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OMTD40C98/1E
OPERATOR’S MANUAL
TD-40C
SERIAL NUMBERS 1501 AND UP
DRESSTA Co. Ltd.
https://www.truck-manuals.net/
FOREWORD
Welcome to the growing group of value-conscious people who operate DRESSTA machines!
This manual covers the instructions for safe operation, lubrications, adjustments and maintenance for normal daily care. These instructions are divided into six sections to simplify your reference to the information most important to you. Refer to the contents page at the beginning of the section for a complete list of the subjects covered except for Section 1, which should be read entirely.
This manual has been prepared to help you operate and maintain your machine with utmost efficiency and safety. Read this manual thoroughly and learn your machine before you attempt to operate it.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication. It is recommended that customers contact their distributor for information on the latest revision.
We hope you enjoy operating Dressta machines.
DRESSTA Co. Ltd.
https://www.truck-manuals.net/
THIS MATERIAL IS PROPRIETARY USED, OR DISCLOSED EXCERT FROM DRESSTA Co. Ltd. NOT TO BE REPRODUCED, USED, OR DISCLOSED EXCERT IN ACCORDANCE WITH WRITTEN AUTHORIZATION FROM DRESSTA Co. Ltd.
IT IS OUR POLICY TO IMPROVE OUR PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO INSTALL SUCH CHANGES ON PRODUCTS SOLD PREVIOUSLY.
DUE TO THIS CONTINUOUS PROGRAM OF RESEARCH AND DEVELOPMENT, PERIODIC REVISIONS MAY BE MADE TO THIS PUBLICATION. IT IS RECOMMEMENDED THAT CUSTOMERS CONTACT THEIR DISTRIBUTOR FOR INFORMATION ON LATEST REVISION.
CONTENTS
1.INTRODUCTION
2.SAFETY PRECAUTIONS
3.MACHINE TRANSPORT AND STORAGE
4.OPERATING
5.MAINTENANCE
6.SPECIFICATIONS
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SECTION INDEX
SECTION 1 – INTRODUCTION
This section discusses the use of this manual, serial number locations.
SECTION 2 – SAFETY PRECAUTIONS
This section lists safety rules concerning personal safety. Read this section carefully! Maintain this manual and review it frequently for continuing safe operation and instructing new operators.
SECTION 3 – MACHINE TRANSPORT AND STORAGE
This section discusses how to ship or store this machine.
SECTION 4 – OPERATING
The front portion of this section provides you with instructions for trouble free operation of the machine, machine precautions and a universal symbol chart, text and illustrations for instruments and controls. The instrument and controls area is designed to tell you “where it is, what it does and how to use it”. Read this area carefully. The remaining portion of this section outlines and illustrates the step-by-step procedures for starting, operating and stopping the machine and discusses a few operating suggestions and techniques and simple ideas to help ease the work and lengthen the useful life of your machine.
SECTION 5 – MAINTENANCE
The beginning of this section outlines a complete scheduled maintenance program, which helps to reduce down-time and expense, and increase the profit and work from your machine. Read and use this area. Following the maintenance program are the lubrication recommendations and requirements for the machine. The remainder of the section is devoted to clearly explaining the “how to” of the many maintenance and adjustment procedures listed in the maintenance program. The explanations are prepared in an easy style to help you “do it yourself” and get it right.
SECTION 6 – SPECIFICATIONS
This section covers the diagrams, general dimensions and weights, refill capacities, ground speeds and the standard and special torque values.
