Drolet Austral II DB03031, Legend II, DB03071, Myriad II DB03051, Baltic II DB03041 Installation And Operation Manual

Installation and Operation Manual
Austral II
(DB03031 model)
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
Safety tested according to ULC S627
www.drolet.ca
Stove Builder International Inc.
250, rue de Copenhague, St-Augustin-de-Desmaures
(Quebec) Canada G3A 2H3
After-sale service: 418-908-8002 E-mail: tech@sbi-international.com
This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to time and cannot be responsible for problems, injuries, or damages arising out of the use of information contained in any manual obtained from unauthorized sources.
WOOD STOVE
and UL 1482 Standards
by an accredited laboratory
READ AND KEEP THIS MANUAL FOR REFERENCE
45794A Printed in Canada 29-04-2015
Austral II Installation and Operation Manual
THANK YOU FOR CHOOSING THIS DROLET WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace
manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
In the pages that follow you will find general advice on wood heating, detailed instructions for safe and effective installation, and guidance on how to get the best performance from this stove as you build and maintain fires, and maintain your wood heating system.
We recommend that our wood burning hearth products be installed and serviced by professionals who are certified in the United States by NFI (National Fireplace Institute®) or in Canada by WETT (Wood Energy Technology Transfer) or in Quebec by APC (Association des Professionnels du Chauffage).
Congratulations on making a wise purchase.
When this stove is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
Please read this entire manual before you install and use your new stove. Failure to follow instructions may result in property damage, bodily injury, or even death. It is important that you follow the installations guidelines exactly.
You may need to obtain a building permit for the installation of this stove and the chimney that it is connected to. Consult your municipal building department or fire department before installation to determine the need to obtain one. We recommend that you also inform your home insurance company to find out if the installation will affect your policy.
REGISTER YOUR WARRANTY ONLINE
To receive full warranty coverage, you will need to show
evidence of the date you purchased your stove. Keep your sales
invoice. We also recommend that you register your warranty
online at:
http://www.drolet.ca/en/service-support/warranty-registration
Registering your warranty online will help us to quickly track the
information we need about your stove.
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Austral II Installation and Operation Manual
Table of content
PART A - OPERATION AND MAINTENANCE ............................... 6
1 Safety Information ..................................................................... 6
1.1
Summary of Operation and Maintenance Cautions and Warnings ......................... 6
2 General Information ................................................................... 7
2.1
Austral II (DB03031) Specifications ........................................................................ 7
2.2
Zone Heating and How to Make it Work for You .................................................... 9
2.3
The Benefits of Low Emissions and High Efficiency ............................................. 10
2.4
The SBI Commitment to You and the Environment .............................................. 10
2.4.1 What is Your New Stove Made Of? .................................................................. 10
3 Fuel ................................................................................... 11
3.1
Materials That Should Not be Burned .................................................................. 11
3.2
How to Prepare or Buy Good Firewood ................................................................ 11
3.2.1 What is Good Firewood? ................................................................................... 11
3.2.2 Tree Species ..................................................................................................... 11
3.2.3 Log Length ........................................................................................................ 12
3.2.4 Piece Size ......................................................................................................... 12
3.2.5 How to Dry Firewood......................................................................................... 13
3.2.6 Judging Firewood Moisture Content.................................................................. 14
3.3
Manufactured Logs ............................................................................................... 14
4 Operating Your Stove .............................................................. 15
4.1
Your First Fires ..................................................................................................... 15
4.2
Lighting Fires ........................................................................................................ 15
4.2.1 Conventional Fire Starting ................................................................................. 15
4.2.2 The Top Down Fire ........................................................................................... 16
4.2.3 Two Parallel Logs ............................................................................................. 16
4.2.4 Using Fire Starters ............................................................................................ 16
4.3
Maintaining Wood Fires ........................................................................................ 16
4.3.1 General Advice ................................................................................................. 16
4.3.2 Ash Removal ..................................................................................................... 17
4.3.3 Raking Charcoal ............................................................................................... 17
4.3.4 Firing Each New Load Hot ................................................................................ 18
4.3.5 Turning Down the Air Supply ............................................................................ 18
4.3.6 Use of the bypass damper ................................................................................ 19
4.3.7 Building Different Fires for Different Needs ....................................................... 20
