Page 1
WARNING
Strictly follow the Instructions for Use.
The user must fully understand and strictly observe the
instructions. Use the product only for the purposes specified
in the Intended use section of this document.
Dräger Polytron 5200/53X0
Instructions for Use
i
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!
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Content
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Content
1 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 General safety statements. . . . . . . . . . . . . . . . . . . . 4
1.2 Definition of alert icons. . . . . . . . . . . . . . . . . . . . . . . 4
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Explosion proof instrument . . . . . . . . . . . . . . . . . . . 5
2.1.2 Explosion proof instrument with increased safety
wiring compartment (e-box) . . . . . . . . . . . . . . . . . . . 5
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Intended operating area and operating conditions. . 6
2.4 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1 Installation restrictions . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Electrical installation without e-box . . . . . . . . . . . . . 8
3.2.1 Power and signal wiring . . . . . . . . . . . . . . . . . . . . . . 8
3.2.2 Relay option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.3 Remote sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Electrical installation with e-box . . . . . . . . . . . . . . . . 9
3.3.1 Field wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.2 Field wiring: power only version. . . . . . . . . . . . . . . . 9
3.3.3 Field wiring: power and relay, or power, relay and re-
mote sensor version . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.4 Attaching main instrument to e-box . . . . . . . . . . . . 11
3.3.5 Instrument wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.6 Instrument wiring: power only version . . . . . . . . . . 12
3.3.7 Instrument wiring: power and relay, or power, relay
and remote sensor version . . . . . . . . . . . . . . . . . . 12
3.4 Connecting the instrument to a controller
from Dräger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1 Electrical connections at the controller . . . . . . . . . 13
3.5 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.1 Analog signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.2 The display and LEDs . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Menu navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6.1 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6.2 Changing parameter values / status . . . . . . . . . . . 14
3.6.3 Exiting the menu . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7.1 -0- adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.2 Spn adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.3 A1 test / A2 test / Fail test . . . . . . . . . . . . . . . . . . . 16
3.7.4 A1 set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.5 A2 set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.6 A1 ris or A1 fall. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.7 A2 ris or A2 fall. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.8 A1 lat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.9 A2 lat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.10 A1 ack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.11 A2 ack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.12 Explanation of combining latching and
acknowledgment of alarms . . . . . . . . . . . . . . . . . . 17
3.7.13 A1 energ on or off . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.14 A2 energ on or off. . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.15 Set gas cat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.16 Cal at dSIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7.17 Cal set 3-5 or stdy . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7.18 SNR set dd LC dSIR . . . . . . . . . . . . . . . . . . . . . . . 18
3.7.19 Pass set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7.20 LCD on or LCD off . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.2 Span calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.1 Replacing the sensor . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Replacing the main electronics . . . . . . . . . . . . . . . 21
5 Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1 Settings which can be changed via the menu. . . . 22
5.2 Fixed settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Sensor principle. . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Operating principle for DrägerSensor DD, LC . . . . 23
6.2 Operating principle for DrägerSensor DSIR . . . . . . 23
6.3 Contaminating gases for DrägerSensor DD, LC . . 23
7 Disposing of the instrument . . . . . . . . . . . . . . . . 23
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.2 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.3 Signal transmission to central control unit . . . . . . . 24
8.4 Voltage of power supply. . . . . . . . . . . . . . . . . . . . . 24
8.5 Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.6 Tightening torque and wire size for field
wiring terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.7 Physical specifications . . . . . . . . . . . . . . . . . . . . . . 25
8.8 Environmental parameters. . . . . . . . . . . . . . . . . . . 25
8.9 Ambient influences. . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Order list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.1 Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.1.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.2 Separate sensing head (not included)
when ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.2.1 Polytron 5200 DD remote e . . . . . . . . . . . . . . . . . . 27
9.2.2 Polytron 5200 LC remote e . . . . . . . . . . . . . . . . . . 27
9.2.3 Polytron 5310 remote e . . . . . . . . . . . . . . . . . . . . . 27
9.2.4 Polytron 5300 remote e . . . . . . . . . . . . . . . . . . . . . 27
9.3 Replacement sensors
(all versions except remote e) . . . . . . . . . . . . . . . . 27
9.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.4.1 Accessories DD, LC . . . . . . . . . . . . . . . . . . . . . . . . 27
9.4.2 Accessories DSIR, PIR 3000 . . . . . . . . . . . . . . . . . 27
9.5 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dräger Polytron 5200 / Dräger Polytron 53X0 3
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For your safety
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1 For your safety
1.1 General safety statements
Before using this equipment, carefully read the Instructions
z
for Use (IfU).
Strictly follow the Instructions for Use. The user must fully
z
understand and strictly observe the instructions. Use the
equipment only for the purposes and under the conditions
specified in this document.
Comply with all local and national laws, rules and regula-
z
tions associated with this equipment.
z
Only trained and competent personnel are permitted to inspect, repair and service the product as detailed in these
Instructions for Use. Further maintenance work that is not
detailed in these Instructions for Use must only be carried
out by Dräger or personnel qualified by Dräger. Dräger rec
ommends a Dräger service contract for all maintenance activities.
Use only genuine Dräger spare parts and accessories, oth-
z
erwise the proper functioning of the equipment may be impaired.
The flameproof/explosion proof joints are not in accor-
z
dance with the relevant minimum or maximum values of
EN/IEC 60079-1. The joints are not intended to be reworked by the user.
Do not dispose of the Instructions for Use. Ensure that they
z
are retained and appropriately used by the equipment user.
The measuring function of the gas detection transmitter for
z
explosion protection, according to Annex II, clauses 1.5.5,
1.5.6 and 1.5.7 of Directive 94/9/EC is currently not
covered.
Substitution of components may impair Intrinsic Safety.
z
Only if intrinsic safety is involved.
1.2 Definition of alert icons
To reduce the risk of ignition of a flammable or explosive atmosphere, strictly adhere to the following Caution and Warning
statements.
The following alert icons are used in this document to provide
and highlight areas of the associated text that require a greater
awareness by the user. A definition of the meaning of each
icon is as follows:
!
!
-
!
i
i
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in physical injury, or damage to
the product or environment.
It may also be used to alert against unsafe practices.
NOTICE
Indicates additional information on how to use the
instrument.
Safe connection of electrical devices
z
Never connect this instrument to other electrical devices
before consulting the manufacturer or an expert.