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SECTION CONTENTS
1.INTRODUCTION
1.1. |
Introduction............................................................................................................................ |
3 |
1.2. |
Serial Numbers...................................................................................................................... |
3 |
2.SAFETY PRECAUTIONS
2.1. |
General.................................................................................................................................. |
3 |
2.2. Before Starting the Engine .................................................................................................... |
4 |
|
2.3. |
Operation............................................................................................................................... |
5 |
2.4. |
Maintenance.......................................................................................................................... |
6 |
2.5. |
Shutdown............................................................................................................................... |
9 |
2.6. |
Safety Product Graphic ....................................................................................................... |
10 |
3.MACHINE TRANSPORT AND STORAGE
3.1. |
Machine Transport ................................................................................................................ |
3 |
3.2. Lifting Machine on Slings ...................................................................................................... |
4 |
|
3.3. Moving a Disabled Machine .................................................................................................. |
4 |
|
3.4. |
Machine Storage ................................................................................................................... |
5 |
4.OPERATING
4.1. |
Machine Precautions............................................................................................................. |
3 |
4.2. Universal Symbols for Instruments and Controls.................................................................. |
4 |
|
4.3. |
Universal Symbols................................................................................................................. |
5 |
4.4. |
Instrument Panel ................................................................................................................... |
6 |
4.5. |
Cab Controls ....................................................................................................................... |
11 |
4.6. |
Controls and Adjustment..................................................................................................... |
12 |
4.7. |
Starting the Engine.............................................................................................................. |
18 |
4.8. |
Stopping the Engine............................................................................................................ |
22 |
4.9. |
Driving the Machine............................................................................................................. |
23 |
4.10. Shifting the Transmission.................................................................................................... |
24 |
|
4.11. Converter Overheating ........................................................................................................ |
25 |
|
4.12. Steering the Machine .......................................................................................................... |
25 |
|
4.13. Locking both Tracks ............................................................................................................ |
26 |
|
4.14. Downgrade Operation ......................................................................................................... |
26 |
|
4.15. Operating Over an Obstruction ........................................................................................... |
26 |
|
4.16. Stopping the Machine ......................................................................................................... |
26 |
|
4.17. Parking the Machine............................................................................................................ |
27 |
|
4.18. Operating Mounted Equipment ........................................................................................... |
28 |
|
4.19. Operating Techniques......................................................................................................... |
31 |
|
4.20. Economical Operation of the Machine................................................................................ |
40 |
|
5.MAINTENANCE
5.1. |
Service Precautions .............................................................................................................. |
3 |
5.2. |
Scheduled Maintenance Guide............................................................................................. |
4 |
5.3. Maintenance and Service Chart............................................................................................ |
7 |
|
5.4. |
Lubrication ........................................................................................................................... |
10 |
5.5. |
Seasonal Preparation.......................................................................................................... |
14 |
5.6. |
Air Cleaning System............................................................................................................ |
15 |
5.7. |
Belts..................................................................................................................................... |
19 |
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5.8. Cooling System................................................................................................................... |
22 |
5.9. Fan and Fan Hub................................................................................................................ |
27 |
5.10. Electrical System ................................................................................................................ |
28 |
5.11. Engine................................................................................................................................. |
32 |
5.12. Fuel System ........................................................................................................................ |
35 |
5.13. Hydraulic System ................................................................................................................ |
38 |
5.14. Lubrication Fittings ............................................................................................................. |
43 |
5.15. Mounted Equipment ........................................................................................................... |
44 |
5.16. Safety Belt........................................................................................................................... |
51 |
5.17. Final Drives......................................................................................................................... |
51 |
5.18. Transmission System ......................................................................................................... |
52 |
5.19. Undercarriage ..................................................................................................................... |
57 |
5.20. Adjusting Hand and Foot Controls ..................................................................................... |
62 |
5.21. Cab and ROPS ................................................................................................................... |
63 |
6.SPECIFICATIONS
6.1. |
Application ............................................................................................................................ |
3 |
6.2. |
Technical Description ........................................................................................................... |
3 |
6.3. |
Cinematic Diagram ............................................................................................................... |
5 |
6.4. |
Mounted Equipment Hydraulic Diagram............................................................................... |
6 |
6.5. Transmission System Hydraulic Diagram ............................................................................ |
9 |
|
6.6. |
Electrical Diagram............................................................................................................... |
10 |
6.7. |
Specifications...................................................................................................................... |
14 |
6.8. |
Special Torques.................................................................................................................. |
17 |
6.9. |
Standard Metric Fasteners ................................................................................................. |
19 |
6.10. |
Torque Values for Standard English Fasteners................................................................. |
20 |
6.11. |
Torque Values for Split Flange Connections ..................................................................... |
21 |
6.12. |
Torque Values for Hydraulic Tubes and Fittings................................................................ |
21 |
6.13. |
Torque Values for Hose Clamps ........................................................................................ |
21 |
6.14. |
Torque Values for Air Conditioning Tubes and Fittings ..................................................... |
22 |
6.15. |
Torque Values for Air Conditioning O-Ring Connections .................................................. |
22 |
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SECTION 1
INTRODUCTION
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INTRODUCTION |
SECTION 1 |
SECTION CONTENTS
1.1. |
Introduction .......................................................................................................................... |
3 |
1.2. |
Serial Numbers .................................................................................................................... |
3 |
DRESSTA |
TD-40C |
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INTRODUCTION |
SECTION 1 |
|
Page 3 |
1.1. INTRODUCTION |
|
Fig. 1.1. TD-40 Series C Crawler Tractor Equipped with Bulldozer Blade and Cab
! – Right Hand Side of the Machine |
# |
– Front of the Machine |
" – Left Hand Side of the Machine |
$ |
– Rear of the Machine |
General
Throughout this manual there will be two types of cross-references. One type is to a heading in another section. The other is to a heading within the same section. Unless it is otherwise stated, references will be to the same section. Refer to the section contents page at the beginning of the individual sections for specific page numbers. Some illustrations are of general application of this model and may not show your machine accurately in all details.
