Any use of the device requires full understanding and
strict observation of these Instructions for Use. The
device is only to be used for the purposes specified
here.
Maintenance
The device must be inspected and serviced regularly by
trained service personnel. Repair of the device may only
be carried out by trained service personnel.
We recommend that a service contract be obtain ed with
Dräger and that all repairs also be carried out by Dräger.
Only genuine Dräger parts should be used for
maintenance.
Strictly follow the instructions in the chapter
"Maintenance intervals" on Page 18.
Accessories
Do not use accessory part s other than those specified in
the order list Page 24.
Safe coupling with electrical device s
Electrical connections to devices which are not listed in
these Instructions for Use should only be made
following consultation with the respective manufacturers
or an expert.
Use in areas subject to explosion hazards
Devices or components for use in explosion-hazard
areas which have been tested and approved according
to national, European or international Explosion
Protection Regulations may only be used under the
conditions specified in the approval and with
consideration of the relevant legal regulations.
The equipment or components may not be modified in
any manner. The use o f faulty or incomple te parts is
forbidden. The appropriate regulations must be
observed at all times when carrying out repairs on
these devices or components.
Safety symbols used in these Instructions for Use
These Instructions for Use contain a number of
warnings for risks and hazards which might occur when
using the instrument. These warnings contain signal
words which will alert you to the degree of hazard you
may encounter . These signal words and correspo nding
hazards are as follows:
CAUTION
Indicates a potential hazardous situation w hic h, if not
avoided, could result in injury or damage to property.
It may also be used to alert against unsafe practices.
NOTICE
Additional information on how to use the device.
Intended Use
The Dräger X-zone 5000 is an explosion-proof, portable
alarm amplifier for the quasi-stationary monitoring of
hazard areas. The Dräger X-zone 5000 can be used in
combination with the Dräger X-am 5000/5600 gas
detection instruments. Several Dräger X-zone 5000
devices can operate in a self-crosslinking network.
NOTICE
The Dräger X-zone 5000 is intended for detection in
ambient air. Any increased exposure to certain
hydrocarbons can result in restrictions in the detection
quality of the electrochemical sensors.
Description
The Dräger X-zone 5000 alarm amplifier is intended for
use under industrial conditions within a specified
temperature range for an uninterrupted o perating period
of up to 5 days.
Via a wireless connection and/or communication ca ble,
several Dräger X-zone 5000 devices can be grouped to
form an alarm chain. In the event of an alarm, all
connected Dräger X-zone 5000 devices will issue the
alarm.
The alarm is generated using the gas detection
instrument
Dräger X-am 5x00. The Dräger X-am 5x00 is connected
via an infrared interface
to the Dräger X-zone 5000. In addition to alarm
generation, the Dräger X-am 5x00 is used as the user
interface for the Dräger X-zone 5000. When the Dräger
X-am 5x00 generates a gas alarm, this is transmitted to
the Dräger X-zone 5000 and amplified acousticall y and
optically.
Indicates an immediate hazardous situatio n whic h, if
not avoided, could result in death or serious injury.
Indicates a potential hazardous situation which, if no t
avoided, could result in death or serious injury.
DANGER
WARNING
3
Page 4
What is what
OK
1
2
3
4
5
6
7
x-zone 5000
8
DRAFT 02 - 08/02/10
Front
1 Carrying handle
2 LED indicators
3 LED alarm ring
4 Inductive charging station
5 Lock
6 Device receptacle
7 Dräger X-am 5x00 holder diffusion mode
8 Dräger X-am 5x00 holder pump mode (optional)
Rear side
9 Quick-reference guide
10 Switch relay conn ec tio n / RS48 5 co nn ec tio n
11 Charging port connection / RS485 connection
Display
12 IR interface
13 Battery LED
14 Data transmission LED
15 Pump LED
16 Grouping LED
17/wireless network key
18 key
19 Power contacts for Dräger X-am 5x00
20 Pump inlet (optional)
21 Pump outlet (optional)
9
10
11
00233112.eps
12
21
13
14
15
16
17
18
20
19
4
00333112.eps
Page 5
Operation
DRAFT 02 - 08/02/10
NOTICE
Only Dräger X-am 5x00 devices of software version
3.5 and later are compatible with Dräger X-zon e 5000.
Switching on the instrument
STANDBY mode
z Release the lock on
the holder.
z Remove the holder.
z Hold down the key
on the
Dräger X-zone 5000
for approx. 3 seconds.
– The battery LED will be
lit in green, red/green
or red (refer to “Status
LED Overview” on
page 21) depending on
the battery capacity.
– The Dräger X-
zone 5000 is in the
STANDBY mode.
OK
ON mode
CAUTION
When switching on the Dräger
X-zone 5000, Dräger recommends wearing hearing
protection or using the alarm-attenuation ring (order
no. 83 20 1 10) as the acoustic alarm is activate d for a
brief period.
z Switch on the Dräger X-am 5x00 in accordance with
the instructions for use.
– The visual and the audible alarm will be activated for
a short time.
– The Dräger X-am 5x00 switches to the X-zone mode
(refer to “X-zone mode:” on page 5).
– The visual and acoustic life signal (green LED ring
and single tone) is issued depending on the
configuration (1 - 60 seconds; default setting:
2 seconds).
– The Dräger X-zone 5000 is in the ON mode and
ready for operation.
– In ON mode, the alarm signals of the Dräger X-am
00433112.eps
5x00 are evaluated, processed, and, if applicable,
transmitted to other Dräger X-zone 5000 devices.