Using the product in areas subject to explosion hazards:
z
Instruments or components for use in explosion-hazard areas which have been tested and approved according to national, European or international Explosion Protection
Regulations may only be used under the conditions specified in the approval and with consideration of the relevant
legal regulations.
z
The instruments or components may not be modified in any
manner. The use of faulty or incomplete parts is forbidden.
The appropriate regulations must be observed at all times
when carrying out repairs on these instruments or components.
4 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 5
Description
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2 Description
2.1 Product overview
2.1.1 Explosion proof instrument
1 Enclosure lid
2 Bezel with main
electronics
3 Relay board (optional)
4 Enclosure bottom
5 Sensor
6 Assembled instrument
2.1.2 Explosion proof instrument with increased safety
wiring compartment (e-box)
1 Enclosure lid
2 Bezel with main
electronics
3 Relay board (optional)
4 Enclosure bottom
5 Sensor
6 Feed-through
7 Field wire terminals
(not shown)
8 e-box
9 Assembled instrument
Dräger Polytron 5200 / Dräger Polytron 53X0 5
Page 6
Description
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2.2 Intended use
The Dräger Polytron 5000 is an explosion-proof instrument for
the continuous monitoring of combustible gases and vapors
containing hydrocarbons. The instrument is housed in a rugged, stainless steel or aluminum enclosure for indoor and outdoor applications. The instrument can be connected through a
sealed conduit or approved cable gland to a Dräger monitoring
system or a Programmable Logic Controller (PLC). With the
optional alarm relay configuration, the instrument can be oper
ated as a stand-alone instrument. The instrument is designed
to be installed in permanent locations and is approved for use
in hazardous, classified areas, see Section 8.1 on Page 24.
Caution: Not tested in oxygen enriched atmospheres (>21%
). High off-scale readings may indicate an explosive con-
O
2
centration.
Dräger Polytron 5200 with DrägerSensor
Catalytic bead sensor for monitoring of combustible gases and
vapors containing hydrocarbons.
{
Measuring range: 0 to 100 %LEL
Dräger Polytron 5200 with DrägerSensor® Ex LC
Catalytic bead sensor for monitoring of combustible gases and
vapors containing hydrocarbons.
{
Measuring range: 0 to 10 %LEL
® 3)
Ex DD
2)
2)
2.3 Intended operating area and operating
conditions
Hazardous areas classified by zones:
The device is intended to be used only in hazardous areas
classified zone 1 or zone 2, within a temperature range as
marked on the device, where gases of explosion groups IIA,
IIB or IIC and temperature class T4 or T6 (depending on the
-
maximum ambient temperature) or dusts of groups IIIA, IIIB or
IIIC may be present.
Hazardous areas classified by divisions:
The device is intended to be used only in hazardous areas
Class I&II, Div. 1 or Div. 2, within a temperature range as
marked on the device, where gases or dusts of groups A, B, C,
D or E, F, G and temperature class T4 or T6 (depending on the
maximum ambient temperature) may be present.
2.4 Design
The instrument is powered by 10 to 30 VDC. Gas concentrations, status messages, and menu choices are displayed on a
4 digit LCD display and 3 colored LEDs. The measured gas
concentration is converted to a 4 to 20 mA analog output
signal. The instrument detects whether it is operating in current
source versus sink mode when power is applied.
Dräger Polytron 5310 with DrägerSensor® IR
IR sensor for monitoring of combustible gases and vapors containing hydrocarbons.
{
Measuring range: 0 to 100 %LEL
Dräger Polytron 5300 with Dräger PIR 3000
2)
1)
IR sensor for monitoring of combustible gases and vapors containing hydrocarbons.
{
Measuring range: 0 to 100 %LEL
1) not yet available
2) Lower Explosion Limit, depending on the substance and the regulations applicable at the respective location.
3) DrägerSensor® is a registered trademark from Dräger
2)
WARNING
!
Explosive. Not to be used in oxygen enriched atmospheres. None of the Polytron 5000 instruments are
certified and approved to be operated in oxygen
enriched atmospheres.
Navigation through the menu is done by tapping a magnetic
wand on the glass at the Up and Down arrows or OK.
The instrument can be configured, calibrated and maintained
non-intrusively without declassifying the area.
6 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 7
3 Operation
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3.1 Installation
To ensure overall system performance and effectiveness, the
selection of an installation site for the instrument is the most
important factor. Considerable thought must be given to every
detail of installation, particularly:
{
the local, state, federal codes and requirements that
govern the installation of gas monitoring equipment
{
the electrical codes that govern the routing and connection of electrical power and signal cables to gas
monitoring equipment.
{
for non-conduit installations, an approved cable gland
must be used (e.g. Hawke A501/421/A/¾” NPT or
equivalent) see Section 8.1 on Page 24. It might be
necessary to connect the shield of the cable to the cable gland and to the controller in order to improve RFI
immunity
{
the full range of environmental conditions to which the
instruments will be exposed to.
{
the physical data of the gas or vapor to be detected.
{
the specifics of the application, (e.g. possible leaks, air
movement/draft, etc.)
{
the degree of accessibility required for maintenance
purposes
{
the types of optional and accessory equipment that will
be used with the system
{
any other limiting factors or regulations that would
affect system performance or installations.
{
The flameproof/explosion proof enclosure provides
three ¾" NPT openings, which can be used for field wiring, direct attachment of a sensor or wiring of a remote
sensor. For correct tightening torques of conduit hubs,
plugs and sensor
{
Secondary circuit intended to be supplied from an
isolating source (N/A for relay circuits).
{
The optional increased safety terminal box provides up
to four 20 mm openings, which can be used for field wiring or wiring of a remote sensor. The permissible cable
diameter range is 7-12 mm.
When installed at locations exceeding ambient temper-
{
atures of 55 °C, use only appropriate wiring, specified
for at least 25 °C above the maximum ambient
temperature.
{ Strip wire insulation by 5-7 mm.
see Section 8.5 on Page 24.
Operation
Connect the wires as indicated in wiring figure in sec-
{
tion 3.2.2 (also showing grounding conductor terminal).
3.1.1 Installation restrictions
The instrument must have between 10 to 30 VDC at the instrument. This ultimately determines the distance the instrument
can be mounted from the controller or power supply. The in
strument accepts wire sizes of 12 to 24 AWG (0.2 to 2.5 mm2).
Use at least a three-conductor, shielded cable.
The instrument must not be exposed to radiant heat that will
cause the temperature to rise beyond the limits stated in see
Section 8.8 on Page 25. The use of a reflecting shield is recommended.
