Dräger X-dock 5300, X-dock 6300, X-dock 6600 Technical Manual
Dräger X-dock 5300
Dräger X-dock 6300/6600
Technical Manual
Content
Content
1 For your safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Definitions of alert icons . . . . . . . . . . . . . . . . . . . . . .4
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Feature description . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4 Limitations on use . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.5 GPL (General Public Licence) . . . . . . . . . . . . . . . . .6
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.1 Switching the station on or off . . . . . . . . . . . . . . . . . .8
4.2 Initial setup of station . . . . . . . . . . . . . . . . . . . . . . . .8
4.3 Touchscreen display . . . . . . . . . . . . . . . . . . . . . . . . .8
4.4 Start and test screens . . . . . . . . . . . . . . . . . . . . . . . .8
4.5 Logging users in or out . . . . . . . . . . . . . . . . . . . . . . .9
4.6 Managing user profiles . . . . . . . . . . . . . . . . . . . . . .10
4.7 Configuring the test gas inlet . . . . . . . . . . . . . . . . .10
4.8 Quick and extended bump test overview . . . . . . . .13
4.9 Manage tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.10 Set up template configuration . . . . . . . . . . . . . . . . .15
5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.1 Conducting a visual inspection . . . . . . . . . . . . . . . .16
5.2 Inserting or removing the gas measuring device into or
from a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.3 Station self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.4 Conducting a test . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.5 After use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.2 Manage tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.3 Test gas configuration of the station . . . . . . . . .20
6.4 System configuration . . . . . . . . . . . . . . . . . . . . . . .20
6.5 Data management . . . . . . . . . . . . . . . . . . . . . . . . .21
7 Permission level. . . . . . . . . . . . . . . . . . . . . . . . . . .23
8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . .24
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
9.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . .25
9.2 Replacing a test gas cylinder . . . . . . . . . . . . . . . . .25
9.3 Charging function for gas monitors of the X-am 125
series (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . .25
9.4 Perform a firmware update . . . . . . . . . . . . . . . . . . .26
9.5 Changing the sealing insert . . . . . . . . . . . . . . . . . .27
9.6 Changing the fresh air filter . . . . . . . . . . . . . . . . . . .27
9.7 Calibrating the touchscreen . . . . . . . . . . . . . . . . . .27
9.8 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
12 Order list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
13 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dräger X-dock 5300/6300/6600 3
For your safety
!
!
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1 For your safety
1.1 General safety notes
Before using this product, carefully read these Instructions
for Use and those of the associated products.
Strictly follow the Instructions for Use. The user must fully
understand and strictly observe the instructions. Use the
product only for the purposes specified in the Intended use
section of this document.
Do not dispose of the Instructions for Use. Ensure that they
are retained and appropriately used by the product user.
Only trained and competent users are permitted to use this
product.
Comply with all local and national rules and regulations
associated with this product.
Only trained and competent personnel are permitted to
inspect, repair and service the product. Dräger recommend
a Dräger service contract for all maintenance activities and
that all repairs are carried out by Dräger.
Only trained and competent personnel are permitted to
inspect, repair and service the product as detailed in these
Instructions for Use.
Use only genuine Dräger spare parts and accessories, or
the proper functioning of the product may be impa ired.
Do not use a faulty or incomplete product. Do not modify
the product.
Notify Dräger in the event of any component fault or failure.
1.2 Definitions of alert icons
The following alert icons are used in this document to provide
and highlight areas of the associated text that require a greater
awareness by the user. A definition of the meaning of each
icon is as follows:
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in physical injury, or damage to
the product or environment. It may also be used to
alert against unsafe practices.
NOTICE
Indicates additional information on how to use the
product.
