Dr ger Safety and KGaA AAC00XX UserMan
Dräger X-zone 5000
DRAFT 02 - 08/02/10
Gebrauchsanweisung
de
2
Instructions for Use
en
Notice d’utilisation
fr
Instrucciones de uso
es
Istruzioni per l'uso
it
Gebruiksaanwijzing
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Brugsanvisning
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Bruksanvisning
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Contents
DRAFT 02 - 08/02/10
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
What is what . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Switching on the instrument . . . . . . . . . . . . . . . . . .5
Dräger X-am 5x00 info mode . . . . . . . . . . . . . . . . .6
Switching off the device . . . . . . . . . . . . . . . . . . . .6
Power supply for the Dräger X-am 5x00
with NiMH battery in the Dräger X-zone 5000: . . .6
Perform a function test with gas . . . . . . . . . . . . . .7
Perform a connection test . . . . . . . . . . . . . . . . . . .7
Safety housing . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Alarm-attenuation ring . . . . . . . . . . . . . . . . . . . . . .7
Establishing a wireless connection . . . . . . . . . . . .8
Connecting devices via a cable connection . . . . .10
Relay output: . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
During operation . . . . . . . . . . . . . . . . . . . . . . . . .12
Alarms (default settings) . . . . . . . . . . . . . . . . . . . .12
Concentration pre-alarm A1 . . . . . . . . . . . . . . . . .13
Concentration main alarm A2 . . . . . . . . . . . . . . .13
Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . .13
Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . .13
Device alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Operation with pump (optional) . . . . . . . . . . . . . .14
Commissioning and performing the
measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Observe the following during measuring
mode with pump . . . . . . . . . . . . . . . . . . . . . . . . .15
Device configuration . . . . . . . . . . . . . . . . . . . . . . .15
Faults, Cause, Remedy . . . . . . . . . . . . . . . . . . . . .16
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Maintenance intervals . . . . . . . . . . . . . . . . . . . . .19
Replacing the batteries . . . . . . . . . . . . . . . . . . . .19
Charging the batteries . . . . . . . . . . . . . . . . . . . . .20
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Disposing of the device . . . . . . . . . . . . . . . . . . . . .20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Key allocation of Dräger X-zone 5000 . . . . . . . . . .22
Status LED Overview . . . . . . . . . . . . . . . . . . . . . . .22
Overview of LED Ring and Horn Signals . . . . . . .24
Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2
For Your Safety
DRAFT 02 - 08/02/10
Strictly follow the Instructions for Use
Any use of the device requires full understanding and
strict observation of these Instructions for Use. The
device is only to be used for the purposes specified
here.
Maintenance
The device must be inspected and serviced regularly by
trained service personnel. Repair of the device may only
be carried out by trained service personnel.
We recommend that a service contract be obtain ed with
Dräger and that all repairs also be carried out by Dräger.
Only genuine Dräger parts should be used for
maintenance.
Strictly follow the instructions in the chapter
"Maintenance intervals" on Page 18.
Accessories
Do not use accessory part s other than those specified in
the order list Page 24.
Safe coupling with electrical device s
Electrical connections to devices which are not listed in
these Instructions for Use should only be made
following consultation with the respective manufacturers
or an expert.
Use in areas subject to explosion hazards
Devices or components for use in explosion-hazard
areas which have been tested and approved according
to national, European or international Explosion
Protection Regulations may only be used under the
conditions specified in the approval and with
consideration of the relevant legal regulations.
The equipment or components may not be modified in
any manner. The use o f faulty or incomple te parts is
forbidden. The appropriate regulations must be
observed at all times when carrying out repairs on
these devices or components.
Safety symbols used in these Instructions for Use
These Instructions for Use contain a number of
warnings for risks and hazards which might occur when
using the instrument. These warnings contain signal
words which will alert you to the degree of hazard you
may encounter . These signal words and correspo nding
hazards are as follows:
CAUTION
Indicates a potential hazardous situation w hic h, if not
avoided, could result in injury or damage to property.
It may also be used to alert against unsafe practices.
NOTICE
Additional information on how to use the device.
Intended Use
The Dräger X-zone 5000 is an explosion-proof, portable
alarm amplifier for the quasi-stationary monitoring of
hazard areas. The Dräger X-zone 5000 can be used in
combination with the Dräger X-am 5000/5600 gas
detection instruments. Several Dräger X-zone 5000
devices can operate in a self-crosslinking network.