Throughout this manual the use of the terms “left”, “right”, “front”, and “rear” must be understood to avoid confusion when following instructions. “Left" and “right" indicate the left and right sides of the machine when facing forward in the operator's seat. See Fig. 1.1.
1.2. SERIAL NUMBERS
The product identification number (P.I.N.) is stamped on a plate attached to the front wall of the control console at the left hand side of the operator’s seat (Fig. 1.2). It is also stamped on the rear face of the rear frame in the upper right hand corner (Fig. 1.3).
The bulldozer model designation is stamped on the back of the blade, near the top right hand corner (Fig. 1.4).
All other components having serial numbers are each equipped with a separate serial number plate.
Use serial numbers when requesting information or ordering parts and proper numbers from Parts Catalogue.
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TD-40C |
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SECTION 1
Page 4
INTRODUCTION
1.2. SERIAL NUMBERS
Fig. 1.2. Product Identification Number (P.I.N.) |
Fig. 1.3. Product Identification |
|
Number (P.I.N.) |
Fig. 1.4. Serial Number Designation of Blade
TD-40C |
DRESSTA |
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SECTION 2
SAFETY PRECAUTIONS
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|
SAFETY PRECAUTIONS |
SECTION 2 |
|
SECTION CONTENTS |
|
2.1. |
General ............................................................................................................................... |
3 |
2.2. Before Starting the Engine .................................................................................................. |
5 |
|
2.3. |
Operation............................................................................................................................. |
6 |
2.4. |
Maintenance ........................................................................................................................ |
8 |
2.5. |
When Parking ................................................................................................................... |
11 |
2.6. Safety Product Graphic Location ...................................................................................... |
12 |
|
|
2.6.1. Safety Product Graphs ........................................................................................... |
13 |
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TD-40C |
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SAFETY PRECAUTIONS |
SECTION 2 |
|
Page 3 |
2.1. GENERAL |
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WORK SAFELY – FOLLOW THESE RULES
This symbol and text with bold letters is used throughout this manual to call your attention to instructions concerning your personal safety. Observe and follow these instructions. Be certain anyone operating and servicing this machine is aware of these rules. Failure to follow these rules may result in injury or death.
WARNING: The machine can only be operated by a person who is familiar with this manual, knows operation of the machine and its mechanisms, experienced and properly licensed to operate such machines. Carefully observe and follow all instructions provided in this manual.
The instructions and information given in this section do not cover all you ought to know to operate the machine safely. Detailed instructions regarding operational safety appear in the following sections of this manual.
Human error is an important factor in most equipment-related injuries. Haste, carelessness and lack of training are the primary causes of injuries.
Most operating injuries occur because of excessive speed, loss of control, failure to observe warning signs, slipping or falling while entering for dismounting, a lack of barms on roadways or piles, lack of a ROPS or seat belt, or not watching in the direction of travel.
Most maintenance injuries occur during welding or when using hammers or wrenches. The most common faults are improper work position, a slipped tool, missed aim, a broken tool, flying chips and no welding hood.
Think before you act. A careful operator or maintenance man is the best insurance against an accident.
Always wear proper safety equipment.
