Dräger X-Dock 5300, X-Dock 6300, X-Dock 6600 Technical Manual

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Dräger X-dock 5300 Dräger X-dock 6300/6600

Technical Manual

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Content

Dräger X-dock 5300/6300/6600 3

Content

1 For your safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . .4

1.2 Definitions of alert icons . . . . . . . . . . . . . . . . . . . . . .4

2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.2 Feature description . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.4 GPL (General Public Licence) . . . . . . . . . . . . . . . . .6

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4.1 Switching the station on or off . . . . . . . . . . . . . . . . . .7

4.2 Initial setup of station . . . . . . . . . . . . . . . . . . . . . . . .7

4.3 Touchscreen display . . . . . . . . . . . . . . . . . . . . . . . . .7

4.4 Start and test screens . . . . . . . . . . . . . . . . . . . . . . . .7

4.5 Logging users in or out . . . . . . . . . . . . . . . . . . . . . . .8

4.6 Managing user profiles . . . . . . . . . . . . . . . . . . . . . . .8

4.7 Configuring the test gas inlet . . . . . . . . . . . . . . . . . .9

4.8 Managing tests . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4.9 Managing instrument profiles . . . . . . . . . . . . . . . . .13

5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.1 Conducting a visual inspection . . . . . . . . . . . . . . . .13

5.2 Inserting or removing the gas measuring device into or

from a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.3 X-am 125+ module with charging function

(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.4 Station self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

5.5 Conducting a test . . . . . . . . . . . . . . . . . . . . . . . . . .14

5.6 After use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

6 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.2 Managing tests . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6.3 Station gas configuration . . . . . . . . . . . . . . . . . . .17

6.4 System configuration . . . . . . . . . . . . . . . . . . . . . . .17

6.5 Data management . . . . . . . . . . . . . . . . . . . . . . . . .17

7 Permission level. . . . . . . . . . . . . . . . . . . . . . . . . . .19

8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . .20

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

9.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . .21

9.2 Performing a firmware update . . . . . . . . . . . . . . . . .21

9.3 Changing the sealing insert . . . . . . . . . . . . . . . . . .22

9.4 Changing the fresh air filter . . . . . . . . . . . . . . . . . . .22

9.5 Calibrate touchscreen . . . . . . . . . . . . . . . . . . . . . . .22

9.6 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

12 Order list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

13 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

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4 Dräger X-dock 5300/6300/6600

For your safety

1 For your safety

1.1 General safety notes

 Before using this product, carefully read the Instructions for

Use.

 Strictly follow the Instructions for Use. The user must fully

understand and strictly observe the instructions. Use the product only for the purposes specified in the Intended use section of this document.

 Do not dispose of the Instructions for Use. Ensure that they

are retained and appropriately used by the product user.

 Only trained and competent users are permitted to use this

product.

 Comply with all local and national rules and regulations

associated with this product.

 Only trained and competent personnel are permitted to

inspect, repair and service the product. Dräger recommend a Dräger service contract for all maintenance activities and that all repairs are carried out by Dräger.

 Only trained and competent personnel are permitted to

inspect, repair and service the product as detailed in these Instructions for Use.

 Use only genuine Dräger spare parts and accessories, or

the proper functioning of the product may be impaired.

 Do not use a faulty or incomplete product. Do not modify

the product.

 Notify Dräger in the event of any component fault or failure.

1.2 Definitions of alert icons

The following alert icons are used in this document to provide and highlight areas of the associated text that require a greater awareness by the user. A definition of the meaning of each icon is as follows:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in physical injury, or damage to the product or environment. It may also be used to alert against unsafe practices.

NOTICE

Indicates additional information on how to use the product.

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Description

Dräger X-dock 5300/6300/6600 5

2 Description

2.1 Product overview

X-dock 5300 (X-am)

X-dock 6300/6600

X-dock 5300 (Pac) X-dock 6300/6600

X-dock 5300/6300 X-dock 6600

max. 10

00133286.eps

1 2

6 7

1918

9 10

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6 Dräger X-dock 5300/6300/6600

Installation

1Master 2 Module 3 Status LED 4 Touchscreen display 5 Function key 6 Fresh air inlet with filter 7 Antitheft slot 8 Power supply 9USB ports 10 Ethernet port 11 Mini USB port 12 Exhaust 13 Gas inlets 14 Compressed air inlet 15 Type plate 16 X-am 125 module 17 Charge status LED 18 X-am 125+ module (with charging function) 19 Pac module

2.2 Feature description

2.2.1 Master

The master assumes control of the sequencing of the maintenance station for functional testing, calibration and adjustment, as well as functions for user management, instrument management, printing of standard reports and standard certificates (using PostScript printers only), and also the user interface.

2.2.2 Modules

The instrument-specific interfaces such as, e. g., IR communication, gas exposure unit and charging contact are integrated into the modules. In addition, the modules contain sensors for detecting the visual, audible and vibration alarms on the instruments.

2.3 Intended use

The Dräger X-dock 5300/6300/6600 is a maintenance station of modular construction. The X-dock can be used to perform automated calibrations, adjustments and bump tests on portable gas monitors in parallel and independently from one another. A system consists of one master for 3 (X-dock 5300/

6300) or 6 (X-dock 6600) test gases. The X-dock 5300 consists of a master station with one module and cannot be expanded. Up to 10 modules can be connected to the X-dock 6300 and 6600 master. The modules automatically detect when an instrument has been inserted and control the gas supply so that an appropriate supply to the instrument is ensured at all times. The following gas measuring devices can be used with the X-dock and its modules:

2.4 GPL (General Public Licence)

Some of the device software includes open-source software, which has been published under GPL, LGPL or another opensource licence. They include GPL GPLv2, LGPL, MIT, PostgreSQL, Apache, Apache 2, zlib. The source texts of the software can be obtained from Dräger on a CD under material number 83 21 874 for at least three years after purchase of the software. The licence terms and conditions of the software are included on CD.

