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Dräger X-dock 5300
Dräger X-dock 6300/6600
Technical Manual
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Content
Content
1 For your safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Definitions of alert icons . . . . . . . . . . . . . . . . . . . . . .4
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Feature description . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4 Limitations on use . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.5 GPL (General Public Licence) . . . . . . . . . . . . . . . . .6
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.1 Switching the station on or off . . . . . . . . . . . . . . . . . .8
4.2 Initial setup of station . . . . . . . . . . . . . . . . . . . . . . . .8
4.3 Touchscreen display . . . . . . . . . . . . . . . . . . . . . . . . .8
4.4 Start and test screens . . . . . . . . . . . . . . . . . . . . . . . .8
4.5 Logging users in or out . . . . . . . . . . . . . . . . . . . . . . .9
4.6 Managing user profiles . . . . . . . . . . . . . . . . . . . . . .10
4.7 Configuring the test gas inlet . . . . . . . . . . . . . . . . .10
4.8 Quick and extended bump test overview . . . . . . . .13
4.9 Manage tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.10 Set up template configuration . . . . . . . . . . . . . . . . .15
5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.1 Conducting a visual inspection . . . . . . . . . . . . . . . .16
5.2 Inserting or removing the gas measuring device into or
from a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.3 Station self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.4 Conducting a test . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.5 After use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.2 Manage tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.3 Test gas configuration of the station . . . . . . . . .20
6.4 System configuration . . . . . . . . . . . . . . . . . . . . . . .20
6.5 Data management . . . . . . . . . . . . . . . . . . . . . . . . .21
7 Permission level. . . . . . . . . . . . . . . . . . . . . . . . . . .23
8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . .24
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
9.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . .25
9.2 Replacing a test gas cylinder . . . . . . . . . . . . . . . . .25
9.3 Charging function for gas monitors of the X-am 125
series (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . .25
9.4 Perform a firmware update . . . . . . . . . . . . . . . . . . .26
9.5 Changing the sealing insert . . . . . . . . . . . . . . . . . .27
9.6 Changing the fresh air filter . . . . . . . . . . . . . . . . . . .27
9.7 Calibrating the touchscreen . . . . . . . . . . . . . . . . . .27
9.8 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
12 Order list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
13 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dräger X-dock 5300/6300/6600 3
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For your safety
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1 For your safety
1.1 General safety notes
Before using this product, carefully read these Instructions
for Use and those of the associated products.
Strictly follow the Instructions for Use. The user must fully
understand and strictly observe the instructions. Use the
product only for the purposes specified in the Intended use
section of this document.
Do not dispose of the Instructions for Use. Ensure that they
are retained and appropriately used by the product user.
Only trained and competent users are permitted to use this
product.
Comply with all local and national rules and regulations
associated with this product.
Only trained and competent personnel are permitted to
inspect, repair and service the product. Dräger recommend
a Dräger service contract for all maintenance activities and
that all repairs are carried out by Dräger.
Only trained and competent personnel are permitted to
inspect, repair and service the product as detailed in these
Instructions for Use.
Use only genuine Dräger spare parts and accessories, or
the proper functioning of the product may be impa ired.
Do not use a faulty or incomplete product. Do not modify
the product.
Notify Dräger in the event of any component fault or failure.
1.2 Definitions of alert icons
The following alert icons are used in this document to provide
and highlight areas of the associated text that require a greater
awareness by the user. A definition of the meaning of each
icon is as follows:
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in physical injury, or damage to
the product or environment. It may also be used to
alert against unsafe practices.
NOTICE
Indicates additional information on how to use the
product.
4 Dräger X-dock 5300/6300/6600
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2 Description
0
X-dock 5300 (X-am)
X-dock 6300/6600
X-dock 5300 (Pac) X-dock 6300/6600
X-dock 5300/6300 X-dock 6600
max. 10
00133286.eps
1 2
3
4
5
8
6
7
13
16
17
1918
15
14
12
11
9
10
13
2.1 Product overview
Description
Dräger X-dock 5300/6300/6600 5
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Description
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1Master
2 Module
3 Status LED
4 Touchscreen display
5 Function key
6 Fresh air inlet with filter
7 Antitheft slot
8 Power supply
9USB ports
10 Ethernet port
11 Mini USB port
12 Exhaust
13 Gas inlets
14 Compressed air inlet
15 Type plate
16 X-am 125 module
17 Charge status LED
18 X-am 125+ module (with charging function)
19 Pac module
2.2 Feature description
2.2.1 Master
The master assumes control of the sequencing of the
maintenance station for functional testing, calibration and
adjustment, as well as functions for user management,
instrument management, printing of standard reports and
standard certificates (using PostScript, Office Jet and PCL
printers only), and also the user interface.
The following gas measuring devices can be used with the
X-dock and its modules:
X-dock 5300/6300/6600
with Pac module: with X-am 125 (+) module:
Dräger Pac 3500
Dräger Pac 5500
Dräger Pac 7000
Dräger X-am 1700
Dräger X-am 2000
Dräger X-am 2500
Dräger X-am 5000
Dräger X-am 5600
2.4 Limitations on use
Dräger X-dock 5300/6300/6600 and their modules were not
designed to meet the directives for firedamp and explosion
protection and must not be used below ground or in hazardous
locations.
2.5 GPL (General Public Licence)
Some of the device software includes open-source software,
which has been published under GPL, LGPL or another opensource licence. They include GPL GPLv2, LGPL, MIT,
PostgreSQL, Apache, Apache 2, zlib. The source texts of the
software can be obtained from Dräger on a CD under material
number 83 21 874 for at least three years af ter purchase of the
software. The licence terms and conditions of the software are
included on CD.
2.2.2 Modules
The instrument-specific interfaces such as, e. g., IR
communication, gas exposure unit and charging contact are
integrated into the modules. In addition, the modules contain
sensors for detecting the visual, audible and vibration alarms
on the instruments.
2.3 Intended use
The Dräger X-dock 5300/6300/6600 is a maintenance station
of modular construction. The X-dock can be used to perform
automated calibrations, adjustments and bump tests on
portable gas monitors in parallel and independently from one
another. A system consists of one master for 3 (X-dock 5300/
6300) or 6 (X-dock 6600) test gases. The X-dock 5300
consists of a master station with one module and cannot be
expanded. Up to 10 modules can be connected to the X-dock
6300 and 6600 master. The modules automatically detect
when an instrument has been inserted and control the gas
supply so that an appropriate supply to the instrument is
ensured at all times.
CAUTION
If car adapter X-dock is used as power supply for the
maintenance station only 5 modules at the most may
be connected to the master. Y ou might damage the car
adapter X-dock if you connect additional modules.
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Installation
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3 Installation
WARNING
Risk of personal injury and damage to equipment
through faulty maintenance of gas detection
instruments.
Unless the maintenance station is properly set up for
the scheduled tasks, there is a risk that gas detection
instruments are not checked and serviced as
expected.