The enclosure is weatherproof and suitable for outdoor installation. The use of the optional splash guard is recommended
to protect the sensor from water and dust.
Each instrument must be installed and operated in an environment that conforms to the specifications, see Section 8 on
Page 24.
NOTICE
i
i
The instrument may be equipped with a dust plug at
the conduit entry. This plug is not explosion-proof nor
meant to be watertight, and must be removed before
connecting the instrument to a sealed conduit.
-
Dräger Polytron 5200 / Dräger Polytron 53X0 7
Page 8
Operation
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3.2 Electrical installation without e-box
CAUTION
!
!
Ensure wiring for relays and connections for sensor
are made before applying power.
3.2.1 Power and signal wiring
z
Loosen set-screw and unscrew lid from instrument.
1. Pull out the bezel, by grasping the notches on either side of
the display with your fingers and pull it up.
3.2.2 Relay option
If the relay option has been installed, the wires for the alarm
devices will be connected to the 9-pin connector.
Turn bezel over and pull off the 9-pin connector.
z
Connect the wires for alarm 1, alarm 2 and fault to the ter-
z
minals, as indicated in the following wiring table.
z
With factory default settings and during normal operation,
the relays are energized. This provides “fail-safe” operation. The terminal designators indicated in the following
wiring table are shown as factory default and normal oper
ation mode, see Section 5 on Page 22.
z
Plug connector back into socket.
NOTICE
i
i
To ensure that a fault is recognized - without having to
look at the instrument - an alarm device must be connected to the fault relay.
-
z
Turn bezel over and pull off the 3-pin connector.
Connect the three wires for power and signal to the appropriate
terminal as indicated in the following wiring table and figure.
Fasten terminal screws with the correct torque according to the
table Tightening torque and wire size for field wiring terminal
see Section 8.6 on Page 24.
If operated as a stand-alone instrument, wire pin 1 to pin 3.
z
z
Plug connector back into socket.
z
The cable shielding should only be connected at the controller.
z
Place bezel back into the enclosure.
z
Screw the lid back on, until it is seated (correct torque) see
Section 8.5 on Page 24, and tighten set-screw.
3 Pin Connector (Power and Signal)
Pin 1 2 3
Mark + none S
Function V + V -
4-20 mA
signal
1 Connector for DrägerSensor DD, LC, and DSIR
9 Pin Connector (Relays)
Fault Relay A2 Relay A1 Relay
Pin 1 2 3 4 5 6 7 8 9
Mark NO C NC NO C NC NO C NC
3.2.3 Remote sensor
The remote junction box (part number 4544098 for stainless
steel or 4544099 for aluminum) allows sensor installation at a
location away from the instrument electronics. This remote installation permits easy setup when the sensor must be located
in a difficult to reach or awkward position, see Polytron 5000
Junction Box Instructions for Use 4544286 for more details.
8 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 9
Operation
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3.3 Electrical installation with e-box
Installing this configuration is a two step process.
First, the e-box is mounted and connected to the field wires.
Second, the main instrument enclosure with the electronics
and sensor is attached to the e-box.
The e-box can be pre-mounted, wired and sealed with the supplied cover. Once the site is ready for commissioning, the
instrument is then hooked up to the e-box and taken into operation; avoiding that the instrument is damaged during the
construction phase.
The connection between the e-box and the main instrument is
realized via a ‘feed-through’. Depending on the instrument
selected, there are 3 types of feed-through.
{
3 wire for power (part number 4544182)
{
9 wire for power and relay (part number 4544169)
{
14 wire for power, relay and remote sensor (part
number 4544168)
In some e-boxes, the field wires are terminated in spring clamp
terminals.
Screw driver or special tool
3.3.1 Field wiring
Connect all applicable field wires to the respective terminals.
3.3.2 Field wiring: power only version
Solid Oval (Power Only)
Terminal 1 (top) Terminal 2 Terminal 3
V + V - 4 to 20 mA Signal
1. Insert screw driver (width 3 mm) into the spring clamp
terminal.
2. Press spring down to open the clamp in the lower part.
Insert stripped cable end or ferrule (for stranded wires) into
the lower part.
3. Remove screw driver. The electrical connection is ensured
via the constant pressure of the spring.
or
1. Insert special tool (part number 8318376) into the spring
clamp terminal.
2. Press spring down to open the clamp in the lower part.
Insert stripped cable end or ferrule (for stranded wires) into
the lower part.
3. Remove special tool. The electrical connection is ensured
via the constant pressure of the spring.
WARNING
!
Bare cables must not stick out of the spring terminals.
The method of explosion protection during maintenance is based on the condition that it is not possible
to contact bare cable parts by a probe of 2.5 mm diameter (definition of IP 30).
Dräger Polytron 5200 / Dräger Polytron 53X0 9
Page 10
Operation
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3.3.3 Field wiring: power and relay, or power, relay and
remote sensor version
Solid Oval (Power) X1
Terminal 1
(top)
V + V - V -
Terminal 2 Terminal 3 Te rmin a l 4 Terminal 5
4 to 20 mA
Signal
Ground
Dashed Oval (Relay) X2
Terminal
1 (left) 2 3 4 5 6 7
Fault Fault Alarm 2 Alarm 2 Alarm 1 Alarm 1 Ground
Solid Rectangle (Remote) X3
Sensing Head Polytron SE Ex PR M1 DD 6812711
Sensing Head Polytron SE Ex PR M2 DD 6812710
Sensing Head Polytron SE Ex PR M3 DD 6812718
Sensing Head Polytron SE Ex HT M DD 6812720
Sensing Head Polytron SE Ex LC M1 DD 6812722
Sensing Head Polytron SE Ex LC M2 DD 6812721
Sensing Head Polytron SE Ex LC M3 DD 6812719
Sensing Head DrägerSensor IR complete Set e 6811165
Sensing Head DrägerSensor IR complete Set e 6811265
Sensing Head Dräger PIR 3000 complete Set e 6811160
Sensing Head Dräger PIR 3000 complete Set e 6811270
1) not yet available
Sensor Wire Color
S1 S2 S3 S4 S5
Wire S2
Black
to
Yell ow
S1
Wire S2
Black
to
Yell ow
S1
Wire S2
Black
to
Yell ow
S1
1
1
----- ----- Brown Black Red
Wire S4
to
S5
Wire S4
to
S5
Wire S4
to
S5
Brown
Brown
Brown
10 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 11
3.3.4 Attaching main instrument to e-box
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To attach the main instrument to the e-box, pull the
hinge pin out of the e-box.