X-zone mode:
– The battery symbol on the Dräger X-am 5x00 is
replaced by the X-zone mode symbol
on the
Dräger
X-zone 5000.
– The Dräger X-am 5x00 is supplied via the Dräger
X-zone 5000 battery.
– If the activated Dräger X-am 5x00 is removed from
the Dräger X-zone 5000, the device will exit X-zone
mode again after max. 10 seconds.
z Place the Dräger X-am 5x00 into the device
receptacle.
NOTICE
The Dräger X-am 5x00 must be equipped with a NiMH
battery.
The clip on the Dräger X-am 5x00 must be connected.
z Place the holder onto the housing.
z Fasten the lock at the holder.
5
Page 6
Dräger X-am 5x00 info mode
OK
RF:
NET:
P\N:
ON
--
005
FFFF
1
2
3
4
5
DRAFT 02 - 08/02/10
Switching off the device
z Press and hold the key of the Dräger X-am 5x00
OK
for approx. 3 seconds in detection mode.
– Press the key successively for the next display.
The peak values and the exposition values TW A and
STEV as well as additional X-zone information will
be displayed.
If there are warnings or faults, the corresponding
notes or error codes (e. g. X01) are displayed (refer
to “Fault messages” on page 17).
Info window for Dräger X-am 5x00:
1 Station number in grouping mode:
The station number is not currently supported by the
Dräger X-zone 5000.
2 Wireless status: ON/OFF:
Displays whether the wireless function of the Dräger
X-zone 5000 is switched on or off.
The wireless function can be switched on and off
using the Dräger CC-Vision PC software (refer to
“Device configuration” on page 14).
3 Network number:
If independent radio networks are required, dif ferent
network numbers must be assigned (refer to
“Establishing a wireless connection” on page 8).
The network number can be set using the Dräger
CC-Vision PC software (refer to “Device
configuration” on page 14).
4 Grouping ID:
The grouping ID is not currently supported by the
Dräger X-zone 5000.
5 X-zone mode symbol
Displays whether or not there is a connection
between the Dräger X-zone 5000 and the Dräger Xam 5x00.
CAUTION
When switching off the Dräger
X-zone 5000, Dräger recommends wearing hearing
protection or using the alarm-attenuation ring (order
no. 83 20 110) as the acoustic alarm is activated for a
brief period.
STANDBY mode
z Switch off the Dräger X-am 5x00 in the Dräger X-
zone 5000 in accordance with the instructions for
use.
– The visual and the audible alarm will be activated for
a short time before the Dräger X-zone 5000 switches
off.
– The Dräger X-zone 5000 switches to the ST ANDBY
mode.
OFF mode
z Release the lock at the holder.
z Remove the holder.
z If necessary , remove the Dräger X-am 5x00 from the
device receptacle.
z Press the key and the key on the Dräger X-
OK
zone 5000 and hold down for approx. 3 seconds.
– The battery LED goes off.
– The Dräger X-zone 5000 is switched off
(OFF mode).
Power supply for the Dräger X-am 5x00
with NiMH battery in the Dräger X-zone
5000:
Device mode
Dräger X-zone 5000: ON mode
Dräger X-am 5x00:Switched on
Dräger X-zone 5000: STANDBY mode
Dräger X-am 5x00: Switched off
Dräger X-zone 5000: OFF mode
Dräger X-am 5x00: Switched off
Power supply for the
Dräger X-am 5x00
Dräger X-am 5x00 is
permanently supplied with
power.
Dräger X-am 5x00 is
supplied with power via
trickle charging.
Dräger X-am 5x00 is not
supplied with power.
– If no key is pressed for 10 seconds, the Dräger X-am
5x00 returns automatically to detection mode.
6
Page 7
Perform a function test with gas
1
03033112.eps
DRAFT 02 - 08/02/10
Perform a connection test
CAUTION
A function test must be carried out on every device
before use.
The function test can be carried out in two ways.
Function test for the Dräger X-am 5x00:
z Perform a function test in accordance with the
instructions for use for the gas detection instrument
before using with the Dräger X-zone 5000.
Function test on the Dräger X-am 5x00 in
combination with the Dräger X-zone 5000:
NOTICE
The function test can only be carried out with the
Dräger X-am 5x00 holder diffusion mode (ord er no.
83 20 636).
The connection test can be used to check the correct
connection to all Dräger X-zone 5000 devices.
z Press the key on of the the Dräger X-am 5x00
OK
devices being used three times in succession.
A signal via a horn and LED ring is issued three times
on every device connected wirelessly or via a cable.
Safety housing
1
2
z Switching on Dräger X-zone 5000 (refer to
“Switching on the instrument” on page 5).
z Place adapter (1) (order no. 83 20 108) on the holder
(diffusion).
z Connect the test gas cylinder to the adapter (2).
z Open the test gas cylinder valve to let test gas flow
over the sensors.
z Wait until the instrument displays the test gas
concentration with sufficient tolerance:
Ex: ±20 %
O2: ±0.8 Vol.-%
1)
1)
TOX: ±20 %1).
– Depending on the test gas concentration, alarm A1
or A2 is issued when the alarm thresholds are
exceeded.
z Close the test gas cylinder valve and remove the
adapter from the holder.
If the displays are outside of the above-mentioned
ranges: Have the Dräger X-am 5x00 calibrated by
service personnel.
In exceptionally rough environments, and in ver y strong
sunlight and high temperatures (> +40 °C), the use of
the safety housing (order no. 83 21 519) is
recommended.
02733112.eps
1 Hose/cable holder
Alarm-attenuation ring
WARNING
The alarm-attenuation ring must not be used in
explosion-hazard areas!