3 Installation

1. If applicable, install modules on the master station in accordance with the assembly instructions (X-dock 6300/ 6600 only).

 A maximum of 10 modules can be installed on one

master station.

 The available modules can be combined in any way

desired.

2. If applicable, install wall mount or cylinder holder in accordance with the assembly instructions.

3. Remove the sleeves from the intended gas inlets and from the gas outlet.

4. Fit the gas feed hoses to the gas inlets on the master and connect them to the regulator valve on the test gas cylinder.

5. If required, connect an exhaust hose (max. 10 m long) to the exhaust outlet.

6. Ensure a supply of compressed air or fresh air:

 Connect the compressed air hose to the compressed

air port (outlet pressure of pressure regulator valve

0.5 bar, flow rate >3 l/min).

 If required, connect the fresh air hose to the fresh air

filter.

7. Connect the power pack.

 Station with up to 3 modules: Power pack 24 V / 1.33 A  Station with 4 to 10 modules: Power pack 24 V / 6.25 A

The entire system is supplied with power via the master.

X-dock 5300/6300/6600

with Pac module: with X-am 125 (+) module:

Dräger Pac 3500 Dräger Pac 5500 Dräger Pac 7000

Dräger X-am 1700 Dräger X-am 2000 Dräger X-am 5000 Dräger X-am 5600

NOTICE

Ensure adequate space for the entire assembly.

The master and all modules must have the same firmware version. If this is not the case, a firmware update needs to be carried out (see chapter 9.2 on page 21).

NOTICE

If the sleeve is not removed from the gas outlet, the station will be unable to conduct the self-test without errors.

NOTICE

Dräger recommends not exceeding a hose length of 10 m for the gas feed hoses.

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Basics

Dräger X-dock 5300/6300/6600 7

4Basics

4.1 Switching the station on or off

To switch the station on:

 Press and hold the key on the master for approx.

1 second. The following information is displayed during the switch-on process:

 Software version number

To switch the station off:

 Press and hold the key on the master for approx.

3 seconds. The station switches off.

Standby mode:

 Standby mode is activated after approx. 10 minutes with no

activity on the station (input via touchscreen or opening/ closing of a module cover).

 When the station switches over to standby mode, any user

logged in will be logged off automatically. The user will need to log back in again when switching back to operating mode.

 The touchscreen is switched off in standby mode.  The charging function of X-am 125+ modules with charging

function is not affected by standby mode. The charging process is not interrupted.

 To switch to operating mode:

 Tap the function key or  touch the touchscreen or  open or close a module flap.

4.2 Initial setup of station

1. Switch on the station, see chapter 4.1 on page 7.

2. Log in with the preconfigured "admin" user (User name: admin, password: 123456), see chapter 4.5 on page 8.

3. Configure the test gas inlet, see chapter 4.7 on page 9.

4. Change language if necessary:

a. Select > System configuration > Language.

b. Selected the required language.

c. Confirm selection with OK.

5. Set date and time where necessary:

a. Select > Sync. clock > Date & time.

b. Make the desired settings.

c. Confirm settings with OK.

6. If required, change standard tests (see chapter 4.8 on page 11).

7. If required, set up network (see chapter 6.4.3 on page 17).

4.3 Touchscreen display

The buttons on the touchscreen display change dynamically depending on the task being executed. To execute an action, select the corresponding icon on the display.

Press the key on the master at any time to access the start screen.

4.4 Start and test screens

The keys on the start and test screen change dynamically depending on the log-in status, single-mode status and the number of modules in use.

Start screen : Us e r log ge d in (single mode deactivated)

NOTICE

Dräger recommends the use of Dräger gas cylinders and Dräger pressure regulator valves (see order list). Alternatively there is the option of using a suitable pressure regulator valve with 0.5 bar outlet pressure and >3 l/min flow rate.

Dräger recommends connecting an exhaust hose (max. 10 m long) to the exhaust outlet to discharge the test gas into the open air.

NOTICE

If no action has occurred for 10 minutes, the station switches automatically to standby mode.

Logged-on user

►◄

User logon/logoff

Instrument field ►

Menu ►◄Favourites bar

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8 Dräger X-dock 5300/6300/6600

Basics

Start screen: User not logged in (single mode deactivated)

Start screen: single mode activated

4.4.1 Symbols

4.5 Logging users in or out

A user with administrator rights is created by default:

User name: admin Password: 123456

To log in a user:

1. Select . a. Select . b. Select the desired user name from the list. or

a. Select Select user.

b. Enter desired user name.

2. Enter the password and confirm with .

To log out the current user:

1. Select . Information about the current user will be displayed.

2. Select . The current user will be logged out.

4.6 Managing user profiles

 Select > Data management > Users.

The user overview will be displayed.

◄

User logon/logoff

Instrument field ►

◄ Favourites bar

Selected test ►◄

User logon/logoff

Instrument field ►

Menu Select this button to access the

menu (see chapter 6 on page 16).

Confirm Select this button to confirm an

input or function.

