Dual-Lite UFO-4W Installation Manual

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UFO-4W
Ni - Cd
INSTALLATION INSTRUCTIONS
! IMPORTANT SAFEGUARDS !
WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
1. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast.
2. This product is for use with most 32 W through 40 W single pin or bipin fluorescent lamps, including energy saving, circline, U-shaped and rapid-start (4-pin) long compact fluorescent lamps.
3. Make sure all connections are in accordance with the National Electrical Code and any local regulations.
4. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing.
5. This emergency ballast is for factory or field installation in either the ballast channel or on top of the fixture.
6. This product is suitable for damp locations where the ambient temperature is 0°C minimum, +50°C maximum. Product is not suitable for heated air outlets and wet or hazardous locations.
7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz).
8. Do not install near gas or electric heaters.
9. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service.
10. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
11. Do not use this product for other than intended use.
12. Servicing should be performed by qualified service personnel.
CAUTION: Verify that all replacement lamp types marked on the installed luminaire are also identified as suitable for use with this inverter/charger pack.
SAVE THESE INSTRUCTIONS
CONTAINS NICKEL-CADMIUM RECHARGEABLE BATTERY. MUST BE RECYCLED OR DISPOSED OF PROPERLY.
WARNING – This product contains chemicals known to the State of California to cause cancer, birth defects and/or other
reproductive harm. Thoroughly wash hands after installing, handling, cleaning, or otherwise touching this product.
10/08/13
©
Hubbell Lighting, Inc. • 701 Millennium Blvd • Greenville, SC 29607 • (864) 678-1000 • FAX (864) 678-1415 • www.dual-lite.com
443529081481
HUBBELL
Hubbell Lighting, Inc.
®
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INSTALLATION
WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED AND YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST.
NOTE: Make sure the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast.
1. Disconnect AC power from the fixture. Remove the ballast channel cover and install the emergency ballast either in the ballast channel (see Illustrations 1 & 2) or on top of the fixture* (see Illustration 3).
mounting distance must be less than half the maximum remote mounting distance for the AC ballast. Consult AC ballast manufacturer before remote installation.
2. Select the appropriate wiring diagram to connect the emergency ballast to the AC ballast and lamp. Make sure all connections are in accordance with the National Electrical Code and any local regulations.
* Remote
ILLUSTRATION 1
*For installation on top of the fixture, wire bundle covers may be required by state or local codes. These covers are available from the manufacturer as an accessory kit and must be ordered separately. Call your local distributor or the factory for complete infomation.
3. Install the test switch through the ballast channel cover of a troffer or through the side of a strip fixture. Drill a 1/2" hole and install the switch as shown (see Illustration 1 & 2). Wire the test switch so that it removes AC power from both the emergency ballast and the AC ballast at the same time (see wiring diagrams).
4. Refer to Illustration 4 and install the charging indicator light so that it will be visible after the fixture is installed.
NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label. If
a detached charging indicator light is used, connect by matching wire colors and install as shown in Illustration 4.
ILLUSTRATION 2
ILLUSTRATION 3
5. In a readily visible location, attach the label “CAUTION–This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing.”
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ILLUSTRATION 4
Charging Indicator
Light
1/2" White
Bushing
Violet (+)
Brown (–)
Violet (+)
Brown (–)
1/2" White
Bushing
5/8" Black
Bushing
5/8" Black
Bushing
1/2" Punch
Fixture
Fixture
Charging
Indicator
Light
troffer style fixture
STRIP STYLE FIXTURE
* If violet and brown leads are detached, connect to
unit by matching wire colors.
NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label.
6. After installation is complete, supply AC power to the emergency ballast and join the inverter connector.
7. A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION.
OPERATION
When AC power is applied, the charging indicator light is illuminated, indicating the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power, operating one lamp at reduced illumination. When AC power is restored, the emergency ballast returns to the charging mode and delays AC ballast operation for approximately three seconds to prevent false-tripping of AC ballast (end-of-lamp-life) shutdown circuits. This emergency ballast will operate the rated lamp load for a minimum of 90 minutes.
MAINTENANCE
Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended:
1. Visually inspect the charging indicator light monthly. It should be illuminated.
2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One lamp should operate at reduced illumination.
3. Conduct a 90-minute discharge test once a year. One lamp should operate at reduced illumination for at least 90 minutes.
REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL.
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EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT.