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Austral II Installation and Operation Manual
5 Maintaining Your Wood Heating System ............................... 22
5.1
Stove Maintenance ............................................................................................... 22
5.1.1 Plated Finish Maintenance ................................................................................ 22
5.1.2 Cleaning Door Glass ......................................................................................... 22
5.1.3 Door adjustment ................................................................................................ 23
5.1.4 Replacing the Door Gasket ............................................................................... 24
5.1.5 Replacing the Glass Gasket and/or the Glass .................................................. 24
5.1.6 Cleaning and Painting the Stove ....................................................................... 25
5.2
Chimney and Chimney Connector Maintenance .................................................. 25
5.2.1 Why Chimney Cleaning is Necessary ............................................................... 25
5.2.2 How Often Should You Clean the Chimney? .................................................... 26
5.2.3 Cleaning the Chimney ....................................................................................... 26
PART B - INSTALLATION ............................................................. 27
6 Safety Information ................................................................... 27
6.1
Summary of Installation Cautions and Warnings .................................................. 27
6.2
Regulations Covering Stove Installation ............................................................... 28
7 Clearances to Combustible Material ...................................... 28
7.1
Location of the certification label .......................................................................... 28
7.2
Clearances to Walls and Ceiling .......................................................................... 28
7.3
Floor protector ...................................................................................................... 31
7.4
Reducing Wall and Ceiling Clearances Safely ..................................................... 32
7.4.1 Shield Construction Rules ................................................................................. 32
7.4.2 Table of Clearance Reduction Percentages ...................................................... 34
8 The Venting System ................................................................. 35
8.1
General ................................................................................................................ 35
8.2
Suitable Chimneys ............................................................................................... 35
8.2.1 Factory-built Metal Chimneys ............................................................................ 35
8.2.2 Factory-built Metal Chimneys in mobile homes ................................................. 36
8.2.3 Masonry Chimneys ........................................................................................... 36
8.3
Minimum Chimney Height .................................................................................... 37
8.4
The Relationship Between the Chimney and the House ...................................... 37
8.4.1 Why inside chimneys are preferred ................................................................... 37
8.4.2 Why the chimney should penetrate the highest heated space .......................... 38
8.5
Supply of Combustion Air ..................................................................................... 39
8.5.1 Combustion Air Supply in Mobile Homes .......................................................... 39
8.5.2 Air Supply in Conventional Houses ................................................................... 39
8.6
Installing the Chimney Connector......................................................................... 40
8.6.1 Installation of Single Wall Chimney Connector ................................................. 40
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Austral II Installation and Operation Manual
Appendix 1: Top Bricks Installation ............................................ 43
Appendix 2: Installation of the Bypass Damper Handle Holder ...
................................................................................... 44
Appendix 3: Installing the Optional Fresh Air Intake Kit
(AC01341) .................................................................. 45
Appendix 4: Installation and Use of the Optional Blower and
Thermodisc ............................................................... 46
Appendix 5: Installation of Secondary Air Tubes and Baffle ... 47
Appendix 6: Exploded Diagram and Parts List .......................... 49
DROLET LIMITED LIFETIME WARRANTY .................................. 52
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Austral II Installation and Operation Manual
PART A - OPERATION AND MAINTENANCE
Please see Part B for installation instructions.
1 Safety Information
1.1 Summary of Operation and Maintenance Cautions and Warnings
HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR STOVE AND BYPASS DAMPER OPERATION.
USING A STOVE WITH CRACKED OR BROKEN COMPONENTS, SUCH AS GLASS OR FIREBRICKS OR BAFFLES MAY PRODUCE AN UNSAFE CONDITION AND MAY DAMAGE THE STOVE.
OPEN THE AIR CONTROL FULLY BEFORE OPENING FIRING DOOR.
THIS STOVE IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN. THE DOOR MAY BE OPEN ONLY DURING LIGHTING PROCEDURES OR RELOADING. DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. ALWAYS CLOSE THE DOOR AFTER IGNITION.
NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL (NAPHTHA), FUEL OIL, MOTOR OIL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS OR AEROSOLS TO START OR ‘FRESHEN UP’ A FIRE IN THIS STOVE. KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY FROM THE STOVE WHILE IT IS IN USE.
DO NOT STORE FUEL WITHIN HEATER MINIMUM INSTALLATION CLEARANCES.
BURN ONLY SEASONED NATURAL FIREWOOD.
DO NOT BURN:
o GARBAGE OF ANY KIND, o COAL OR CHARCOAL, o TREATED, PAINTED OR COATED WOOD, o PLYWOOD OR PARTICLE BOARD, o FINE PAPER, COLORED PAPER OR CARDBOARD, o SALT WATER DRIFTWOOD OR o RAILROAD TIES.
DO NOT ELEVATE THE FIRE BY USING A GRATE IN THIS STOVE.
THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS.