1) Upon application of the Dräger mixed gas (order no. 68 11130)
the displays should be within this range. Different concentrations
can be set using the Dräger CC-Vision PC software provided.
When switching on and off and during the function test
of the Dräger X-zone 5000, Dräger recommends
wearing hearing protection or using the alarmattenuation ring (order no. 83 20 110) as the acoustic
alarm is sounded for a short time.
7
Page 8
Establishing a wireless connection
DRAFT 02 - 08/02/10
Sub-networks:
WARNING
A maximum of 25 Dräger X-zone 5000 devices may be
connected on a wireless network as otherwise it is not
possible to ensure a reliable connection and alarm
forwarding.
CAUTION
FCC and IC:
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
– this device may not cause harmful interference,
and
– this device must accept any interference received,
including interference that may cause undesired
operation.
Modifications not expressl y ap pr ov ed by this company
could void the user's authority to operate the
equipment. The internal / external antennas used for
this mobile transmitter must provide a separation
distance of at least 20 cm from all persons and must not
be co-located or operating in conjun ction with any other
antenna or transmitter. This device and its antenna
must not be co-located or operating in conjunction with
any other antenna or transmitter.
NOTICE
If the devices are in ON mode, they automatically
establish the wireless connection.
Up to 25 devices can be connected on a wireless
network via a wireless connection.
The typical radio range is up to 100 m in industrial
surroundings (environmental factors may affect the
range).
The devices can be operated in a chain, star or ring
topology. It is possible to establish an open radio
network or independent radio networks. All devices
within radio range are automatically connected.
Open wireless network (standard configuration):
With an open wireless network, any number of Dräg er
X-zone 5000 devices (up to 25) can be added to or
removed from a wireless network number.
Independent radio networks:
If independent radio networks are required, different
network numbers need to be assigned for the relevant
radio networks (refer to “Device configuration” on
page 14).
Example:
Two independent radio networks each with three Dräger Xzone 5000 devices should be created. To do this, the
Dräger CC-Vision PC software should be used to set
NET:001 with three Dräger X-zone 5000 devices and
NET:002 for three further Dräger X-zone 5000 devices.
1
2
3
03533112.eps
1 Sub-network 1
2 Sub-network 2
3 e. g. steel wall, wall, HGV, etc.
Sub-networks are created via an unintentional division
of the open network into two or more radio networks.
This can occur if the user is running two activated
Dräger X-zone 5000 (with the same network number).
This means that the devices have permanently
interconnected wireless connection (data transmission
LED is lit in green). This means that the user can no
longer tell whether or not the wireless connection is
already set up with the devices already installed. To
avoid sub-networks, the Dräger X-zone 5000 devices
should always be set up and switched on in succession.
Positioning the device:
CAUTION
Before positioning the devices, a function test (refer to
“Perform a function test with gas” on page 7) must be
conducted on every device.
NOTICE
The gas supply must be connected at an angle of 360°.
If required, use base (order no. 83 20 645) to raise the
detection position by approx. 30 cm.
NOTICE
When positioning the devices, ensure that subnetworks are avoided.
z Switch on the first Dräger X-zone 5000 (refer to
“Switching on the instrument” on page 5) and
position at the relevant location.
z Switch on the second Dräger X-
zone 5000 and position at a
distance so that the data
transmission LED is lit in green.
– The wireless connection is
established and the data
transmission LED indicates the
connection to at least one device
within radio range.
8
Page 9
WARNING
C
DRAFT 02 - 08/02/10
If the data transmission LED is lit in red, the distance
from the next device must be reduced.
z Position other Dräger X-zone 5000 devices using the
same process.
NOTICE
Dräger recommends performing a function test (re fer to
“Perform a connection test” on page 7) after positioning
all the devices.
Setting C:
Radio monitoring of pipelines
(Wireless alarm chain)
9
Page 10
Connecting devices via a cable connection
01233112.eps
2
1
DRAFT 02 - 08/02/10
Pin configuration XEXT1 / XEXT2 on the device:
CAUTION
Before positioning the devices, a function test (refer to
“Perform a function test with gas” on page 7) must be
conducted on every device.
NOTICE
Due to widely differing customer-specific r equirements,
Dräger does not provide any communication cables. All
relevant cable parameters are described in this
chapter.
If radio connections are not allowed or blocked, the
devices can be connected via communication cable.
The maximum cable length between two devices is
25 m.
NOTICE
Combined wireless and cable operation is possible.
XEXT2 (male)
RS485
1 PLUS
2 MINUS
3 GND
Relay output
4 Normally Closed (NC)
5 Normally Open (NO)
6 Closed Only (CO)
7 GND
XEXT1 (female)
RS485
1 PLUS
2 MINUS
3 GND
Charger
4 Additional voltage (U-I
5 GND2
XEXT2
176
25
34
671
)
n
XEXT1
52
43
02133112.eps
z Switching on Dräger X-zone 5000 (refer to
“Switching on the instrument” on page 5).
z
Plug the communication cable into the charging port/
RS485 connection (1) on the rear side of the device.
z Connect the end of the communication cable to the
switch relay/RS485 connection (2) of the second
device.
– The data transmission LEDs of the
coupled devices light green.
WARNING
If the data transmission LED is lit in red, check the
cable connection.
z If required, connect further devices via
communication cable as described above.
NOTICE
Dräger recommends performing a function test (refer to
“Perform a connection test” on pag e 7) after positioning
all the devices.
