Drake R-4C Instruction Manual

CHAPTER I
l-l. 1-2.
TABLE OF CONTENTS
INTRODUCTION
GENERAL DESCRIPTION .....................
MANUAL COVERAGE SPECIFICATIONS
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Page
l-l l-l l-l l-3
CHAPTER II
2-l. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 2-10. 2-11. 2-12. 2-13. 2-14. 2-15. 2-16. 2-17. 2-18.
INSTALLATION.
UNPACKING LOCATION
POWER REQUIREMENTS
GROUND...........................
ANTENNA. MUTE..
ANTI VOX. ..........................
INJECTION ..........................
CARRIER OSCILLATOR.
PTO LAMP. ..........................
SPEAKER...........................
ACCESSORY POWER.......................
ACCESSORY CRYSTAL FILTER INSTALLATION ACCESSORY CRYSTALS.
NOISE BLANKER ........................
CONNECTION TO T-4XC TRANSMITTER CONNECTION TO CONNECTION TO TR-4 OR TR-4C.
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T-4/T-4X/T-4B/T-4XB
TRANSMITTERS.
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2-l 2-l 2-l
2-l 2-l 2-l 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-3
2-3
2-3 2-3
CHAPTER III
APRIL 1976
3-l. 3-2. 3-3. 3-4. 3-5.
3-6. 3-7. 3-8. 3-9. 3-10. 3-11. 3-12.
OPERATION . . . . . . -. . . . . . . . . . . . . . . . . . .
GENERAL. FUNCTION MODE.. MAIN TUNING DIAL DIAL CALIBRATION FRONT PANEL CONTROLS
XTALS............................
BAND.. PRESELECTOR PASSBAND TUNING
GAIN.............................
AGC.............................
NOTCH. ...........................
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3-l 3-l 3-l 3-l 3-l 3-l 3-3
3-4
3-4 3-4 3-4 3-4 3-5 3-5
TABLE OF CONTENTS (continued)
3-13. S'METER 3-14. 3-15. 3-16. 3
-
17. SSB 3-18. 3-19. 3-20. RTTY 3-21. 3-22.
PHONE-JACK. . . .
S'METER ZERO.
BASIC
CW AM
NOISE ADDITIONAL
CONTROL
RECEPTION . . RECEPTION .
RECEPTION. . . .
RECEPTION
BLANKER . .
TUNING RANGES
SETTINGS
. .
Page
3
5
3 5
.
3 5 3-
5 3 -6 3-6 336 3 -7 3-7 3-7
CHAPTER IV
4-l. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 4-11.
THEORY OF OPERATION.
GENERAL RF AMPLIFIER PREMIXER FIRST MIXER FIRST IF SYSTEM SECOND IF SYSTEM AND AGC
CIRCUIT. . . . .
S
METER . . . . . . .
AUDIO POWER CRYSTAL
AMPLIFIER . . . .
SUPPLY. . . . .
CALIBRATOR
DETECTORS
. . . . . .
. .
. .
CHAPTER V MAINTENANCE . . .
5-l. SERVICE DATA. 5-2. MAINTENANCE. 5-3. COVER REMOVAL. 5-4. TEST EQUIPMENT REQUIRED 5-5. TROUBLESHOOTING 5-6. ALIGNMENT INSTRUCTIONS. 5-7. 5-8. 5-9. FILTER MATCH ALIGNMENT. 5-10. 5-11. 5595 OSCILLATOR ADJUSTMENT 5-12. ANTENNA, RF AND INJECTION ALIGNMENT 5-13. S METER ADJUSTMENT. 5-14. CRYSTAL CALIBRATOR ADJUSTMENT
50kHz BFO AND 5645 OSCILLATOR ADJUSTMENT
NOTCH FILTER ADJUSTMENT
IF ALIGNMENT
. . . . . . . .
. . . .
. . . . .
. .
. . . . . . . .
. . .
5-2
5-2
441 441 4-l 4 -1 4-l 4-
1 4-2 4-2 4-2 4-2 4-2 4-2
5-l 5-l 5-1 5-
1 5-l 5-l 5 1 5-2
5-2 5 2 5-2 5 3 5 3
LIST OF ILLUSTRATIONS
Figure
1-1.
2-
1. 2-2. 2-3. 3-1. 3-2. 3-3. 3-4. 4-1. 5-l. 5-2.
5-3.
R-
4C
RECEIVER . . . . . . . . . .
VIEWING ANGLE OPTIONS. . . . . . .
REAR CHASSIS CONTROLS . . . . . . .
CONNECTING THE TR--4C. . . . . . .
