Drake R-4A Service manual

4.5 (2)
Drake R-4A Service manual

 

 

 

 

TABLE OF CONTENTS

 

General

Specifications

3

I

General Description

5

II

Installation

Instructions

6

 

A.

Unpacking

6

 

B.

Location

 

6

 

C.

Power

Requirements

6

 

D.

Antenna

Requirements

6

 

E.

Speaker

Requirements

7

 

F . Anti-VOX

 

7

 

G . Muting

 

7

III

Control Functions

9

 

A.

Front

 

 

9

 

B.

Rear

Jacks

11

 

c .

Side

Controls & Jacks

12

IV

Operation

 

 

13

 

A.

Preliminary Control Settings

13

B.Single Sideband or Double Sideband Suppressed

c.

Carrier

Reception

13

C. W. Reception

13

D .

AM Reception

14

E.

RTTY

Reception

14

F .

Adjusting

Dial Calibration

15

G . Noise Blanker Operation

15

H.

Operation

of Notch Control

16

I .

Accessory

Frequency Coverage

17

J.

Fixed

Frequency Operation

20

V Theory of Operation

21

 

 

 

 

 

A*

R. F. Amplifier

21

B.

First Mixer and Premixer System

21

c .

Second

 

Converter

22

D.

50 KC I. F. System

22

E.

Detector

 

Systems

22

F .

Audio

Output

24

G .

AVC System

24

H.

S Meter

 

 

24

I .

Noise

Blanker

25

J.

Crystal

Calibrator

25

K.

Power

Supply

25

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VI

Service

Data

 

 

 

27

 

A,

Removing

Top Cover

27

 

B.

Removing

Bottom Cover

27

 

C. Tube Replacement

 

27

 

D. Troubleshooting

 

27

VII

Alignment

Instructions

 

32

 

A.

 

50KC

Oscillator Alignment

32

 

B.

 

50KC

I. F. Alignment

32

 

c .

Crystal Filter and

Filter Match Transformer

33

 

 

 

Alignment

 

 

D .

 

5595

KC

Oscillator

Alignment

33

 

E.

 

Antenna

RF, and

Injection Circuit Alignment

34

 

F .

 

100 KC Calibrator

Alignment

35

 

G .

 

V.F.O. Adjustment

35

 

H.

 

Notch Filter Alignment

35

 

I .

 

Passband Tuner Alignment

35

 

J.

 

Bias

and

S-meter

adjustment

36

CHARTS AND ILLUSTRATIONS

Fig. # 1

Fig . # 2

Fig. # 3

Fig. # 4

Fig. # 5

Fig . # 6

Fig. # 7

Fig. # 8

Fig . # 9

Fig. # 10

Fig. # 11

Fig., # 12

Fig . # 13

Connecting R-4A to TR-4 Transceiver

8

Viewing Angle

Option

8

Rear View

 

 

 

12

Crystal Freg.

Chart

18

Pre selector

Chart

19

Selectivity

C

urve s

23

Notch

Curves

 

23

Block

Dia

gram

 

26

Voltage Chart

 

28

Resistance

Chart

29

Top View

 

 

 

30

Bottom View

 

31

Schematic

Diagram

37

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GENERAL SPECIFICATIONS

 

FREQUENCY

COVERAGE:

3 . 5 - 4 . 0 MC , 7.0-7.5Mc, 1 4 . 0 - 1 4

. 5 , 21.0-21.5,

and

28.5-29.0 MC with

crystals

supplied. Ten accessory crystal sockets

are

provided

for coverage

of any

10 additional 500 KC ranges

between 1.5

and 30 MC with the exception of 5.0-6.0 MC .

SELECTIVITY: Drake tunable passband filter provides:

.4 KC at 6 DB down and 2.6 KC at 60 DB down

1.2KC at 6 DB down and 4.8 KC at 60 DB down

2.4KC at 6 DB down and 8.2 KC at 60 DB down

4.8KC at 6 DB down and 20 KC at 60 DB down

Selectivity switching is independent of detector and AVC switching.

I. F . FREQUENCIES:

First I. F. - 5645 KC crystal lattice filter; second I.F.

50 KC tunable L/C

filter.

STABILITY: Less than 100 cycles after warm up. Less than 100 cycles for 10% line voltage change.

SENSITIVITY: Less than .5 uv for 10 DB signal plus noise to noise on all amateur bands.

MODES OF OPERATION: SSB, CW, AM, RTTY

 

 

DIAL CALIBRATION: Main dial calibrated 0 to 500

KC and 500 to 1000

KC in

5 KC divisions. Vernier dial calibrated 0 to 25 KC

in 1 KC divisions.

 

CALIBRATION ACCURACY: Better than 1 KC when calibrated at nearest

100

KC point.

