Drolet CLASSIC EPA WOOD STOVE Owner's Manual

READ AND KEEP THIS MANUAL FOR REFERENCE
45145A Printed in Canada 14-04-2011
OWNER’S MANUAL
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED WOOD
STOVE
Verified and/or tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
250, de Copenhague, Saint-Augustin-de-Desmaures (Quebec), Canada G3A 2H3
Tel: (418) 878-3040
Fax: (418) 878-3001
www.drolet.ca
This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to time and cannot be responsible for problems, injuries, or damages arising out of the use of information contained in any manual obtained from unauthorized sources.
1
INTRODUCTION
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your stove. Keep your sales
invoice. We also recommend that you
register your warranty online at
www.drolet.ca
Registering your warranty online will help us
track rapidly the information we need on your
stove.
Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
The instructions pertaining to the installation of your wood stove in North America comply with ULC-S627 and UL-1482 standards.
Read this entire manual before you install and use your new stove. If this stove is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Failure to follow instructions may result in property damage, bodily injury, or even death.
Consult your municipal building department or fire officials about restrictions and installation requirements in your area and the need to obtain a permit.
KEEP THIS INSTRUCTIONS MANUAL FOR FUTURE REFERENCE.
CAUTIONS:
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS.
DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE. DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. DO NOT BURN WASTE, FLAMMABLE FLUID SUCH AS GASOLINE, NAPHTHA, OR MOTOR OIL. DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM. ALWAYS CLOSE THE DOOR AFTER IGNITION.
2
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS ............................................................................................................................ 4
TIPS ON WOOD HEATING ................................................................................................................................... 5
SECTION 1.0 - INSTALLATION ........................................................................................................................... 6
1.1 GENERAL INSTALLATION ................................................................................................................................................ 6
1.2 POSITIONING THE STOVE ............................................................................................................................................... 6
1.3 CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR ............................................................................................ 7
SECTION 2.0 CHIMNEY (FLUE SYSTEM) ...................................................................................................... 14
2.1 DEFINITIONS ................................................................................................................................................................ 14
2.2 CHIMNEY ..................................................................................................................................................................... 14
2.2.1 Step by step installation of your factory-built chimney ............................................................................................ 16
2.2.2 Typical installation through an existing masonry chimney ....................................................................................... 24
2.3 CHIMNEY CONNECTOR ................................................................................................................................................ 27
2.4 DRAFT ......................................................................................................................................................................... 29
2.5 OUTSIDE COMBUSTION AIR ......................................................................................................................................... 29
2.6 THE ADVANTAGE OF INSTALLING A BLOWER (FAN) ..................................................................................................... 30
SECTION 3.0 OPERATION ............................................................................................................................ 31
3.1 SAFETY INFORMATION ................................................................................................................................................ 31
3.2 FUEL ............................................................................................................................................................................ 33
3.2.1 The use of manufactured logs ................................................................................................................................... 34
3.2.2 Simple wood moisture test ....................................................................................................................................... 34
3.3 NOTES ABOUT FIRST FIRING ........................................................................................................................................ 34
3.4 LIGHTING A FIRE .......................................................................................................................................................... 34
3.5 MAINTAINING THE FIRE ............................................................................................................................................... 35
3.6 FAN (BLOWER) OPERATION ......................................................................................................................................... 36
3
SECTION 4.0 MAINTENANCE ...................................................................................................................... 37
4.1 CLEANING AND PAINTING YOUR STOVE ...................................................................................................................... 37
4.2 GLASS .......................................................................................................................................................................... 37
4.3 GASKETING .................................................................................................................................................................. 37
4.4 ASH REMOVAL USING THE ASH DRAWER .................................................................................................................... 38
4.5 CHIMNEY (FLUE) CLEANING ......................................................................................................................................... 39
DROLET LIMITED LIFETIME WARRANTY ................................................................................................... 40
4
TECHNICAL SPECIFICATIONS
Recommended Surface
900 to 1 800 ft2
Heating Capacity* : E.P.A : Real :
45 000 BTU/h 70 000 BTU/h
Optimum efficiency :
77%
Average emissions (EPA):
6.9 g/hr.