01333112.eps
10
Page 11
RS485 connection:
03133112.eps
2
max. 25 m
1
3
5
6
4
NO
CO
NC
XEXT2
1
2
3
6
5
4
1
max. 25 m
2
3
DRAFT 02 - 08/02/10
Relay output:
1
2
3
1
2
3
1
2
3
XEXT2
XEXT1
1
2
3
1
2
3
CAUTION
Ensure that the cable strands are not crossed !
1
2
3
The relay output is intended for connection to an
isolation amplifier with intrinsically safe output.
WARNING
02333112.eps
It is essential that the parameters of the relay outputs
are observed to prevent the circuit from jeopardising
the intrinsic safety of the device.
Only intrinsically safe circuits are permitted for
connection.
NOTICE
The person responsible for the use of the Dräger Xzone 5000 must prepare a system document to verify
the intrinsic safety level.
2 Configure the pin assignment separately dep ending
on the application
3 Cable type: Belden 3107A, 2 x 2 AWG 22
Cable length: max. 25 m between 2 devices
11
Page 12
Connection of the relay output
DRAFT 02 - 08/02/10
Maximum voltage (U
Maximum continuous current
):
(I
i
Maximum switching capacity
):
(P
i
For ohmic loads only:
Reactances: C
):20 V
i
0.15 A
3W
≤ 100 pF Li ≤ 10 µH
i
Alarms (default settings)
NOTICE
The alarm settings (e. g. self-latching/
acknowledgeable) can be configured using the Dr äger
CC-Vision PC software. The configuration of the
Dräger X-am 5x00 is critical for the correct response of
the Dräger
X-zone 5000.
During operation
During operation the values for each gas detected are
displayed on the inserted Dräger X-am 5x00.
NOTICE
The displays on the Dräger X-am 5x00 are described in
the instructions for use for the gas detection in strument
being used.
The visual and acoustic life signal (LED ring green and
single tone) is issued depending on the configuration
(1 - 60 seconds; default setting every 2 seconds). The
life signal can be configured using the Dräger CC-Vision
PC software (refer to “Device configuration” on
page 14).
In the event of an alarm, the visual and the audible
alarm will be activated (refer to “Alarms (default
settings)” on page 11).
The Dräger X-zone 500 will amplify the visual and
audible alarm and will permanently transmit the alarm
information, via a wireless connection or via cable, to
further Dräger X-zone 5000 devices.
The Dräger X-zone 5000 is equipped with two different
alarm generators:
– Visual signal: LED ring (360°);
Colours red, green; pulsing.
– Acoustic signal: Intense horn (108 dB (A) in 1 m
distance/120 dB (A) in 30 cm distance).
Triggering device:
As soon as a device detects an increased gas
concentration, this device will become the triggering
device.
The triggering device forwards the alarms to all
connected devices wirelessly and/or via communication
cable.
Receiving device:
All devices that receive an alarm from the triggering
device become receiving devices. The receiving
devices generate a seconary alarm. If the receiving
device does not receive any information from the
triggering device, the secondary alarm on the rece iving
devices is cancelled after 10 seconds.
NOTICE
The alarm-triggering device and the receiving d evices
give a different visual alarm.
12
Page 13
Concentration pre-alarm A1
OK
OK
OK
OK
DRAFT 02 - 08/02/10
Battery pre-alarm
The alarm is indicated by an
intermittent alarm message:
Display » A1 « and measured value alternating: not for
O2!
– The pre-alarm A1 is not self-latching and stop s when
the concentration has dropped below alarm
threshold A1.
The triggering device at A1:
– A single tone sounds and the LED ring flashes red
(main alarm).
The receiving device at A1:
– A single tone sounds and the LED ring flashes red/
green (seconary alarm).
Acknowledging the pre-alarm:
z Press key on the Dräger X-am 5x00 of the
triggering
Dräger X-zone 5000.
– Only the audible alarm will be switched off.
Concentration main alarm A2
DANGER
Danger to life! Leave the area immediately.
A main alarm is self-latching and cannot be
acknowledged (see Dräger X-am 5x00 Instructions for
Use).
The alarm is indicated by an
intermittent alarm message:
The triggering device at A2:
– A double tone sounds and the LED ring flashes red
twice (main alarm).
A receiving device at A2:
– A double tone sounds and the LED ring flashes red/
green twice (seconary alarm).
For O
Before the area may be entered again, a clearance
measurement must be performed!
Only after the concentration has dropped below the
alarm threshold A2:
z Press key on the Dräger X-am 5x00 of the
– The alarm messages will be switched off.
: A1 = lack of oxygen
2
A2 = excess oxygen
triggering
Dräger X-zone 5000.
WARNING
The alarm is indicated by an
intermittent alarm message:
Acknowledging the pre-alarm:
– The Battery LED flashes red.
z Press key on the Dräger X-am 5x00 of the
Dräger X-zone 5000, only the acoustic alarm is
switched off.
– After the first battery pre-alarm the battery will last for
another approx. 15 minutes.
Battery main alarm
The alarm is indicated by an
intermittent alarm message:
The battery main alarm cannot be acknowledged
acoustically:
– The Battery LED flashes red.
– The device automatically switches off after
10 seconds.
The visual and the audible alarm will be activated for a
short time before the device switches off.
Device alarm
NOTICE
Indicates a malfunction of the Dräger X-zone 5000 or
the Dräger X-am 5x00.
The alarm is indicated by an
intermittent alarm message:
– The device or one or more sensor channels are not
ready for operation.
– Remedies, refer to “Faults, Cause, Remedy” on
page 15
z If necessary , commission the Dräger Safety Service
Centre to eliminate the error.
Acknowledge the device alarm
z Press the key on the Dräger X-am 5x00 or on the
Dräger
X-zone 5000.