 

 

AVC: Amplified delayed AVC having slow (. 75 sec .) or fast (. 025 sec.) discharge; less than 100 microsecond charge. AVC can also be switched off . 3 DB change in AF output with 60 DB change in RF input.

AUDIO OUTPUT: 1.4 watts max. and .5 watts at AVC threshold.

AUDIO OUTPUT IMPEDANCE: 4 ohms and hi impedance for anti-vox.

ANTENNA INPUT: Nominal 52 ohms.

SPURIOUS RESPONSES: Image rejection more than 60 DB. I. F. rejection more than 60 DB on ham ranges. Internal spurious responses in ham ranges less than the equivalent 1 uv signal on the antenna.

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TUBES AND SEMICONDUCTORS:

 

 

 

 

 

 

TUBE

 

FUNCTION

 

 

 

12BZ6

R.F. amp.

 

 

12BA6

100 KC calibrator

 

6HS6

1st mixer

 

 

6HS6

Premixer

 

 

12BE6

2nd mixer and xtal oscillator

 

12BA6

50 KC I.F.

 

 

12BA6

50 KC I.F.

 

 

2N3394

AVC amp./AVC det.

 

2 - 2N3394

Audio amp.

 

 

6EH5

Audio output

 

 

12BA6

Noise

blanker

amp.

 

12AX 7A

Noise

blanker

amp. /shaper

 

2N706

VFO

 

 

 

 

 

2N3858

VFO buffer

 

 

2N3394

Xtal

oscillator

 

 

lN714

Voltage

regulator

 

0B2 and lN483A

Voltage

regulator

 

2 - lN3194

Power

supply

rectifiers

 

lN3194

Bias

rectifier

 

 

lN270 and 2N3394

AM detector

 

 

2 - lN483A

Noise

blanker

pulse clippers

 

lN483A

Noise

blanker

gate

 

lN483A

Switching

 

 

2 - lN270

Prod. det.

 

FRONT PANEL CONTROLS: Main tuning, AF gain, RF gain, SSB/CW-AM with slow AVC, fast AVC, or AVC off, function switch, band switch,xtal switch, passband tuning and selectivity, preselector, notch, and headphone jack.

REAR AND SIDE JACKS AND CONTROLS: S-meter zero, notch adjust, antenna jack, speaker jack, mute jack, anti-vox jack, T4/T4X injection jack, accessory power socket, crystal lock socket, xtal/VFO switch, ground post , and fuse post.

POWER CONSUMPTION: 60 watts, 120/240 VAC, 50/60 cycles.

DIMENSIONS: 5-l/2” high, l0-3/4” wide, cabinet depth ll-5/8”, overall length 12-l/4”, weight 16 lbs.

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I GENERAL DESCRIPTION

The DRAKE R-4A is an extremely versatile communication receiver designed to bring you every feature desirable for the ultimate in the reception of all modes of amateur communications.

It provides a linear permeability-tuned solid state VFO with 1 KC readability, and premixed injection with crystal controlled high frequency

oscillator for

stability

on all bands.

A

100 KC crystal calibrator is built-in.

An

improved

passband

tuner/filter with

four selectivity positions, and

a built-in notch filter are incorporated

to provide the desired selectivity

and

interference rejection, and a noise

blanker

is

built-in for elimination

of most noise on CW, SSB and AM.

 

 

 

 

 

As supplied, the unit gives complete coverage of

80,

40, 20, and

15

meter bands as well as the 28.5 MC to 29 .O MC portion of 10 meters.

Ten

accessory crystal sockets are provided for coverage of other

500

KC

frequency

ranges between 1.5 and

30

MC such as 160 Meters,

MARS

frequencies, WWV, short wave broadcast, etc. These sockets can be programed to give up to 5 MC of continuous coverage for convenient use with V. H. F. converters.

The R-4A also includes time proven DRAKE AVC with fast-attack/slow-

release for SSB or AM and fast-attach

fast-release for CW. If desired,

the AVC can be completely disabled for

CW reception.

Complete AVC action and accurate S-meter indication can be obtained, on all modes. A crystal-lattice filter following the first mixer provides excellent overload characteristics by providing selectivity before gain producing stages.

When used with our T-4 Reciter, transceive operation may be obtained, and when used with the T-4X transmitter, either transceive or independent receive and transmit functions are possible.

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II INSTALLATION INSTRUCTIONS

A . UNPACKING

Carefully remove your R-4A from the packing carton and examine it closely for signs of shipping damage. Should any be apparent, notify the delivering carrier immediately, stating the full extent of the damage.

Fill out and mail the enclosed warranty registration card so that your warranty will be effective.

Save the packing material. You may need it later for reshipment or storage.

Inspect the packing material closely before putting it away to be sure that you have not overlooked any accessory hardware.