Cancel Select this button to cancel an

input or function.

Back Select this button to access the

previous screen.

Log user in or out Select this button to log users in

or out. The number in the symbol indicates the permission level (see chapter 7 on page 19).

NOTICE

A User-ID is required to log in. This must be created beforehand by the Administrator (see chapter 4.6 on page 8).

NOTICE

Dräger recommends changing the admin password after initial start-up.

NOTICE

When entering the user name, 3 already saved user names will automatically be suggested and displayed. For quick selection, please select the desired user name.

Created user ►

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Basics

Dräger X-dock 5300/6300/6600 9

To create a new user profile:

1. Select > Data management > Users > New.

The input form will be displayed.

2. The following information must be created:

 User name  User ID  Permission level (see chapter 7 on page 19)  Password

3. The following information can optionally be given:

 Company name  Location  Comments

4. Save the new user profile with OK.

To edit an existing user profile:

1. Select > Data management > Users.

The user profiles will be displayed.

2. Select the user profile.

3. Select Edit.

4. Edit the desired settings.

5. Confirm the new settings with OK.

4.7 Configuring the test gas inlet

To configure a test gas inlet:

1. Select > Station gas configuration.

An overview of the test gas connections is displayed.

2. Select desired test gas inlet. The configuration menu will appear.

When using a Dräger test gas cylinder:

1. Enter the part no. of the Dräger test gas cylinder. All the necessary details for the configuration will be filled

in automatically. The batch number and the expiry date can be entered manually in addition.

2. If necessary select Further options and to reset the gas

cylinder level indicator.

3. If required, configure other test gas inlets in the same way.

Enter last name ► Enter first name ►

Enter User ID ► Enter permission level and password ►

Enter company name ► Enter location ►

Enter comments ►

NOTICE

User profiles can only be created by the administrator or by users with authorisation level 5.

WARNING

The test gas concentrations entered must be identical to the specifications on the test gas cylinder used. Incorrect details will result in faulty measurement results.

Select the gas inlet ►

Select Test gas inlet

►

Enter part no. ►◄Enter batch no. Enter Expiry date

►

◄

Create Test gas component

Select Test gas

►◄Delete configuration

Enter concentration ►◄Select unit

Further options ►

NOTICE

Upon entering the part no. of a Dräger gas cylinder, a gas cylinder level indicator is displayed automatically, unless this function was deactivated before (see chapter 4.7.2 on page 10).

NOTICE

The values entered automatically must be matched with those indicated on the test gas cylinder. If these values are not identical, the value indicated on the gas cylinder is to be considered and a manual correction of the values must be made.

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10 Dräger X-dock 5300/6300/6600

Basics

When using a test gas cylinder from another manufacturer:

1. Create or delete test gas component.

 Create a new test gas component with .  Delete the current test gas component with .

2. Select test gas.

3. Enter the test gas concentration.

4. Select test gas units.

5. If required, create additional test gas components.

6. The following information can optionally be given:

 Part no. of the test gas cylinder  Batch number of test gas cylinder  Expiry date of the test gas cylinder

7. If required, enter Further options.

4.7.1 Further options

1. Enter volume of test gas cylinder.

2. Set type of volume:

Comp. = cylinder volume Relax. = gas volume (cylinder volume x pressure)

3. If required, refresh test gas pressure.

4. If necessary, activate Hose > 2 m if the length of the test

gas hose exceeds 2 m.

5. If required, configure other test gas inlets in the same way.

Status of test gas pressure:

Gas cylinder level indicator:

4.7.2 Settings

1. Select > Station gas configuration > Settings.

The OV sensor of the PAC 7000 OV allows to choose between two different test gases that are also used for calibration and testing. These test gases are carbon monoxide (CO) and ethylene oxide (EO).

For the X-am 2000, it is possible to choose between three different test gases that are also used for calibration and testing. The three options are methane (CH

), propane (C3H8)

and pentane (C

5H12

). The sensor is calibrated with different sensitivity levels depending on the gas selected. More information on this can be found in the relevant sensor data sheets.

NOTICE

Deleting all test gas components deletes all information of the test gas inlet.

NOTICE

It is necessary to specify the volume, volume type, pressure and unit to use the gas manager.

Configured test gas components ►

Enter volume ►◄Volum e ty pe

◄

Enter unit for pressure

Enter pressure ► Stat us

Test gas pressure

►

◄

State of test gas pressure/

Gas cylinder level indicator

NOTICE

Dräger recommends not exceeding a hose length of 10 m for the gas feed hoses.

Display

Gas pressure

Meaning

<0.4 bar Test gas pressure too low.

0,4 - 0,6 bar Test gas pressure correct.

>0.6 bar Test gas pressure too high.

Display

Gas cylinder level

61 - 100 %

30 - 60 %

<30%

Gas cylinder level indicator deactivated

Select test gas for X-am 2000 ►

Fresh air inlet setting ► Expert settings ►

Select test gas for PAC 7000 OV ► Gas cylinder level indicator ►

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Basics

Dräger X-dock 5300/6300/6600 11

There is also the option of setting an "increased sensitivity" option for propane and pentane. This option artificially increases the sensitivity to calibrate the sensors so that these have approximately a nonane sensitivity level (in other words, a sensitivity level as if they were calibrated for nonane). More information on the subject of cross-sensitivity calibration can be found in the relevant sensor data sheets.

