Dräger X-am 5600 Technical Handbook
CO
2
V
ol
%
O
2
Vol
%
CH
4
%UEG
CO
ppm
H
2
S
ppm
NH
3
ppm
Dräger X-am® 5600
approved as type MQG 01**
Multi-Gas Monitor
Technical Handbook
Content
Content
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Tests and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Intended operating area and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
What is What . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Special symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Standard gas configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Standard instrument configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Switching on the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Switching off the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Before entering the workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Calling the Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Possible functions of the quick menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Quick menu "Delete peak values" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Calling the Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Calibration menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Identifying Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Concentration pre-alarm A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Concentration main alarm A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
STEL / TWA exposure alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Instrument alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Operation with pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Configuring the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Read Database and Display Graphically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Faults, Cause and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2
Content
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H
added signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2
Carry out manual bump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manual implementation without the documentation of results in the instrument mem-
ory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Menu implementation with the documentation of results in the instrument memory
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Automatic implementation with the Bump Test Station . . . . . . . . . . . . . . . . . . . . 45
Calibrating/adjusting the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Carrying out the fresh air calibration/zero-point calibration . . . . . . . . . . . . . . . . . 48
Carrying out 1-button calibration/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Calibrating/adjusting the sensitivity for an individual measuring channel . . . . . . 53
Example 1: Span calibration for Dräger Sensor IR Ex. . . . . . . . . . . . . . . . . . . . . 54
Example 2: Calibration routine for Dräger Sensor DUAL IR CO
IR CO
Replacing the batteries / rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
and Dräger Sensor
2
Charging the rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Charging with the multiple charging station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Charging with charging module and plug-in power pack or vehicle charging adapter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Replacing the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3
For Your Safety
General safety statements
Before using this product, carefully read the associated Instructions for Use. This
document does not replace the Instructions for Use.
Definitions of alert icons
The following alert icons are used in this document to provide and highlight areas of the
associated text that require a greater awareness by the user. A definition of the
meaning of each icon is as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in
physical injury, or damage to the product or environment. It may also be used to alert
against unsafe practices.
NOTICE
Indicates additional information on how to use the product.
Intended Use
Portable gas detection instrument for the continuous monitoring of the concentration of
several gases in the ambient air within the working area and in explosion-hazard areas.
X-am 5600, depending on the instrument type and configuration of DrägerSensors:
independent measurement of one up to six gases.
4
Tests and Approvals
Copies of the name plate and the declaration of conformity are provided in the
enclosed supplementary documentation (order no. 90 33 890).
The BVS 10 ATEX E 080 X technical suitability test is based on the adjustment with the
target gas.
Do not stick anything on the name plate on the gas detector.
The technical suitability tests are valid for the X-am 5600 gas detector and the
calibration cradle. The explosion-protection approvals are only valid for the X-am 5600
gas detector; the calibration cradle must not be used in the Ex zone.
Intended operating area and operating conditions
Areas subject to explosion hazards, classified by zones (MQG 01**)
The instrument is intended for the use in explosion-hazard areas of Zone 0, Zone 1 or
Zone 2 or in mines at risk due to fire damp. It is intended for use within a temperature
range of –20 °C to +50 °C, and for areas in which gases of explosion groups IIA, IIB or
IIC and temperature class T3 or T4 (depending on the batteries and rechargeable
battery) may be present. If used in mines, the instrument is only to be used in areas
known to have a low risk of mechanical impact.
Areas subject to explosion hazards, classified by divisions
The instrument is intended for use in explosion-hazard areas according to Class I&II,
Div. 1 or Div. 2 within a temperature range of –20 °C to +50 °C, and for areas where
gases or dusts of groups A, B, C, D, E, F, G and temperature class T3 or T4 may be
present (depending on the rechargeable battery and batteries).
It is intended for use in a temperature range
when using power pack ABT 0100:
of –20 °C to +50 °C or –20 °C to +40 °C depending on the batteries used
when using power pack HBT 0000/HBT 0100:
from –20 °C to +50 °C
and for gases of temperature class T3 or T4 (depending on the batteries and
rechargeable battery).