FRONT PANEL CONTROLS. . . . . . . .
PRESELECTOR TUNING RANGES . . . . .
AM SELECTIVITY CURVES. . . . . . . .
SSB AND CW SELECTIVITY CURVES . . . .
BLOCK DIAGRAM . . . . . . . . . .
ALIGNMENT ALIGNMENT LOCATIONS, BOTTOM VIEW . . ACCESSORY NOISE BLANKER MODEL
SCHEMATIC DIAGRAM . . . . . . . . .
LOCATIONS,TOP VIEW
. . .
4-NB
Page
1 2
2-m
5 2-5 2-3 3-2 3-
7 3 8 339 443 557 5-8
.
5-8 5 --9
. . .
III
CHAPTER I
INTRODUCTION
1.1. GENERAL DESCRIPTION.
The R-4C Receiver is a triple conversion super­heterodyne receiver designed for optimum recep­tion of all types of amateur radio communications.
It provides complete coverage of the 80, 40, 20, and 15 meter amateur bands and 28.5 to 29.0 MHz of the 10 meter band with the crystals supplied. Additional/ coverage of 500 kHz segments between
1.5 and 30 MHz is possible with the addition of accessory range crystals. Sockets are provided for up to 15 additional crystals. A highly linear permeability-tuned solid state VFO and premixed injection give excellent stability and dial calibration on all bands. Eight pole crystal filter selectivity combined with passband tuning and a tunable notch filter provide superior interference rejection.
Three AGC time constants are selectable from the front panel and a 25 kHz crystal calibrator provides convenient markers at 25 kHz intervals throughout
the frequency range of the receiver.
1-2. MANUAL COVERAGE.
This manual is presented in 5 chapters and is ar­ranged for the convenience of the operator and service technician as follows:
Chapter I Chapter II
Chapter III
Chapter IV
Chapter V
Introduction (self explanatory). Installation. Describes the procedures
to be followed prior to operation.
Operation. Illustrates and describes front panel controls and describes operation in SSB, CW and AM modes.
Theory of Operation. Describes all critical circuits and networks.
Maintenance. Provides maintenance instructions and parts ordering infor­mation.
-
1.1
SPECIFICATIONS
Frequency Coverage
Accessory Coverage:
:
Covers 3.5to 4.0 MHz, 7.0to 7.5
21.5 MHz,and 28.5 to 29.0
MHz.
MHz,14.0to14.5MHz,
21.0to
15 accessory crystal sockets are provided. Coverage of any additional
500 kHz ranges between 1.5 and 30 MHz (except between 5.0 and
6.0 MHz) can be added by installing accessory crystals.
Modes of Operation:
SSB, CW, AM, RTTY.
Sensitivity: SSB Mode: 10 dB signal-plus-noise to noise ratio obtained on 80
10 M amateur bands with less than a 0.25 microvolt signal on the
antenna terminal, on other frequencies less than 0.5 microvolt signal.
Selectivity:
As supplied: SSB
Mode:2.4kHzat6dB,
AM
Mode:
8.0
kHzat6dB,28
4.2kHz kHzat
at60dB.
60dB.
With accessory crystal filters: AM Mode, 2 filters available:
CW
1.5,
6.0 kHz at6
4.0 kHz at6
CW
.5,
CW
1.5 kHz at6 500 Hz at6 250 Hz at6
dB,
10 kHz at 60
dB,
7.5 kHz at 60
.255
Modes, 3 filters available:
dB,
3.0 kHz at 60
dB,
1000 Hz at 60
dB,
600 Hz at 60
dB.
dB.
dB. dB.
dB.
M-
Stability
:
Calibration:
Spurious Responses:
Image Rejection:
Input Impedance: Audio Output Impedance: Audio Output: AGC:
After warm up, frequency will not drift more than +- 100 Hz, includ-
+-
ing voltage variation of Better than
+-
1 kHz when calibrated at nearest 100 kHz calibration
10%.
point. Internal spurious response less than the equivalent of a 1 microvolt
antenna signal on all amateur bands. (11.29 MHz above desired): Over 70 dB below 23 MHz, 60 dB above
23 MHz.
52 Ohms nominal.
3.2 Ohms to speaker, or headphones, 3000 Ohms anti
VOX.
0.7 Watt at AVC threshold, 2 Watts maximum at less than 5% T.H.D. Audio Output increases 3 dB maximum for a RF input increase of
100
dB
above AGC threshold. AGC threshold typically 1 microvolt. Attack time: 1 millisecond Release times: Slow: 1 second
Medium: 350 mSec Fast: 50 mSec
Power Consumption:
Size:
Weight:
60 Watts, 120/240 Volts AC,
50/60
Hz.