13
Page 14
Operation with pump (optional)
OK
DRAFT 02 - 08/02/10
The Dräger X-zone 5000 is equipped with a pump as an
option (refer to “Order List” on page 24.)
Commissioning and performing the
measurement
CAUTION
Pump operation only with filter (order no. 83 19 359)!
Otherwise there is a risk of damage to the pump.
If no filter is used during pump operation, the war ranty
on the pump becomes invalid.
Pump test
NOTICE
Pump test is performed in the same way as for the
Dräger pump
X-am 1/2/5000.
setting the acoustic alarm is automaticallyreduced to
80 dB (A).
– The pump LED flashes red/green,
accompanied by a signal tone.
During the pump test, in the default
z Release the lock on the holder.
z Remove the holder.
z Press the key of the Dräger X-zone 5000 and
hold it for approx. 3 seconds.
– The Dräger X-zone 5000 is in STANDBY mode.
z Place the Dräger X-am 5x00 into the device
receptacle.
z Place the holder (pump) onto the housing.
z Fasten the lock at the holder (pump).
z Switch on the Dräger X-am 5x00 in accordance with
the instructions for use.
– If the device is in the ON mode, the pump will be
automatically switched on via a switching contact on
the holder (pump).
– Pump LED flashes red/green.
z Connect the sampling
hose with the water
trap for the hose set
(order no. 68 05 473)
and screw the
connecting bush onto
the filter in a clockwise
direction.
z A pump test will then need to be performed. The
pump test will start automatically.
z Seal or kink the intake flange or
sampling hose for approx.
2 seconds.
– The pump LED lights red.
– Unblock the intake flange/
sampling hose.
If the test was successful:
– The pump LED lights green,
accompanied by an acoustic
acknowledgment signal.
If the test was not successful:
– The pump LED lights red,
accompanied by a continuous
tone.
– The pump switches off
automatically.
The pump test must be performed within 60 seconds
otherwise a device alarm is issued.
14
NOTICE
Ending operation
z Switch off the Dräger X-am 5x00 in accorda nce with
the instructions for use.
– The visual and the audible alarm will be activated for
a short time before the device switches off.
– The Dräger X-zone 5000 switches to STANDBY
mode.
z Unscrew the sampling hose or the Dräger probe
from the filter.
z Remove the holder (pump) by releasing the lock.
– The pump switches off.
z Place the holder onto the housing.
z Fasten the lock at the holder.
Page 15
Observe the following during measuring
IR
DRAFT 02 - 08/02/10
mode with pump
z Wait for the flushing time to elapse:
Before every measurement, flush the Dräger
sampling hose or the Dräger probes with the air
sample to be measured.
– A flushing phase is necessary to eliminate or
minimise all effects associated with the use of a
sampling hose or a probe, e. g. abso rp tio n in the
hose, dead volume.
– The duration of the flushing phase depends on
factors such as type and concentration of the gas or
vapour to be measured, material, length, diameter,
and age of the sampling hose or probe. Generally,
when using a sampling hose (new, dry, clean), a
typical flushing time of approx. 10 seconds is
required for each metre. This flushing time applies in
addition to the sensor response time (see the
Instructions for Use for the gas detection instrument
used).
Example:
– In the case of a 10 m sampling hose, the flushing
time is approx. 100 seconds and the sensor
response time is in addition approx. 60 seconds.
Therefore, the total time before reading the gas
detection instrument is approx. 90 seconds.
– The flow-rate alarm is delayed by 10 to 30 seconds
depending on the length of the hose.
Replacing the filter
z Unscrew the connecting bush from the filter.
z Unfasten the lock at the holder (pump).
z Remove the holder (pump).
z Unscrew the filter anti-
clockwise.
z Screw a new filter
(order no. 83 19 359)
onto the device in a
clockwise direction.
Device configuration
To individually configure a standard-configuration
device, connect the device to a PC.
Communication is carried out via the USB DIRA dongle
(order no. 83 17 409).
The Dräger CC-Vision PC software is used to perform
the configuration.
The following settings can be configured, among oth ers:
– Horn volume
– Wireless function
– Alarm frequencies
– Alarm pattern
– Alarm forwarding
– Life signal (light pattern, horn volume)
– Bump test volume
(Default setting: 80 dB (A))
– Actions of the switch relay
NOTICE
Observe the documentation and online help of Dräger
CC Vision PC software.
NOTICE
A Dräger CC Vision version, which can be used for
Dräger X-zone 5000 PC software, is supplied with the
device on CD-ROM.
z Place the holder (pump) onto the housing.
z Fasten the lock at the holder (pump).
z Screw the connecting bush onto the new filter.
15
Page 16
Faults, Cause, Remedy
DRAFT 02 - 08/02/10
FaultCauseRemedy
Dräger X-zone 5000 cannot
be loaded.
Battery service life is low.Battery is not fully charged.Load battery for at least 12 h.
No wireless connection between the
Dräger X-zone 5000 devices.
Cable connection is not functioning. Cable plug is not correctly plugged
Alarm contact is not switching.Cable plug is not correctly plugged
Pump operation is not functioning.Incorrect holder (diffusion) in
Charging unit plug is not in correct
contact with the Dräger X-zone
5000.
Battery not regularly charged.Charge battery regularly even when
Outdoor temperature is too low.Warm up Dräger X-zone 5000.
Outdoor temperature is very high.Use safety housing where
Battery is faulty.Have the battery checked by the
Inductive charging is not functioning
correctly as the distance between
the Dräger X-zone 5000 and the
charging station is too great.