For applications in accordance with CSA (Canadian Standards Association), the
following should be observed:
Only the performance of the detector part of this instrument for flammable gases has
been tested. The instrument has not been approved for use in mines by the CSA.
WARNING
Only applicable to Class II certification. CSA Std. C22.2 No 152 does not have any
requirement for Class II hazardous locations and therefore this device has not been
performance tested by CSA for Class II. The sensor may become clogged and not
detect gas properly or warn the user of its inability to detect gas.
5
Safety instructions
WARNING
To reduce the danger of explosion, do not mix new batteries with old batteries and do
not mix batteries made by different manufacturers.
WARNING
Always disconnect the instrument from the power pack before carrying out any
maintenance operations.
WARNING
Substitution of components may impair intrinsic safety.
CAUTION
Not tested in an oxygen-enriched atmosphere (>21 % O
CAUTION
Only the combustible gas detection portion of this instrument has been assessed by
CSA for performance. The instrument is not classified by CSA for use in mines.
WARNING
CSA requirement: A sensitivity test should be conducted before each use at a
concentration between 25 and 50 % of the maximum concentration of the measured
gas. The accuracy here must be between 0 and +20 % of the actual value. The
accuracy can be corrected via calibration.
).
2
WARNING
High off-scale readings may indicate an explosive concentration.
WARNING
Only use power packs ABT 0100 (83 22 237), HBT 0000 (83 18 704) or HBT 0100
(83 22 244). See marking on power pack for approved batteries and related
temperature class.
WARNING
Increased hydrogen concentrations within the measuring range of the Dräger Sensor
XXS H2 HC may result in false alarms due to the additive effect on the Dräger
sensors XXS H2S, and XXS CO, XXS H2S (LC) and XXS CO (LC) as well as due to
the negative effect on the Dräger Sensor XXS O2.
6
What is What
00233072_01.eps
0
1
2
6
5
4
3
2
X-am 5600
00333072_01.eps
2
1
4
6
3
5
456
ch4
O2
CO
%LEL
Vol %
ppm
123
CO2
Vol %
O
2
Vol %
ch4
%LEL
CO
ppm
H
2S
ppm
NH
3
ppm
Front panel
1 Gas entry
2 Alarm LED
3 Buzzer
OK
4 key
5 key
6 Display
Rear panel
1 IR interface
2 Fastening clip
3 Type plate
4 Charging contacts
5 Power pack
6 Serial no.
Display
for 1 to 4 measuring
channels:
1 Measured gas
display
2 Measured gas
display with unit
3 Special symbols
for 5 and 6 measuring
channels:
4 Measured gas
display with unit
5 Measured gas
display
6 Special symbols
The following only shows the instrument version with 6 measuring channels.
7
Special symbols
Fault message, refer to page 15
Warning message, refer to page 15
The peak value display for all measuring gases, refer to page 15
The exposure evaluation display (TWA) for measuring gases, e.g., H
refer to page 15
The exposure evaluation display (STEL) for measuring gases, e.g., H
refer to page 15
The instrument is set to function test with gas (bump test),
refer to page 41
The instrument is set to the fresh air calibration function,
refer to page 48
The instrument is set to the 1-button calibration/adjustment function,