Avoid wearing jewelry and loose fitting clothing; they could catch on moving parts, which could result in serious injury or death. Hard hat, sturdy rough-soled work shoes or safety shoes, ear protectors, reflective clothing, safety glasses and heavy gloves may be required. Consult your employer for specific safety equipment requirements.
Each job site and application may have personal safety requirements. Carefully evaluate your particular application and machine for equipment such as heater and defroster, all windshield wipers, warning lights, side view and rearview mirrors, back-up alarms, fire extinguisher, rotating beacons and additional lights. If in doubt, contact your distributor.
The machine should be equipped with a fully charged fire extinguisher. All personnel should be instructed in fire extinguisher proper usage. Recharge immediately after use.
If a machine is equipped with a GRAMMER operator’s seat, the fire extinguisher is placed in a operator’s cab to right of his seat. Fig. 2.1 shows the fire extinguisher location.
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TD-40C |
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SECTION 2
Page 4
SAFETY PRECAUTIONS
GENERAL
Fig.2.1. Fire extinguisher location in a machine equipped with GRAMMER operator’s seat
If a machine is equipped with a operator’s seat other than GRAMMER one, the fire extinguisher is placed on the left hand side of a machine on the ROPS structure. Fig. 2.1A shows the fire extinguisher location.
Fig.2.1A. Fire extinguisher location in a machine equipped with different operator’s seat than GRAMMER seat.
The machine is equipped with a powder fire extinguisher, placed in a fire extinguisher holder that prevents its movement the machine operation. In case of fire the extinguisher is easy to remove. The fire extinguisher is provided with an instruction label that gives how to use it and its application. The machine operator is to be familiarized with the fire extinguisher servicing.
Electrical system is 24-volt negative ground.
Each machine is equipped with a booster receptacle socket that is to be used during the engine start up with a booster battery. When the use of the booster receptacle socket is impossible in out- of-normal situations, follow the precautions given below to prevent chances of injury or damage to electrical circuits.
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SAFETY PRECAUTIONS
SECTION 2
Page 5
GENERAL
1.Turn the electrical master switch to the OFF position.
2.Attach one end of jumper cable to the positive terminal of booster battery and other end to the
positive terminal of machine battery.
3. Attach one end of second cable to the negative terminal of booster battery and other end to the machine's frame away from the battery.
4. To remove cables, reverse above sequence exactly to avoid sparks near the battery.
A frozen battery can explode when the booster cables are attached.
NEVER check battery charge by placing a metal object across the battery posts. The sparks could cause an explosion. Use a voltmeter or areometer for checking. Every machine is factory equipped with a fire extinguisher, first aid kit and safety belt.
2.2. BEFORE STARTING THE ENGINE
Never start the engine indoors unless proper exhaust ventilation is provided to remove deadly exhaust gases. Once the engine is operating, move the machine outdoors as soon as possible. Exhaust gases are dangerous and can cause unconscious-ness and death.
Always place the gear selector in neutral, apply neutral safety lock and lock the parking brake before starting the engine.
The operator must be alert, physically fit and free from the influences of alcohol, drugs or medications that might affect his eyesight, hearing, reactions or judgement.
Observe and know the use of alternate exits from the operator compartment.
Safety must always be the operator's most important concern. He must refuse to operate when he knows it is unsafe and consult his supervisor when safety is in doubt. The best safety device is a safe operator.
Do not use controls or hoses as hand holds when climbing on or off the machine. Hoses and controls can move and do not provide solid support. Movement of the controls may cause inadvertent and unexpected movement of the machine or its equipment.
Follow all machine-mounted safety signs before starting, operating, maintaining or servicing the machine.
Be sure the area of the operator's compartment, all mounting steps and grab handles are free of oil, grease, loose objects, ice and mud to lessen the possibility of slipping. Remove or secure all maintenance and personal items so they will not interfere with the operator or jam the controls.
Perform a visual check of the machine before starting the engine. Look for such things as improper fluid levels, oil leaks, and loose, damaged or missing parts. Do not start the engine until any unsafe conditions are corrected. Secure all caps and filler plugs.
Know and understand the traffic flow patterns of your job and obey flagman, signs and signals.