B.LOCATION

In general the location of the R-4A is not critical. However, care should be taken to insure that space is allowed around the unit for adequate air circulation. Extremely hot locations, such as near radiators or heating units, should be avoided. Do not cover the top of the R-4A with books, papers, or pieces of equipment, as overheating may result.

c.POWER REQUIREMENTS

The R-4A is supplied with a dual-primary power transformer and can be

operated from

120 or 240 volt 5 0 / 6 0

cycle

AC.

As supplied from the factory,

it is wired for

120 volt operation. If

240

volt

operation is desired, it will

be necessary to remove the black/yellow and black/green power transformer primary wires from the terminals to which they are now connected and

connect

them

together at

the unused terminal on the same terminal strip.

It will

also

be necessary

to replace the . 75 amp fuse supplied with the

unit with a .4 amp Slo-Blo fuse for adequate protection at the increased

voltage

(see

schematic diagram).

 

D.

ANTENNA REQUIREMENTS

 

The R-4A is

designed to

give best results when used with an antenna resonant

on the operating frequency and having

an impedance from 50 to 75 ohms.

This

requirement is most

easily met

using a center-fed dipole antenna cut

to the desired frequency and fed with RG58A/U cable. However, there are

many

other

antennas which will fulfill this requirement. For a more detailed

de scription on antennas , we suggest you refer to the ARRL Antenna Book or The Radio Amateur’s Handbook.

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Antenna connection to the R-4A is provided at the jack on the rear of the chassis marked ANT.

It is recommended that when the R-4A is used with a transmitter, the transmitting antenna be used; change-over being accomplished by an antenna relay. This function is provided internally in our model T-4 and T-4X Transmitters.

E.SPEAKER REQUIREMENTS

A good quality 4 ohm speaker should be connected to the jack on the rear of the chassis marked SPKR. If one lead of the speaker is grounded to its cabinet, its connection should be to the chassis of the R-4A.

Our accessory speaker model MS-4 provides the correct match, correct tonality for good communications audio, correct connector, and is c o m - patible in appearance with the R-4A. It will also house our model AC-4 power supply which is needed in conjunction with our model T-4 and T-4X Transmitters.

F.ANTI -VOX

A high impedance output is provided at the ANTI-VOX jack on the rear of the R-4A chassis for use with our T-4 and T-4X transmitters and other transmitters having voice control capabilities. The impedance at this terminal is approximately 5000 ohms. If the transmitting equipment requires a lower impedance it may be necessary to attach a matching transformer between the ANTI-VOX terminal on the R-4A and the ANTI-

VOX

input terminal of the transmitter, or to use the speaker output.

G .

MUTING

 

The Mute jack on the rear of the R-4A is connected so that when the

function switch is in EXT-MUTE position the receiver will operate only

when the

inner-conductor of this jack

is shorted

to ground,

and the R-4A

will mute

when the inner-conductor is

open with

respect to

ground.

The inner-conductor should, therefore,

be

connected to a relay contact in

the transmitter or antenna relay which

is

normally open when transmitting

and grounded when receiving. It is recommended that a shielded wire be used between the mute terminal and the relay such as is provided with our model T-4 and T-4X Transmitters.

If external muting is not desired, the STBY and ON positions of the function

switch can

be used. It is necessary to

insert a shorted plug in the Mute

Jack to obtain N. B. and CAL functions.

Such a plug is installed in each

R-4A when

shipped.

 

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III CONTROL FUNCTIONS

A.FRONT

1.MAIN TUNING - The MAIN TUNING knob of the R-4A determines the

frequency on which you are receiving. The vernier skirt around this

knob is

calibrated in

KC’s from 0 to 25.

The main dial is calibrated

in five KC divisions

and has two scale S .

Use the 0 to .500 scale

for bands 7.000-7.500, 14.000-14.500,

21.000-21.500, etc.; use

the .500

to 1.000 scale for bands 1.500-2.000, 3.500-4.000,

28.500-

29.000,

etc . The small red knob just to

the right of the dial

scale

is for adjusting the position of the indicator line for calibrating the main dial. The knob skirt is also adjustable by pushing it in slightly and rotating it in the desired direction while holding the main tuning knob stationary.

2. BAND - The BAND control is a six position switch used to select the amateur band desired or to switch the RF circuits to the correct tuning range when tuning accessory frequency ranges. The frequency range which may be tuned for each setting of the band switch control is given on the chart on page 16.

3. XTAL - The XTAL switch is an eleven position switch used to determine which crystal socket will be inserted in the circuit. When it is in the

normal position,

crystal selection is

accomplished by means of the

band

switch (with the exception of

the 1.5 setting).

When this switch

is set

on any of

the other positions

1 through 10, the

crystal inserted

in the corresponding crystal socket will be inserted in the circuit

for

accessory band

operation. The BAND

switch must

then be set in

ac-

cordance with the information given on

the crystal

frequency chart

for reception of

the frequency desired.