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Austral II Installation and Operation Manual
2 General Information
2.1 Austral II (DB03031) Specifications
Fuel Type Cordwood Test Standards (safety) ULC S627 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 900 to 2100 sq. ft. (84 to 195 m2) Maximum heat output** (EPA test fuel) 26,400 BTU/h (7.74 kW/h) Maximum heat output** (natural hardwood fuel) 90,000 BTU/h (26.4 kW/h) Optimum efficiency 75 % Particulate Emissions 4.47 g/h Test Standard (efficiency) CSA B415.1 Approximate Burn Time* 9 to 10 hours Appliance Weight 337 lb (153 kg) Shipping Weight 384 lb (174 kg) Firebox Volume 3.4 cu.ft. (0.095 m3) Maximum Log Length 20" north-south*** Flue Outlet Diameter: 6" (150 mm) diameter (vertical) Baffle Material
C-Cast
Mobile home approved‡ Yes
* Burn time and heating capacity may vary subject to location in home, chimney draft, chimney diameter, locality, heat loss factors, climate, fuels and other variables.
** The EPA test fuel is dimensional Douglas fir pieces stapled together into cribs with air spaces between. We also test using the same procedure except using split hardwood firewood to reflect real-world heat output. This stove is not intended to operate at its peak heat output continuously.
*** East-west: through the door you see the sides of the logs; north-south: through the door you see the ends of the logs
Mobile home (Canada) or manufactured home (USA):
The US department of Housing and Urban Development describes “manufactured homes” better known as “mobile home” as followed; Buildings built on fixed wheels and those transported on temporary wheels/axles and set on a permanent foundation.
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Austral II Installation and Operation Manual
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Austral II Installation and Operation Manual
2.2 Zone Heating and How to Make it Work for You
Your new Austral II wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.
Zone heating can be used to supplement another heating system by heating a particular space within a home, such as a basement family room or an addition that lacks another heat source.
Houses of moderate size and relatively new construction can be heated with a properly sized and located wood stove. Whole house zone heating works best when the stove is located in the part of the house where the family spends most of its time. This is normally the main living area where the kitchen, dining and living rooms are located. By locating the stove in this area, you will get the maximum benefit of the heat it produces and will achieve the highest possible heating efficiency and comfort. The space where you spend most of your time will be warmest, while bedrooms and basement (if there is one) will stay cooler. In this way, you will burn less wood than with other forms of heating.
Although the stove may be able to heat the main living areas of your house to an adequate temperature, we strongly recommend that you also have a conventional oil, gas or electric heating system to provide back up heating.
Your success with zone heating will depend on several factors, including the correct sizing and location of the stove, the size, layout and age of your home and your climate zone. Three-season vacation homes can usually be heated with smaller stoves than houses that are heated all winter.
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Austral II Installation and Operation Manual
2.3 The Benefits of Low Emissions and High Efficiency
The low smoke emissions produced by the special features inside the Austral II firebox mean that your household will release up to 90 percent less smoke into the outside environment than if you used an older conventional stove. But there is more to the emission control technologies than protecting the environment.
The smoke released from wood when it is heated contains about half of the energy content of the fuel. By burning the wood completely, your stove releases all the heat energy from the wood instead of wasting it as smoke up the chimney. Also, the features inside the firebox allow you to reduce the air supply to control heat output, while maintaining clean and efficient flaming combustion, which boosts the efficient delivery of heat to your home.
The emission control and advanced combustion features of your stove can only work properly if your fuel is in the correct moisture content range of 15 to 20 percent. See Section A3.0 of this manual for suggestions on preparing fuelwood and judging its moisture.
2.4 The SBI Commitment to You and the Environment
The SBI team are committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment.
2.4.1 What is Your New Stove Made Of?
The body of your stove, which is most of its weight, is carbon steel. Should it ever become necessary many years in the future, almost the entire stove can be recycled into new products, thus eliminating the need to mine new materials.
The paint coat on your stove is very thin. Its VOC content (Volatile Organic Components) is very low. VOCs can be responsible for smog, so all the paint used during the manufacturing process meets the latest air quality requirements with regards to VOC reduction or elimination.
The air tubes are stainless steel, which can also be recycled. The C-Cast baffle is made of an aluminosilicate fibre material that is compressed with a
binder to form a rigid board. C-Cast can withstand temperatures above 2,000 °F. It is not considered hazardous waste. Disposal at a landfill is recommended.
Lightweight firebrick is made of pumice and cement. Pumice is in fact volcanic rock, a naturally green product found in the Northwest United States. Disposal at a landfill is recommended.
The door and glass gaskets are fibreglass which is spun from melted sand. Black gaskets have been dipped into a solvent-free solution. Disposal at a landfill is recommended.