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TD-40C |
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SECTION 2
Page 6
SAFETY PRECAUTIONS
BEFORE STARTING THE ENGINE
Before entering the operator's compartment, clear the immediate area surrounding the machine of personnel and obstructions. Walk completely around the machine. After entering the operator's compartment, sound the horn to clear the immediate area of the machine.
Due to the danger of fire and explosion, never check or fill fuel tank or batteries near lighted smoking materials or open flame or sparks.
Check work area for hazardous conditions. Be alert for soft ground conditions, especially when working on slopes, near drop-offs or excavations or fill material, which could lead to sudden tipping of the machine. At night and times of poor visibility, carefully check the work area before moving in with the machine. Use all lights provided.
2.3. OPERATION
Check the work area for hazardous conditions. Be alert for soft ground conditions, especially when working on slopes, near drop-offs or excavations or fill material, which could lead to sudden land collapse and tipping of the machine.
At night and at times of poor visibility, carefully check the work area before moving in with the machine. Use all lights provided.
Keep the windshield, windows and mirrors (if equipped) clean.
Before starting the engine, be sure you understand all control functions. Check all controls, including the brakes, decelerator, steering and transmission. Check all gauges, warning lights and safety devices. Correct any malfunctions.
Only one person, the operator, should be permitted to ride on the machine when it is in operation.
Perform an operational check of the machine in a safe area before putting it to work.
Keep operating controls, hands and shoes free of grease, water and mud to insure positive control functions.
If the machine is ROPS equipped, for your personal protection, wear your seat belt.
Before driving the machine, adjust the seat and fasten the seat belt. Adjust the seat belt to fit snugly and flow around the hips to lessen the chance and severity of injury in the event of an accident. Never wear the seat belt across the abdomen.
Check overhead clearance carefully before operating the machine in areas with low overhead clearance, such as guy wires, power lines, bridges, low-hanging tree branches and building entrances or exits. These overhead obstructions could cause an accident.
After starting the engine, but before moving the machine, warn nearby personnel by giving a couple of short horn blasts.
Be sure that the rear screen is securely fastened to the ROPS structure before operating the winch. Operating without correctly installed screen could result in serious injuries. Operate the winch from the driver’s seat only. Always engage the parking brake before winching, if the machine is stopped. Use caution when installing or removing cable from the winch. Keep all persons clear of a cable under tension. Never use a cable that is damaged. Failure to follow these instructions could result in serious injuries.
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DRESSTA |
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SAFETY PRECAUTIONS
SECTION 2
Page 7
OPERATION
Never mix gasoline, gasohol and/or alcohol with diesel fuel. This practice creates an extreme fire hazard and under certain conditions an explosion, which could result in personal injury or death.
Do not smoke when refueling or servicing the machine. A fire could result.
Never place gasoline or diesel fuel in open pan.
Never remove the fuel tank filler caps or refill the fuel tanks while the engine is running or hot or when the machine is indoors. Fumes are dangerous, a spark or flame could result in a fire or explosion.
On machines equipped with a suction fan or a reversible fan in the suction position, periodically check the engine exhaust system for leaks. Exhaust gases are dangerous to the operator.
Do not operate the machine in a condition of extreme fatigue or illness.
Be sure that the rear screen is securely fastened to the ROPS structure.
Be sure chains or cables and their anchor points are strong enough to handle the expected load. Inspect carefully chains and cables for flaws before using them.
Always wear gloves when handling cables and chains. Avoid looping or knotting a cable or chain. Do not pull with a kinked chain or cable as excessively high stress in bent area may cause chain or cable failure. Cables or chains for towing or winching should be fastened to attachment points designed to this purpose only.
Be sure the attachment pins are securely inserted immediately before pulling with the chain or cable.
Stand clear of chains or cables under load.
Keep engine exhaust system and exhaust manifold clear of combustible material for your personal protection.
Know the locations of underground cables, water mains, gas lines, etc. A ruptured gas line or cut electrical cable could result in personal injury or death.
When leaving the machine unattended for any length of time, make sure the transmission shift lever is positioned and locked in neutral (N), the blade is completely lowered, the engine is stopped, the parking brake is applied, and the electrical master switch is in the “off” position. If the machine is equipped with a cab make sure that the cab is locked.
Before operating the machine read and know the Operator’s Manual and all Safety Product Graphic.