4 Dräger X-dock 5300/6300/6600
2 Description
0
X-dock 5300 (X-am)
X-dock 6300/6600
X-dock 5300 (Pac) X-dock 6300/6600
X-dock 5300/6300 X-dock 6600
max. 10
00133286.eps
1 2
3
4
5
8
6
7
13
16
17
1918
15
14
12
11
9
10
13
2.1 Product overview
Description
Dräger X-dock 5300/6300/6600 5
Description
!
1Master
2 Module
3 Status LED
4 Touchscreen display
5 Function key
6 Fresh air inlet with filter
7 Antitheft slot
8 Power supply
9USB ports
10 Ethernet port
11 Mini USB port
12 Exhaust
13 Gas inlets
14 Compressed air inlet
15 Type plate
16 X-am 125 module
17 Charge status LED
18 X-am 125+ module (with charging function)
19 Pac module
2.2 Feature description
2.2.1 Master
The master assumes control of the sequencing of the
maintenance station for functional testing, calibration and
adjustment, as well as functions for user management,
instrument management, printing of standard reports and
standard certificates (using PostScript, Office Jet and PCL
printers only), and also the user interface.
The following gas measuring devices can be used with the
X-dock and its modules:
X-dock 5300/6300/6600
with Pac module: with X-am 125 (+) module:
Dräger Pac 3500
Dräger Pac 5500
Dräger Pac 7000
Dräger X-am 1700
Dräger X-am 2000
Dräger X-am 2500
Dräger X-am 5000
Dräger X-am 5600
2.4 Limitations on use
Dräger X-dock 5300/6300/6600 and their modules were not
designed to meet the directives for firedamp and explosion
protection and must not be used below ground or in hazardous
locations.
2.5 GPL (General Public Licence)
Some of the device software includes open-source software,
which has been published under GPL, LGPL or another opensource licence. They include GPL GPLv2, LGPL, MIT,
PostgreSQL, Apache, Apache 2, zlib. The source texts of the
software can be obtained from Dräger on a CD under material
number 83 21 874 for at least three years af ter purchase of the
software. The licence terms and conditions of the software are
included on CD.
2.2.2 Modules
The instrument-specific interfaces such as, e. g., IR
communication, gas exposure unit and charging contact are
integrated into the modules. In addition, the modules contain
sensors for detecting the visual, audible and vibration alarms
on the instruments.
2.3 Intended use
The Dräger X-dock 5300/6300/6600 is a maintenance station
of modular construction. The X-dock can be used to perform
automated calibrations, adjustments and bump tests on
portable gas monitors in parallel and independently from one
another. A system consists of one master for 3 (X-dock 5300/
6300) or 6 (X-dock 6600) test gases. The X-dock 5300
consists of a master station with one module and cannot be
expanded. Up to 10 modules can be connected to the X-dock
6300 and 6600 master. The modules automatically detect
when an instrument has been inserted and control the gas
supply so that an appropriate supply to the instrument is
ensured at all times.
CAUTION
If car adapter X-dock is used as power supply for the
maintenance station only 5 modules at the most may
be connected to the master. Y ou might damage the car
adapter X-dock if you connect additional modules.
6 Dräger X-dock 5300/6300/6600
Installation
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3 Installation
WARNING
Risk of personal injury and damage to equipment
through faulty maintenance of gas detection
instruments.
Unless the maintenance station is properly set up for
the scheduled tasks, there is a risk that gas detection
instruments are not checked and serviced as
expected.
Prior to initial operation the correct design and
dimensioning of the appropriately configured
instruments must be approved by a qualified specialist.
The maintenance station can automatically recognise the test
gases required for the instrument and cross-check them with
the connected and configured test gases.
The gas exposure sequence always results from the sequence
of the connected test gas cylinders.
The maintenance station has various safety mechanisms at its
disposal to prevent configurations critical to safety.
For example there are limitations with regard to specific test
gas concentrations or an automatic flushing process takes
place at the beginning of the test in case of high measured
values. Nevertheless, it is necessary for a qualified specialist
to design and approve the station for the required task.