NOTICE
The Dräger X-zone 5000 is intended for detection in
ambient air. Any increased exposure to certain
hydrocarbons can result in restrictions in the detection
quality of the electrochemical sensors.
Description
The Dräger X-zone 5000 alarm amplifier is intended for
use under industrial conditions within a specified
temperature range for an uninterrupted o perating period
of up to 5 days.
Via a wireless connection and/or communication ca ble,
several Dräger X-zone 5000 devices can be grouped to
form an alarm chain. In the event of an alarm, all
connected Dräger X-zone 5000 devices will issue the
alarm.
The alarm is generated using the gas detection
instrument
Dräger X-am 5x00. The Dräger X-am 5x00 is connected
via an infrared interface
to the Dräger X-zone 5000. In addition to alarm
generation, the Dräger X-am 5x00 is used as the user
interface for the Dräger X-zone 5000. When the Dräger
X-am 5x00 generates a gas alarm, this is transmitted to
the Dräger X-zone 5000 and amplified acousticall y and
optically.
Indicates an immediate hazardous situatio n whic h, if
not avoided, could result in death or serious injury.
Indicates a potential hazardous situation which, if no t
avoided, could result in death or serious injury.
DANGER
WARNING
3
What is what
OK
1
2
3
4
5
6
7
x-zone 5000
8
DRAFT 02 - 08/02/10
Front
1 Carrying handle
2 LED indicators
3 LED alarm ring
4 Inductive charging station
5 Lock
6 Device receptacle
7 Dräger X-am 5x00 holder diffusion mode
8 Dräger X-am 5x00 holder pump mode (optional)
Rear side
9 Quick-reference guide
10 Switch relay conn ec tio n / RS48 5 co nn ec tio n
11 Charging port connection / RS485 connection
Display
12 IR interface
13 Battery LED
14 Data transmission LED
15 Pump LED
16 Grouping LED
17 /wireless network key
18 key
19 Power contacts for Dräger X-am 5x00
20 Pump inlet (optional)
21 Pump outlet (optional)
9
10
11
00233112.eps
12
21
13
14
15
16
17
18
20
19
4
00333112.eps
Operation
DRAFT 02 - 08/02/10
NOTICE
Only Dräger X-am 5x00 devices of software version
3.5 and later are compatible with Dräger X-zon e 5000.
Switching on the instrument
STANDBY mode
z Release the lock on
the holder.
z Remove the holder.
z Hold down the key
on the
Dräger X-zone 5000
for approx. 3 seconds.
– The battery LED will be
lit in green, red/green
or red (refer to “Status
LED Overview” on
page 21) depending on
the battery capacity.
– The Dräger X-
zone 5000 is in the
STANDBY mode.
OK
ON mode
CAUTION
When switching on the Dräger
X-zone 5000, Dräger recommends wearing hearing
protection or using the alarm-attenuation ring (order
no. 83 20 1 10) as the acoustic alarm is activate d for a
brief period.
z Switch on the Dräger X-am 5x00 in accordance with
the instructions for use.
– The visual and the audible alarm will be activated for
a short time.
– The Dräger X-am 5x00 switches to the X-zone mode
(refer to “X-zone mode:” on page 5).
– The visual and acoustic life signal (green LED ring
and single tone) is issued depending on the
configuration (1 - 60 seconds; default setting:
2 seconds).
– The Dräger X-zone 5000 is in the ON mode and
ready for operation.
– In ON mode, the alarm signals of the Dräger X-am
00433112.eps
5x00 are evaluated, processed, and, if applicable,
transmitted to other Dräger X-zone 5000 devices.
X-zone mode:
– The battery symbol on the Dräger X-am 5x00 is
replaced by the X-zone mode symbol
on the
Dräger
X-zone 5000.
– The Dräger X-am 5x00 is supplied via the Dräger
X-zone 5000 battery.
– If the activated Dräger X-am 5x00 is removed from
the Dräger X-zone 5000, the device will exit X-zone
mode again after max. 10 seconds.
z Place the Dräger X-am 5x00 into the device
receptacle.
NOTICE
The Dräger X-am 5x00 must be equipped with a NiMH
battery.