The roll-over protective structure (ROPS) provides the operator’s protection in the event of machine rollover or upset. This structure is designed to bend during rollover to protect the operator from sudden impact loads.
When operating the machine, look in the intended direction of travel and the immediate machine operational area to be sure personnel or allied equipment does not interfere with the machine work pattern.
Never try to get on or off the machine while it is moving. A serious injury or death could result.
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TD-40C |
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SECTION 2 |
SAFETY PRECAUTIONS |
Page 8
OPERATION
Never shift the transmission into neutral (N) when traveling downhill. The machine may go out of control and a rollover could result or the transmission, torque converter or engine could be damaged when the transmission is again placed in gear. Always put the transmission in low range position before starting downhill. Use the decelerator and brake pedal to slow the machine.
Avoid side hill travel whenever possible. Drive straight up and down the slope. If the machine starts slipping sideways on a grade, turn downhill immediately.
If possible avoid crossing obstacles such as ridges, rocks or logs. If you can't avoid them, reduce speed and ease over the obstacle at an angle.
A machine's weight and the vibration it creates can cause the edge of a high wall to collapse. Keep your machine away from the edges of banks and excavations. If it is not possible to avoid turn the machine front towards the bank edge or excavation.
Travel slowly in congested areas or on rough ground, slopes or near drop-offs or on snow, ice or slippery surfaces.
Maintain a safe distance between your machine and other vehicles according to the condition of the road and load.
Never hold the hydraulic controls in their extreme position after the equipment has reached its maximum travel. This could cause overheating of the hydraulic system.
Do not adjust the seat position while the machine is in motion. A loss of control may result. Completely stop the machine, apply and lock the parking brake and then adjust the seat.
Never use the blade as a brake except in an emergency.
Carry the blade low for maximum stability and visibility.
Where noise exposure exceeds levels defined by proper health and safety authorities and applicable standards wear authorized ear protective equipment.
2.4. MAINTENANCE
Servicemen and their helpers only are allowed to remain at operator’ s post while maintaining or repairing the machine.
Authorized personnel only is allowed to control, maintain or repair a machine.
Do not hurry. Haste could result in accident.
Load things into the machine form the ground level before mounting the machine.
Loosen the radiator cap slowly to relieve all pressure in the system and use caution when removing the caps.
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DRESSTA |
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SAFETY PRECAUTIONS |
SECTION 2 |
|
Page 9 |
MAINTENANCE
Loosen the filler cap slowly to relieve the pressure to prevent possible injury. Always vent the hydraulic system before working on any hydraulic component.
Have all equipment resting on the ground and relieve all hydraulic system pressure by moving control lever in various directions before removing any hydraulic component.
Never work beneath the blade and/ or ripper without proper blocking. Improper blocking could result in serious injuries.
When service or maintenance requires access to areas that cannot be reached from the ground, use a ladder or platform. If such ladders or platforms are not available, use the machine hand holds and steps provided. Perform all service or maintenance carefully.
Use only approved parts for repairs and maintenance show in your parts catalog. Failure to do so could compromise your personal safety and machine performance and reliability.
Never align holes with fingers or hands. Use a proper aligning tool.
Be sure all used tools are in good condition. Do not use tools which are worn, bent or have mushroomed heads. Use the proper tool for the job. Remove sharp edges and burrs from reworked parts.
For field service, move machine to level ground if possible and blocks the tracks. If work is absolutely necessary on an incline, block the machine and its attachments securely. Move the machine to level ground as soon as possible
Before working on the machine, turn OFF the electrical system master switch and remove the starting switch key so no one will start it unexpectedly.
Do not carry loose objects in pockets that might catch on the machine or fall unnoticed into open compartments.
Before working on any part of the engine or electrical system, disconnect the battery ground cable. Tag the cable and all controls to alert personnel that work is in progress.
When it is necessary to make any checks or adjustments with the engine operating, always use two people. One trained person must be in the operator's seat to safeguard the second person making the checks or adjustment.
As an added precaution, when making checks or adjustments with the engine operating, make sure the transmission shift lever is locked in neutral (N), and the parking brake is locked.
Never stand on the tracks or near the blade while the engine is operating.
If the engine is running and the side doors are open or removed be careful of rotating parts such as the fan and belts that can cause serious injury.