5.5 inches high, 10.75 inches wide, 12.25 inches deep overall. 17 pounds.
1-3
CHAPTER II
INSTALLATION
2-1. UNPACKING.
Carefully remove the receiver from the shipping carton and examine it for evidence of damage. If any damage is discovered, immediately notify the transportation company that delivered the receiver.
Be sure to keep the shipping carton and packing
material, as the transportation company will want
to examine them if there is a damage claim. Keep­ing the carton and packing is recommended in any case, as having these available makes packing the receiver much easier should it ever be necessary to store it or return it to the factory for service.
Inspect the packing material before putting it away to be sure you have not overlooked any accessory hardware. The hardware consists of two studs,
l0-24,5/8
No. Examine your R-4C to make sure that all tubes and crystals are properly seated in their sockets.
Fill out the enclosed registration card and return it to the factory immediately to insure registration and validation of the warranty.
2-2. LOCATION.
The location of the R-4C is not critical, as long as allowance is made for adequate air circulation. Avoid extremely hot locations. It is recommended that a minimum clearance of one inch be main­tained at each side of the R-4C. Do not cover the top with books, paper, or pieces of equipment.
With the studs and rubber feet supplied, it is sible to position the R-4C for either of two alter­nate viewing angles, as shown in figure vert the R-4C to either option, the first step is to remove the bottom cover from the receiver. Re­move the bottom row of three screws on each side of the receiver, and the cover can be removed.
Remove the rear feet, and snap the small rubber
feet into the holes just outboard from the original
inch long, and two small rubber feet.
NOTE
pos-
2-l.
To
con-
rear feet. For option B, put the bottom cover back on the receiver. For option C, remove the front feet from the receiver, invert them, and remount them on the same screws. Then thread one of the accessory studs into each of the remounted front feet. Finally, mount the feet that were removed from the rear of the receiver on the studs, and put the bottom cover back onto the receiver.
2-3. POWER REQUIREMENTS.
CAUTION Operation of this receiver with the wrong power source may result in serious dam­age.
Refer to figure 2-2. As shipped from the factory the R-4C is wired for 120 Volt operation. The receiver may also be operated from 240 V AC by removing the retaining tab and plac­ing the 120/240 Volt slide switch on the rear panel in the 240 Volt position. Replace the retaining tab on the opposite mounting screw to prevent the switch from accidentally being returned to the
120 V position. Operation of the receiver from
240 V with the switch in the 120 V position will cause serious damage.
2-4. GROUND.
A screw terminal is provided on the rear panel for connection to the station ground. Also, if used with the T-4XC transmitter and other accessories, con­nect a ground strap between the ground terminals of all units.
2-5. ANTENNA.
The jack labeled ANT is the connection point for the antenna. The nominal impedance of the circuit is 52 Ohms.
50/60
Hz AC
2-1
2-6. MUTE.
2-11. SPEAKER.
The MUTE jack provides connections for external standby-receive switching. The external circuit must isolate the MUTE jack center conductor from ground for standby, and connect it to the MUTE
jack ground for receive. The R-4C is shipped with
a shorted phono plug in this jack. When used with a transmitter, remove the shorted plug and connect the appropriate cable to the transmitter MUTE
jack.
2-7.
ANTI VOX.
High impedance audio is available at the ANTI VOX jack for use with the anti
VOX circuit of the
transmitter.
INJECTION.
2-8.
The phono jack marked INJ. provides a means of coupling the premixer system of the R-4C to the Drake T-4,
T-4B, T-4C,
T-4X, T-4XB or
T-4XC transmitters for transceive operation.
2-9. CARRIER OSCILLATOR.
The jack marked CAR. OSC provides a means of coupling injection from the T-4XC carrier oscilla­tor to the R-4C receiver. This connection phase­locks the two units to exactly the same frequency when used in the SSB Transceive mode. No connec-
tion is made to this jack for use with the T-4X or T-4XB transmitter.
2-10. PTO LAMP.
This jack provides a ground return for the pilot lamp behind the PTO dial. The R-4C is shipped with a shorted phono plug in this jack so that the lamp will light. When the R-4C is used with the T-4XC transmitter, remove the shorted phono plug and connect a cable between the PTO lamp
jacks of the two units. The lamp will then light
only when the T-4XC TRANSCEIVE switch is in the RCVR, SEPARATE, or SPOT positions. In the
XMTR position, the lamp will not light to indicate
that the R-4C PTO is disabled.
The audio output from the receiver is available at the jack marked SPKR. The output impedance is
3.2 Ohms.
2-12. ACCESSORY POWER.