The door glass is a 5 mm thick ceramic material that contains no toxic chemicals. It is basically made of raw earth materials such as sand and quartz that are combined in such a way to form a glass at high temperatures. Ceramic glass will not re-melt in the same way as normal glass, so it should not be recycled with your regular household products. Disposal at a landfill is recommended.
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Austral II Installation and Operation Manual
3 Fuel
3.1 Materials That Should Not be Burned
GARBAGE OF ANY KIND,
COAL OR CHARCOAL,
TREATED, PAINTED OR COATED WOOD,
PLYWOOD OR PARTICLE BOARD,
FINE PAPER, COLORED PAPER OR CARDBOARD,
SALT WATER DRIFTWOOD,
MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES,
RAILROAD TIES,
LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE.
3.2 How to Prepare or Buy Good Firewood
3.2.1 What is Good Firewood?
Good firewood has been cut to the correct length for the stove, split to a range of sizes and stacked in the open until its moisture content is reduced to 15 to 20 per cent.
3.2.2 Tree Species
The tree species the firewood is produced from is less important than its moisture content. The main difference in firewood from various tree species is the density of the wood. Hardwoods are denser than softwoods. People who live in the coldest regions of North America usually have only spruce, birch and poplar, other low-density species to burn and yet they can heat their homes successfully.
Homeowners with access to both hardwood and softwood fuel sometimes use both types for different purposes. For example, softer woods make good fuel for relatively mild weather in spring and fall because they light quickly and produce less heat Softwoods are not as dense as hardwoods so a given volume of wood contains less energy. Using softwoods avoids overheating the house, which can be a common problem with wood heating in moderate weather. Harder woods are best for colder winter weather when more heat and longer burn cycles are desirable.
Note that hardwood trees like oak, maple, ash and beech are slower growing and longer lived than softer woods like poplar and birch. That makes hardwood trees more valuable. The advice that only hardwoods are good to burn is outdated. Old, leaky cast iron stoves wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no longer true. You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time.
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Austral II Installation and Operation Manual
3.2.3 Log Length
Logs should be cut about 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the stove very difficult. The most common standard length of firewood is 16” (400 mm).
The pieces should be a consistent length, with a maximum of 1” (25 mm) variation from piece to piece.
3.2.4 Piece Size
Firewood dries more quickly when it is split. Large unsplit rounds can take years to dry enough to burn. Even when dried, unsplit logs are difficult to ignite because they don’t have the sharp edges where the flames first catch. Logs as small as 3” (75 mm) should be split to encourage drying.
Wood should be split to a range of sizes, from about 3” to 6” (75 mm to 150 mm) in cross section. Having a range of sizes makes starting and rekindling fires much easier. Often, the firewood purchased from commercial suppliers is not split finely enough for convenient stoking. It is sometimes advisable to resplit the wood before stacking to dry.
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Austral II Installation and Operation Manual
3.2.5 How to Dry Firewood
Firewood that is not dry enough to burn is the cause of most complaints about wood inserts. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. See Section 5: Maintaining your wood heating system for concerns about creosote.
Here are some things to consider in estimating drying time:
firewood takes a long time to dry,
firewood bought from a dealer is rarely dry enough to burn, so it is advisable to buy the wood in spring and dry it yourself ,
drying happens faster in dry weather than in damp, maritime climates,
drying happens faster in warm summer weather than in winter weather,
small pieces dry more quickly than large pieces,
split pieces dry more quickly than unsplit rounds,
softwoods take less time to dry than hardwoods,
softwoods like pine, spruce, and poplar/aspen can be dry enough to burn after being stacked in the open for only the summer months,
hardwoods like oak, maple and ash can take one, or even two years to dry fully, especially if the pieces are big,
firewood dries more quickly when stacked in the open where it is exposed to sun and wind; it takes much longer to dry when stacked in a wood shed,
firewood that is ready to burn has a moisture content between15 and 20% by weight and will allow your stove to produce its highest possible efficiency.
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Austral II Installation and Operation Manual
3.2.6 Judging Firewood Moisture Content
You can find out if some firewood is dry enough to burn by using these guidelines:
cracks form at the ends of logs as they dry,
as it dries in the sun, the wood turns from white or cream coloured to grey or yellow,
bang two pieces of wood together; seasoned wood sounds hollow and wet wood sounds dull,
dry wood is much lighter in weight than wet wood,
split a piece, and if the fresh face feels warm and dry it is dry enough to burn; if it feels damp, it is too wet,
burn a piece; wet wood hisses and sizzles in the fire and dry wood does not.
You could buy a wood moisture meter to test your firewood.