Use a non-toxic, nonflammable commercial solvent for cleaning parts, unless otherwise specified. Never use gasoline, diesel fuel, kerosene or other flammable solvents for cleaning part.
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SECTION 2 |
SAFETY PRECAUTIONS |
Page 10
MAINTENANCE
Excessive or repeated skin contact with sealant or solvents may cause skin irritation. In case of skin contact, remove sealant or solvent promptly by washing with soap and water. Follow the manufacturer’s advice whenever cleaning agents or other chemicals are used.
Lower blade and ripper before making hydraulic adjustments. To prevent personal injury, be sure no personnel are standing in the way of the blade and/or ripper when it is being lowered.
Never allow anyone to walk under or be near unblocked raised equipment.
Provide proper ventilation when operating in a closed building to avoid danger of exhaust gases. Exhaust gases are dangerous and can cause unconsciousness and death.
Hydraulic fluid escaping under pressure from a very small hole can be almost invisible, yet have sufficient force to penetrate the skin. Use a piece of cardboard or wood to search for suspected leaks. Do not use hands. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can occur if proper medical treatment is not administered immediately.
Wear proper protective equipment such as goggles or safety glasses with side shields, hard hat, safety shoes and heavy gloves when metal or other particles are apt to fly or fall.
Lift and handle all heavy parts with a lifting device of proper capacity. Be sure parts are secured by proper slings and hooks. Use lifting eyes if provided. Warn people in the area to stand clear.
Do not attempt to repair a protective structure after an accident. Repaired structures do not provide the original strength and protection. Contact your distributor for information on structure replacement. Do not operate the machine again until the ROPS has been replaced.
When using compressed air for cleaning parts, wear goggles or safety glasses with side shields. Use a air nozzle, which limits the pressure to 200 kPa.
Do not use an open flame to check for leaks or fluid levels anywhere around the machine.
Keep work area clean and dry. Remove oil and water spills immediately.
Do not pile up oily or greasy rags. They are a fire hazard. Store them in an approved, closed metal container.
Use a soft iron or nonferrous hammer to install or remove ripper teeth. It is dangerous to hammer on the teeth. Wear safety glasses with side shields or goggles to reduce the chances of injury.
Batteries give off a highly inflammable gas. Never allow sparks or open flame near the batteries. A fire or explosion could occur. Do not charge batteries in a closed area. Provide proper ventilation to guard against accidental explosion of an accumulation of the explosive gas given off in the charging process.
When installing batteries, be sure the electrical master switch is in the "off" position. Be sure to connect the positive cable to the positive terminal and the negative (ground) cable to the negative terminal.
Ether starting fluid is flammable. Follow the precautions printed on the container. An explosion can result if sparks or flame contact the ether in the container or if the container is stored in an area in which the temperature exceeds 70°C. Observe the following precautions:
TD-40C |
DRESSTA |
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SAFETY PRECAUTIONS |
SECTION 2 |
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Page 11 |
MAINTENANCE
1.Follow the correct method for starting the engine. Refer to "STARTING THE ENGINE" in Section 3.
2.Do not use the ether injector when the ambient temperature is above freezing.
3.For your own personal safety, always remove the ether container when welding, grinding or fusing a torch on the machine.
4.Do not let ether come in contact with your skin, as it can cause localized freezing.
5.Do not breathe the hazardous ether vapor.
6.Keep the fluid container out of the reach of children.
7.Never puncture the fluid container or put it into a fire. Dispose of empty container properly.
8.Do not store fluid containers in the operator's compartment.
Never mix gasoline, gasohol or alcohol with diesel fuel. This creates an extreme fire or explosion hazard, which could result in personal injury or death.
Do not use bleach, color dye or solvents on the seat belt webbing. This may cause a severe loss of tensile strength. This could cause the webbing to break resulting in personal injury. It is recommended that the seat belt be cleaned only with warm water and mild detergent.
2.5. WHEN PARKING
If parking on or near traffic lanes cannot be avoided, provide appropriate flags, barriers, flares and warning signals. Also provide advance-warning signals in the traffic lane for approaching traffic. Park the machine in a non-operating and non-traffic area. Park machine on level ground whenever possible. If you must park on a slope, park at right angles to the slope. Apply and lock the brake pedal.