refer to page 50
The instrument is set to the single gas calibration function,
refer to page 53
The function for password entry is active, refer to page 18
Battery / rechargeable battery 100 % full
Battery / rechargeable battery 2/3 full
Battery / rechargeable battery 1/3 full
Battery / rechargeable battery empty
Marking offset channels:
Feature Reading on the display
ToxicTwins HCN+
CO H
compensation CO+
2
H
offsetting ch4+
2
S and CO,
2
S and CO,
2
8
Configuration
Standard gas configuration
DrägerSensor
Measuring
1)
range
Alarm A1
1)
Alarm A2
1)
DUAL IR Ex/CO2:
DUAL IR-Ex [%LEL]
DUAL IR-CO
[vol. %]
2
0 to 100
0 to 5
threshold
20
0.5
can be
acknowledged
self-latching
threshold
Yes
YesNoNo401.0NoNo
can be
acknowledged
Ye s
Ye s
IR-Ex [%LEL] 0 to 100 20 Yes No 40 No Ye s
IR-CO2 [vol. %] 0 to 5 0.5 Ye s No 1.0 No Ye s
XXS O2 [vol. %] 0 to 25 19
XXS O2 100 [vol. %] 0 to 100 18
XXS O2 LS/CO-LC
[vol.-%], [ppm]
XXS O2 / H2S-LC
[vol%], [ppm]
0 to 25 O
0 to 2000 CO
0 to 25 O
0 to 100 H2S
2
2
2)
No Ye s 23 No Ye s
2)
No Ye s 24 No Ye s
19 O
30 CO
19 O
5 H2SNoYes
No
2
Yes
2
YesNo23 O
60 CO
YesNo23 O
10 H2SNoNo
2
2
NoNoYe s
Ye s
Ye s
Ye s
XXS CO [ppm] 0 to 2000 30 Yes No 60 No Ye s
XXS CO LC [ppm] 0 to 2000 30 Ye s No 60 No Yes
XXS CO-LC/H2S-LC
[ppm]
XXS CO-LC/O2 [ppm],
[vol.-%]
0 to 2000 CO
0 to 100 H
0 to 2000 CO
0 to 25 O
2
2
30 CO
5 H
S
30 CO
19 O
S
2
2
Yes
YesNoNo
YesNoNo
Yes
60 CO
10 H
60 CO
23 O
S
2
2
NoNoYe s
Ye s
NoNoYe s
Ye s
XXS CO HC [ppm] 0 to 10,000 600 Ye s No 1.200 No Ye s
XXS CO H2-CP [ppm] 0 to 2,000 30 Ye s No 60 No Ye s
XXS H2 [ppm] 0 to 2,000 200 Ye s No 400 No Ye s
XXS H2S [ppm] 0 to 200 5 Ye s No 10 No Ye s
XXS H2S LC [ppm] 0 to 100 5 Ye s No 10 No Ye s
XXS H2S HC [ppm] 0 to 1,000 10 Ye s No 20 No Ye s
XXS H2S/CO [ppm]
XXS H2S-LC/CO-LC
[ppm]
0 to 200 H2S
0 to 2,000 CO
0 to 100 H2S
0 to 2000 CO
5 H2S
30 CO
5 H2S
30 CO
Yes No
Yes
YesNoNo
10 H2S
60 CO
10 H2S
60 CONoNo
No Ye s
Ye s
Ye s
XXS NO [ppm] 0 to 200 25 Yes No 50 No Ye s
XXS NO2 [ppm] 0 to 50 5 Ye s No 10 No Ye s
XXS SO2 [ppm] 0 to 100 0,5 Ye s No 1 No Ye s
XXS PH3 [ppm] 0 to 20 0.1 Ye s No 0.2 No Ye s
XXS PH3 HC [ppm] 0 to 1,000 5 Yes No 10 No Ye s
XXS HCN [ppm] 0 to 50 1,9 Ye s No 3,8 No Ye s
XXS HCN PC [ppm] 0 to 50 5 Ye s No 10 Ye s No
XXS NH3 [ppm] 0 to 300 20 Ye s No 40 No Ye s
XXS CO2 [vol. %] 0 to 5 0.5 Ye s No 1 No Ye s
XXS Cl2 [ppm] 0 to 20 0.5 Ye s No 1 No Ye s
XXS H2 HC [vol. %] 0 to 4 0.8 Ye s No 1.6 No Ye s
XXS OV [ppm] 0 to 50 10 Ye s No 20 No Ye s
XXS OV A [ppm] 0 to 50 10 Ye s No 20 No Ye s
self-latching
9
DrägerSensor
Measuring
1)
range
Alarm A1
1)
Alarm A2
1)
threshold
can be
acknowledged
self-latching
threshold
can be
acknowledged
self-latching
XXS Odorant [ppm] 0 to 40 10 Yes No 20 No Ye s
XXS Amine [ppm] 0 to 100 10 Yes No 20 No Ye s
XXS COCI2 [ppm] 0 to 10 0,1 Ye s No 0,2 No Yes
XXS O3 [ppm] 0 to 10 0,1 Ye s No 0,2 Ye s No
XXS NO2 LC [ppm] 0 to 50 0,5 Ye s No 1,0 Ye s No
1) Different settings can be selected to meet customer requirements on delivery. The current setting can
be checked and changed with the Dräger CC Vision software. A version of Dräger CC Vision which can
be used for Dräger X-am 5600 is supplied with the instrument on CD.