Align the boss of the instrument with the boss of the
e-box and push the hinge
pin back in. The instrument
is now supported and can
swivel freely to give access
to the wiring.
1 Hinge pin
Operation
Dräger Polytron 5200 / Dräger Polytron 53X0 11
Page 12
Operation
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3.3.5 Instrument wiring
3.3.6 Instrument wiring: power only version
Connect the instrument wires
from the feed-through to the
respective terminal in the
e-box.
Solid Oval (Power Only)
Terminal 1 (top) Terminal 2 Terminal 3
V + V - 4 to 20 mA Signal
Red Black Brown
Rectangle (Ground Lug Connection)
Connect ground wire from d-box to ground lug connection
3.3.7 Instrument wiring: power and relay, or power, relay
and remote sensor version
Plug the connectors of the feed-through into the sockets of the
e-box interface PCB (X11, X12, X13).
.
Rectangle (Ground Lug Connection)
Connect ground wire from d-box to ground lug connection
If a relay option is used, and the default configuration for NO
and NC does not fit for the application, the wiring must be
changed at the relay board,
z
To rewire the Alarm 1 relay, move the gray wire from A1-
see Section 5 on Page 22.
NO to A1-NC.
z
To rewire the Alarm 2 relay, move the blue wire from A2NO to A2-NC.
To rewire the Fault relay, move the violet wire from FLT-
z
NO to FLT-NC.
z
The wires to A1-C, A2-C and FLT-C should not be moved.
12 Dräger Polytron 5200 / Dräger Polytron 53X0
After all connections are made, swing instrument onto e-box
(ensuring that no wires are pinched and the seal is not compromised) and tighten all four screws with correct torque see
Section 8.5 on Page 24
Page 13
3.4 Connecting the instrument to a controller
www.norrscope.com
from Dräger
For hook-up information, please refer to the Instructions for
Use included with the Dräger controller (e.g. Regard, Quad
Gard).
3.4.1 Electrical connections at the controller
Connect the shield of the wires to the instrument earth ground
of the controller (e.g. chassis, ground busbar, etc.)
3.5 Normal operation
NOTICE
i
i
Before leaving the instrument for normal operation,
check the configuration and calibration for the proper
settings.
Switch power supply on.
z
The instrument will go through a start-up sequence (LCD / LED
test, software version, and initialization) and start the warm-up
period. The display shows
Operation
for the DD and LC sensor an overrange has to be ac-
{
knowledged with OK.
{
when a fault has been detected the display toggles
between ‘Err’ and a number and the yellow LED is lit,
-
see Section 4.2 on Page 20
If the optional relay board is installed:
{
when the first alarm has been triggered the red LED
blinks in single mode
{
when the second alarm has been triggered the red LED
blinks in double mode
If an alarm is acknowledgeable, and it is acknowledged, the
blinking of the red LED changes to steady lit and remains lit
until the alarm condition is not present any more,
Section 3.7.10 on Page 17.
The segments of the display and LED symbols.
see
and the instrument emits the maintenance signal on the analog
output see Section 4.2 on Page 20. After the warm-up period,
the instrument goes into normal operation.
Pressing the Down arrow during the warm-up period will display the current sensor selection for example SNR dd.
Pressing the Up arrow will exit the function.
Changing the sensor selection during warm-up will cause
Cycling the power will initialize the instrument to accept the
change. All configurations must be checked, and the instrument must be calibrated.
3.5.1 Analog signals
The current output of the instrument during normal operation is
between 4 and 20 mA and is proportional to the detected gas
concentration.
Polytron 5000 uses different current values to indicate various
modes of operation, see Section 8.3 on Page 24. This follows
the NAMUR NE43 standard.
3.5.2 The display and LEDs
Symbol LED Description
Red Alarm Triggered
Yell ow Fault / Warning
Green
Power ON
Normal Operation
In normal operation, the display shows the measured gas concentration and unit of measurement. The green LED is lit.
The following special symbols may also be displayed:
{ when the measuring range of the sensor has been
exceeded
Dräger Polytron 5200 / Dräger Polytron 53X0 13
Page 14
Operation
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3.6 Menu navigation
Ta p OK when the full password is displayed.
z
Tapping the magnetic wand (part number, 4544101, blue
body) over the Up and Down arrows scrolls through the menu
selections.
When the last menu item is reached, the menu will bottom-out,
and the Up arrow has to be used to scroll back up through the
menu.
The active menu item as well as its current value or status will
flash on the display as it scrolls.
If the displayed value matches the set password, access will
be given to the rest of the menu. If an incorrect password is en
tered, the instrument will return to the measurement mode, see
Section 3.7 on Page 15.
3.6.2 Changing parameter values / status
Select the menu item to be accessed using the Up and Down
arrows.
z
When the desired menu item is displayed, tap OK with the
magnetic wand.
The current value or status will flash.
z
The Up and Down arrows allow adjusting the value of a nu-
z
merical parameter or scrolling through preset choices.
Once the display shows the desired value or choice, tap
z
OK to validate the new parameter. This returns to the main
menu, where another menu item can be selected.
3.6.3 Exiting the menu
To get back into the measurement mode, tap Up until the menu
is exited. The actual gas concentration will be displayed.
-
NOTICE
i
i
The instrument is designed for the magnetic wand to
be used with the enclosure lid in place. If the enclosure
lid is not in place, the magnetic wand may activate two
or more buttons at once (cross-talk).
3.6.1 Password
The use of a password is optional on the Polytron 5000. A
password consists of a 4-digit number from 0000 to 9999; a
value of 0000 disables password protection and allows anyone
to access the menu.
z If the password is enabled, from measurement mode, tap
the Down arrow.
The 4-digit LCD will then show ‘0000’, with the first zero on
z
the left blinking.
Use the Up and Down arrows to increment or decrement
z
this digit, then tap OK.
z
The second digit will blink; set the correct value using the
Up and Down arrows.
z
Repeat the process for the other two digits.
14 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 15
3.7 Menu
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Operation
1 Only for relay version
2Only for DSIR
Dräger Polytron 5200 / Dräger Polytron 53X0 15
Page 16
Operation
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3.7.1 -0- adj
Allows adjusting the zero reference point of the sensor, see
Section 4.1.1 on Page 19
3.7.2 Spn adj
Allows adjusting the sensitivity to match the known concentration of an applied calibration gas, see Section 4.1.2 on
Page 19.