Wireless function is not activated.Activate the wireless function using
Dräger X-zone 5000 devices are
very far apart.
The wireless connection is made
more difficult by an industrial
environment: e. g. steel walls.
Dräger X-zone 5000 are covered by
conductive materials (e. g. metal
grids).
Network number of the Dräger
X-zone 5000 is different.
Wireless frequency of the Dräger
X-zone 5000 devices is different.
in, cable assignment is incorrect or
cable is broken.
in, cable assignment is incorrect or
cable is broken.
position.
Ensure that the charging unit plug is
correctly plugged in.
Check the battery LED.
switched off, at least every
2months.
appropriate.
Dräger service department.
Check the distance, remove any dirt
if necessary.
the Dräger CC-Vision PC software
(refer to “Device configuration” on
page 14).
Position the Dräger X-zone 5000
devices more closely together.
Position additional devices in the
chain.
Place Dräger X-zone 5000 at a
higher position, use base (order no.
83 20 645) where appropriate.
Position the Dräger X-zone 5000
devices more closely together.
Position additional devices in the
chain.
Connect the Dräger X-zone 5000
with a communication cable (refer to
“Connecting devices via a cable
connection” on page 9).
Ensure there are no obstructions.
Use Dräger X-zone 5000 devices
with the same network numbers.
The network number can be
configured using the Dräger CCVision PC software (refer to “Device
configuration” on page 14).
Use Dräger X-zone 5000 devices
with the same radio frequency.
Check cable connection and
assignment. Ensure that the cable
plug is correctly plugged in.
Check cable connection and
assignment. Ensure that the cable
plug is correctly plugged in.
Position the holder (pump).
16
Page 17
FaultCauseRemedy
DRAFT 02 - 08/02/10
Pump fault during operation.Condensate formation with cold and
damp intake air.
Pump outside the specified range.Have the pump checked by the
Function test has failed.Incorrect holder (pump) in position.Use holder (diffusion).
Adapter is incorrectly positioned on
the holder (diffusion).
Flow test has failed.Flow test has not been performed.Perform flow test, repeat if
Holder (pump) is not correctly
positioned.
Horn is too quiet.Volume is set too low.Set the volume using the Dräger
Optical alarm signals not visible or
poorly visible.
Life signal is not functioning.Configuration is set incorrectly.Configure the life signal using the
Gas detection instrument not
detected.
Dräger X-am 5x00 switches off
quickly; no power supply.
Device defect displayed.Dräger X-am 5x00 moved away
Configuration or pattern incorrectly
set.
IR interface dirty.Clean IR interface.
Incompatible gas detection
instrument.
Incorrect software version in the gas
detection instrument.
IR interface faulty, clip on gas
detection instrument not correctly
positioned.
Holder is not correctly positioned.Re-position ho lde r an d chec k that it
Power contacts dirty or damp.Clean power contacts.
from Dräger X-zone 5000 during
operation.
Use hose set with water trap (order
no. 83 21 527).
Dräger service department.
Position adapter correctly on the
holder (diffusion) (refer to “Perform
a function test with gas” on page 7).
necessary.
Re-position holder (pump) and
check that it is correctly fitted.
CC-Vision PC software (refer to
“Device configuration” on page 1 4).
Configure the alarm signals using
the Dräger CC-Vision PC software
(refer to “Device configuration” on
page 14).
Dräger CC-Vision PC software
(refer to “Device configuration” on
page 14).
Use Dräger X-am 5x00.
Have a software update performed
by the Dräger service department.
Close clip on Dräger X-am 5x00.
is correctly fitted.
Acknowledge alarm on Dräger Xzone 5000, switch off Dräger X-zone
5000.
17
Page 18
Fault messages
DRAFT 02 - 08/02/10
Special symbol » « and
displayed numerical
code:
01Dräger X-am 5x00 with alkali supply unit.Insert Dräger X-am 5x00 with battery
05Battery pre-alarm Dräger X-am 5x00.Check charging contacts on Dräger X-
06Dräger X-am 5x00 charging current too
07Holder (pump) detected, but no pump
08Flow faultCheck intake hose.
09Holder status change (pump) during
10Check sum error program codeContact Dräger service department.
11Check sum error operating parameterContact Dräger service department.
12Check sum error operating parameterContact Dräger service department.
13Check sum error operating parameterContact Dräger service department.
14Working memory test errorContact Dräger service department .
15Faulty ADC conversion.Contact Dräger service department.
16No contact with switch box in grouping
17Charging electronics faulty.Contact Dräger service department .
18Battery completely discharged.Charge Dräger X-zone 5000.
19Battery main alarm of the Dräger X-zone
20Battery pre-alarm of the Dräger X-zone
21Dräger X-am5x00 device error.Check Dräger X-am 5x00.
22Dräger X-am5x00 alarm pattern faulty.Contact Dräger service department .
23 - X28-29Battery main alarmCharge Dräger X-zone 5000.
30Battery completely discharged.Charge Dräger X-zone 5000.
31Charging electronics faulty.Contact Dräger service department .
32Communication error with battery
CauseRemedy
power pack.
Check IR interface on Dräger X-zone
Dräger X-zone 5000.
controller
Dräger X-zone 5000.
low.
fitted.
operation.
mode.
5000.
5000.
controller
Dräger X-zone 5000.
5000 and on Dräger X-am 5x00.
Contact Dräger service department.
zone 5000 and on Dräger X-am 5x00.
zone 5000 and on Dräger X-am 5x00.
Check charging contacts on Dräger X-
zone 5000 and on Dräger X-am 5x00.
Use holder for diffusion mode.