To select the test gas for X-am 2000:

1. Select X-am 2000.

2. Select the required test gas from the list. The following selection is available:

 Methane - CH

(default setting)

 Propane - C

3H8

 Pentane - PENT

For propane and pentane, the "Increased sensitivity" (vapour sensitivity) option can also be activated.

3. Confirm selection with OK.

To set the fresh air input:

1. Select Fresh air.

2. Select pump (fresh air inlet; default setting) or compressed air inlet.

3. Confirm selection with OK.

The following settings can be made in Expert settings:

 Ignore maximum concentration for quick bump test  Set test behaviour for missing test gases

To ignore the max. allowable concentration for the quick bump test recommended by Dräger:

1. Select Ignore max. conc. for BTQ.

2. Activate checkbox (default setting: deactivated).

3. Confirm selection with OK.

If this function is activated, higher test gas concentrations can be used for the fast bump test than those recommended by Dräger.

To set the test behaviour with missing test gases:

1. Select Missing gas.

2. Activate checkbox (default setting: activated).

3. Confirm selection with OK.

This function can be used to set whether or not a test or calibration is carried out when a required test gas is not connected.

To select the test gas for PAC 7000 OV:

1. Select Pac 7000 OV.

2. Select the required test gas from the list. The following selection is available:

 Ethylene oxide - EO (default setting)  Carbon monoxide - CO

3. Confirm selection with OK.

To set the gas cylinder level indicator:

1. Select Gas level monitoring.

2. Activate or deactivate the Gas level monitoring on check

box.

3. Confirm selection with OK.

To reset the gas cylinder level indicator for a new test gas cylinder:

1. Connect a new test gas cylinder to a test gas connection.

2. Select > Station gas configuration.

3. Select desired gas inlet.

Select Further options and select to reset the gas cylinder

level indicator.

4.8 Managing tests

 Select > Define test.

The test overview will be displayed.

4.8.1 Selecting the test mode

The following test modes are available. The test modes define the behaviour of the system when the user is logged off. The Test scheduler and Log-in mode test modes are configurable.

NOTICE

The corresponding gas must be connected to one of the gas inlets and set in the gas configuration.

WARNING

Only trained and experienced personnel are permitted to activate this function, because an incorrectly selected test gas concentration may result in a positive test result even though the instrument alarmed too late.

WARNING

If this function is deactivated, the corresponding channel is not tested or calibrated.

NOTICE

The gas cylinder level indicator is only available for cylinders that are configured via a Dräger part no.

Select test mode ►

◄ Configure test mode

Select test 1 ►◄Edit test 1

Select test 2 ►◄Edit test 2

Select test 3 ►◄Edit test 3

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12 Dräger X-dock 5300/6300/6600

Basics

To select the test mode:

1. Select .

2. Select the desired test mode.

3. If necessary, select the of the test mode to be edited

(only possible with the Test scheduler and Log-in mode

test modes).

4. If necessary, edit tests (see chapter 4.8.2 on page 12).

5. Save the settings with OK.

4.8.2 Creating or editing a test

To create or edit a test:

1. Select icon for the test to be edited. The editing window will be displayed.

2. Enter desired test name.

3. Select desired gas test. The following gas tests are available:

4. If required, select Options.

The following options are available:

5. If required, select Further options:

6. Save settings with OK.

Mode

Description

Favorites mode

The Favorites mode displays the predefined tests. These can be selected via the favourites bar.

Single mode In Single mode, a predefined test is started by

closing the module flap. Several tests can be started and performed in parallel.

Te st scheduler

The Test scheduler mode enables the user to configure the time and weekday when a predefined test should be performed. To configure the Test scheduler mode, select . Manual tests can only be started when the user is logged in.

Log-in mode Only logged-in users (level 2-5) can perform

tests in Log-in mode. The configuration enables you to define whether a user should be automatically logged off after the completion of a test. To configure the Log-in mode, select .

NOTICE

A maximum of 3 favourites may be created.

The first 3 characters of the test name are displayed in the list of favourites.

Enter test name ►

Select gas test ►

Further options ►

No gas test, only the activated options are run.

Quick bump test

Test for exceeding A1 concentration.

Extended bump test

Test for reaching cylinder concentration within a tolerance range.

Calibration

Zero point and span calibration

Response time test

(only for calibration)

The response times of the sensors are tested.

Bat. check

The battery voltage is measured and displayed.

Alarm test

All the alarm functions of the gas monitor are checked (noise, light, vibration).

Zero check

The zero point is checked.

NOTICE

When the alarm functions are being tested, the ambient noise must not be too loud as otherwise the station will not be able to check the horn function.

Sync. clock

The time on the gas monitor is synchronised with the station.

If this option is selected, Reset DL and Reset TWA are automatically

also activated to ensure that the DL (data logger) is unique.

Download DL

Download data memory and events memory data from the gas monitor to the station.

Reset DL

The data in the data and events memories are cleared.

Reset TWA

The TWA

time is reset.

1 Average shift values (time-weighted average) are generally

limited to eight hours exposure per day per workplace for 5 days a week during a work lifetime.

Turn off

The gas monitor is switched off automatically after the test.

Autom. repair

Perform automatic repair (e. g. calibrate after a faulty bump test).

Fresh air

The system is purged with fresh air after every test.

Generate

Create certificate (stored in the station as a PDF file).

Print out the certificate on a connected USB printer.

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Use

Dräger X-dock 5300/6300/6600 13

4.9 Managing instrument profiles

 Select > Data management > Devices.

The instrument overview is displayed.

To create an instrument profile:

 A new instrument profile will be created automatically as

soon as a gas instrument that is not yet stored in the station is placed in a module.