NOTICE
i
i
Sections 3.7.3 Relay test to 3.7.14 A2 energized are
only for users who have installed the relay option.
All other users continue with section 3.7.17. Cal set.
3.7.3 A1 test / A2 test / Fail test
With these functions the status of the relays and LED can be
changed for test purposes (e.g. to check the function of alarm
devices connected to the relays). After exiting this function, the
status of the relays, if changed, will automatically return to their
original status.
3.7.4 A1 set
Configuring the low level alarm set point.
Leaving the magnet on the arrow will be interpreted as multiple
tapping.
An alarm set point of zero disables the alarm.
3.7.5 A2 set
Configuring the high level alarm set point.
Leaving the magnet on the arrow will be interpreted as multiple
tapping.
An alarm set point of zero disables the alarm.
Alarm hierarchy:
A2 overrides A1 on the LED and display. However, the A1 and
A2 relays operate independently, i.e. if A1 is acknowledgeable,
A2 is not~, and the gas concentration is such that it triggers A2:
Acknowledging will cause the A1 relay to release. However,
the red LED will still double blink as long as the A2 condition
continues to exists.
NOTICE
i
i
When the relays are activated, alarm devices will be
switched on.
Alarm hysteresis:
In order to avoid chatter at an alarm threshold, a fixed hysteresis of 5% of full scale is programmed.
3.7.6 A1 ris or A1 fall
Configuring whether the alarm should be triggered by a rising
or falling gas concentration.
3.7.7 A2 ris or A2 fall
Configuring whether the alarm should be triggered by a rising
or falling gas concentration.
16 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 17
Operation
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3.7.8 A1 lat
Configuring the A1 alarm level to status latching or nonlatching.
Latching means that once the alarm level is reached, the instrument will trigger the alarm. It will remain in alarm status
even if the gas concentration subsequently does not meet the
alarm condition any more. To clear a latching alarm it has to be
acknowledged with OK.
In non-latching mode, the alarm status clears if the gas concentration does not meet the alarm condition any more.
3.7.9 A2 lat
Configuring the high level A2 alarm status to latching or nonlatching.
3.7.10 A1 ack
3.7.12 Explanation of combining latching and
acknowledgment of alarms
Since the concepts of latching status and acknowledgment
can be confusing, the following four combinations are offered
for clarification:
Latching and
Acknowledgeable
Latching and
Non-Acknowledgeable
Non-Latching and
Acknowledgeable
Non-Latching and
Non-Acknowledgeable
3.7.13 A1 energ on or off
Configuring the A1 alarm relay as energized.
Energized ON means that the alarm relay will change the status in alarm condition or power off (fail safe).
Relay must be reset manually
and can be reset before the
alarm condition clears.
Relay must be reset manually.
Relay cannot be reset before
the alarm condition clears.
Relay will reset automatically
when the alarm condition
clears or can be reset manually.
Relay will reset automatically
when the alarm condition
clears. Relay cannot be reset
manually before the alarm
condition clears.
Configuring the A1 alarm as acknowledgeable or nonacknowledgeable.
Acknowledgeable means that the alarm relay can be reset
before alarm conditions clear.
Non-acknowledgeable means that the alarm relay can not be
reset until the alarm conditions clear.
3.7.11 A2 ack
Configuring the A2 alarm as Acknowledgeable or Nonacknowledgeable.
3.7.14 A2 energ on or off
Configuring the A2 alarm relay as energized.
The fault relay is always energized ON (fail safe).
3.7.15 Set gas cat
Only for DSIR. Allows selecting the gas category.
The actual selection is made at the DSIR. While in this menu,
the Polytron 5000 will display gas category as it is output from
the DSIR. See Instructions for Use for DrägerSensor IR.
Dräger Polytron 5200 / Dräger Polytron 53X0 17
Page 18
Operation
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3.7.16 Cal at dSIR
Only for DSIR. Allows the user to calibrate directly at the DSIR.
The actual calibration is done at the DSIR. This is recommended for the first time the DSIR is connected to the Polytron 5000.
While in the menu, the Polytron 5000 acts as a display device
for the DSIR. The Up and Down arrows have no effect on the
reading while in this menu. See Instructions for Use DrägerSensor.
3.7.17 Cal set 3-5 or stdy
Configuring the maintenance signal
The maintenance signal is transmitted on the 4 to 20 mA analog output anytime the menu is accessed. It is user-selectable
between:
{
a steady 3.4 mA output signal
{
an oscillating 3 to 5 mA signal with a frequency of 1 Hz
3.7.19 Pass set
Configuring the password
Only numbers 0 to 9 are allowed for the password.
The use of a password is optional on the Polytron 5000.
A password consists of a 4-digit number from 0000 to 9999; a
value of 0000 disables password protection and allows anyone
to access the menu.
To set/change the password, enter the function
z
the 4-digit LCD will show ‘0000’ with the first digit on the left
blinking
use the Up and Down arrows to increment or decrement
z
this digit, then tap OK
z
the second digit will blink; set the correct value using the Up
and Down arrows
z
repeat the process for the other two digits
tap OK when the full password is displayed
z
z
once a password is set, it has to be entered to gain access
to the menu.
3.7.18 SNR set dd LC dSIR
Configuring the sensor to be used
Polytron 5000 can use one of the following sensors:
1. DrägerSensor DD
catalytic bead sensor for 0 to 100 %LEL monitoring
2. DrägerSensor LC
catalytic bead sensor for 0 to 10 %LEL monitoring
3. DrägerSensor IR
infrared sensor for 0 to 100 %LEL monitoring
CAUTION
!
!
The sensor used with Polytron 5000 has to be selected
in this menu item for proper linearization of the sensor
signal.
After changing the selected sensor, the instrument will
re-start.
When exchanging a sensor for a different type, the instrument must be calibrated.
3.7.20 LCD on or LCD off
This feature allows turning the LCD off in measurement mode,
effectively turning the Polytron 5000 into a non-display instru
ment.
The functionality of the instrument remains active, independently of the LCD state.
When in measurement mode and the LCD is set to OFF, pressing the Down arrow still gives complete access to the menu.
In case of an alarm, the red LED will blink. In case of a fault,
the yellow LED will lit and the display will toggle between ‘Err’
and a number.
-
18 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 19
Maintenance
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4 Maintenance
4.1 Calibration
Calibration of the instrument must be performed at regular
intervals as detailed in the sensor data sheet.
WARNING
!
Calibration gas must not be inhaled! See appropriate
Material Safety Data Sheets.