Prior to initial operation the correct design and
dimensioning of the appropriately configured
instruments must be approved by a qualified specialist.
The maintenance station can automatically recognise the test
gases required for the instrument and cross-check them with
the connected and configured test gases.
The gas exposure sequence always results from the sequence
of the connected test gas cylinders.
The maintenance station has various safety mechanisms at its
disposal to prevent configurations critical to safety.
For example there are limitations with regard to specific test
gas concentrations or an automatic flushing process takes
place at the beginning of the test in case of high measured
values. Nevertheless, it is necessary for a qualified specialist
to design and approve the station for the required task.
The designer for example must take into consideration the
cross-sensitivities of the sensors with connected test gases
and consult the respective sensor data sheets. A description of
the tasks to be accomplished must be provided which in turn
determines which test method with which test gas
concentration is appropriate.
If the required expert knowledge is not available, it has to be
obtained from others (e.g. specialists, test institutions or
manufacturers).
NOTICE
Ensure adequate space for the entire assembly.
The master and all modules must have the same
firmware version. If this is not the case, a firmware
update needs to be carried out (see chapter 9.4 on
page 26).
3. Remove the sleeves from the intended gas inlets and from
the gas outlet.
NOTICE
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If the sleeve is not removed from the gas outl et, the station
will be unable to conduct the self-test witho ut errors.
4. Fit the gas feed hoses to the gas inlets on the master and
connect them to the regulator valve on the test gas
cylinder.
NOTICE
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For the gas exposure sequence Dräger recommends
using toxic gases with increasing concentrations.
Dräger recommends not to exceed a hose length of
10 m for the gas supply hoses.
5. If required, connect an exhaust hose (max. 10 m long) to
the exhaust outlet.
6. Ensure a supply of compressed air or fresh air:
Connect the compressed air hose to the compressed
air port (outlet pressure of pressure regulator valve
0.5 bar, flow rate >3 l/min).
Adjust fresh air input (see chapter 4.7.2 on page 12).
Setting: Supplied by compressed air input.
OR
If required, connect the fresh air hose to the fresh air
filter.
Adjust fresh air input if necessary (see chapter 4.7.2 on
page 12). Setting: Supplied by pump.
WARNING
!
Risk of personal injury!
Impurities of the ambient air may result in faulty
measurements.
If you use the internal pump to supply fresh air through
the fresh air inlet you need to ensure that the ambient
air is devoid of interfering substances.
7. Connect the power pack.
St ation with up to 3 modules: Power pack 24 V / 1.33 A
St ation with 4 to 10 modules: Power pack 24 V / 6.25 A
The entire system is supplied with power via the master.
1. If applicable, install modules on the master station in
accordance with the assembly instructions (X-dock 6300/
6600 only).
A maximum of 10 modules can be installed on one
master station.
The available modules can be combined in any way
desired.
2. If applicable, install wall mount or cylinder holder in
accordance with the assembly instructions.
Dräger X-dock 5300/6300/6600 7
NOTICE
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Dräger recommends the use of Dräger test gas
cylinders and Dräger pressure regulator valves (see
chapter 12 on page 28). Alternatively there is the
option of using a suitable pressure regulator valve with
0.5 bar outlet pressure and
>3 L/min flow rate.
Dräger recommends connecting an exhaust hose
(max. 10 m long) to the exhaust outlet to discharge the
test gas into the open air.
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Basics
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4Basics
4.1 Switching the station on or off
NOTICE
If no action has occurred for 10 minutes, the station
switches automatically to standby mode.
To switch the station on:
Press and hold the key on the master for approx.
1 second.
The following information is displayed during the switch-on
process:
Software version number
To switch the station off:
Press and hold the key on the master for approx.
3 seconds.
The station switches off.
Standby mode:
Standby mode is activated after approx. 10 minutes with no
activity on the station (input via touchscreen or opening/
closing of a module cover).
When the station switches over to standby mode, any user
logged in will be logged off automatically. The user will
need to log back in again when switching back to operating
mode.
The touchscreen is switched off in standby mode.
The charging function of X-am 125+ modules with charging
function is not affected by standby mode. The charging
process is not interrupted.
To switch to operating mode:
Tap the function key or
touch the touchscreen or
open or close a module flap.
4.3 Touchscreen display
The buttons on the touchscreen display change dynamically
depending on the task being executed. To execute an action,
select the corresponding icon on the display.
Press the key on the master at any time to access the start
screen.
4.4 Start and test screens
The keys on the start and test screen change dynamically
depending on the log-in status, single-mode status and the
number of modules in use.
Start screen: User logged in
(Single mode deactivated)
Logged-in
user
Instrument field ►
Menu ►◄Favourites bar
►◄
Start screen: User not logged in
(Single mode deactivated)
◄
Log user
in or out
Log user
in or out
4.2 Initial setup of station
Instrument field ►
1. Switch on the station, see chapter 4.1 on page 8.
2. Log in with the preconfigured "admin" user
(user name: admin, password: 123456), see chapter 4.5
on page 9.
3. Configure the test gas inlet, see chapter 4.7 on page 10.
4. Change language if necessary:
a. Select > System configuration > Language.
b. Select desired language.
c. Confirm selection with OK.
5. Set date and time where necessary:
◄ Favourites bar
a. Select > System configuration > Date & time.
b. Make the desired settings.
c. Confirm settings with OK.
6. If required, change standard tests (see chapter 4.9 on
page 14.
7. If required, set up network (see chapter 6.4.3 on page 20).
8 Dräger X-dock 5300/6300/6600
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Basics
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Start screen : sin gle mode activated:
Selected test ►◄
Instrument field ►
4.4.1 Symbols
Menu Select this button to access the
menu (see chapter 6 on
page 19).
Confirm Select this button to confirm an
input or function.
Log user
in or out
4.5 Logging users in or out
NOTICE
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A User-ID is required to log in. This must be created
beforehand by the Administrator (see chapter 4.6 on
page 10).
A user with administrator rights is created by default:
User name: admin
Password: 123456
NOTICE
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Dräger recommends changing the admin password
after initial start-up.
To log in a user:
1. Select .
a. Select .
b. Select the desired user name from the list.
or
a. Select Select user.
b. Enter desired user name.
2. Enter the password and confirm with .
Cancel Select this button to cancel an
input or function.
Back Select this button to access the
previous screen.
Log user in or out Select this b u tt o n to l o g u s e r s in
or out. The number in the symbol
indicates the permission level
(see chapter 7 on page 23).
NOTICE
When entering the user name, 3 already saved user
names will automatically be suggested and displayed.
For quick selection, please select the desired user
name.
To log out the current user :
1. Select .
Information about the current user will be displayed.
2. Select .
The current user will be logged out.
Dräger X-dock 5300/6300/6600 9
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Basics
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4.6 Managing user profiles
Select > Data management > Users.