5Use

5.1 Conducting a visual inspection

A visual inspection of the gas measurement systems should be conducted every time before being inserted into the station.

1. Check that the housing, external filters and the nameplates are intact.

2. Check the battery contacts and sensor inputs for dirt.

5.2 Inserting or removing the gas measuring device into or from a module

To insert the instrument in the module:

1. If necessary, push the lock up slightly and open the module

cover upwards.

2. Place the instrument in the corresponding module.

3. Close the module cover.

The instrument will be detected automatically.

 X-am-125+ module with charging function only:

 After the instrument is inserted, the charging status is

displayed for approx. 5 seconds via the charging status LED.

 The charging function starts automatically approx. 15

mintues after the last test.

To remove the instrument from the module:

1. Push the lock up slightly and open the module cover

upwards.

2. Remove the instrument.

5.3 X-am 125+ module with charging function (optional)

 It is only possible to charge the instrument batteries using

the X-am 125+ module with charging function.

 The charging time is approx. 4 hours for a completely

empty battery.

 A new NiMH supply unit reaches its full capacity after 3 full

charge/discharge cycles. Never store the device for extended periods (max. 2 months) without a power supply as the internal buffer battery will run down.omatically once the temperature is back in charging range.

Instrument no. ►◄Instrument type

WARNING

A defective pressure reducer on the gas cylinder can lead to increased pressure in the station. The gas hoses may loosen as a result and gas may escape.

Health hazard! Test gas must not be inhaled. Observe the hazard warnings in the relevant Safety Data Sheets. Provide venting into a fume cupboard or outside the building.

NOTICE

To prevent loss of test gas, Dräger recommends closing the test gas cylinders when the station is left unattended for long periods.

Adjustment may not be possible due to instrument and channel errors.

NOTICE

Devices that have not passed the visual inspection must not be inserted into the station. Otherwise the test cannot be fully evaluated correctly.

WARNING

Risk of explosion! Do not charge underground or in explosion hazard areas. The X-am 125+ modules with charging function are constructed in compliance with regulations for fire-damp weather and explosion protection.

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14 Dräger X-dock 5300/6300/6600

Use

If an error occurs:

 Remove from the module and re-insert.  If this does not correct the error, have the module repaired.

Overview of charge status LEDs

5.4 Station self-test

A self-test is carried out:

 When the station is started up.  When the last successful self-test was more than 24 hours

ago and a test is being carried out.

The station is tested for leaks, pump function, and the software version of the individual modules and the master.

5.5 Conducting a test

The following tests are preconfigured:

1. If necessary, open the test gas cylinders.

2. If necessary, switch on the X-dock.

3. Perform a visual inspection of the gas measurement systems (see chapter 5.1 on page 13).

4. Insert the instruments into the modules (see chapter 5.2 on page 13).

If Single mode is activated:

 The preset test is started automatically by closing the

module cover. The Status LED flashes blue. The individual test phases are displayed.

If Favorites mode is activated:

 Select required test from favourites bar.

The test will be started automatically. The Status LED flashes blue. The individual test phases are displayed.

If Test scheduler mode is activated:

 If necessary, log user out on the station (see chapter 4.5 on

page 8).

 The preset test is performed according to the configured

time schedule.

If Log-in mode is activated:

 Log user in on the station (see chapter 4.5 on page 8).  Select the desired test from the favourites bar.

The test will start automatically. The status LED flashes blue. The individual test phases are displayed.

Test passed:

 Confirmation is shown on the display.  The Status LED flashes green.  If required, select the desired instrument field for additional

information.

 Remove the instrument from the module.

CAUTION

A short-circuit in the charging contacts in the modules, e. g. due to metal objects falling into the device, will not damage the station but should be avoided due to a potential risk of overheating and error displays on the module.

Colour Status Meaning

green on continuously Charge status 100 % green flashing Battery charging. red flashing Charging error

WARNING

When using methane, propane or butane in the range >100 %LEL, an exhaust hose (max. 10 m long) must be connected to the exhaust outlet to ensure the extraction of excess explosive gas.

NOTICE

Single mode is activated by default.

Several tests can be started and executed in parallel in the Single mode.

A failure of a LED, horn or vibration test results in a negative evaluation of the overall test, and thus in the locking of the respective gas measurement system.

A test of the sensor reserve is only performed with sensors that support this function. The results are displayed under test details and give information about the state of the sensor.

Test 1: QT Fast bump test including alarm testing Test 2: EXT

Extended bump test incl. zero-point check and alarm testing.

Test 3: CAL

Calibration, alarm test, fresh air flushing and certificate.

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Use

Dräger X-dock 5300/6300/6600 15

Test passed, with restrictions:

The status means that partial tests of the favourite could not be performed because of special settings.

 Confirmation is shown on the display.  The Status LED flashes yellow.  If required, select the desired instrument field for additional

information.

 Remove the instrument from the module.

Test not passed:

 An error message is shown on the display.  The Status LED flashes red.  If required, select the desired instrument field for additional

information.

 Identify and rectify the error.  Repeat the test if necessary.

Overview of status LEDs

5.6 After use

1. If required, remove instruments from modules.

2. Close the test gas cylinders.

Colour Status Meaning

blue flashing Process in progress green flashing Test passed yellow flashing Test passed, with restrictions red flashing Test failed/cancelled

X-am 5000

X-dock 5300

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X-am 5000

X-dock 5300

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NOTICE

To keep energy consumption low, Dräger recommends switching off the equipment after use according to the Instructions for Use.

