordance with the National Electrical Code, ANSI/NFPA No. 70 (latest edition); Canadian Electrical Code Part 1, CSA C22.1 (latest edition); or local codes where they prevail. Use
wiring with a temperature limitation of 75°C minimum. Run the 208 or 230 volt, 60 hertz electric power supply through a fused disconnect switch to the connection box of the unit and connect as shown in the wiring diagram located on the inside of the control access panel.
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