DreamLine D3234720ZNB09, D3234720HX09, D3234720PXB09, D3234720PXB01 User Manual

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FRENCH LINEA PANEL
SHOWER PANEL INSTALLATION INSTRUCTIONS
IMPORTANT
DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com
reserves the right to alter, modify or redesign products at any time without prior notice.
TOULON
SHDR-3234721-89
OMBRE
D3234720PXB-01 (chrome) D3234720PXB-09 (satin black)
Right wall installation shown
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
RHONE
SHDR-3234721-87
BLOSSOM
D3234720ZNB-09
AVIGNON
SHDR-3234721-86
HEXA
D3234720HX-09
For more information about DreamLine
FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
®
Shower Doors & Tub Doors please visit DreamLine.com
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This model is treated with DreamLine’s
TM
exclusive ClearMax This is a specially formulated coating that prevents the build up of soap and water spots.
Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
For best results, squeegee the glass after each use and dry with a soft cloth.
Glass technology.
FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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Table of Contents
Section Title
Preparation Tools
Model Diagram
Detailed Diagram of Shower Panel Components Parts List
Installation Steps
Product Maintenance
Page #
2
4
5
6 6
7-10
11
Left wall installation Right wall installation
!
FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
NOTE: This model is fully reversible. The Toulon model with a Left wall installation is shown as an example throughout this manual. For Right wall installation, simply reverse
the orientation of the installation and begin on the opposite wall.
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Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare piece count with your packing slip. After opening all boxes and packages, read this introduction carefully. Check that all of the needed parts are included in the package by marking all the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note
that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLine
questions and please provide a purchase order #, name or other proof of purchase to help identify the original order.
2. Please note that you should consult your local building codes with questions on installation
compliance standards. Building and plumbing codes may vary by location, and DreamLine® is not responsible for code compliance standards for your project and will not accept any returns.
3. If this unit is going to be installed in new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber
for all plumbing installation.
4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Please, note that some adjustments and drilling might be necessary during the installation process.
®
if you have any
5. Please protect all primary surfaces of the product during installation. Never set your glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.
6. Installation of this model requires that you drill down into the threshold or shower base. Contact
the manufacturer of the base or threshold material with any questions regarding the drilling of holes into their product.
7. Stationary panel size of 34” is a nominal dimension referring to the overall size of the panel after installation and not the actual glass size.
8. The vertical (wall) u-channel will allow up to 1/2” of out-of-plumb adjustment.
Do not exceed this tolerance.
9. This model requires a minimum 5/8” of flat level threshold space for installation.
10. Installation into a stud behind the wall is recommended.
11. Professional installation recommended.
To prevent serious injury, do not lean against the installed panel glass.
!
!
This product should be installed by someone familiar with the construction requirements for this type of project and the care necessary for the safe installation and operation of the product.
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Tools
Level
100% Silicone
Professional Grade Glass Suction Cup
Tape Measure
Power Drill
Miter saw or Hacksaw
Soft Head Hammer
Pencil
Phillips Screwdriver
Mallet Wood
Metal File
Drill bit
(Ø5/16")
Work Gloves
Drill bit
(Ø1/8")
Carpenter’s Square
Safety Glasses
Top
Tip: Measure the finished opening before
proceeding with the installation to be sure that the correct model size has been ordered.
Threshold must be level.
Middle
Tip: Prior to installation, cover the
shower/tub drain with tape to prevent losing screws or small parts.
Bottom
Tip: Set screw gun clutch to low setting
when installing screws and bolts to prevent stripping the heads.
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine your model configuration.
for replacement. The shipping boxes may contain extra parts not used in
!
W
NOTE: Retain these installation instructions for future reference.
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4FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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Model Diagram
72”
34”
34”
*22" minimum access space recommended
!
*22”
*22”
minimum
!
NOTE: It is recommended to install this 34” x 72“ stationary panel into a finished opening
(>56”) that will allow for at least 22” of unobstructed access into the shower area.