The clip on the Dräger X-am 5x00 must be connected.
z Place the holder onto the housing.
z Fasten the lock at the holder.
5
Dräger X-am 5x00 info mode
OK
RF:
NET:
P\N:
ON
--
005
FFFF
1
2
3
4
5
DRAFT 02 - 08/02/10
Switching off the device
z Press and hold the key of the Dräger X-am 5x00
OK
for approx. 3 seconds in detection mode.
– Press the key successively for the next display.
The peak values and the exposition values TW A and
STEV as well as additional X-zone information will
be displayed.
If there are warnings or faults, the corresponding
notes or error codes (e. g. X01) are displayed (refer
to “Fault messages” on page 17).
Info window for Dräger X-am 5x00:
1 Station number in grouping mode:
The station number is not currently supported by the
Dräger X-zone 5000.
2 Wireless status: ON/OFF:
Displays whether the wireless function of the Dräger
X-zone 5000 is switched on or off.
The wireless function can be switched on and off
using the Dräger CC-Vision PC software (refer to
“Device configuration” on page 14).
3 Network number:
If independent radio networks are required, dif ferent
network numbers must be assigned (refer to
“Establishing a wireless connection” on page 8).
The network number can be set using the Dräger
CC-Vision PC software (refer to “Device
configuration” on page 14).
4 Grouping ID:
The grouping ID is not currently supported by the
Dräger X-zone 5000.
5 X-zone mode symbol
Displays whether or not there is a connection
between the Dräger X-zone 5000 and the Dräger Xam 5x00.
CAUTION
When switching off the Dräger
X-zone 5000, Dräger recommends wearing hearing
protection or using the alarm-attenuation ring (order
no. 83 20 110) as the acoustic alarm is activated for a
brief period.
STANDBY mode
z Switch off the Dräger X-am 5x00 in the Dräger X-
zone 5000 in accordance with the instructions for
use.
– The visual and the audible alarm will be activated for
a short time before the Dräger X-zone 5000 switches
off.
– The Dräger X-zone 5000 switches to the ST ANDBY
mode.
OFF mode
z Release the lock at the holder.
z Remove the holder.
z If necessary , remove the Dräger X-am 5x00 from the
device receptacle.
z Press the key and the key on the Dräger X-
OK
zone 5000 and hold down for approx. 3 seconds.
– The battery LED goes off.
– The Dräger X-zone 5000 is switched off
(OFF mode).
Power supply for the Dräger X-am 5x00 with NiMH battery in the Dräger X-zone 5000:
Device mode
Dräger X-zone 5000: ON mode
Dräger X-am 5x00: Switched on
Dräger X-zone 5000: STANDBY mode
Dräger X-am 5x00: Switched off
Dräger X-zone 5000: OFF mode
Dräger X-am 5x00: Switched off
Power supply for the
Dräger X-am 5x00
Dräger X-am 5x00 is
permanently supplied with
power.
Dräger X-am 5x00 is
supplied with power via
trickle charging.
Dräger X-am 5x00 is not
supplied with power.
– If no key is pressed for 10 seconds, the Dräger X-am
5x00 returns automatically to detection mode.
6
Perform a function test with gas
1
03033112.eps
DRAFT 02 - 08/02/10
Perform a connection test
CAUTION
A function test must be carried out on every device
before use.
The function test can be carried out in two ways.
Function test for the Dräger X-am 5x00:
z Perform a function test in accordance with the
instructions for use for the gas detection instrument
before using with the Dräger X-zone 5000.
Function test on the Dräger X-am 5x00 in
combination with the Dräger X-zone 5000:
NOTICE
The function test can only be carried out with the
Dräger X-am 5x00 holder diffusion mode (ord er no.
83 20 636).
The connection test can be used to check the correct
connection to all Dräger X-zone 5000 devices.
z Press the key on of the the Dräger X-am 5x00
OK
devices being used three times in succession.
A signal via a horn and LED ring is issued three times
on every device connected wirelessly or via a cable.
Safety housing
1
2
z Switching on Dräger X-zone 5000 (refer to
“Switching on the instrument” on page 5).
z Place adapter (1) (order no. 83 20 108) on the holder
(diffusion).
z Connect the test gas cylinder to the adapter (2).
z Open the test gas cylinder valve to let test gas flow
over the sensors.
z Wait until the instrument displays the test gas
concentration with sufficient tolerance:
Ex: ±20 %
O2: ±0.8 Vol.-%
1)
1)
TOX: ±20 %1).