2) In the case of O2 A1 is the lower alarm threshold: an alarm is triggered if the value is too low.
Standard instrument configuration
Dräger X-am 5600
Bump test mode
Fresh air calibration 2)
Hydrogen offset
Operating signal
Capture range On
Switch off
LEL factor
ch
4
H
2
STEL
2)
2)
2) 6) 7)
(short-term average)
2) 7) 8)
TWA
(shift average)
Alarm A1
9)
Alarm A1 at O
Alarm A2
1) X-am® is a registered trademark of Dräger.
2) Different settings can be selected by the customer on delivery. The current setting can be
3) The fresh air calibration/zero-point calibration is not supported by the DrägerSensor DUAL IR
4) With activated DrägerSensor XXS H2 HC (68 12 025) and activated Ex-channel of the
5) A periodic short flashing indicates the operating capacity of the instrument. If there is no
6) STEL: average value of an exposure over a short period, generally 15 minutes.
7) Interpretation only if the sensor is designed for this.
8) TWA: shift averages are workplace limit values for generally eight hours per day of exposure for
9) Latching and acknowledgement of alarms A1 and A2 can be configured with the Dräger CC
9)
checked and changed with the Dräger CC Vision software.
CO
, DrägerSensor IR CO2 or the DrägerSensor XXS O3.
2
DrägerSensor DUAL IR Ex/CO2 (68 11 960) or DrägerSensor IR Ex (68 12 180).
operating signal, correct operation cannot be guaranteed.
five days a week during a working life.
Vision PC software.
2)
4)
2) 5)
sensor
2
1)
Extended bump test
3)
On
On
On
blocked at A2
4.4 vol. % (4.4 vol. % corresponds to 100 %LEL)
4.0 vol. % (4.0 vol. % corresponds to 100 %LEL)
STEL function - disabled
Average value duration = 15 minutes
TWA function - disabled
Average value duration = 8 hours
can be acknowledged, non-latching, pre-alarm,
rising flank
9)
cannot be acknowledged, latching, like main alarm,
falling flank
cannot be acknowledged, latching, main alarm,
rising flank
10
By activating the H
DrägerSensor XXS H
activated DrägerSensor DUAL IR Ex/CO
IR Ex (6812180) and shown on the display at the position of the IR Ex display.
added signal, the LEL gas concentration of the activated
2
HC (6812025) is added to the LEL gas concentration of the
2
(6811960) or of the activated DrägerSensor
2
NOTICE
Previously set alarm thresholds are preserved so that in the presence of hydrogen
(H2) the alarm of the IR Ex channel could be triggered earlier.
Changing the configuration: see “Configuring the Instrument” on page 24.
WARNING
After a basic initialization has been carried out with the PC software Dräger
CC Vision, individual alarm settings may have been changed.
Selecting or disabling the capture ranges (only applies for the measuring mode):
The capture range is selected in the measuring mode (factory setting) and permanently
disabled in calibration mode.
The CC-Vision PC software can be used to select or disable the capture ranges for the
measuring mode.
11
Operation
OK
OK
Before using the instrument for the first time, insert a charged NiMH T4 power pack
or batteries approved by Dräger, see "Changing the batteries" on page 58.
The instrument is now ready for operation.
WARNING:
To reduce the risk of ignition of a flammable or explosive atmosphere, strictly adhere
to the following warning statements:
Only use power pack types ABT 01xx, HBT 00xx or HBT 01xx. See the marking on
the rechargeable battery for permitted rechargeable batteries and the corresponding
temperature class.
Substitution of components may impair intrinsic safety.
Switching on the instrument
Press and hold the key for approx. 3 seconds until the countdown »3.2.1«
shown in the display has elapsed.
— All the display segments, including the visual, audible and vibration alarms, are
activated for a short time.
— The software version is displayed.
— The instrument performs a self test.
— The next sensor which is next due for calibration is displayed with the days
remaining until the next calibration/adjustment, e.g., »ch
— The time until the bump test interval elapses is displayed in days, e.g., »bt2«.