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16 Dräger X-dock 5300/6300/6600

6Menu

6.1 Menu overview

NOTICE

The menu is only available for users with permission levels 5.

Define test

Station gas configuration

System configuration Date & time

Data management Language

Network System address

Database DBMS address

Info screen

Update

Service interval

Devices

Users

Station event logger

Export data logger

Export certificates

Mobile synchronization

MSD

1 Mass storage device

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Dräger X-dock 5300/6300/6600 17

6.2 Managing tests

In this menu, the existing tests can be edited, new tests can be created and the standard test can be defined.

 Select > Define test.

The test overview will be displayed. For more information see chapter 4.8 on page 11.

6.3 Station gas configuration

The individual gas connections can be configured in this menu.

 Select > Station gas configuration.

An overview of the test gas connections is displayed. For more information see chapter 4.7 on page 9.

6.4 System configuration

6.4.1 Setting Date & time

The following settings can be made in this menu:

 Time zone  Date format  Date  Time  Location

To set the date and time:

1. Select > System configuration > Date & time.

2. Make the desired settings.

3. Confirm settings with OK.

6.4.2 Setting the language

1. Select > System configuration > Language.

2. Selected the required language.

3. Confirm selection with OK.

6.4.3 Network

To set System address:

1. Select > System con figuration > Network > System address.

2. Select dynamic or static IP address.

3. Where necessary, enter the IP of the system address.

4. Where necessary, enter the Subnet Mask (default:

255.255.255.0).

To set the central database address:

1. Select > Sy stem configuration > Network > DBMS address.

2. Enter the server IP #.

6.4.4 Cleaning the database

1. Select > System configuration > Database > Clean up.

2. Select Start clean up.

3. Confirm deletion of the database entries with OK. The progress of the deletion is displayed.

6.4.5 Displaying info screen

1. Select > System configuration > Info screen.

The following information is displayed:

 Application version  Hardware version  Kernel version  MAC address  IP address

6.4.6 Performing an update

To perform a firmware update, see chapter 9.2 on page 21.

6.4.7 Service interval

1. Select > System configuration > Service interval.

 This function displays how many days have passed

since the last service was performed. If the service interval has been exceeded, an additional check box to deactivate the self check note for 365 days is displayed.

6.5 Data management

6.5.1 Managing instruments

The individual instrument profiles can be displayed in this menu.

 Select > Data management > Devices.

The instrument profiles will be displayed. For more information see chapter 4.9 on page 13.

6.5.2 Managing user profiles

User profiles can be created, edited or deleted in this menu.

 Select > Data management > Users.

The user profiles will be displayed. For more information see chapter 4.6 on page 8.

NOTICE

If the station is connected to a server, only place and format can be changed. The station synchronises time and date automatically.

NOTICE

If the IP or DBMS address is changed, the station must be re-started to make the change active.

NOTICE

Database entries, data loggers and certificates are deleted.

NOTICE

All entries are stored in UTC time (Universal Time Coordinated).

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18 Dräger X-dock 5300/6300/6600

6.5.3 Exporting Station event logger

The saved data of the event memory can be saved to a connected USB storage device with this function.

To copy data from the event memory to a USB data storage device:

1. Connect the USB data storage device to the USB port on the station. The USB icon will appear in the status bar.

2. Select > Data management > Station event logger.

The event memory is displayed.

3. Select the required files from the list.

4. Confirm selection with OK.

The selected files are copied onto the USB data storage device.

6.5.4 Exporting data memory

The saved data of the data memory can be saved to a connected USB storage device with this function.

To copy data from the data memory to a USB data storage device:

1. Connect the USB data storage device to the USB port on the station. The USB icon will appear in the status bar.

2. Select > Data management > Export data logger.

The data memory is displayed.

3. Select the required files from the list.

4. Confirm selection with OK.

The selected files are copied onto the USB data storage device.

6.5.5 Exporting certificates

This function can be used to save the stored certificates to a connected USB storage device.

To copy certificates to a USB data storage device:

1. Connect the USB data storage device to the USB port on the station. The USB icon will appear in the status bar.

2. Select > Data management > Export certificates.

The event memory is displayed.

3. Select the required certificates from the list.

4. Confirm selection with OK.

The selected certificates are copied onto the USB data storage device.

6.5.6 Mobile synchronization

This function can be used to copy the local database, reports, certificates and device data loggers to a connected USB storage device or the internal MSD area. This is useful if the data cannot be exchanged via the network connection. The data can then be imported into the X-dock Manager (see X-dock Manager Online Help).

1. If necessary, connect the USB storage device to the USB port on the station.

Select

> Data managemen t > Mobile synchronization

The available target locations are displayed.

3. Select desired target location.

4. Confirm the selection with OK.

The data is copied to the target location.

6.5.7 Activating or deactivating MSD mode

This function allows the station to be used as a USB mass storage device and the data saved in the station can be copied to a connected PC.

To activate MSD mode:

1. connect PC with USB mini B cable to the X-dock.

2. Select > Data management > MSD mode.

3. Activate MSD mode.

4. Confirm setting with OK.

The station is now visible on the PC as a drive.

To deactivate MSD mode:

 Cancel MSD mode with X.

The station is ready for operation again.

NOTICE

Dräger recommends cleaning the local data after successfully importing the data into the database (see chapter 6.4.4 on page 17).

Dräger recommends exporting the local data on a regular basis to keep the amount of data to be exported, and thus copied, small.