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5FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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13
Detailed Diagram of shower panel components
9
The patterned surface of the
11
glass must be installed toward the outside of the shower
23
34
29
Glass with Toulon pattern shown as an example
Part#
09 1pc
DESCRIPTION
U-Channel (vertical) (73”) Countersunk Screw ST4.2x40
Parts List
Qty
Part#
23
with the ClearMax™
inside of the shower
DESCRIPTION
The glass surface
label must be
installed to face
Qty
8pcs
11
13
Stationary Glass (34”)
Ø5/16” Wall Anchor
1pc
8pcs
29
34
U-Channel (bottom) (36”)
0.5mm PVC Glass Spacer (36”)
1pc
1pc
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Installation steps
1. Check the wall for plumb and the
threshold for level. Draw a line on the threshold and on the wall to represent the centerline of the U-Channel. Make sure the line on the threshold is parallel to the outside edge. (Fig 1)
2. Use a miter saw or hacksaw to cut the
Vertical U-Channel (#09) to 71”. If the wall is plumb, cut the Bottom U-Channel (#29) to 34” (if the wall is
out-of-plumb at the bottom, see the Note** below). Use a metal file to file off any burrs on the cut end. (Fig 2)
Vertical
U-Channel
71”
Miter saw or Hacksaw
Model height of 72”
Metal File
Fig 2
Plumb line
!
**NOTE:
If the wall is out-of-plumb at the bottom, measure that dimension as (A) and add (A) to the finished cut length of the U-channel ( 1/2” max):
Bottom
U-Channel**
**34”
Out-of-plumb at the bottom
Finished cut length=
Carpenter’s Square
Glass Width + 3/16” + (A)
Fig 1
A
<Less than 90°
Plumb line
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3. Position the U-Channels onto the
centerlines to mark the holes for drilling. (Fig 3)
NOTE: The vertical u-channel sits on top of the bottom u-channel
4. Mark the hole positions through the holes
in the U-Channels onto the centerline on the wall and threshold. (Fig 4)
Fig 4Fig 3
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5. Drill Ø5/16” holes into the wall and
install the wall anchors. Drill Ø1/8” holes into an acrylic threshold (or drill Ø5/16” holes and anchors for a tile threshold). (Fig 5)
Ø5/16"
6. Apply silicone to the back of the
U-Channels and the screw holes, then install the U-Channels using the ST4.2 x 40mm Screws (#23). (Fig 6)
Ø1/8"
(or Ø5/16" & anchor for tile)
!
NOTE: If installing into a tile threshold,
drill Ø5/16” holes and insert anchors.
Fig 6Fig 5
Fig 6
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7. Apply a bead of silicone into the length of
the U-Channels first. Then, cut and add 2” pieces of the 0.5mm PVC Glass Spacers (#34) into the Bottom U-Channel (#29) to protect the bottom and corners of the glass.
(Fig 7)
8. Install the Stationary Glass (#11)
into the Vertical U-Channel (#09) first and then slide it down into the Bottom U-Channel (#29). Check for level and plumb. (Fig 8)
!
NOTE: Additional 0.5mm PVC Glass
Spacers (#34) can be used in the
bottom u-channel (up to 1/4” max) to assist in leveling the glass.
The French Linea patterned surface of the glass must be
!
installed toward the outside of the shower
Fig 7
DO NOT install one long continuous strip of the 0.5mm PVC Glass spacer
!
into the bottom rail.
cut 2”pcs
0.5mm Bottom Spacer Strip (#34)
1
Fig 8
2
2
FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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9. Apply a good quality mildew-resistant silicone along the U-Channel where it meets the wall and
threshold from inside of the shower. You may also apply silicone along the outside if desired. (Fig 9)
Surfaces must be clean and free of debris before applying silicone.
!
Allow 24 hours for the silicone to cure before using the shower.
24
Hours
!
To prevent serious injury, do not lean against the installed panel glass.
Fig 9
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11FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use
with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft
cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.
FRENCH LINEA PANEL manual Ver 1 Rev 4 12/2018
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TEL: 866-731-2244
FAX: 866-857-3638
For more information on DreamLine
DREAMLINE.COM
®
Shower Doors and Enclosures please visit DreamLine.com
©2018 DreamLine. All Rights Reserved
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