WALL SWITCH
WALL SWITCH
WALL SWITCH
WALL SWITCH
TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS
WIRING DIAGRAMS for 1-LAMP emergency operation
FIG A ONE (1) LAMP INSTANT START BALLAST
WALL SWITCH
HOT WHT/RED
B
L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L
K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
BLU/WHT
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLUE
BLUE
RED
1 LAMP
INSTANT
START
BALLAST
BLK
WHT
FIG C TWO (2) LAMP INSTANT START BALLAST
WALL SWITCH
HOT WHT/RED
B L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
YELLOW
RED
E
M
B
E
A
YEL/BLK
R
L
BLU/WHT
G
L
E
A
N
S
BLUE
C
T
Y
BLUE
BLK
WHT
2 LAMP
INSTART
START
BALLAST
BLUE
RED
FIG E THREE (3) LAMP INSTANT START BALLAST
WALL SWITCH
HOT WHT/RED
B L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
BLU/WHT
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLUE
BLUE
BLUE
3 LAMP
INSTANT
BLUE
START
BALLAST
BLK
WHT
RED
LAMP 1
LAMP 2
LAMP 1
LAMP 2
LAMP 3
LAMP
(
EMERGENCY
(
EMERGENCY
FIG B ONE (1) LAMP RAPID START BALLAST
HOT WHT/RED
B L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLU/WHT
BLUE
BLUE
BLUE
RED
RED
1 LAMP
RAPID START
BALLAST
BLK
WHT
LAMP
FIG D TWO (2) LAMP RAPID START BALLAST
WALL SWITCH
HOT WHT/RED
B L
)
TEST
SWITCH
COMMON
K
B L K
INVERTER
CONNECTOR
CHARGING INDICATOR
LIGHT
(CAP UNUSED LEAD)
WHITE
VIOLET
BROWN
BLACK 120V
OR
ORANGE 277V
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLU/WHT
BLUE
BLUE
BLUE
RED
RED
2 LAMP
YELLOW
RAPID
YELLOW
START
BALLAST
BLK
WHT
LAMP 1
LAMP 2
(
EMERGENCY
)
FIG F THREE (3) LAMP RAPID START BALLAST
HOT WHT/RED
B L
)
TEST
SWITCH
COMMON
K
B L K
INVERTER
CONNECTOR
CHARGING INDICATOR
LIGHT
(CAP UNUSED LEAD)
WHITE
VIOLET
BROWN
BLACK 120V
OR
ORANGE 277V
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLU/WHT
BLUE
BLUE
BLUE
BLK
WHT
3 LAMP
RAPID
START
BALLAST
BLU/WHT
BLU/WHT
YELLOW
YELLOW
RED
RED
LAMP 1
LAMP 2
LAMP 3
(
EMERGENCY
)
FIG G FOUR (4) LAMP INSTANT START BALLAST FIG H FOUR (4) LAMP RAPID START BALLAST
HOT WHT/RED
B L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
RED
E
YELLOW
M
B
E
A
YEL/BLK
R
L
BLU/WHT
G
L
E
A
N
S
BLUE
C
T
Y
BLUE
BLK
WHT
4 LAMP
INSTANT
START
BALLAST
YELLOW
BLUE
RED
YELLOW
RED
LAMP 1
LAMP 2
LAMP 3
LAMP 4
(
EMERGENCY
)
HOT WHT/RED
B L
INVERTER
K
CONNECTOR
TEST
SWITCH
CHARGING INDICATOR
B
LIGHT
L K
(CAP UNUSED LEAD)
COMMON
ORANGE 277V
WHITE
VIOLET
BROWN
BLACK 120V
OR
WHITE
WHT/BLK
RED
RED
YELLOW
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLU/WHT
BLUE
RED
RED
BLK
WHT
FIG I TWO (2) LAMP RAPID START STEP DIMMING BALLAST
COMMON
HOT
TEST
SWITCH
INVERTER
CONNECTOR
CHARGING INDICATOR
LIGHT
(CAP UNUSED LEAD)
BLKBLK
WHT/RED
WHITE
VIOLET
BROWN
WHITE
BLACK 120V
OR
ORANGE 277V
WHT/BLK
S1
S2
RED
RED
YELLOW
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
N
S
C
T
Y
BLU/WHT
BLUE
BLUE
BLUE
WHT
RED
RED
2 LAMP
RAPID
YELLOW
START
YELLOW
STEP DIMMING BALLAST
BLK
BLK
LAMP 1
LAMP 2
(
EMERGENCY
)
THE WHITE/BLACK LEAD MUST CONNECT TO THE WHITE LEAD OF THE STEP-DIMMING BALLAST ASSOCIATED WITH THE EMERGENCY BALLAST ONLY. CONNECTIONS TO OTHER BALLASTS OR FIX­TURES COULD RESULT IN ABNORMAL OPERATION AND CAUSE PRODUCT DAMAGE.
WIRING DIAGRAMS for Emergency-Only xtures
FIG J ONE (1) 32 - 40 W LAMP WITHOUT AC BALLAST
RED
YELLOW
RED
E
YEL/BLK
M
B
E
A
R
L
G
L
E
A
BLU/WHT
CAP
CAP
BLUE
N
S
C
T
Y
LAMP
B L K
B L K
INVERTER
CONNECTOR
CHARGING
INDICATOR
LIGHT
(CAP UNUSED LEAD)
CAP
CAP
BLACK 120V
ORANGE 277V
HOT WHT/RED
TEST
SWITCH
COMMON
VIOLET
BROWN
WHT/BLK
WHITE
OR
WHITE
4 LAMP RAPID START
BALLAST
YELLOW
YELLOW
BLU/WHT
BLU/WHT
BROWN
BROWN
BLUE
BLUE
LAMP 1
LAMP 2
LAMP 3
LAMP 4
(
EMERGENCY
)
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