The user overview will be displayed.
Created user ►
To create a new user profile:
1. Select > Data management > Users > New.
The input form will be displayed.
Enter last name ►
Enter first name ►
To edit an existing user profile:
1. Select > Data management > Users.
The user profiles will be displayed.
2. Select the user profile.
3. Select Edit.
4. Edit the desired settings.
5. Confirm the new settings with OK.
4.7 Configuring the test gas inlet
WARNING
!
The gas concentrations entered must be identical to
the specifications on the gas cylinder used. Incorrect
details will result in faulty measurement results.
NOTICE
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When the test gas concentration is changed, the
corresponding test gas inlet must be reconfigured.
To configure a test gas inlet:
1. Select > Gas configuration.
An overview of the test gas connections is displayed.
Enter User ID ►
Enter permission level and password ►
Enter company name ►
Enter location ►
Enter comments ►
2. The following information must be created:
User name
User ID
Permission level (see chapter 7 on page 23)
Password
3. The following information can optionally be given:
Company name
Location
Comments
4. Save the new user profile with OK.
NOTICE
User profiles can only be created by the administrator
or by users with authorisation level 5.
Select the test gas inlet ►
2. Select desired test gas inlet.
The configuration menu will appear.
Select the
test gas inlet
Enter part no. ►◄Enter batch no.
Enter
use-by date
Select test gas
Enter
concentration
►
►
Create Test gas
◄
component
►◄Delete
►◄Select
configuration
unit
Further options ►
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Basics
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When using a Dräger gas cylinder:
NOTICE
Upon entering the part no. of a Dräger gas cylinder, a
gas cylinder level indicator is displaye d automatically,
unless this function was deactivated before (see
chapter 4.7.2 on page 12).
1. Enter the part no. of the Dräger gas cylinder.
All the necessary details for the configuration will be filled
in automatically. The batch number and the expiry date can
be entered manually in addition.
NOTICE
The values entered automatically must be matched
with those indicated on the test gas cylinder. If these
values are not identical, the value indicated on the gas
cylinder is to be considered and a manual correction of
the values must be made in the station.
2. If necessary select Further options and , to reset the
gas cylinder level indicator.
3. If required, configure other gas inlets in the same way.
When using a gas cylinder from another manufacturer:
1. Create or delete test gas component.
Create a new test gas component with .
Delete the current test gas component with .
NOTICE
Deleting all test gas components deletes all
information of the test gas inlet.
2. Select gas.
3. Enter the gas concentration.
4. Select gas units.
5. If required, create additional test gas components.
6. The following information can optionally be given:
Part no. of the gas cylinder
Batch number of test gas cylinder
Expiry date of the gas cylinder
7. If required, enter Further options.
4.7.1 Further options
NOTICE
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It is necessary to specify the volume, volume type,
pressure and unit to use the gas manager.
Configured test gas
components
Enter volume ►◄Volume type
Enter pressure ►
Hose length ►
1 Select this symbol to reset the gas cylinder level.
1. Enter volume of gas cylinder.
2. Specify the type of volume:
compr. = cylinder volume
relaxed = gas volume (cylinder volume x pressure)
3. If required, refresh test gas pressure.
4. If necessary, activate Hose > 2m if the length of the test
gas hose exceeds 2 m.
NOTICE
Dräger recommends not to exceed a hose length of
10 m for the gas supply hoses.
5. If required, configure other gas inlets in the same way.
State of gas pressure:
Display
►
Gas pressure
<0.4 bar Gas pressure too low.
Meaning
Enter unit for
◄
pressure
◄ State of
gas pressure/
Gas cylinder level
indicator
1
0.4 - 0.6 bar Gas pressure correct.
>0.6 bar Gas pressure too high.
Gas cylinder level indicator:
Display
Gas cylinder level indicator deactivated
Dräger X-dock 5300/6300/6600 11
Gas cylinder level
61 - 100 %)
30 - 60 %)
<30%
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Basics
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!
4.7.2 Settings
1. Select > Gas configuration > Settings.
Select test gas for X-am 2000 ►
Fresh air inlet setting ►
Expert settings ►
Select test gas for P AC 7000 OV ►
Gas cylinder level indicator ►
The OV sensor of the PAC 7000 OV allows to choose between
two different test gases that are also used for calibration and
testing. These test gases are carbon monoxide (CO) and
ethylene oxide (EO).
For the X-am 2000, it is possible to choose between three
different test gases that are also used for calibration and
testing. The three options are methane (CH
and pentane (C
sensitivity levels depending on the gas selected. More
). The sensor is calibrated with different
5H12
), propane (C3H8)
4
information on this can be found in the relevant sensor data
sheets.
NOTICE
The corresponding gas must be connected to one of
the gas inlets and set in the gas configuration.
There is also the option of setting an "increased sensitivity"
option for propane and pentane. This option artificially
increases the sensitivity to calibrate the sensors so tha t th ese
have approximately a nonane sensitivity level (in other words,
a sensitivity level as if they were calibrated for nonane). More
information on the subject of cross-sensitivity calibration can
be found in the relevant sensor data sheets.
To select the test gas for X-am 2000:
1. Select X-am 2000.
2. Select the required test gas from the list.
The following selection is available:
Methane - CH
Propane - C
Pentane - PENT
(default setting)
4
3H8
For propane and pentane, the "Increased sensitivity"
(vapour sensitivity) option can also be activated.
3. Confirm selection with OK.
To set the fresh air input:
1. Select Fresh air.
2. Select desired setting:
Supplied by pump - fresh air inlet (default setting)
Supplied by compressed air input - compressed air
inlet
3. Confirm selection with OK.
The following settings can be made in the expert menu:
Ignore max. concentration for quick bump test
Set test behaviour for missing test gases
To ignore the concentration limit specified by Dräger for the
quick dump test:
1. Select Ignore max. conc. for BTQ.
2. Activate checkbox (default setting: deactivated).
3. Confirm selection with OK.
Activating this feature allows users to use higher test gas
concentration for the quick bump test than recommended by
Dräger.
To set the test behaviour with missing test gases:
WARNING
!
This feature must only be activated by trained and
qualified personnel since wrongly selected test gas
concentrations may lead to a positive test result
although the gas detector's warning comes too late.
1. Select Cancel the test on missing gas.
2. Activate checkbox (default setting: activated).
3. Confirm selection with OK.
This function can be used to set whether or not a test or
calibration is carried out when a required test gas is not
connected.
WARNING
If this function is deactivated, the corresponding
channel is not tested or calibrated.
To select the test gas for PAC 7000 OV:
1. Select PAC 7000 OV.
2. Select the required test gas from the list.
The following selection is available:
Ethylene oxide - EO (default setting)
Carbon monoxide - CO
3. Confirm selection with OK.
12 Dräger X-dock 5300/6300/6600
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Basics
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To set the gas cylinder level indicator:
NOTICE
The gas cylinder level indicator is only available for
cylinders that are configured via a Dräger part no..