Check that the holder (pump) is securely
positioned.
Check wireless connection to switch box.
Charge Dräger X-zone 5000.
Charge Dräger X-zone 5000.
Contact Dräger service department.
18
Page 19
Maintenance
DRAFT 02 - 08/02/10
Maintenance intervals
The device should be inspected annually by suitably
qualified personnel.
z Charge the lead battery after each application, at the
latest however after the battery alarm has been
triggered.
z Maintenance by suitably qualified personnel – every
year.
– The inspection intervals must be established in each
individual case and shortened if necessary,
depending on technical safety considerations,
engineering conditions, and the technical
requirements of the equipment.
– We recommend that a service agreement be
concluded with Dräger Safety and that repairs also
be carried out by Dräger.
NOTICE
For the gas detection instruments used, the
maintenance intervals specified in the relevant
instructions for use apply.
Replacing the batteries
WARNING
Explosion hazard!
Do not replace the batteries in areas subject to
explosion hazard! Batteries are part of the Ex approva l.
Only the following types may be used:
– Battery pack, small - order no. 83 20 644
– Battery pack, large - order no. 83 20 646
z Release the four M5
nuts.
z Disconnect the cable
connections from the
bottom plate.
z Replace the old battery
block with a new one.
z Re-establish the cable
connection to the
bottom plate.
z Check the correct
position of the O-ring.
z Tighten the four M5
nuts.
z Establish plug connection to the bottom plate.
z Place the upper part of the housing on the bottom
part
(Note preferred position).
z Tighten the screws (M5 cylinder-head screw with
internal hexagon) at the housing bottom (120 Ncm
±20 Ncm).
NOTICE
It is recommended to fully charge the device after the
battery block has been replaced.
WARNING
Explosion hazard!
Do not throw used batteries into a fire and do not open
them with force.
Dispose of the batteries in accordance with national
regulations.
z Switch off the device (refer to “Switching off the
device” on page 6).
z Unfasten the screws
(M5 cylinder-head
screw with internal
hexagon) on the
bottom side of the
housing.
z Lift the upper part of
the housing and
disconnect the plug
connection from the
bottom plate.
19
Page 20
Charging the batteries
DRAFT 02 - 08/02/10
WARNING
Explosion hazard!
Do not charge underground or in explosion-hazard
areas.
The chargers are not designed in accordance with the
guidelines for firedamp and explosion protection.
CAUTION
Mains powered charging station should only be
handled by persons wearing implants if the
pacemakers and active implants conform to the
relevant legal requirements. Dräger only guarantees
conformity with Directive 2004/108/EC.
Inductive charging
z Connect the charging station to the mains using the
power pack.
z Place the device onto the charging station.
– The charging time is typically < 10 hours.
Cabled charging
z Plug the charging cable into the charging port on the
rear side of the device.
z Connect the power pack to the mains.
– The charging time is typically < 14 hours.
NOTICE
Dräger recommends storing devices that are not in use
in the charging station (order no. 83 20 626).
NOTICE
The transmitter coil of the inductive charging station
generates a weak magnetic alternating field. During
operation, all requirements of the relevant standards
regarding electromagnetic faults are observed. The
legal requirements of Directive 2004/108/EC are met.
NOTICE
The warranty on the battery becomes null and void if
the device is not fully charged at least every 2 months
when not in use.
Dräger recommends storing devices in the charging
station (order no. 83 20 626) even when not in use.
To maintain the lifetime of the batteries, charging is
temperature controlled and only performed in a
temperature range of 5 to 35 °C. When this temperature
range is left, the charging is automatically interrupted
and automatically continued after the temperature
range has been reached again.
During the charging, the battery LED flashes red, red/
green or green, depending on the battery status, at a
frequency of one Hz. As soon as the charging is
completed, the battery LED will permanently light green.
Care
The device does not need any special care.
z Dirt and deposits can be removed from the device b y
washing it with cold water . A sponge can be used for
wiping if necessary.
z Carefully dry the device using a cloth.
Disposing of the device
Disposing of electric and electronic equipment:
EC-wide regulations for the disposal of electric
and electronic appliances which have been
defined in the EC Directive 2002/96/EC and in
national laws have been effective since August
2005 and apply to this instrument.
Special collecting and recycling options have been
established for households. However , as this device has
not been registered for household usage, it must not be
disposed of through these means. The device can be
returned to your national Dräger Sa les Organisation for
disposal. Please do not hesitate to contact the above if
you have any further questions on this issue.
20
Page 21
Technical Data
DRAFT 02 - 08/02/10
Dimensions:approx. 490 x 300 x 300 mm
(H x W D)
Weight:
with battery, 12 Ah
with battery, 24 Ah
approx. 7 kg
approx. 10 kg
Ambient conditions:
During operation
During storage
-20°C to +50°C
-20°C to +70°C
700 to 1300 hPa
max. 95% relative humidity
Alarms:
Visual, 360° LEDgreen life signal;
red life signal;
green/red subsidiary alarm
Audible, 360°108 dB (A) at 1 m distance
120 dB (A) at 30 cm distance
Battery:
Operating time, 12 Ah
≥ 20 °C)
(
60 Hours at 15 minute alarm
per day and ‚
fully equipped
Dräger X-am 5x00
Operating time, 24 Ah
≥ 20 °C)
(
120 hours
Charging time, 12 Ah< 6 hours
Charging time, 24 Ah< 10 hours
Pump:up to 30 m hose
0.5 l/min
Networking of
devices:
Only service department
can switch the frequency
429/433/868/915 MHz
with a typical range of 100 m in
industrial surroundings
(environmental factors may
affect the range).