The designer for example must take into consideration the
cross-sensitivities of the sensors with connected test gases
and consult the respective sensor data sheets. A description of
the tasks to be accomplished must be provided which in turn
determines which test method with which test gas
concentration is appropriate.
If the required expert knowledge is not available, it has to be
obtained from others (e.g. specialists, test institutions or
manufacturers).
NOTICE
Ensure adequate space for the entire assembly.
The master and all modules must have the same
firmware version. If this is not the case, a firmware
update needs to be carried out (see chapter 9.4 on
page 26).
3. Remove the sleeves from the intended gas inlets and from
the gas outlet.
NOTICE
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If the sleeve is not removed from the gas outl et, the station
will be unable to conduct the self-test witho ut errors.
4. Fit the gas feed hoses to the gas inlets on the master and
connect them to the regulator valve on the test gas
cylinder.
NOTICE
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For the gas exposure sequence Dräger recommends
using toxic gases with increasing concentrations.
Dräger recommends not to exceed a hose length of
10 m for the gas supply hoses.
5. If required, connect an exhaust hose (max. 10 m long) to
the exhaust outlet.
6. Ensure a supply of compressed air or fresh air:
Connect the compressed air hose to the compressed
air port (outlet pressure of pressure regulator valve
0.5 bar, flow rate >3 l/min).
Adjust fresh air input (see chapter 4.7.2 on page 12).
Setting: Supplied by compressed air input.
OR
If required, connect the fresh air hose to the fresh air
filter.
Adjust fresh air input if necessary (see chapter 4.7.2 on
page 12). Setting: Supplied by pump.
WARNING
!
Risk of personal injury!
Impurities of the ambient air may result in faulty
measurements.
If you use the internal pump to supply fresh air through
the fresh air inlet you need to ensure that the ambient
air is devoid of interfering substances.
7. Connect the power pack.
St ation with up to 3 modules: Power pack 24 V / 1.33 A
St ation with 4 to 10 modules: Power pack 24 V / 6.25 A
The entire system is supplied with power via the master.
1. If applicable, install modules on the master station in
accordance with the assembly instructions (X-dock 6300/
6600 only).
A maximum of 10 modules can be installed on one
master station.
The available modules can be combined in any way
desired.
2. If applicable, install wall mount or cylinder holder in
accordance with the assembly instructions.
Dräger X-dock 5300/6300/6600 7
NOTICE
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Dräger recommends the use of Dräger test gas
cylinders and Dräger pressure regulator valves (see
chapter 12 on page 28). Alternatively there is the
option of using a suitable pressure regulator valve with
0.5 bar outlet pressure and
>3 L/min flow rate.
Dräger recommends connecting an exhaust hose
(max. 10 m long) to the exhaust outlet to discharge the
test gas into the open air.
Basics
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4Basics
4.1 Switching the station on or off
NOTICE
If no action has occurred for 10 minutes, the station
switches automatically to standby mode.
To switch the station on:
Press and hold the key on the master for approx.
1 second.
The following information is displayed during the switch-on
process:
Software version number
To switch the station off:
Press and hold the key on the master for approx.
3 seconds.
The station switches off.
Standby mode:
Standby mode is activated after approx. 10 minutes with no
activity on the station (input via touchscreen or opening/
closing of a module cover).
When the station switches over to standby mode, any user
logged in will be logged off automatically. The user will
need to log back in again when switching back to operating
mode.
The touchscreen is switched off in standby mode.
The charging function of X-am 125+ modules with charging
function is not affected by standby mode. The charging
process is not interrupted.
To switch to operating mode:
Tap the function key or
touch the touchscreen or
open or close a module flap.
4.3 Touchscreen display
The buttons on the touchscreen display change dynamically
depending on the task being executed. To execute an action,
select the corresponding icon on the display.
Press the key on the master at any time to access the start
screen.
4.4 Start and test screens
The keys on the start and test screen change dynamically
depending on the log-in status, single-mode status and the
number of modules in use.