1. Select Gas level monit..
2. Activate or deactivate check box Gas level monit..
3. Confirm selection with OK.
To reset the gas cylinder level indicator for a new test gas
cylinder:
1. Connect a new test gas cylinder to a test gas connector.
2. Select > Gas configuration.
3. Select desired gas inlet.
4. Select Further options and select to reset the gas
cylinder level indicator.
4.8 Quick and extended bump test overview
The gas test must be selected based on the criteria that are to
be checked during a test.
4.8.1 Quick bump test (test of alarm actuation)
In the quick bump test, the following are checked:
Check of whether the pre-alarm threshold (A1) is
exceeded.
Check of whether the concentration remains above the
alarm for a specified time.
Check of whether the test duration remains below a
specified maximum time.
The times are stored in the gas monitor for each sensor and
each measured gas.
For the quick bump test, choose a suitable test gas in relation
to the pre-alarm threshold (A1).
Exception: Test with substitute gas:
If a test gas is used that is different to the measured gas, the
alarm threshold does not represent a suitable criterion.
In this case, the test threshold is recalculated. The test
threshold is set at 1/3 of the test gas concentration.
4.8.2 Extended bump test (test of accuracy)
In the extended bump test, the following are checked:
Check of whether the defined concentration of test gas is
achieved within a specified tolerance. The tolerance is
stored in the monitor as standard for each gas, but can be
adjusted by the user if necessary.
Check of whether the concentration of test gas remains
within the tolerance window for a specified time.
Check of whether the test duration remains below a
specified maximum time.
The times, as well as suitable and reliable concentrations of
test gas, are stored in the gas monitor for each sensor and
each measured gas.
A test only begins when the concentration of test gas is
appropriate for the gas in question.
4.8.3 Advantages and disadvantages
Quick
Test duration ++ +
Gas consumption ++ +
Response to reactive gases
(adsorption)
Assessment of accuracy /
residual sensitivity
Response to using incorrect test
gas
(e. g. wrong concentration is set
or cross-sensitivity is not
defined since wrong test gas
cylinder connected; gas
remaining in hose etc.)
Range of admissible test gas
concentrations (minimum and
maximum allowable
concentration)
Testing beneath A1 possible − ++
bump test
+o
− ++
− ++
o++
Extended
bump test
++ very good, + good, o normal, − not being tested
NOTICE
i
i
For increased safety and in case of cross-sensitivities
to the connected test gases, Dräger recommends
using the extended bump test.
Dräger X-dock 5300/6300/6600 13
Page 14
Basics
4.9 Manage tests
Select > Define test.
The test overview will be displayed.
Select
test mode
Select test 1 ►◄Edit test 1
Select test 2 ►◄Edit test 2
Select test 3 ►◄Edit test 3
►◄
4.9.1 Selecting the test mode
The following test modes are available. The test modes define
the behaviour of the system when the user is logged off. The
test mode Test scheduler can be configured.
Mode
Favorites
mode
The Favorites mode displays the predefined test s.
These can be selected via the favourites bar.
Description
Single mode In Single mode, a predefined test is started by
closing the module flap. Several tests can be
started and executed in parallel.
Test
scheduler
The Test scheduler enables the user to
configure the time and weekday when a
predefined test should be performed. To
configure the Test scheduler mode, select .
Manual tests can only be started when the user
is logged in.
To select the test mode:
1. Select .
2. Select desired test mode.
3. If necessary, select of the test mode to be edited (only
possible with the Test scheduler test mode).
4. If necessary, edit tests (see chapter4.9.2 on page 14).
5. Save settings with OK.
Configure
test mode
4.9.2 Creating or editing a test NOTICE
i
i
A maximum of 3 favourites may be created.
The first 3 characters of the test name are displayed in
the list of favourites.
To create or edit a test:
1. Select the symbol of the test to be edited.
The editing window is displayed.
Enter test name ►
Select gas test ►
Select permission level ►
Options ►
Further options ►
2. Enter desired test name.
3. Select the desired gas test.
The following gas tests are available:
Tests with measured gas
-
No gas test, only the activated
options are run.
Quick bump test
Test threshold override test
(if test gas = measured gas,
concentration A1; see chapter 7. on
page 15).
Extended bump test
Test for reaching cylinder
concentration within a tolerance
range (see chapter 7. on page 15).
Calibration
Zero point and sensitivity
adjustment
14 Dräger X-dock 5300/6300/6600
Page 15
Basics
i
i
Tests with substitute gas
Schneller
Begasungst
est
Erweiterter
Begasungst
est
Calibration
4. Assign the desired authorisation level.
5. Select Options if necessary.
The following options are available:
Response time test
(only for calibration)
Alarm test
Zero check
Check config.
Set config.
NOTICE
When the alarm functions are being tested, the
ambient noise must not be too loud as otherwise the
station will not be able to check the horn function.
1 (The Pac 7000 OV PAC 7000 OV -A does not support switching to
the test gas. For this reason, the X-dock performs the conversion
here. There is no compensation for the effects of temperature, so
testing/calibration is only recommended in a range of from 030 °C.)
No gas test, only the activated options are
run.
For tests with substitute gas, a switch is
made to the test gas. So, for example, the
influence of temperature is reduced and a
greater accuracy is achieved.
Since the alarm thresholds no longer apply
here, it is always tested at a calculated
threshold. The threshold is calculated at 1/
3*test gas concentration.
For tests with substitute gas, a switch is
made to the test gas. So, for example, the
influence of temperature is reduced and a
greater accuracy is achieved.
For the extended test, a check is carried out
on the test gas concentration with the set
tolerance.
For calibration with substitute gas, a switch
is made to the test gas. So, for example, th e
influence of temperature is reduced and a
greater accuracy is achieved.
Calibration uses the test gas concentration
of the test gas. Following successful
calibration, a switch is made to the
measured gas.
1
The response times of the sensors
are tested.
All the alarm functions of the gas
monitor are checked (noise, light,
vibration if configured).
The zero point is checked.
The configuration of the gas monitor
is compared with the template
activated at the station. If the
configuration does not match, an
error message is generated.
If this option is activated, the gas
monitors are configured according
to the activated template at the
station if a deviation has previously
been determined.
6. If required, select Further options:
Time sync.
Download DL
Reset DL
Reset TWA
Turn off
AutoCal
Purge
Generate
Print
1 Average shift values (time-weighted average) are generally
2 In the case of networked systems, Dräger recommends that
7. Save settings with OK.
2
limited to eight hours exposure per day per workplace for
5 days a week during a work lifetime.
you do not activate the “Generate” option but create the
certificate using the X-dock Manager. This reduces the test
duration.
The time on the gas monitor is
synchronised with the station.
If this option is selected, Reset DL
and Reset TWA are automatically
also activated to ensure that the DL
(data logger) is unique.