Paint finish :
Metallic black
Flue outlet (spigot) diameter :
6” (152 mm)
Maximum Log Length :
19’’ (483 mm)
Overall dimensions (W x D x H):
25 ¼ ’’ x 28 1\2’’ x 30’’
(642 mm x 724 mm x 762mm)
Firebox dimensions (W x D):
21’’ x 16 3\4’’
(533 mm x 425 mm)
Door opening (W x H) :
17 ½’’ x 5 5\8’’
445 mm x 143 mm
Weight:
374 lbs (171 kg)
OPTIONS
PART NUMBER
Blower kit
AC03095
*Why is the BTU indicated on the EPA label smaller than the one advertised?
You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the BTU as advertised on our web site and/or product literature. The maximum BTU output we advertise for this unit is what will be obtained with a full load of seasoned cordwood inserted inside the firebox. The EPA output, on the other hand, is what has been obtained during emissions testing. The EPA test procedure requires that a special type of wood be used and positioned inside the firebox in a manner that does not represent the way the firebox volume would normally be utilized using seasoned cordwood. The EPA test load is typically much smaller. Hence, the BTU as per the EPA label is reduced. The BTU output that should be considered by a normal user is the one we advertise for seasoned cordwood.
5
TIPS ON WOOD HEATING
Wood is a renewable energy. It is also a very clean heat source when used with appliances that are certified by the U.S. Environmental Protection Agency (EPA), a standard accepted in Canada as well.
EPA-certified wood stoves are different than conventional wood stoves. Burning with an EPA­certified wood stove may therefore require that you modify some of your heating habits. To get the most satisfaction out of your new wood-heating system, please make sure you go through the following check list.
The chimney is the engine that drives the wood-heating system. Use a chimney that is UL-
listed, with an inner diameter to match the stove’s outlet collar (6” for all Drolet wood stoves);
Try to run the chimney inside the building for as much length as you can. A tall and warm
chimney will produce a good draft;
Try to install your chimney straight up and avoid 90 degree turns in the flue pipe and offsets
in the chimney;
Make sure that the chimney is tall enough and its top is clear of obstacles so it can produce
a stable draft;
Use a chimney thermometer installed at a distance of approximately 18 inches on the flue
pipe above the stove. Flue gases should reach at least 350oF before you close the stove’s primary air intake completely. Operate your unit within the comfort zone indicated on the thermometer;
To reduce the risk of smoke spillage into the room upon reloading your stove, leave the
primary air intake completely open for a few minutes. This will heat up the chimney and build up draft before you open the stove door;
Maximize hot air circulation! Our wood stoves are designed to easily receive a variable
speed blower that will improve heat distribution in front of the stove;
Remember that wood stoves produce radiant heat. Since heat rises, the use of floor traps
will greatly improve the heat transfer to rooms upstairs;
Use a mobile home approved stove if you are going to install your wood-heating system in a
mobile home. A fresh air kit must be connected to the stove. Never install your wood stove in a bedroom;
Burn only dry cordwood; Make sure you have a good bed of red coals before you load your stove with logs exceeding
3 inches in diameter;
Read and keep you owner’s manual. It will provide you with tips on how to run a successful
wood-heating system.
6
SECTION 1.0 - INSTALLATION
When installed and operated as described in these instructions, the Classic EPA wood stove is suitable for use as a freestanding wood stove in residential installations. The Classic EPA wood stove is not intended for installation in a bedroom or a mobile home.
In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements. In the USA, the ANSI NFPA 70 National Electrical Code and NFPA 211 Standard for Chimneys, Fireplaces, Vents and Solid Fuel-Burning Appliances are to be followed in the absence of local code requirements.
In addition to the national installation and/or local building codes, fire officials (or other authorities having jurisdiction) should be contacted to determine what restrictions and installation requirements might apply locally.
1.1 GENERAL INSTALLATION
CAUTION:
MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE
DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.
DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION SYSTEM. CRACKED AND BROKEN COMPONENTS, e.g. GLASS PANELS OR CERAMIC TILES, MAY RENDER THIS INSTALLATION
UNSAFE.
A SOURCE OF FRESH AIR INTO THE ROOM OR SPACE HEATED SHALL BE PROVIDED WHEN REQUIRED.
CONNECT THE STOVE ONLY TO A LINED MASONRY CHIMNEY CONFORMING TO NATIONAL AND LOCAL BUILDING
CODES FOR USE WITH SOLID FUEL, OR TO A LISTED FACTORY BUILT CHIMNEY SUITABLE FOR USE WITH SOLID FUEL.