Start screen: User logged in
(Single mode deactivated)
Logged-in
user
Instrument field ►
Menu ►◄Favourites bar
►◄
Start screen: User not logged in
(Single mode deactivated)
◄
Log user
in or out
Log user
in or out
4.2 Initial setup of station
Instrument field ►
1. Switch on the station, see chapter 4.1 on page 8.
2. Log in with the preconfigured "admin" user
(user name: admin, password: 123456), see chapter 4.5
on page 9.
3. Configure the test gas inlet, see chapter 4.7 on page 10.
4. Change language if necessary:
a. Select > System configuration > Language.
b. Select desired language.
c. Confirm selection with OK.
5. Set date and time where necessary:
◄ Favourites bar
a. Select > System configuration > Date & time.
b. Make the desired settings.
c. Confirm settings with OK.
6. If required, change standard tests (see chapter 4.9 on
page 14.
7. If required, set up network (see chapter 6.4.3 on page 20).
8 Dräger X-dock 5300/6300/6600
Basics
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Start screen : sin gle mode activated:
Selected test ►◄
Instrument field ►
4.4.1 Symbols
Menu Select this button to access the
menu (see chapter 6 on
page 19).
Confirm Select this button to confirm an
input or function.
Log user
in or out
4.5 Logging users in or out
NOTICE
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A User-ID is required to log in. This must be created
beforehand by the Administrator (see chapter 4.6 on
page 10).
A user with administrator rights is created by default:
User name: admin
Password: 123456
NOTICE
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Dräger recommends changing the admin password
after initial start-up.
To log in a user:
1. Select .
a. Select .
b. Select the desired user name from the list.
or
a. Select Select user.
b. Enter desired user name.
2. Enter the password and confirm with .
Cancel Select this button to cancel an
input or function.
Back Select this button to access the
previous screen.
Log user in or out Select this b u tt o n to l o g u s e r s in
or out. The number in the symbol
indicates the permission level
(see chapter 7 on page 23).
NOTICE
When entering the user name, 3 already saved user
names will automatically be suggested and displayed.
For quick selection, please select the desired user
name.
To log out the current user :
1. Select .
Information about the current user will be displayed.
2. Select .
The current user will be logged out.
Dräger X-dock 5300/6300/6600 9
Basics
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4.6 Managing user profiles
Select > Data management > Users.
The user overview will be displayed.
Created user ►
To create a new user profile:
1. Select > Data management > Users > New.
The input form will be displayed.
Enter last name ►
Enter first name ►
To edit an existing user profile:
1. Select > Data management > Users.
The user profiles will be displayed.
2. Select the user profile.
3. Select Edit.
4. Edit the desired settings.
5. Confirm the new settings with OK.
4.7 Configuring the test gas inlet
WARNING
!
The gas concentrations entered must be identical to
the specifications on the gas cylinder used. Incorrect
details will result in faulty measurement results.
NOTICE
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When the test gas concentration is changed, the
corresponding test gas inlet must be reconfigured.
To configure a test gas inlet:
1. Select > Gas configuration.
An overview of the test gas connections is displayed.
Enter User ID ►
Enter permission level and password ►
Enter company name ►
Enter location ►
Enter comments ►
2. The following information must be created:
User name
User ID
Permission level (see chapter 7 on page 23)
Password
3. The following information can optionally be given:
Company name
Location
Comments
4. Save the new user profile with OK.
NOTICE
User profiles can only be created by the administrator
or by users with authorisation level 5.
Select the test gas inlet ►
2. Select desired test gas inlet.
The configuration menu will appear.
Select the
test gas inlet
Enter part no. ►◄Enter batch no.
Enter
use-by date
Select test gas
Enter
concentration
►
►
Create Test gas
◄
component
►◄Delete
►◄Select
configuration
unit
Further options ►
10 Dräger X-dock 5300/6300/6600
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