Download data memory and events
memory data from the gas monitor
to the station.
The data in the data and events
memories are cleared.
The TWA
The gas monitor is switched off
automatically after the test.
Perform automatic calibration (e. g.
calibrate after a faulty bump test).
The system is purged with fresh air
after every test.
Create certificate (stored in the
station as a PDF file).
Print out the certificate on a
connected USB printer.
1
time is reset.
4.10 Set up template configuration
NOTICE
i
i
Before changing the configuration, Dräger
recommends:
1. Transferring the new configuration template to a
gas monitor using an X-dock station.
2. Checking the new configuration on the gas monitor
using the Dräger CC-Vision PC software,
3. approving the configuration template and
distributing it to the corresponding X-dock station.
The maintenance station can configure gas monitors
automatically using a configuration template. The
configuration templates can be created using the Dräger CCVision PC software. The configuration templates can be
transferred to the maintenance station using a USB memory
stick or the X-dock Manager.
1. Create a configuration template using the CC-Vision PC
software.
2. Transfer the template file to the station using a USB
memory stick or the X-dock Manager (see chapter 6.5.7 on
page 21 and online help for X-dock Manager).
3. When defining a test, select the desired option:
a. Select Check config. whether to carry out just one
check of the configuration.
Dräger X-dock 5300/6300/6600 15
Page 16
Use
b. Select Check config. and Set config. whether to
check the configuration. If the configuration does not
match the template, the gas monitor will be
automatically reconfigured according to the
configuration template.
5Use
WARNING
!
A defective pressure reducer on the gas cylinder can
lead to increased pressure in the station. The gas
hoses may loosen as a result and gas may escape.
Health hazard! Test gas must not be inhaled. Observe
the hazard warnings in the relevant Safety Data
Sheets. Provide venting into a fume cupboard
or outside the building.
NOTICE
i
i
To prevent loss of gas, Dräger recommends closing
the gas cylinders when the station is left unattended for
long periods.
Adjustment may not be possible due to instrument and
channel errors.
5.1 Conducting a visual inspection
A visual inspection of the instruments must be conducted
every time before being inserted into the station.
1. Check that the housing, external filters and the nameplates
are intact.
2. Check the battery contacts and sensor inputs for dirt.
NOTICE
i
i
Instruments that did not pass visual inspection must
not be inserted into the station. Otherwise the test
cannot be correctly assessed in its entirety.
5.2 Inserting or removing the gas measuring
device into or from a module
2
1
00233286.eps
To insert the instrument in the module:
1. If necessary, push the lock up slightly and open the module
cover upwards.
2. Place the instrument in the corresponding module.
3. Close the module flap.
The instrument will be detected automatically.
16 Dräger X-dock 5300/6300/6600
Page 17
Use
!
i
i
X-am 5000
X-dock 5300
0
0
01033286.eps
X-am-125+ module with charging function only:
After the instrument is inserted, the charging status is
displayed for approx. 5 seconds via the charging status
LED.
The charging function starts automatically approx. 15
mintues after the last test.
To remove the instrument from the module:
1. Push the lock up slightly and open the module cover
upwards.
2. Remove the instrument.
5.3 Station self-test
A self-test is carried out:
When the station is started up.
When the last successful self-test was more than 24 hours
ago and a test is being carried out.
The station is tested for leaks, pump function, and the software
version of the individual modules and the master.
5.4 Conducting a test
WARNING
When using methane, propane or butane in the range
>100 %LEL, an exhaust hose (max. 10 m long) must
be connected to the exhaust outlet to ensure the
extraction of excess explosive gas.
NOTICE
Single mode is activated by default.
If Single mode is activated:
The default test is started automatically when the module
flap closes.
The Status LED flashes blue.
The individual test phases are displayed.
If Favorites mode is activated:
Select the desired test from favourites bar.
Test will be started automatically.
The status LED flashes blue.
The individual test phases are displayed.
If Test scheduler is activated:
If necessary, log user out on the station (see chapter 4.5 on
page 9).
The preset test is performed according to the configured
time schedule.
If Log-in mode is activated:
Log user in on the station (see chapter 4.5 on page 9).
Select the desired test from favourites bar.
Test will be started automatically.
The status LED flashes blue.
The individual test phases are displayed.
Test passed:
Several tests can be started and executed in parallel in
the Single mode.
A failure of a LED, horn or vibration test results in a
negative evaluation of the overall test, and thus in the
locking of the respective gas measurement system.
A test of the sensor reserve is only performed with
sensors that support this function. The results are
displayed under test details and give information about
the state of the sensor.
The following tests are preconfigured:
Test 1: QT
Test 2: EXT
Quick bump test including checking the alarm
elements.
Extended bump test incl. zero-point check and
checking the alarm elements.
Test 3: CAL Calibration and checking the alarm elements.
1. If necessary, open the test gas cylinders.
2. If necessary, switch on the X-dock.
3. Conduct a visual inspection of the instruments (see
chapter 5.1 on page 16).
4. Insert the instruments into the modules (see chapter 5.2 on
page 16).
Confirmation is shown on the display.
The Status LED flashes green.
If required, select the desired instrument field for additional
information.
Remove the instrument from the module.
WARNING
!
Prior to each use of the gas detector, check whether it
is switched on and in measuring mode after removing
it from the X-dock. Otherwise the user may carry a
device that is switched off!
Dräger X-dock 5300/6300/6600 17
Page 18
Use
X-am 5000
X-dock 5300
0
0
01133286.eps
!
X-am 5000
X-dock 5300
0
0
01133286.eps
Test passed, with reservations:
This state means that partial tests of the favourite could not be
conducted due to special settings.
Confirmation is shown on the display.
The status LED flashes yellow.
If required, select the desired instrument field for additional
information.
Remove the instrument from the module.
WARNING
Prior to each use of the gas detector, check whether it
is switched on and in measuring mode after removing
it from the X-dock. Otherwise the user may carry a
device that is switched off!
Overview of status LEDs
Colour Status Meaning
blue flashing Process in progress
green flashing Test passed
yellow flashing
Test passed,
with reservations:
red flashing Test failed/cancelled
5.5 After use
1. If required, remove instruments from modules.
2. Close the test gas cylinders.
NOTICE
i
i
T o keep energy consumption low, Dräger recommends
switching off the station after use according to the
Instructions for Use.
If the gas monitors are stored in the station, this will
lead to increased power consumption by the gas
monitors. If the gas monitors are stored in the station,
Dräger recommends using the X-am 125+ modules.
Test not passed:
An error message is shown on the display.
The St atus LED flashes red.
If required, select the desired instrument field for additional
information.
Identify and rectify the error.
Repeat the test if necessary.
18 Dräger X-dock 5300/6300/6600
Page 19
6Menu
i
i
6.1 Menu overview
NOTICE
The menu is only available for users with permission
level 5.