3.3 Manufactured Logs
Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical additives. Manufactured logs made of 100% compressed sawdust can be burned, but be careful burning too much of these logs at the same time. Start with one manufactured log and see how the stove reacts. You can increase the number of logs burned at a time to making sure the temperature never rises higher than 475 °F (246 °C) on a magnetic thermometer for installation on single wall stove pipes or 900 °F (482 °C) on a probe thermometer for installation on double wall stove pipe. The thermometer should be placed about 18” (457 mm) above the stove. Higher temperatures can lead to overheat and damage your stove.
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Austral II Installation and Operation Manual
4 Operating Your Stove
4.1 Your First Fires
Two things will happen as you burn your first few fires; the paint cures and the internal components of the stove are conditioned.
As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they do smell bad. Fresh paint fumes can also cause false alarms in smoke detectors. So, when you first light your stove, be prepared by opening doors and/or windows to ventilate the house. As you burn hotter and hotter fires, more of the painted surfaces reach the curing temperature of the paint. The smell of curing paint does not disappear until you have burned one or two very hot fires.
Burn one or two small fires to begin the curing and conditioning process. Then build bigger and hotter fires until there is no longer any paint smell from the stove. Once the paint smell disappears, your stove is ready for serious heating.
4.2 Lighting Fires
Each person who heats with wood develops their own favorite way to light fires. Whatever method you choose, your goal should be to get a hot fire burning quickly. A fire that starts fast produces less smoke and deposits less creosote in the chimney. Here are three popular and effective ways to start wood fires.
4.2.1 Conventional Fire Starting
The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain newspaper and place them in the firebox. Next, place 10 or so pieces of fine kindling on the newspaper. This kindling should be very thin; less than 1” (25 mm). Next, place some larger kindling pieces on the fine kindling. Open the air control fully and light the newspaper. If you have a tall, straight venting system you should be able to close the door immediately and the fire will ignite. If your venting system has elbows or an outside chimney, you may need to leave the door closed but unlatched for a few minutes as the newspaper ignites and heat in the chimney produces some draft. Once the fire has ignited, close the door and leave the air control fully open.
A conventional kindling fire with paper under
finely split wood.
DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. ALWAYS CLOSE THE DOOR AFTER IGNITION.
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Austral II Installation and Operation Manual
After the kindling fire has mostly burned, you can add standard firewood pieces until you have a fire of the right size for the conditions.
4.2.2 The Top Down Fire
The top down fire starting method solves two problems with the conventional method: first, it does not collapse and smother itself as it burns; and second, it is not necessary to build up the fire gradually because the firebox is loaded before the fire is lit. A top down fire can provide up to two hours of heating or more. The top down method only works properly if the wood is well-seasoned.
Start by placing three or four full-sized split pieces of dry firewood in the firebox. Next, place 4 or 5 more finely split pieces of firewood (2” to 3” [50 mm to 75 mm] in dia.) on the base logs at right angles (log cabin style). Now place about 10 pieces of finely split kindling on the second layer at right angles.
The fire is topped with about 5 sheets of newspaper. You can just bunch them up and stuff them in between the kindling and the underside of the baffle. Or you can make newspaper knots by rolling up single sheets corner to corner and tying a knot in them. The advantage of knots is that they don’t roll off the fire as they burn. Light the newspaper and watch as the fire burns from top to bottom.
4.2.3 Two Parallel Logs
Place two spit logs in the firebox. Place a few sheets of twisted newspaper between the logs. Now place some fine kindling across the two logs and some larger kindling across those, log cabin style. Light the newspaper.
4.2.4 Using Fire Starters
Many people like to use commercial fire starters instead of newspaper. Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals. Follow the package directions for use.
Gel starter may be used but only if there are no hot embers present. Use only in a cold firebox to start a fire.
DO NOT USE FLAMMABLE LIQUIDS SUCH AS GASOLINE, NAPHTHA, FUEL OIL, MOTOR OIL, OR AEROSOLS TO START OR REKINDLE THE FIRE.
4.3 Maintaining Wood Fires
4.3.1 General Advice
Wood heating with a space heater is very different than other forms of heating. There will be variations in the temperature in different parts of the house and there will be variations in temperature throughout the day and night. This is normal, and for experienced wood burners these are advantages of zone heating with wood.
Do not expect steady heat output from your stove. It is normal for its surface temperature to rise after a new load of wood is ignited and for its temperature to gradually decline as the fire progresses. This rising and falling of temperature can be matched to your household routines. For example, the area temperature can be cooler when you are active, such as when doing housework or cooking, and it can be warmer when you are inactive, such as when reading or watching television.
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