The accessory power socket, labeled ACCY POWER,
located on the rear of the chassis, provides power
for operating accessories. Maximum load is 6.3 Volts AC at 300 milliamperes and 12 Volts DC at 50 milliamperes. A connection to the antenna is also available. The socket mates with a Cinch type 5AB2
plug.
2-13. ACCESSORY CRYSTAL FILTER
INSTALLATION.
To install additional crystal filter(s), proceed as follows: Remove the two screws holding the filter cover bracket for each position in which a filter is being installed. The upper position is for the .250 kHz filter, the center position is for the .500 kHz filter, and the lower position is for the 1.5 kHz filter. If a filter for the AM mode is being installed, remove the top cover of the
R-4C,
the mode
switch cover and remove the filter cover bracket
and the 150 Ohm jumper resistor from the AM
filter socket. Very carefully plug each filter straight
into the sockets.
After installing all the filters desired, replace the cover brackets over each filter and tighten the
mounting screws. Do not attempt to use accessory
filters without installing the brackets as it is very important to have a solid ground connection be­tween the bottom of the filter and the spring material.
2-14. ACCESSORY CRYSTALS.
By inserting the appropriate crystals in the acces­sory crystal sockets at the top rear of the chassis, it is possible to add up to 15 additional tuning ranges
(each 500 kHz wide) to the coverage of the R-4C. With the exception of the band from 5.0 to 6.0 MHz, these additional ranges may be anywhere be­tween 1.5 and 30 MHz. Only series resonant crystals
2-2
should be used for accessory coverage. Selected crystals for accessory coverage with the R-4C will be supplied by the R. L. Drake Company at a nom­inal cost. Contact Customer Service Department at the address given in paragraph 5-l for price and delivery information. crystal frequency for any additional range, see table 2-l which shows the required crystal frequen­cy and the proper BAND switch setting for the R-4C for the frequency spectrum from 1.5 to 30 MHz, except for the 5.0 to 6.0 MHz range. How­ever, if you are going to transceive with the Drake T-4, the crystal selection table in the transmitter manual
should be followed in selecting accessory crystals.
Remove the screws holding the shield/cover over the 15 accessory crystal sockets on the rear panel. Install the desired crystals and replace the cover and its mounting screws.
2-15. NOISE BLANKER.
To install the optional 4-NB Noise Blanker, re­move the top row of three screws on each side of
the R-4C. Remove the cabinet top. Remove the jumper plug from the noise blanker socket which is located toward the rear of the receiver, on top of the chassis. Retain the jumper plug so that it may be used if the 4-NB should ever require service. The 4-NB mounts on the four plastic stand-offs which are on the metal shields on either side of the PTO. Align the plastic stand-offs with the four holes in the 4-NB circuit board with the 4-NB cable toward the rear of the R-4C. Carefully push the 4-NB onto the stand-offs until it snaps into place. Dress the 4-NB cable toward the rear of the receiver and through the notch in the filter shield just above the NB socket and under the mode
switch cover. Plug the 4-NB into the NB socket
of the R-4C.
T-4B, T-4C,
To determine the correct
T-4X,
T-4XB,
or
T-4XC,
Turn on the receiver and tune in the crystal cali­brator signal. Detune the PRESELECTOR until calibrator signal S meter reading is around Temporarily unplug the 4-NB cable and reinstall the jumper plug. Compare S meter readings. If the
l/2
gain varies more than and the jumper plug, adjust R12 (blue potentiom­eter on 4-NB) until S meter readings are equal when switching between the 4-NB and the jumper plug. Replace cabinet top.
2-16. CONNECTION TO T-4XC
TRANSMITTER.
For interconnection diagram see the T-4XC in­struction manual.
2-17. CONNECTION TO
T-4XB
Connect as indicated in the transmitter instruction manual. No connection will be made to the CAR OSC jack and the shorted phono plug should be left in the PTO LAMP jack. Follow the instructions in the transmitter manual for Transceive Alignment if necessary. When making the adjustment, set the R-4C PASSBAND TUNING at 12 o’clock and the MODE Switch to SSB. Other control settings are the same as stated for the R-4/R-4B. The adjust­ment on the R-4C is C59 located on a PC board on the top of the R-4C chassis (see figure 5-l). Adjust this capacitor for zero canary chirps.
2-18. CONNECTION TO TR-4 OR TR-4C.
To use the R-4C as an external receiver with the TR-4/TR-4C illustrated in figure 2-3.
TRANSMITTERS.
transceiver, make the connections
S unit between the 4-NB
T-4/T-4X/T-4B/
S5.
2-3
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