Define test
Gas configuration
System configuration Date & time
Data management Language
Network System address
Database DBMS address
Info screen
Menu
Update
Service interval
Station options
Users
Station event logger
Export data logger
Export certificates
Mobile synchronization
1
MSD
Device configuration
1 Mass storage device
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Page 20
Menu
i
i
i
i
6.2 Manage tests
In this menu, the existing tests can be edited, new tests can be
created and the standard test can be defined.
Select > Define test.
The test overview will be displayed.
For more information see chapter 4.9 on page 14.
6.3 Test gas configuration of the station
The individual gas connections can be configured in this menu.
Select > Gas configuration.
An overview of the test gas connections is displayed.
For more information see chapter 4.7 on page 10.
6.4 System configuration
6.4.1 Set Date & time
NOTICE
If the station is connected to a server, only place and
format can be changed. The station synchronises time
and date automatically.
The following settings can be made in this menu:
Time zone
Date format
Date
Time
Location
To set the date and time:
1. Select > System configuration > Date & time.
2. Make the desired settings.
3. Confirm settings with OK.
6.4.2 Setting the language
1. Select > System configuration > Language.
2. Select desired language.
3. Confirm selection with OK.
6.4.3 Network
NOTICE
If the IP or DBMS address is changed, the station must
be re-started to make the change active.
DNS is supported in the network configuration.
To set System address:
1. Select > System co nfiguration > Network > System
address.
2. Select dynamic or static IP address.
3. Where necessary, enter the IP of the system address.
4. Where necessary, enter the Subnet Mask (default:
255.255.255.0).
To set the central database address:
1. Select > Sy stem configuration > Network > DBMS
address.
2. Enter the server IP.
6.4.4 Cleaning the database
1. Select > System configuration > Database > Clean
up.
2. Select Start clean up.
3. Confirm deletion of the database entries with OK.
The progress of the deletion is displayed.
NOTICE
i
i
The database entries, data loggers and certificates are
deleted.
6.4.5 Display info screen
1. Select > System configuration > Info screen.
The following information is displayed:
Application version
Hardware version
Kernel version
MAC address
IP address
Part number
Serial number
6.4.6 Performing an update
To perform a firmware update, see chapter 9.4 on page 26.
6.4.7 Service interval
1. Select > System configuration > Service interval.
2. This function displays how many days have passed since
the last service was performed. If the service i nterval has
been exceeded, an additional check box to deactivate th e
note for the self check for 365 days is displayed.
6.4.8 Station options
1. Select > System configuration > Station options.
2. Activate or deactivate desired options:
Direct charge
Activate this option so that the gas monitors are not
switched on after insertion.
In the case of X-am 125+ modules, the gas monitors
are charged directly.
Enable vibration test
Activate this option to test the vibration function of the
gas monitors.
Enable autom. logout
Activate this option to log a user out automatically once
a test has been carried out.
20 Dräger X-dock 5300/6300/6600
Page 21
Menu
i
i
6.5 Data management
NOTICE
All entries are stored in UTC time (Universal Time
Coordinated).
6.5.1 Managing user profiles
User profiles can be created, edited or deleted in this menu.
Select > Data management > Users.
The user profiles will be displayed.
For detailed information see chapter 4.6 on page 10.
6.5.2 Export Station event logger
The saved data of the event memory can be saved to a
connected USB storage device with this function.
To copy data from the event memory to a USB data storage
device:
1. Connect USB data storage device to the USB port of the
station.
The USB icon is displayed in the status bar.
2. Select > Data management > Station event logger.
The event memory is displayed.
3. Select the required files from the list.
4. Acknowledge selection with OK.
The selected files are copied onto the USB data storage
device.
6.5.3 Export data memory
The saved data of the data memory can be saved to a
connected USB storage device with this function.
To copy data from the data memory to a USB data storage
device:
1. Connect USB data storage device to the USB port of the
station.
The USB icon is displayed in the status bar.
2. Select > Data management > Export data logger.
The data memory is displayed.
3. Select the required files from the list.
4. Acknowledge selection with OK.
The selected files are copied onto the USB data storage
device.
6.5.5 Mobile synchronization
This function can be used to copy the local database, reports,
certificates and device data loggers to a connected USB
storage device or the internal MSD area. This is useful if the
data cannot be exchanged via the network connection. The
data can then be imported via the X-dock Manager (see Xdock Manager Online Help).
1. If necessary, connect the USB storage device to the USB
port on the station.
2. Select > Data management > Mobile
synchronization.
The available target locations are displayed.
3. Select desired target location.
4. Confirm the selection with OK.
The data is copied to the target location.
NOTICE
i
i
Dräger recommends cleaning the local data after
successfully importing the data into the database (see
chapter 6.4.4 on page 20).
Dräger recommends exporting the local data on a
regular basis to keep the amount of data to be
exported, and thus copied, small.
The export via the MSD area is faster than via a USB
storage device.
6.5.6 Activate or deactivate MSD mode..
Use this feature to use the station as USB data storage device.
Data saved on the station can be copied to a connected PC.
To activate MSD mode:
1. Connect PC via USB mini B cable with the X-dock.
2. Select > Data management > MSD mode.
3. Activate MSD mode.
4. Acknowledge settings with OK.
The station will be displayed as a drive on the PC.
NOTICE
i
i
While the MSD mode is activated, no other actions can
be performed on the station.
6.5.4 Export certificates
This function can be used to save the stored certificates to a
connected USB storage device.
To copy certificates to a USB data storage device:
1. Connect USB data storage device to the USB port of the
station.
The USB icon is displayed in the status bar.
2. Select > Data management > Export certificates.
The event memory is displayed.
3. Select the required certificates from the list.
4. Acknowledge selection with OK.
The selected certificates are copied onto the USB data
storage device.
Dräger X-dock 5300/6300/6600 21
To deactivate MSD mode:
Cancel MSD mode with X.
The station is ready to roll.
6.5.7 Import configuration template
To import a configuration template to the station from a USB
memory stick:
1. Create a configuration template with the aid of the CCVision PC software.
2. Transfer the template file to a USB memory stick.
3. Insert the USB memory stick into the USB port on the
station.
4. Select > Data management > Device configuration.
Page 22
Menu
i
i
5. Select Local template.
6. Select Load template.
7. Select template file.
8. Confirm selection with OK.
The template file is imported to the station.
NOTICE
A template file that is imported using a USB memory
stick will always overwrite a template file that has been
imported using the X-dock Manager.
22 Dräger X-dock 5300/6300/6600
Page 23
Permission level
7 Permission level
The availability of functions, tests or menu items depends on the privileges for the particular permission level.
Function Permission level
12345
Performing default tests in logged off condition X X X X X
Performing default tests in logged on condition Following configuration
Change password X
Define test X
Export data memory (station) X
Set Gas configuration X
Show devices X
Specifying advanced options X
Manage users X
Set date and time X
Perform SW update (station) X
Set Language X
Set network configuration X
Database operations X
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Page 24
Troubleshooting
8 Troubleshooting
Faults Cause Remedy
Power supply not connected.