The export via the MSD area is faster than via a USB storage device.

NOTICE

No other actions can be performed with the station while MSD mode is active.

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Permission level

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7 Permission level

The availability of functions, tests or menu items depends on the privileges for the particular permission level.

Function Permission level

12345

Perform preset tests in logged-out status X X X X X Perform preset tests in logged-in status X X X X

Change password X

Define test X Export data memory (station) X Set Station gas configuration X Show devices X Define extended options X

Manage users X Set date and time X Perform SW update (station) X

Set Language X Set network configuration X Database operations X

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20 Dräger X-dock 5300/6300/6600

Troubleshooting

8 Troubleshooting

Faults Cause Remedy

Station does not start.

Power supply not connected.

Check connections to mains supply, power pack and station.

Power pack defective. Replace power pack.

Check that the station can be started by pressing the function key.

Gas monitor not detected.

Module dirty. Clean module.

Instrument dirty. Clean instrument.

Module defective. Contact DrägerService.

SW version of gas monitor out of date. Update gas monitor SW.

Measuring chamber leaky.

Instrument and/or module dirty. Clean instrument and/or module.

Seal worn.

Replace seal (see chapter 9.3 on Page

22)

No communication with PC.

Ethernet cable not connected correctly. Check cabling.

Ethernet cable defective. Replace Ethernet cable.

IP address incorrectly configured. Reconfigure IP address.

Firewall is blocking data traffic. Configure the firewall correctly.

Gas monitors do not pass the gas tests (test gas not reaching the instrument).

Hose connections incorrect. Check hose connections.

Station gas configuration not correct. Check Station gas configuration.

Test gas cylinder empty or closed. Check test gas cylinder.

Pressure regulator valve incorrectly set. Check setting of pressure regulator valve.

Test gas pressure is too low.

Pressure regulator valve incorrectly set. Check setting of pressure regulator valve.

Hose connections incorrect.

Test gas cylinder empty or closed.

Test gas pressure is too high. Pressure regulator valve incorrectly set. Check setting of pressure regulator valve.

Alarm element test not carried out.

External light sources are interferring with the alarm element test.

Check whether or not external light sources are creating interference, reposition light sources or station as necessary.

The system does not recognize the connected USB storage device.

The formatting of USB storage devices varies, depending on the manufacturer. This applies to the file system (e.g. FAT32 or NTFS) as well as the partitioning.

Dräger recommends using FAT32 and a partitioning that contains partitioning tables (USB-ZIP or USB-HDD).

Touchscreen does not respond or has limited response.

Touchscreen no longer correctly calibrated.

Recalibrate touchscreen, see chapter 9.5 on page 22.

Module not found or Wrong (incompatible) SW version error

message (although everything is connected correctly).

This error can occur if a master is connected to modules with different software versions.

In this case, a firmware update has to be performed via the master, even if the most current firmware is already installed on the master.

If the modules are not connected correctly, the electrical connection may be faulty.

Check whether all connections are correctly connected and screwed tight.

Module X does not support firmware version error message.

The firmware version of the affected gas monitor is not compatible with X-dock.

Perform an update with the CC Vision PC software.

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Maintenance

Dräger X-dock 5300/6300/6600 21

9 Maintenance

9.1 Maintenance intervals

9.1.1 Before every start-up

The following work must be carried out before every start-up of the equipment:

 Check the hoses for dirt, brittleness and damage and

replace if necessary.

 Check the hoses are secure, to prevent escapes of gas.  Check that all cable connections are secure.  Visual inspection of the modules and sensor seals. If very

dirty or if there are visible defects, the sensor seal must be replaced.

9.1.2 Annually

Inspection of the entire X-dock station by competent personnel.

9.2 Performing a firmware update

1. Download the firmware update from the internet: a. Go to www.draeger.com. b. Go to the X-dock product page and unzip the firmware

update to the root directory of an empty USB data storage device.

2. Connect the USB data storage device with firmware update to the USB port on the station. The USB icon will appear in the status bar.

3. Select > System configuration > Update.

A list of all firmware updates available on the USB storage device will be displayed.

4. Select the desired firmware update from the list. The selected firmware update is marked in blue.

5. Start the firmware update with OK.

The progress of the installation is displayed:

6. Following successful transfer to the station, the start is restarted automatically and the firmware update is installed immediately afterwards. During the installation process, the status LEDs on the modules will be white.

7. After the installation is complete, the station changes to operating mode. The station is ready for operation.

NOTICE

The maintenance intervals must be established in each individual case and shortened if necessary, depending on safety considerations, process conditions, and the technical requirements of the equipment. Dräger recommend a Dräger service contract for all maintenance activities and that all repairs are carried out by Dräger.

CAUTION

The station power supply must not be disconnected during the installation process. The station may be damaged if this is not observed.

NOTICE

The station does not support any USB data storage device with an NTFS file system.

CAUTION

There must not be any older firmware files on the USB data storage device.

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22 Dräger X-dock 5300/6300/6600

Disposal

9.3 Changing the sealing insert

1. Open the module cover.

2. Squeeze the two external locking lugs in and withdraw the sealing insert downwards.

3. Release the hoses from the sealing insert.

4. Replace the sealing insert.

5. Fit the hoses to the new sealing insert (note the arrows on the sealing insert and the hose).

6. Squeeze the external locking lugs in and insert the sealing insert into the module cover until the locking lugs engage.