Never leave the machine unattended with the engine running.
When leaving the machine unattended, slowly lower the hydraulic equipment to the ground, shift the transmission into neutral and lock the neutral lock lever, shut off the engine, apply and lock the parking brake. Relieve any pressure in the hydraulic system by moving the controls in both directions. Turn off the electrical system master switch and take it out. Always lock up machine when leaving it unattended, including any anti-vandalism attachments.
Do not jump off the machine.
When operating in bad weather and storm lightening is nearby, dismount and seek shelter away from the machine. Lightening will be attracted to the machine and can cause serious injury or death.
When the machine is to be loaded onto a transport truck and trailer do so carefully. Load only when the trailer is level. The steel track shoes will slide easily on the trailer. When the machine is properly positioned chain it securely and block with wooden pieces so it can not move on the trailer.
Keep your head, body, legs, hand, fingers away from the blade and ripper when they are in a raised position.
Do not allow the hydraulic system to support the mounted equipment without its proper blocking when leaving the machine unattended, to eliminate the possibility of an expected drop of the blade or ripper.
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TD-40C |
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SECTION 2
Page 12
SAFETY PRECAUTIONS
2.6. SAFETY PRODUCT GRAPHIC LOCATION
INCLUDEPICTUREMERGEFORMAT
Fig. 2.2. Safety Product Graphic Location – Machine
1.Track Adjuster Caution
2.Engine Door Caution
3.ROPS Caution
4.Pressurized Reservoir Caution
Fig. 2.3. Safety Product Graphic Location – Cab
5.General Caution
6.Instruction Caution
7.Safety Caution
TD-40C |
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SAFETY PRECAUTIONS
SECTION 2
Page 13
SAFETY PRODUCT GRAPHIC LOCATION
2.6.1. SAFETY PRODUCT GRAPHICS
Decal 1
Decal 2
Decal 3
Decal 4
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TD-40C |
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SECTION 2 |
SAFETY PRECAUTIONS |
Page 14 |
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SAFETY PRODUCT GRAPHIC LOCATION |
Decal 5
Decal 6
Decal 7
TD-40C |
DRESSTA |
https://www.truck-manuals.net/
SECTION 3
MACHINE TRANSPORT AND STORAGE
https://www.truck-manuals.net/
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MACHINE TRANSPORT AND STORAGE |
SECTION 3 |
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SECTION CONTENTS |
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3.1. |
Machine Transport ............................................................................................................... |
3 |
3.2. |
Lifting on Slings ................................................................................................................... |
4 |
3.3. Moving a Disabled Machine ................................................................................................. |
4 |
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3.4. |
Machine Storage.................................................................................................................. |
5 |
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3.4.1. Preparing for Storage .................................................................................................. |
5 |
3.4.2. Servicing Machine During Storage .............................................................................. |
7 |
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3.4.3. Preparing for Operation ............................................................................................... |
7 |
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DRESSTA |
TD-40C |
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MACHINE TRANSPORT AND STORAGE |
SECTION 3 |
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Page 3 |
3.1. MACHINE TRANSPORT |
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Truck
When shipping this machine by truck learn obligatory regulations. Contact local authorities for the proper shipping and loading regulations.
When preparing to transport the machine by truck, have truck and trailer level.
WARNING! Use caution when loading and unloading machine.
1.Use ramps or loading dock to maintain stability
2.Drive the machine in its lower gear
3.Use the lowest engine speed that will move the machine and not stall the engine
4.The machine can be "inched" into place by holding the steering hand levers back and slowly moving them forward into the drive position. (Be careful and move the levers simultaneously otherwise the machine will turn).
5.Pulling the steering hand levers back will disconnect the drive. Pulled back part way will permit the machine to roll freely.
6.When the machine is properly located, stop the engine, place transmission controls in Neutral, apply the Neutral Safety Lever and apply and lock the brakes.
7.Tie the machine down securely to prevent unintentional movement.
WARNING! Failure to secure the machine to the truck during transporting can result in property damage, personal injury or death.
Railroad Flatcar
Respective railroad loading rules and specifications must be followed when shipping this machine on open top railroad cars.
Fig. 3.1. Lifting Machine on Slings
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TD-40C |
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