Automatic establishment of
wireless connection.
Relay output:
Max. voltage (U
):
i
Max. switching current
):
(I
i
Max. continuous
20 V
0.25 A
0.25 A
3W
current:
Max. switching capacity
):
(P
i
For ohmic loads only:
Reactances
≤ 100 pF; Li ≤ 10 µH
C
i
Capacitive or inductive
loads
No connection with:
Approvals:
ATEX:I M1 Ex ia I Ma
II 1G Ex ia IIC T3 Ga
IECEx:Ex ia I Ma
Ex ia IIC T3 Gb
Detection range:see the Technical Manual for
Dräger X-am 5x00
Frequency ranges:
Country, regionFrequency range (MHz)
EU, Switzerland, Norway,
868
Turkey
South Africa868
USA/Canada915
Singapore868
Australia915
India915
Japan429
Russia433
Up to 25 devices can be
connected on a wireless
network.
Combined wireless/cable
operation possible.
21
Page 22
Key allocation of Dräger X-zone 5000
OK
DRAFT 02 - 08/02/10
The following key functions refer to the keys of the Dräger X-zone 5000 located unde rneath the holder.
ActionMeaning
Pressing key once
Pressing key once
Pressing and holding key for 3 sec
Pressing key once
Pressing and holding and key for 3 sec
Pressing and holding key for 3 sec
OK
OK
OK
Acknowledges Dräger X-zone 5000 device defect
Acknowledges Dräger X-zone 5000 battery pre-alarm
Switches from OFF to STANDBY mode.
- Switches to grouping mode, possible in ON or STANDBY mode.
- During grouping mode: Exits grouping mode.
Switches to the OFF mode.
Deletes the grouping information.
Status LED Overview
Battery LED
(Indicates the battery status.)
ColourLED statusDevice modeMeaning
offoffOFF modeDevice is switched off.
green
red/greenBattery capacity of more than 33 %.
redBattery capacity of less than 33 %.
onON/STANDBY mode
Battery capacity of more than 66 %.
red
red
redOFF modeAttempt to switch on in OFF mode when the battery is
red
red/green
green
greenDräger X-zone 5000 is fully charged.
ON/STANDBY mode
ON/STANDBY mode
in charging station
Battery pre-alarm
Battery main alarm; Dräger X-zone 5000 switches off after
10 sec.
empty (on for 10 s).
Dräger X-Zone 5000 is beingcharged, battery capacity
less than 33 %.
Dräger X-Zone 5000 is beingcharged, battery capacity
between 33 % and 66 %.
Dräger X-Zone 5000 is beingcharged, battery capacity
greater than 66 %.
Data transmission LED
(Indicates the connection status if multiple devices are coupled via wireless connection or communication cable.)
ColourLED statusDevice modeMeaning
offoffON/STANDBY modeWireless connection deactivated.
green
redNo other Dräger X-zone 5000 coupled via wireless or
onON mode
At least 1 other Dräger X-zone 5000 coupled via wireless
connection or cable is detected.
cable connection is detected.
22
Page 23
Pump LED
DRAFT 02 - 08/02/10
(Indicates the pump status.)
ColourLED statusDevice modeMeaning
off
off
red/green
off
STANDBY modeDevice is in STANDBY mode.
No pump adapter detected.
Flow test required.
red
green
red Flow error (e. g. due to lack of volume flow or n o flow
on
ON mode
Grouping LED
Not currently active - for use with future functions!
Performing flow test.
Flow test successful/pump is running.
test).
23
Page 24
Overview of LED Ring and Horn Signals
DRAFT 02 - 08/02/10
Signal nameLED ringHorn
OFF modeOffOff
Switch-on signal and switch-off signalAll red LEDs on for 1 s,
then all green LEDs on for 1 s
and all status LEDs on for 1 s.
Intermittent double flashing of the red
LEDs
Intermittent single flashing of the red
LEDs
Intermittent triple flashing of the
red+green LEDs
5)
Intermittent double flashing of the red
and green LEDs
5)
Intermittent single flashing of the red and
green LEDs
5)
Intermittent triple tone at full
Intermittent double tone at full volume
Intermittent single tone at full
Intermittent triple tone at full
Intermittent triple tone at full 2) volume
Intermittent triple tone at full 1) volume
Sustained single tone at full
3)
volume
3)
volume
3)
volume
1)
volume
Prompting signal-Intermittent (1 Hz) single tone at
1)
volume
3)
volume
1)
Life signal
(suppressed in pump test)
Switching on at battery capacity < battery main alarm-
Intermittent single flashing of the green
LEDs
reduced
Intermittent single tone at full
Intermittent triple tone at reduced
volume
Battery pre-alarm of the Dräger X-zone 5000Intermittent triple flashing of the red
LEDs
Battery main alarm of the Dräger X-zone 5000Intermittent triple flashing of the red
LEDs for 10 s, after that the Dräger Xzone 5000 switches to the OFF mode
Intermittent triple tone at full
Intermittent double tone with full
volume for 10 s, afterwards the
Dräger X-zone 5000 does to OFF mode
3)
volume
3)
Flow test prompt1 Hz redIntermittent (1 Hz) single tone.
flow test running-Flow test successfulLED ring green for 2 s-
1) Reduced volume for hearing protection: 80 dB (A) (default setting), the reduced volume must not exceed the "full" volume configured
by the customer.
2) Device that triggered the alarm.
3) Full volume: Maximum volume configured by the customer (e. g. 108 dB (A)).
4) Device that has received the alarm from the triggering device.
5) If user has activated the forwarding of defects from the receiving device.