1.2 POSITIONING THE STOVE
It is very important to position the wood stove in an area that will favour the most efficient heat distribution throughout the house. The stove should therefore be installed in the room where the most time is spent, and in the most spacious room possible. Recall that wood stoves produce radiating heat, the heat we feel when we are close to a wood stove. A wood stove also functions by convection, that is through the displacement of hot air accelerated upwards and its replacement with cooler air at the floor level. The stove’s convection effect is facilitated by the installation of a blower.
7
1.3 CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR
CLEARANCES (SINGLE WALL PIPE)
CANADA
USA
A
18" (460 mm)
18" (460 mm)
B
18" (460 mm)
18" (460 mm)
C
12" (305 mm)
12" (305 mm)
D
21" (535 mm)
21" (535 mm)
E
28" (715 mm)
28" (715 mm)
F
21" (535 mm)
21" (535 mm)
K
48" (1220 mm)
48" (1220 mm)
L
84" (213 cm)
84" (213 cm)
CLEARANCES (DOUBLE WALL PIPE)
CANADA
USA
A
18" (460 mm)
18" (460 mm)
B
18" (460 mm)
18" (460 mm)
C
12" (305 mm)
12" (305 mm)
D
21" (535 mm)
21" (535 mm)
E
28" (715 mm)
28" (715 mm)
F
21" (535 mm)
21" (535 mm)
K
48" (1220 mm)
48" (1220 mm)
L
84" (213 cm)
84" (213 cm)
To install your appliance correctly, it is extremely important to respect all clearances to any combustibles as indicated on your stove’s certification label.
Clearances to combustible materials
(See figure 1.3 to match each letter to a clearance)
8
FIGURE 1.3 Clearances to combustible materials and floor protection
9
Floor protector
FLOOR PROTECTOR*
CANADA
USA
G
8’’ (205 mm) – Note 1
N/A (Canada only)
H
8’’ (205 mm)
N/A (Canada only)
I
18’’ (460 mm)
From door opening
16’’ (410 mm)
From door opening
J
N/A (USA only)
8’’ (205 mm)
M
8’’ (205 mm)
N/A (Canada only)
N
N/A (USA only)
Note 2
If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area).
*Steel with a minimum thickness of 0.015’’ (0.38 mm) or ceramic tiles sealed together with grout. No
protection is required if the unit is installed on a non-combustible floor (ex: concrete).
Note 1 : The floor protection at the back of the stove is limited to the stove’s required clearance if such
clearance is smaller than 8 inches (203 mm).
Note 2 : Only required under the horizontal section of the connector. Must exceed each side of the
connector by at least 2 inches (51 mm).
Reduced clearances using shielding
You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove. These heat radiation shields must be installed permanently, and can include sheet metal, a rigid non­combustible sheet or a masonry wall.
Clearances of not less than 1" (25 mm) and not more than 3" (76 mm) between the bottom of the shield and the floor and not less than 3" (76 mm) between the top of the shield and the ceiling must be respected to allow vertical air circulation behind the shield. The shield must extend 20" (500 mm) above the stove top and 18" (450mm) to each side of the stove (see graphic 1).
Following the installation of such a heat radiation shield, the clearances mentioned on the stove certification plate may be reduced as stated in the following table.
10
TYPE OF PROTECTION
Reducing Clearances With
Shielding
Sides and
Rear/Back
Top
Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2).
67%
50%
Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non­combustible spacers (see graphic 3).
50%
33%
Ceramic tiles, or an equivalent non-combustible material on fire-proof supports with a minimum of 0,024" (0,61 mm) sheet metal backing spaced out at least 1" (25 mm) by non­combustible spacers (see graphic 4)
67%
50%
Brick spaced out at least 1" (25 mm) by non-combustible spacers (see graphic 5)
50%
N/A
Brick with a minimum of 0,024" (0,61 mm) sheet metal backing spaced out at least 1" (25 mm) by non-combustible spacers (see graphic 6).
67%
N/A
11
Graphic 1
A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in. (457 mm) minimum.
1- Shielding; 2- Non-combustible spacers; 3- Ceiling protector; 4- Combustible wall; 5- Ceiling; 6- Appliance (side view); 7- Appliance (top view).
12
A- 1 in.(25 mm) minimum;
1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal.
A- 1 in. (25 mm) minimum;
1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material.
Graphic 2
Graphic 3
A- 1 in. (25 mm) minimum;
1- Combustible wall; 2- Non-combustible spacer; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material.
Graphic 4
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