— All A1 and A2 alarm thresholds and if applicable »« (TWA)
for all toxic gases (e. g. H
— During the sensor warm-up phase:
S or CO) are displayed consecutively.
2
— The display for the measured value flashes
— The special symbol »« is displayed.
— No alarms are issued during the warm-up phase.
— The red LEDs flash.
— The gas detector is ready to measure when the measured values no longer flash
and the red LEDs are no longer illuminated. The special symbol »« may continue
to be displayed if corresponding warnings (e.g. not yet ready for calibration) are
active (to view the warnings, see the technical manual).
Press the key to cancel the display of the activation sequence.
%LEL CAL 123 «.
4
1)
and »« (STEL)1)
1) Only when activated in the instrument configuration. Delivery condition: not activated.
12
Switching off the instrument
Press and hold the key and key at the same time until the countdown
»3.2.1« shown in the display has elapsed.
— Before the instrument is switched off, the visual, audible and vibration alarms are
activated for a short time.
OK
Before entering the workplace
WARNING
Before any measurements relevant to safety are made, check the adjustment with a
bump test, adjust if necessary and check all alarm elements. If national regulations
apply, a bump test must be performed according to the national regulations. Faulty
adjustment may result in incorrect measuring results, with possible serious
consequences.
WARNING
In an oxygen enriched atmosphere (>21 vol. % O
be guaranteed; remove instrument from the Ex area.
NOTICE
If the gas detector is used for offshore applications, a distance of 5 m to a compass
must be complied with.
Switch on the instrument. The current measured values are shown in the display.
Observe any warning » « or fault messages » «.
The instrument can be operated normally. If the warning message does not go
out automatically during operation, the instrument must be maintained after the
end of use.
), the explosion protection cannot
2
The instrument is not ready to measure and requires maintenance.
— If one of these special symbols is displayed, appropriate measures, refer to page 28
to page 32, must be taken.
Check that the gas inlet opening on the instrument is not covered and/or dirty.
13
During operation
— During operation, the measured values for every measured gas are displayed.
— In the event of an alarm, the corresponding displays, including the visual, audible
and vibration alarms, are activated. See section "Identifying Alarms"
— If a measuring range is exceeded or not reached, the following displays are shown
instead of the measured value display:
»« (measuring range exceeded) or
»« (measuring range not reached).
— After the measuring range of the TOX measuring channels has been exceeded
temporarily (up to one hour), checking the measuring channels is not necessary.
— Following an extreme impact load, the display for the Ex- and the CO
range of the IR Sensor must be checked and adjusted with zero gas and span gas
if necessary.
NOTICE
Special states in which there is no measuring operation (quick menu, calibration
menu, warm-up of sensors, password input) are indicated by a visual signal (slow
flashing of the alarm LED ).
WARNING
When using an IR Sensor in the Dräger X-am 5600, the zero point and sensitivity
must be adjusted after an impact load that causes a display other than zero for the
IR sensor when the instrument is at fresh air.
measuring
2
14
Calling the Info Mode
OK
OK
OK
OK
OK
OK
OK
In measuring mode, press the key for approx. 3 seconds.
If any warning or fault messages exist, the corresponding information or error codes
are displayed (page 28 to page 35).
Press the key successively for the next display.
The peak values and the exposition values TWA
Warning messages are displayed. Numerical codes of warning messages:
see page 28.
key
Fault messages are displayed. Numerical codes of fault messages:
see page 32.
key
The peak values = the maximum measured values in the case of, e.g., CO,
H
S, ... or the minimum measured values in the case of O2 within the storage
2
interval are displayed
key
The average values of the exposures based on a shift of, e.g., 8 hours (TWA)
of all the active sensors for the exposure evaluation are displayed
key
The short-term values (STEL) = average values of the concentrations over
the average value duration of all the active sensors for the exposure
evaluation are displayed
key
The instrument is in measuring mode again
OK
1)
and STEL1) are displayed.
— If no key is pressed for 10 seconds, the instrument returns automatically to
measuring mode.
Calling the Info-Off Mode
When the instrument is in a deactivated state, press the key.