Station does not start.
Gas monitor not detected.
Measuring chamber leaky.
No communication with PC.
Gas monitors do not pass the gas tests
(test gas not reaching the instrument).
Test gas pressure is too low.
Test gas pressure is too high. Pressure regu lator valve incorrectly set. Check setting of pressure regulator valve.
Alarm element test not carried out.
The system does not recognize the
connected USB storage device.
Touchscreen cannot be operated or only
with restrictions.
Module not found or Wrong
(incompatible) SW version error
message (although everything is
connected correctly).
Error message Firmware version not
supported on module: X.
Power pack defective. Replace power pack.
Module dirty. Clean module.
Instrument dirty. Clean instrument.
Module defective. Contact DrägerService.
SW version of gas monitor out of date. Update gas monitor SW.
Instrument and/or module dirty. Clean instrument and/or module.
Seal worn.
Ethernet cable not connected correctly. Check cabling.
Ethernet cable defective. Replace Ethernet cable.
IP address incorrectly configured. Reconfigure IP address.
Firewall is blocking data traffic. Configure the firewall correctly.
X-dock does not function with computers
in networks with the IP address
192.168.79.XXX.
Hose connections incorrect. Check hose connections.
Gas configuration not correct. Check Gas configuration.
Test gas cylinder empty or closed. Check test gas cylinder.
Pressure regulator valve incorrectly set. Check setting of pressure regulator valve.
Pressure regulator valve incorrectly set. Check setting of pressure regulator valve.
Hose connections incorrect.
Test gas cylinder empty or closed.
External light sources are interferring with
the alarm element test.
The formatting of USB storage devices
varies, depending on the manufacturer.
This applies to the file system (e.g. FA T32
or NTFS) as well as the partitioning.
Touchscreen no longer correctly
calibrated.
This error can occur if a master is
connected to modules with different
software versions.
If the modules are not connected
correctly, the electrical connection may be
faulty.
The firmware version of the affected gas
monitor is not compatible with X-dock.
Check connections to mains supply,
power pack and station.
Check that the station can be started by
pressing the function key.
Replace seal (see chapter 9.5 on
page 27)
Try other address range.
Check whether or not external light
sources are creating interference, reposition light sources or station as
necessary.
Dräger recommends using FAT32 and a
partitioning that contains partitioning
tables (USB-ZIP or USB-HDD).
Recalibrate the touchscreen, see
chapter 9.7 on page 27.
In this case, a firmware update has to be
performed via the master, even if the most
current firmware is already install e d on
the master.
Check whether all connections are
correctly connected and screwed tight.
Perform an update with the CC Vision PC
software.
24 Dräger X-dock 5300/6300/6600
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Maintenance
i
i
9 Maintenance
9.1 Maintenance intervals
NOTICE
The maintenance intervals must be established in
each individual case and shortened if necessary,
depending on safety considerations, process
conditions, and the technical requirements of the
equipment. Dräger recommend a Dräger service
contract for all maintenance activities and that all
repairs are carried out by Dräger.
9.1.1 Before every start-up
The following work must be carried out before every start-up of
the equipment:
Check the hoses for dirt, brittleness and damage and
replace if necessary.
Check the hoses are secure, to prevent escapes of gas.
Check that all cable connections are secure.
Visual inspection of the modules and sensor seals. If very
dirty or if there are visible defects, the sensor seal must be
replaced.
9.1.2 Annually
Inspection of the entire X-dock station by competent
personnel.
9.3 Charging function for gas monitors of the X-am 125 series (optional)
Gas monitors of the X-am 125 series can be charged using the
X-am 125+ module. The station offers 2 different charging
functions:
Charge after 15 minutes of inactivity
Direct charging of a switched off gas monitor
The charging time is approx. 4 hours for a completely empty
battery. A new NiMH supply unit reaches its full capacity after
3 full charge/discharge cycles.
NOTICE
i
i
Never store the gas monitors for extended periods
(max. 2 months) without a power supply as the internal
buffer battery will run down.
To charge a gas monitor using a X-am 125+ module after a
test:
1. Place the gas monitor in the X-am 125+ module.
2. Close the module flap.
The instrument will be detected automatically.
After the instrument is inserted, the charging status is
displayed for approx. 5 seconds via the charging status
LED.
The charging function starts automatically approx. 15
minutes after the last test.
9.2 Replacing a test gas cylinder
If a test gas cylinder is used up or has expired (expired for
calibration only), the station automatically checks whether
another suitable test gas cylinder is connected. If so, the
suitable test gas cylinder is used automatically.
To replace an empty test gas cylinder with an identical full test
gas cylinder:
1. Close empty test gas cylinder valve.
2. Unscrew the pressure regulator valve from the test gas
cylinder.
3. Screw pressure regulator valve on full test gas cylinder with
identical test gas concentration.
4. Slowly open the test gas cylinder valve.
5. If gas balancing was activated, reset cylinder level (see
chapter 4.7 on page 10).
6. If lot number and/or use-by date were specified, update lot
number and/or use-by date (see chapter 4.7 on p age10).
T o replace a test gas cylinder with a test gas cylinder with other
test gas concentration:
1. Close empty test gas cylinder valve.
2. Unscrew the pressure regulator valve from the test gas
cylinder.
3. Screw pressure regulator valve on full test gas cylinder with
changed test gas concentration.
4. Slowly open the test gas cylinder valve.
5. Reconfigure the corresponding test gas inlet, see
chapter 4.7 on page 10.
The station additionally offers an option for directly charging
switched-off gas monitors with no waiting period. If this option
is activated, the gas monitors will not be automatically
switched on when inserted into the modules. The X-am 125+
modules then start charging directly.
To charge a switched-off gas monitor directly using an X-am
125+ module:
1. Activate the option Direct charge on the station (see
chapter 6.4.8 on page 20).
2. Insert the switched-off gas monitor in the X-am 125+
module.
3. Close the module flap.
The gas monitor will be detected automatically and
charged directly.
If an error occurs:
Remove from the module and re-insert.
If this does not correct the error, have the module repaired.
CAUTION
!
A short-circuit in the charging contacts in the modules,
e. g. due to metal objects falling into the device, will not
damage the station but should be avoided due to a
potential risk of overheating and error displays on the
module.
Dräger X-dock 5300/6300/6600 25
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Maintenance
!
i
i
!
Overview of charge status LEDs
Colour Status Meaning
green on continuously Charge status 100 %
green flashing Battery charging.
red flashing Charging error
9.4 Perform a firmware update
CAUTION
The station power supply must not be disconnected
during the installation process. The station may be
damaged if this is not observed.
NOTICE
The station does not support any USB data storage
device with an NTFS file system.