7. Check that the sealing insert is fitted correctly in the module cover.

9.4 Changing the fresh air filter

1. Unscrew the old fresh air filter.

2. Screw in the new fresh air filter.

9.5 Calibrate touchscreen

1. While starting the system, press and hold the function key until the calibration display appears.

2. Press the five consecutively displayed position markers as they appear.

9.6 Cleaning

The device does not need any special care.

 If very dirty, the equipment can be carefully wiped down

with a damp cloth.

 Carefully dry the device using a cloth.

10 Disposal

Dispose of the product in accordance with the applicable rules and regulations.

NOTICE

The sealing inserts must be changed at regular intervals (e. g. at each inspection) or sooner as required.

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NOTICE

With regular use and depending on the conditions of use, the fresh air filter should be changed typically every 2 months.

CAUTION

Abrasive cleaning implements (brushes, etc.), cleaning agents and cleaning solvents can destroy the fresh air filter.

Disposing of electric and electronic equipment:

In accordance with EU Directive 2002/96/EC this product must not be disposed of as household waste. This is indicated by the adjacent icon. You can return this product to Dräger free of charge. For information please contact the national marketing organisations and Dräger.

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Technical data

Dräger X-dock 5300/6300/6600 23

11 Technical data 12 Order list

Dimensions (H x W x D):

Master approx. 3.54 x 5.70 x 9.84 inches

(120 x 130 x 250 mm)

Module approx. 3.54 x 5.70 x 9.84 inches

(90x145x250mm)

Weight:

Master

approx. 2.57 pounds (30.86 ounces; 1500 g)

Module

approx. 2.57 pounds (30.86 ounces; 960 g)

Ambient conditions:

During operation During storage

32 °F to +104 °F (0 °C to +40 °C)

-20-4 °F to +122 °F (-20 °C to +50 °C)

700 to 1300 hPa max. 95% relative humidity

Gas connections: 1x fresh air connection

1x compressed air inlet

1x exhaust outlet X-dock 5300/6300 3x gas inlets X-dock 6600 6x gas inlets

Inlet pressure:

for the measured gas 0,5 bar ±20 % for compressed air 0,5 bar ±20 %

Power supply: 11 V - 28 V DC, 6.25 A

Connections: 3x USB 2.0 standard A

connection, (host, cable <3 m)

1x USB 2.0 mini B connection,

(device, cable <3 m)

1x Ethernet port RJ45

Data transmission rate

10/100 Mbit

Serial no. (year of manufacture):

The year of construction is given

by the 3rd letter in the factory

number located on the nameplate:

B=2010, C=2011, D=2012,

E=2013, F=2014, G=2015,

H=2016, etc.

Example: Serial number ARFH-

0054, the 3rd letter is F, so the

year of construction is 2014.

CE mark: Electromagnetic compatibility

(Directive 2004/108/EC)

Name and description

Order No.

Dräger X-dock 5300 X-am 125 83 21 880

Dräger X-dock 5300 Pac 83 21 881

Dräger X-dock 6300 Master 83 21 900

Dräger X-dock 6600 Master 83 21 901

Dräger X-dock Module X-am 125 83 21 890

Dräger X-dock Module X-am 125+ (with charging function)

83 21 891

Dräger X-dock Module Pac 83 21 892

Dräger X-dock Module X-am 125, AA version

83 24 260

Dräger X-dock Module X-am 125+, AA version (with charging function)

83 24 261

Dräger X-dock Module Pac, AA version 83 24 262

Single wall mount 83 21 922

Comfort wall mount 83 21 910

Cylinder holder (table-top version) 83 21 918

Cylinder holder for top-hat rail 83 21 928

Power pack 24 V / 1.33 A (up to 3 modules)

83 21 849

Power pack 24 V / 6.25 A (up to 10 modules)

83 21 850

X-dock car adapter 83 21 855

Pressure regulator valve 0.5 bar 83 24 250

Pump filter set (includes filter and hose connector)

83 19 364

Fluoroelastomer hose 12 03 150

Sealing insert (X-am) 83 21 986

Sealing insert (Pac) 83 21 987

X-dock Master display protector film 83 21 804

Stickers for module numbering 83 21 839

Barcode label, exterior (22 x 8 mm, 500 labels)

AG02551

Barcode scanner 83 18 792

Dräger X-dock Manager Basic 83 21 860

Dräger X-dock Manager Professional 83 21 870

Dräger X-dock Manager Licence (1x, both versions)

83 21 857

Dräger X-dock Manager Licence (5x, both versions)

83 21 858

NOTICE

Dräger recommends the use of Dräger test gas cylinders.

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24 Dräger X-dock 5300/6300/6600

Glossary

13 Glossary

Abbreviation Description

ALARM Alarm element test

BTQ Quick bump test

BTX Extended bump test

CAL Calibration

DB Database

DBMS Database Management System

DL Data logger

FAV Favourite

HORN Horn

LED Light-emitting diode

LEL Lower Explosive Limit

MSD Mass Storage Device

MST Master

SPAN Span calibration

SW Software

T90 Response time test

TWA Time-weighted average

UNDEF Unknown

UNK Unknown info

VIB Vibration

ZCHECK Zero-point check

ZERO Zero-point calibration

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Glossary

Dräger X-dock 5300/6300/6600 25

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Page 28

Dräger Safety AG & Co. KGaA

Revalstraße 1 23560 Lübeck, Germany Tel +49 451 882 0 Fax +49 451 882 20 80 www.draeger.com

90 33 286 - TH 4634.600 en

Product information