The name of the gas, measuring unit and measuring range limit value are displayed for
all channels.
Pressing the key again exits the Info Off mode (or via timeout).
1) Only when activated in the instrument configuration. Delivery status: not activated.
15
Calling the Quick Menu
— Only the fresh air calibration/zero-point calibration is activated in the quick menu on
delivery. The PC software Dräger CC Vision can be used to activate the bump test
for the quick menu and/or the function for displaying and deleting peak values.
In measuring mode, press the key three times.
If no functions have been activated in the quick menu, the instrument remains in
measuring mode.
— You can select the activated functions of the quick menu by pressing the key.
Press the key to call the selected function.
Possible functions of the quick menu
Press the key to cancel the active function and to switch to measuring mode.
— If no key is pressed for 60 seconds, the instrument returns automatically to
measuring mode.
OK
Function test with gas (bump test), refer to page 41.
Fresh air calibration, refer to page 48.
1)
Delete peak values, refer to page 17.
Display pump information, refer to page 21.
Activate or deactivate pump, refer to page 21.
______________________________________________
1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,
the DrägerSensor IR CO2 or the DrägerSensor XXS O3. A zero-point calibration / adjustment of
these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable
zero gas that is free of carbondioxide and ozone (e.g. N
) should be used.
2
16
Quick menu "Delete peak
OK
OK
values"
After the function has been selected, the
current peak values are displayed; the
peak values special symbol appears in
the display at the same time.
The peak values can be deleted by
pressing the key for 5 sec. The
adjacent display appears.
Press the key to end the function.
CO
2
Vol %
ch
4
%LEL
2
O
Vol %
CO
ppm
2
S
H
ppm
3
NH
ppm
CO
Vol %
ch
4
%LEL
2
O
Vol %
CO
ppm
2
S
H
ppm
NH
3
ppm
04833072_01_en.eps
2
04933072_01_en.eps
17
Calling the Calibration Menu
02333072_01.eps
— The calibration menu can only be accessed by entering a password.
Password on delivery: »001«
— The default password on delivery can be changed using the PC software Dräger
CCVision.
In measuring mode, press the key for at least 4 seconds.
— The function for entering the password is selected.
— The special symbol » « (for the "enter password" function) is displayed.
— The display shows »000«, with the
first digit flashing.
Use the key to set the flashing digit.
Press the key, the second digit
starts flashing.
Use the key to set the flashing digit.
Press the key, the third digit starts
flashing.
Use the key to set the flashing digit.
Press the key to confirm the
password once it has been set
completely.
— The calibration menu functions can
now be selected by pressing the
key.
Press the key to call the selected
function.
OK
OK
OK
OK
Calibration menu functions
Fresh air calibration, refer to page 48.
1)
1-button calibration/adjustment, refer to page 50.
Single gas calibration/adjustment, refer to page 53.
Press the key to cancel the active function.
— If no key is pressed for 10 minutes, the instrument automatically returns to
measuring mode.
______________________________________________
1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,
the DrägerSensor IR CO
these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable
zero gas that is free of carbondioxide and ozone (e.g. N2) should be used.
or the DrägerSensor XXS O3. A zero-point calibration / adjustment of
2
18
Identifying Alarms
An alarm is displayed visually, audibly and through vibration in a specific pattern.
NOTICE
At low temperatures the legibility of the display can be improved by switching on the
backlight.
Concentration pre-alarm A1
The alarm is indicated by an intermittent alarm message:
Display »A1« and measured value alternating: not for O
— The pre-alarm A1 is not self-latching and stops when the concentration has dropped
below the alarm threshold A1.
— In the case of A1 a single tone is audible and the alarm LED flashes.
Acknowledging the pre-alarm:
Press the key. Only the audible alarm and the vibration alarm are switched off.
OK
Concentration main alarm A2
The alarm is indicated by an intermittent alarm message:
Display »A2« and measured value alternating:
In the case of A2 a double tone is audible and the alarm LED flashes
twice.
: »A1« and measured value alternating = oxygen deficiency
For O
2
» A2 « and measured value alternating = oxygen surplus
!
2
WARNING
Danger to life! Leave the area immediately. A main alarm is selflatching and cannot be acknowledged or cancelled.