For proper operation, never adjust the span before
completing zero adjustment. Performing these operations out of order will cause the calibration to be faulty.
General procedure
1. Attach the pressure regulator to the calibration gas cylinder.
2. Fit calibration adapter to the sensor.
3. The gas flow should be between 0.5 and 2.0 L/min. At
higher altitudes, a flow greater than 0.5 l/min might be necessary (reduced partial pressure).
4. Connect the tubing to the barbed fitting.
NOTICE
i
i
In some cases (e.g. combustible vapors) a more accurate calibration can be obtained when the Dräger
calibration chamber is used instead of a calibration gas
cylinder.
1 Pressure regulator
2 Calibration adapter
3 Gas cylinder
4Tubing
Only for DSIR
Place the magnetic wand onto the sensor surface area
z
marked by and hold down for at least 5 seconds. The
display will change to a negative value (e.g. -10% LEL) as
long as the magnetic wand is held in place. This initiates
the auto-zeroing of the sensor.
Remove the magnetic wand. After 30 seconds, the sensor
z
will exit the auto-zeroing. As confirmation the display will
change again to a negative value (e.g. -10% LEL).
After this procedure the zero at the transmitter is adjusted for
eventual offsets.
4.1.1 Zero calibration
1. Enter the function with OK.
2. Apply synthetic air or Nitrogen.
z
The display will show the current value blinking (e.g. ‘2’).
z
Wait for the value to stabilize.
3. Use the Up / Down arrow to adjust the value to 0.
4. Acknowledge with OK; the display will then jump back to
the main menu.
5. Turn off the gas flow and remove the calibration adapter
from the sensor, or disconnect tubing.
NOTICE
i
i
Ambient air can be used to zero the sensor instead of
Nitrogen or Synthetic Air if the area is known to be free
of the target gas or any gas to which the sensor may
be cross-sensitive (as listed on the sensor data sheet).
In this case, no cylinder or calibration adapter is
needed for the zero calibration.
4.1.2 Span calibration
1. Check the set gas category (only for DSIR).
2. Enter the function with OK.
3. Apply span gas (e.g. 50 %LEL Methane).
The display will show the current value blinking (e.g. ‘48’).
z
Wait for the value to stabilize.
z
4. Use the Up / Down arrow to adjust the value to 50.
5. Acknowledge with OK; the display will then jump back to
the main menu.
6. Turn off the gas flow and remove the calibration adapter
from the sensor, or disconnect tubing.
Dräger Polytron 5200 / Dräger Polytron 53X0 19
Page 20
Maintenance
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4.2 Troubleshooting
Display Sequence Fault Meaning Remedies
PLS CONN SNR Please connect sensor Remove power; Attach sensor; Reapply power
Reading is above full scale
Errors
Err 100 X Instrument self test error Call Dräger Service
Err 101 X Firmware CRC error Call Dräger Service
Err 102 X RAM error Call Dräger Service
Err 103 X Flash memory error Call Dräger Service
Err 104 X EEPROM memory error Call Dräger Service
Err 105 X Analog signal converter error Call Dräger Service
Err 106 X Incorrect software installed Call Dräger Service
Err 108 X 4-20 output error
Err 109 X Sensor failure Remove power; reconnect or replace sensor; reapply power
Err 112 X Zero calibration failed Calibrate sensor
Err 113 X Span calibration failed Calibrate sensor
Err 115 X Gas value is under range
Err 117 X
Err 198 X Memory error Call Dräger Service
Err 199 X Factory calibration required Call Dräger Service
Warnings
Info 301 Sensor is warming up Wait for warm-up phase to end
Magnetic key is stuck “on” for
more than 1 minute
Messages in the 100 range are faults; messages in the 300
range are warnings which can easily be cleared.
Display remains as long as reading is above full scale.
For the DD and LC sensors an overrange has to be
acknowledged with OK.
Remove power; check the field wiring from the Polytron 5000
to the control system; Reapply power
Calibrate the sensor zero point
Check environment for possible gases with negative crosssensitivity to the measured gas
Call Dräger Service
20 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 21
Maintenance
!
www.norrscope.com
4.2.1 Replacing the sensor
To replace the sensor:
1. Turn off power to the instrument or declassify the area according to local procedures.
2. Loosen set-screw and unscrew lid from instrument.
3. Remove the bezel, by grasping the notches on either side
of the display with your fingers and pull it up.
4. Unplug the sensor cable.
5. Unscrew the sensor.
6. Insert the sensor wires through the threaded port in the
housing.
7. Screw the sensor into the port.
CAUTION
!
Five threads must be engaged to ensure explosionproof status.
8. Plug the sensor wires into the socket as indicated.
4.3 Replacing the main electronics
To replace the main electronics:
1. Turn off power to the instrument or declassify the area according to local procedures.
2. Loosen set-screw and unscrew lid from instrument.
3. Remove the bezel, by grasping the notches on either side
of the display with your fingers and pull it up.
4. Unplug the sensor cable, power and relay wires (if applicable).
5. Replace the main electronics.
6. Plug the sensor cable, power and relay wires (if applicable)
into the appropriate sockets.
7. Re-install sensor electronics by pushing the bezel back into
place.
8. Screw the lid back on, until it is seated, and tighten setscrew.
9. Apply power to the instrument.
10. Review and modify the configuration if necessary.
11. Calibrate instrument, see Section 4.1 on Page 19.
12. Always test a newly-installed sensor with target gas to
verify proper operation.
9. Re-install sensor electronics by pushing the bezel back into
place.
10. Screw the lid back on, until it is seated, and tighten setscrew.
11. Apply power to the instrument.
12. Calibrate instrument, see Section 4.1 on Page 19.
13. Always test a newly-installed sensor with target gas to
verify proper operation.
Dräger Polytron 5200 / Dräger Polytron 53X0 21
Page 22
Default settings
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5 Default settings
5.1 Settings which can be changed via the
menu
Menu Default Setting
DD, DSIR LC
A1 Set 20 %LEL 2.0 %LEL
A2 Set 40 %LEL 4.0 %LEL
A1 Rising/Falling rising rising
A2 Rising/Falling rising rising
A1 Lat / nLat nLat nLat
A2 Lat / nLat Lat Lat
A1 Ack / nAck Ack Ack
A2 Ack / nAck nAck nAck
A1 Enrg / wired in e-box energized / NO energized / NO
A2 Enrg / wired in e-box energized / NO energized / NO
Cal Set steady steady
Pass Set 0000 0000
LCD Set on on
5.2 Fixed settings
Fault Meaning
Fault Relay (cannot be changed)
Yellow Fault LED Lit when a Warning or Fault condition is
Red Alarm LED Single blink when A1 condition is present
energized / NO
present, see Section 4.2 on Page 20.