1. Download the firmware update from the internet:
a. Go to www.draeger.com.
b. Go to the X-dock product page and unzip the firmware
update to the root directory of an empty USB data
storage device.
CAUTION
The USB data storage device must not contain older
firmware files!
The installation progress will be
displayed:
6. Following successful transfer to the station, the start is restarted automatically and the firmware update is installed
immediately afterwards. During the installation process,
the status LEDs on the modules will be white.
7. After the installation is complete, the station changes to
operating mode. The station is ready for operation.
2. Connect USB data storage device with the firmware update
to the USB port of the station.
The USB icon is displayed in the status bar.
3. Select > System
configuration > Update.
A list of all firmware updates
available on the USB storage
device will be displayed.
4. Select the desired firmware
update from the list. The selected
firmware update is marked blue.
5. Start the firmware update using OK.
26 Dräger X-dock 5300/6300/6600
Page 27
Disposal
i
i
00633286.eps
00733286.eps
9.5 Changing the sealing insert
NOTICE
The sealing inserts must be changed at regular
intervals (e. g. at each inspection) or sooner as
required.
9.6 Changing the fresh air filter
NOTICE
i
i
With regular use and depending on the conditions of
use, the fresh air filter should be changed typically
every 2 months.
1. Unscrew the old fresh air filter.
2. Screw in the new fresh air filter.
9.7 Calibrating the touchscreen
1. At system start hold the function key until the calibration
screen is displayed.
2. Press each of the 5 position markers displayed in
succession.
9.8 Cleaning
CAUTION
!
Abrasive cleaning implements (brushes, etc.),
cleaning agents and cleaning solvents can destroy the
fresh air filter.
The device does not need any special care.
If very dirty, the equipment can be carefully wiped down
with a damp cloth.
Carefully dry the device using a cloth.
1. Open the module cover.
2. Squeeze the two external
locking lugs in and
withdraw the sealing insert
downwards.
3. Release the hoses from
the sealing insert.
4. Replace the sealing insert.
5. Fit the hoses to the new
sealing insert (note the
arrows on the sealing
insert and the hose).
6. Squeeze the external
locking lugs in and insert
the sealing insert into the
module cover until the
locking lugs engage.
7. Check that the sealing
insert is fitted correctly in
the module cover.
10 Disposal
This product must not be disposed of as municipal
waste. This is indicated by the adjacent icon.
You can return this product to Dräger free of charge.
For information please contact the national marketing
organisations and Dräger.
Dräger X-dock 5300/6300/6600 27
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Technical data
11 Technical data 12 Order list
Dimensions (H x W x D):
Master approx. 3.54 x 5.70 x 9.84 inches
(120 x 130 x 250 mm)
Module approx. 3.54 x 5.70 x 9.84 inches
Weight:
Master
Module
Ambient conditions:
During operation
During storage
Gas connections: 1x fresh air connection
X-dock 5300/6300 3x gas inlets
X-dock 6600 6x gas inlets
Inlet pressure:
for the measured gas 0.5 bar ±20 %
for compressed air 0.5 bar ±20 %
Power supply: 11 V - 28 V DC, 6.25 A
Connections: 3x USB 2.0 standard A
Serial no. (year of
manufacture):
CE mark: Electromagnetic compatibility
(90x145x250mm)
approx. 4.02 pounds
(48.23 ounces; 1500 g)
approx. 2.57 pounds
(30.86 ounces; 960 g)
32 °F to +104 °F (0 °C to +40 °C)
4°F to+122°F (-20°C to+50°C)
700 to 1300 hPa
max. 95% relative humidity
1x compressed air inlet
1x exhaust outlet
connection, (host, cable <3 m)
1x USB 2.0 mini-B connection,
(device, cable <3 m)
1x Ethernet port RJ45
Data rate 10/100 Mbit
The year of construction is given
by the 3rd letter in the factory
number located on the nameplate:
B=2010, C=2011, D=2012,
E=2013, F=2014, G=2015,
H=2016, etc.
Example: Serial number ARFH0054, the 3rd letter is F, so the
year of construction is 2014.
(Directive 2004/108/EC)
Name and description
Dräger X-dock 5300 X-am 125 83 21 880
Dräger X-dock 5300 Pac 83 21 881
Dräger X-dock 6300 Master 83 21 900
Dräger X-dock 6600 Master 83 21 901
Dräger X-dock Module X-am 125 83 21 890
Dräger X-dock Module X-am 125+
(with charge function)
Dräger X-dock Module Pac 83 21 892
Single wall mount 83 21 922
Comfort wall mount 83 21 910
Cylinder holder (table-top version) 83 21 918
Cylinder holder for top-hat rail 83 21 928
Power pack 24 V / 1.33A (up to 3 modules)
Power pack 24 V / 6.25 A (up to 10 modules)
X-dock car adapter 83 21 855
Pressure regulator valve 0.5 b ar
(nickel-plated)
Pressure regulator valve 0,5 b ar,
Flowstop
Pressure regulator valve 0.5 b ar
(stainless steel)
Hose clamp, 5 pce. 83 24 095
Pump filter set (includes filter and hose
connector)
Fluorinated rubber hose 12 03 150
Sealing insert (X-am) 83 21 986
Sealing insert (Pac) 83 21 987
X-dock Master display protector film 83 21 804
Stickers for module numbering 83 21 839
Barcode label, exterior (22 x 8 mm, 500
labels)
Barcode scanner 83 18 792
Dräger X-dock Manager Basic 83 21 860
Dräger X-dock Manager Professional 83 21 870
Dräger X-dock Manager Licence
(1x, both versions)
Dräger X-dock Manager Licence
(5x, both versions)
Order No.
83 21 891
83 21 849
83 21 850
83 24 250
83 24 251
83 24 252
83 19 364
AG02551
83 21 857
83 21 858
28 Dräger X-dock 5300/6300/6600
Page 29
13 Glossary
Abbreviation Description
ALARM Alarm element test
BTQ Quick bump test (test of alarm actuation)
BTX Extended bump test (test of accuracy)
CAL Calibration
DB Database
DBMS Database management system
DL Data logger
FAV Favourite
HORN Horn
LED Light-emitting diode
LEL Lower explosive limit
MSD Mass storage device
MST Master
SPAN Span calibration
SW Software
T90 Response time test
TWA Time-weighted average
UNDEF Unknown
UNK Unknown info
VIB Vibration
ZCHECK Ze ro-point check
ZERO Zero-point calibration
Glossary
Dräger X-dock 5300/6300/6600 29
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Page 31
Page 32
Dräger Safety AG & Co. KGaA
Revalstraße 1
23560 Lübeck, Germany
Tel +49 451 882 0
Fax +49 451 882 20 80
www.draeger.com
90 33 286 - TH 4634.600 en
© Dräger Safety AG & Co. KGaA
Edition 09 - January 2015 (Edition 01 - August 2012)
Subject to alteration
Product information
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