After leaving the area, if the concentration is less than the alarm threshold A2:
Press the key. The alarm messages are switched off.
OK
WARNING
The measuring range 0 to 100 vol. % CH
mixtures in the measuring range of 0 to 100 %LEL.
is not suitable for monitoring explosive
4
19
STEL / TWA exposure alarm
The alarm is indicated by an intermittent alarm message:
Display »A2« and »« (TWA) or » « (STEL) and measured
value alternating:
WARNING
Risk to health! Leave the area immediately.
After this alarm, the deployment of personnel is subject to the relevant national
regulations.
NOTICE
The STEL alarm can be triggered with a maximum delay of one minute.
— STEL and TWA alarms cannot be acknowledged or cancelled.
Switch off the instrument. The values for the exposure evaluation are deleted after
the instrument is switched on again.
Battery pre-alarm
The alarm is indicated by an intermittent alarm message:
Flashing special symbol »« on the right side of the display:
Acknowledging the pre-alarm:
Press the key. Only the audible alarm and the vibration alarm are switched off.
— The battery still lasts approx. 20 minutes after the first battery pre-alarm.
OK
Battery main alarm
The alarm is indicated by an intermittent alarm message:
Flashing special symbol »« on the right side of the display:
The battery main alarm cannot be acknowledged or cancelled:
— The instrument is automatically switched off again after 10 seconds.
— Before the instrument is switched off, the visual, audible and vibration alarms are
activated for a short time.
Instrument alarm
The alarm is indicated by an intermittent alarm message:
Special symbol » « on the right side of the display:
— The instrument or one or several sensor channels are not ready for operation.
— For remedies, refer to page 28 to page 35.
If necessary, commission the Dräger Safety Service Center to eliminate the error.
20
Operation with pump
Observe the following when performing measurements using the pump
Perform visual inspection of the probe, if necessary.
Wait for the flushing time to end.
Flush the Dräger sampling hose or Dräger probes prior to each measurement with
the air sample to be measured.
The flushing phase is necessary to minimize or eliminate any effects associated with
the use of a sampling hose or a probe, e.g. memory effects, dead volume.
The duration of the flushing phase depends on factors such as type and concentration
of the gas or vapour to be measured, material, length, diameter and age of the
sampling hose or probe. As a rule of thumb, a typical flushing time of 3 seconds per
metre can be assumed for a sampling hose (factory-new, dry, clean). This flushing time
applies in addition to the sensor response time (see instructions for use of the gas
detector used).
Example:
The flushing time for a 10 m hose is approx. 30 seconds. The sensor response time is
approx. 60 seconds in addition. The overall time before reading the gas detector
therefore is approx. 90 seconds.
The flow alarm is delayed by 10 to 30 seconds, depending on the hose length.
Performing a measurement with Dräger Pump X-am 1/2/5000
Required accessories (see "Accessories" on page 67):
Dräger Pump X-am 1/2/5000
Sampling hose and probes
Commissioning and performing the measurement:
See instructions for use of Dräger Pump X-am 1/2/5000.
21
Performing a measurement with the Dräger X-am Pump
OK
Required accessories (see "Accessories" on page 67):
Dräger X-am Pump
Sampling hose and probes
Pump symbols:
Pump battery 100 % charged Warning for pump
(Gas detector can no longer detect
pump.)
Remaining charge of pump
battery: 2/3
Remaining charge of pump
battery: 1/3
Leak test:
Block suction inlet
Leak test:
Release suction inlet
Pump battery discharged
Commissioning and performing the measurement:
See instructions for use of the Dräger X-am Pump.
Viewing pump information:
Open the quick menu (see "Calling the Quick Menu" on page 16).
Select and confirm with the button.
OK
The following pump information will be displayed:
— serial number
— pump runtime (current operation)
— pump battery charge
Press the button to return to measuring mode.
Activating or deactivating the pump:
Open the quick menu (see "Calling the Quick Menu" on page 16).
Select or and activate or deactivate the pump by pressing the button.
Press the button to return to measuring mode.
WARNING
No measurement!
If the pump is connected but deactivated, the gas detector is not ready to measure.
The red LEDs on the gas detector flash.
22
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