Double blink when A2 condition is
present
If an alarm is configured acknowledgeable and the alarm is acknowledged,
single/double blink changes into
continuous lit
Alarm Hierarchy: A2 overrides A1 on the
LED. However, the A1 and A2 relays operate independently, i.e. if A1 is acknowledgeable, A2 is not, and the gas
concentration is such that it triggers A1
and A2:
Acknowledging will cause the A1 relay to
release. However, the red LED will still
double blink as long as the A2 condition
continues to exist.
22 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 23
Sensor principle
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6 Sensor principle
6.1 Operating principle for
DrägerSensor DD, LC
The DrägerSensor is a transducer for measuring the partial
pressure of combustible gases and vapors contained in ambient air. It uses the heat-of-combustion principle.
The monitored air diffuses through the sintered metal disc into
the sensor. The mixture of combustible gases and vapors are
catalytically combusted at a heated detector element (pellistor). The monitored air supplies the Oxygen required for the
combustion (must be greater than 12 Vol%). Due to the resulting heat-of-combustion, the detector element gets hotter. This
increase in heat causes a change of resistance in the detector
element, which is proportional to the concentration of the mixture of combustible gases and vapors in the monitored air.
In addition to the catalytically active detector element, there is
an compensator element. Both elements are parts of a Wheatstone bridge. Thus environmental effects like changes in temperature or humidity are almost entirely compensated.
6.2 Operating principle for
DrägerSensor DSIR
The DrägerSensor IR infrared gas sensor is a gas transmitter
designed to determine the concentration of gases and vapors
in the ambient air. The principle of measurement is based on
the concentration-dependent absorption of infrared radiation in
measured gases.
The monitored ambient air diffuses through sintered material
into the flameproof housing of a measuring cuvette. The broad
band light emitted by the radiator passes through the gas in the
cuvette and is reflected by the cuvette walls from where it is directed towards the inlet window of a dual element detector.
One channel of the detector measures the gas-dependent light
transmission of the cuvette (measuring channel), the other
channel is used as reference. The ratio between measuring
and reference signal is used to determine the gas concentra
tion in the cuvette. The cuvette is heated to avoid condensation
of the atmosphere’s moisture content.
Internal electronics and software are used to calculate the concentration. As an output signal, the gas sensor emulates the
half bridge of a catalytic bead sensor.
6.3 Contaminating gases for
DrägerSensor DD, LC
NOTICE
i
i
Certain substances in the atmosphere to be monitored
may impair the sensitivity of the sensors which are in
stalled in the sensing heads:
a) polymerizing substances such as acrylonitrile, butadiene and styrene,
b) corrosive compounds such as halogenated hydrocarbons (releasing halogens such as bromine, chlorine or fluorine when being oxidized) and halogen hydride acids as well as acidic gaseous compounds such
as sulphur dioxide and nitrogen oxides,
c) catalyst poisons such as sulphurous and phosphorous compounds, silicon compounds (especially
silicones), and metal-organic vapors. The sensors
used are based on measuring elements (pellistors)
which are “poison-resistant” (PR) and so have a longer
lifetime than conventional sensors if catalyst poisons
occur.
A calibration check might be necessary, if the sensor was exposed to a high concentration of combustible gases or vapors
for an extended period of time or to contaminants as listed
above.
7 Disposing of the instrument
Disposing of electric and electronic equipment:
EC-wide regulations for the disposal of electric and
-
-
electronic appliances which have been defined in the
EC Directive 2002/96/EC and in national laws have
been effective since August 2005 and apply to this
instrument.
Special collecting and recycling options have been
established for households. However, as this
instrument has not been registered for household
usage, it must not be disposed of through these
means. The instrument can be returned to your
national Dräger Sales Organization for disposal.
Please do not hesitate to contact the above if you have
any further questions on this issue.
-
Dräger Polytron 5200 / Dräger Polytron 53X0 23
Page 24
Technical data
Sample
www.norrscope.com
8 Technical data
8.1 Approvals
See printout of approval label.
8.2 Marking
The marking is reproduced on a separate piece of paper
shipped with the transmitter.
Serial No. key: The year of manufacture is indicated by the
third letter in the serial number: A = 2009, B = 2010, C = 2011,
D = 2012, E = 2013, F = 2014, H = 2015, J = 2016, K = 2017,
etc.
8.4 Voltage of power supply
Operating Voltage 3-core shielded cable, 10 to 30 VDC
In-rush Current
Operating Current
(maximum)
Relay Rating
300 mA for 140 msec @ 24 VDC
350 mA for 140 msec @ 24 VDC with
relay option
95 mA @ 24 VDC w/o relay nonremote sensor
145 mA @ 24 VDC with relay remote
sensor
SPDT 5 A @ 230 VAC, 5 A @ 30 VDC,
resistive load
8.5 Tightening torque
Part TQ Lb. In. TQ Nm
lid min. 266 min. 30
sensors min. 266 min. 30
plugs min. 266 min. 30
conduit hubs min. 443 min. 50
instrument to e-box 71 8
8.6 Tightening torque and wire size for field
wiring terminals
Example: Serial No. ARBH-0054: the third letter is B, which
means that the unit was manufactured in 2010.
8.3 Signal transmission to central
control
Current Meaning
4 mA Zero point
20 mA Full scale deflection
< 1.2 mA Fault
3.8 mA to 4 mA Sensor drift below zero
20 mA to 20.5 mA Measuring range exceeded
> 21 mA Fault on the analog output
3.4 mA steady or 1 Hz
modulation between
3 and 5 mA (user
selectable)
unit
Signal for maintenance mode
Electronic
TQ Lb. In. Wire Size AWG Wire Size mm
All field wiring
terminals
4.4 - 7.0
(0.5 - 0.8 Nm)
In case of optional increased safety terminal box, securely
screw the transmitter onto the e-box using 4 screws with a
tightening torque of 8 Nm.
24 - 12 0.2 - 2.5
2
24 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 25
8.7 Physical specifications
www.norrscope.com
Enclosure NEMA 4 x, IP 65/66/67
Size L x W x D approx.