– Depending on the test gas concentration, alarm A1
or A2 is issued when the alarm thresholds are
exceeded.
z Close the test gas cylinder valve and remove the
adapter from the holder.
If the displays are outside of the above-mentioned
ranges: Have the Dräger X-am 5x00 calibrated by
service personnel.
In exceptionally rough environments, and in ver y strong
sunlight and high temperatures (> +40 °C), the use of
the safety housing (order no. 83 21 519) is
recommended.
02733112.eps
1 Hose/cable holder
Alarm-attenuation ring
WARNING
The alarm-attenuation ring must not be used in
explosion-hazard areas!
1) Upon application of the Dräger mixed gas (order no. 68 11130)
the displays should be within this range. Different concentrations
can be set using the Dräger CC-Vision PC software provided.
When switching on and off and during the function test
of the Dräger X-zone 5000, Dräger recommends
wearing hearing protection or using the alarmattenuation ring (order no. 83 20 110) as the acoustic
alarm is sounded for a short time.
7
Establishing a wireless connection
DRAFT 02 - 08/02/10
Sub-networks:
WARNING
A maximum of 25 Dräger X-zone 5000 devices may be
connected on a wireless network as otherwise it is not
possible to ensure a reliable connection and alarm
forwarding.
CAUTION
FCC and IC:
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
– this device may not cause harmful interference,
and
– this device must accept any interference received,
including interference that may cause undesired
operation.
Modifications not expressl y ap pr ov ed by this company
could void the user's authority to operate the
equipment. The internal / external antennas used for
this mobile transmitter must provide a separation
distance of at least 20 cm from all persons and must not
be co-located or operating in conjun ction with any other
antenna or transmitter. This device and its antenna
must not be co-located or operating in conjunction with
any other antenna or transmitter.
NOTICE
If the devices are in ON mode, they automatically
establish the wireless connection.
Up to 25 devices can be connected on a wireless
network via a wireless connection.
The typical radio range is up to 100 m in industrial
surroundings (environmental factors may affect the
range).
The devices can be operated in a chain, star or ring
topology. It is possible to establish an open radio
network or independent radio networks. All devices
within radio range are automatically connected.
Open wireless network (standard configuration):
With an open wireless network, any number of Dräg er
X-zone 5000 devices (up to 25) can be added to or
removed from a wireless network number.
Independent radio networks:
If independent radio networks are required, different
network numbers need to be assigned for the relevant
radio networks (refer to “Device configuration” on
page 14).
Example:
Two independent radio networks each with three Dräger Xzone 5000 devices should be created. To do this, the
Dräger CC-Vision PC software should be used to set
NET:001 with three Dräger X-zone 5000 devices and
NET:002 for three further Dräger X-zone 5000 devices.
1
2
3
03533112.eps
1 Sub-network 1
2 Sub-network 2
3 e. g. steel wall, wall, HGV, etc.
Sub-networks are created via an unintentional division
of the open network into two or more radio networks.
This can occur if the user is running two activated
Dräger X-zone 5000 (with the same network number).
This means that the devices have permanently
interconnected wireless connection (data transmission
LED is lit in green). This means that the user can no
longer tell whether or not the wireless connection is
already set up with the devices already installed. To
avoid sub-networks, the Dräger X-zone 5000 devices
should always be set up and switched on in succession.
Positioning the device:
CAUTION
Before positioning the devices, a function test (refer to
“Perform a function test with gas” on page 7) must be
conducted on every device.
NOTICE
The gas supply must be connected at an angle of 360°.
If required, use base (order no. 83 20 645) to raise the
detection position by approx. 30 cm.
NOTICE
When positioning the devices, ensure that subnetworks are avoided.
z Switch on the first Dräger X-zone 5000 (refer to
“Switching on the instrument” on page 5) and
position at the relevant location.
z Switch on the second Dräger X-
zone 5000 and position at a
distance so that the data
transmission LED is lit in green.
– The wireless connection is
established and the data
transmission LED indicates the
connection to at least one device
within radio range.
8
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