Weight approx.
without e-box
with e-box
without e-box, aluminum
without e-box, stainless steel 316
with e-box, aluminum
with e-box, stainless steel 316
7” x 5.8” x 5.1” (180 x 150 x 130 mm)
7.3” x 7.1” x 7.4” (185 x 180 x x190 mm)
3.9 lbs (1.8 kg)
8.0 lbs. (3.6 kg)
6.9 lbs. (3.1 kg)
11.0 lbs. (5.0 kg)
8.8 Environmental parameters
Technical data
Pressure
Humidity 0% to 100% RH, non-condensing
Temperature
Sensor without relays with relays
DD / LC
DSIR / PIR 3000
1)
not yet available
20.7 to 38.4 in. of hg
(700 to 1300 mbar)
-40 to 176 °F
(-40 to 80 °C)
-40 to 149 °F
1)
(-40 to 65 °C)
-40 to 158 °F
(-40 to 70 °C)
-40 to 149 °F
(-40 to 65 °C)
8.9 Ambient influences
See sensor data sheets.
Dräger Polytron 5200 / Dräger Polytron 53X0 25
Page 26
Order list
www.norrscope.com
9 Order list
9.1 Detectors
9.1.1 Transmitter
Description
Polytron 5200 DD d A 4544150
Polytron 5200 DD d A Relay 4544151
Polytron 5200 DD d S 4544152
Polytron 5200 DD d S Relay 4544153
Polytron 5200 DD e A 4544154
Polytron 5200 DD e A Relay 4544155
Polytron 5200 Remote DD e A 4544156
Polytron 5200 Remote DD e A Relay 4544157
Polytron 5200 DD e S 4544158
Polytron 5200 DD e S Relay 4544159
Polytron 5200 Remote DD e S 4544160
Polytron 5200 Remote DD e S Relay 4544161
Description
Polytron 5200 LC d A 4544130
Polytron 5200 LC d A Relay 4544131
Polytron 5200 LC d S 4544132
Polytron 5200 LC d S Relay 4544133
Polytron 5200 LC e A 4544134
Polytron 5200 LC e A Relay 4544135
Polytron 5200 Remote LC e A 4544136
Polytron 5200 Remote LC e A Relay 4544137
Polytron 5200 LC e S 4544138
Polytron 5200 LC e S Relay 4544139
Polytron 5200 Remote LC e S 4544140
Polytron 5200 Remote LC e S Relay 4544141
Part Number
Part Number
Description
Part Number
Polytron 5310 d A 4544370
Polytron 5310 d A Relay 4544371
Polytron 5310 d S 4544372
Polytron 5310 d S Relay 4544373
Polytron 5310 e A 4544374
Polytron 5310 e A Relay 4544375
Polytron 5310 Remote e A 4544376
Polytron 5310 Remote e A Relay 4544377
Polytron 5310 e S 4544378
Polytron 5310 e S Relay 4544379
Polytron 5310 Remote e S 4544380
Polytron 5310 Remote e S Relay 4544381
Description
Polytron 5300 d A
Polytron 5300 d A Relay
Polytron 5300 d S
Polytron 5300 d S Relay
Polytron 5300 e A
Polytron 5300 e A Relay
Polytron 5300 Remote e A
Polytron 5300 Remote e A Relay
Polytron 5300 e S
Polytron 5300 e S Relay
Polytron 5300 Remote e S
Polytron 5300 Remote e S Relay
1) not yet available
Part Number
4544170
4544171
4544172
4544173
4544174
4544175
4544176
4544177
4544178
4544179
4544180
4544181
1
1
1
1
1
1
1
1
1
1
1
1
26 Dräger Polytron 5200 / Dräger Polytron 53X0
Page 27
Order list
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9.2 Separate sensing head (not included)
when ordering
9.2.1 Polytron 5200 DD remote e
Description
Sensing Head Polytron SE Ex PR M1 DD 6812711
Sensing Head Polytron SE Ex PR M2 DD 6812710
Sensing Head Polytron SE Ex PR M3 DD 6812718
Sensing Head Polytron SE Ex HT M DD 6812720
9.2.2 Polytron 5200 LC remote e
Description
Sensing Head Polytron SE Ex LC M1 DD 6812722
Sensing Head Polytron SE Ex LC M2 DD 6812721
Sensing Head Polytron SE Ex LC M3 DD 6812719
9.2.3 Polytron 5310 remote e
Description
Sensing Head DrägerSensor IR
complete Set e
Sensing Head DrägerSensor IR
complete Set e2
Part Number
Part Number
Part Number
68 11165
6811265
9.4 Accessories
Description
D Junction Box Aluminum 4544099
D Junction Box Stainless Steel 316 4544098
Duct Mount Kit Polytron 5000 for DD, LC,
DSIR, PIR 3000
Pipe Mount Kit 4544198
IRDA Interface 4544197
Magnetic Wand with Key Chain 4544101
9.4.1 Accessories DD, LC
Description
Splash Guard 6812510
Calibration Adapter PE 4509314
Calibration Adapter PE, Europe 6806978
Calibration Adapter Viton 6810536
Process Adapter (stainless steel, with
lock nut M30 x 1.5) for DD
Process Adapter (stainless steel, with
lock nut M36 x 1.5) for LC
Calibration Chamber 6802206
Part Number
6812725
Part Number
6812470
6812465
9.2.4 Polytron 5300 remote e
Description
Sensing Head Dräger PIR 3000
complete Set e
Sensing Head Dräger PIR 3000
complete Set e2
1) not yet available
Part Number
6811160
6811270
9.3 Replacement sensors
(all versions except remote e)
Description
DrägerSensor Ex DD NPT 6812380
DrägerSensor Ex LC NPT 6810675
DrägerSensor IR NPT 6811901
Dräger PIR 3000 NPT 6811080
Part Number
9.4.2 Accessories DSIR, PIR 3000
Description
1
1
Splash Guard 6810796
Calibration Adapter 6810859
Process Adapter 6811330
Protection Labyrinth 68 11135
Part Number
9.5 Spare parts
Description
Bezel Polytron 5200 / 53X0 / 57X0 4544183
PCB Main Polytron 5200 / 53X0 4544186
PCB Relay 4544297
PCB e-box 6812839
Feed-through 3 Wires 4544182
Feed-through 9 Wires 4544169
Feed-through 14 Wires 4544168
Hardware Kit Enclosure 4544167
Hardware Kit e-box 6812838
Cable Gland e-box 6812868
Part Number
Dräger Polytron 5200 / Dräger Polytron 53X0 27
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