 

 

 

4. PRESELECTOR - The PRESELECTOR control permeability-tunes the antenna, RF, and premixer coupling coils to the desired frequency. The logging

scale on this control is

calibrated from 0 to 10 with markings showing

the correct settings for

the 160 through 10 meter amateur bands.

5. FUNCTION - The FUNCTION switch is a six position switch used to select the method of operating the R-4A.

When in the OFF position the power transformer primary is

opened,

thus turning the unit off. When in the STBY position, the

power

is connected, thus allowing the filament and B+ to operate but the

receiver is muted regardless of external connection. When

in the

ON position, the receiver is unmuted regardless of external muting

connection.

When in the EXT-MUTE POSITION, the receiver is

muted or unmuted depending upon whether or

not the mute connection

on the rear

of the chassis is grounded, thus

permitting external control

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by

the transmitter.

When in the N. B. position the noise

blanker

 

is

energized,

and when in the CAL position, the noise blanker is

 

switched off and the calibrator is switched on. In these last two

 

positions the muting function is the same as if the switch

were in

 

the EXT-MUTE position, so

if external muting is not used, a shorted

 

plug must be

inserted in the Mute jack to obtain these functions.

6.

SSB/CW-AM -

This switch determines the detector which is used and

 

the AVC mode. When in the AM position, a diode detector is incorpor-

 

ated, the

BFO

is switched off, and the AVC with a slow time constant

 

is

used.

The

other

three positions under the heading SSB/CW employ

 

a product detector with the BFO. In the SLOW AVC position the AVC

 

delay time is about .7 5 seconds. In the FAST AVC position it is approx-

 

imately

.025

seconds.

In

the AVC OFF position no AVC

is generated.

 

The SLOW AVC position should normally be used with single sideband

 

and CW and the fast position should normally be used for break-in

 

CW and RTTY. The AVC OFF position should be used only on CW

 

under difficult

conditions

in

conjunction with the RF gain

control.

7.

AF GAIN - The

A. F. GAIN

knob controls the audio output

level of

 

the

receiver.

 

 

 

 

 

8.RF GAIN - The R.F. GAIN knob varies the bias applied to the AVC -

controlled tubes thus controlling the R. F. gain of the unit.

9 . NOTCH - The NOTCH control tunes a highly selective notch across

the receiver’s passband

for

the purpose of eliminating interfering

carriers . When turned to the OFF position, the Notch is moved out-

side the receiver’ s pa ssband. Rotation of this control is in the same

direction from

the center as

PASSBAND control; i. e. If PASSBAND is

set to the left side (lower sideband) then heterodynes will be removed

with NOTCH set left of center.

 

10 ?) PASSBAND - The PASSBAND

control is

composed of two parts; the pass-

band selector lever and

the

passband

tuning knob. The selector lever

is calibrated in numbers representing the band widths in KC’s at 6 DB

down(.4, 1 . 2 ,

2 . 4 ,

and 4.8KC).

 

The length and

position

of the

lines which make up the passband tuning

calibration indicate the relative band widths and their positions with

respect to each

other.

The

pointer on

the Passband tuning knob repre-

sents the relative position of the fixed 50 KC BFO with respect to the

movable passbands.

The dots

at the

ends of the lines indicate the cor-

rect settings of

the PASSBAND

tuning

knob for single sideband reception.

All of the left hand dots are for lower

sideband and all of the right hand

dots are for upper sideband.

 

 

-lO-

For CW reception on the . 4 position the signal is tuned for most pleasing note with the frequency knob and is then peaked with the PASSBAND tuning knob. You can then tune other stations without changing the PASSBAND tuning knob setting. The audio frequency at maximum signal strength will be correct.

11.PHONE JACK - A PHONE JACK is provided on the front of the R-4A for private listening when desired. The jack automatically mutes the speaker output when headphones are plugged in. While the headphone impedance is not critical (adequate output is available for most commercially available phones) more output is obtained on lower impedance phones . We recommend a good set of 600 ohm phones, such as the Trimm type 56 - 06.

12.S - M E T E R - The S-METER indicates relative signal strength of the re-

ceived

signal. It is calibrated in S-units

from S-l to

S-9

and DB over

S-9. Each S-unit equals about 5 DB and

S-9 is about

30

microvolts

at the

ANT terminal.

 

 

 

B. REAR CONTROLS & JACKS

1.INJ. JACK - The INJ. jack provides a means of coupling the premixer system of the R-4A to the T4 or T4X transmitters so that transceive

operation with these units can be obtained.

2 . SPEAKER JACK - The SPEAKER JACK on the rear of the chassis is for the connection of a 4 ohm speaker such as our MS-4.

3 . MUTE JACK - The MUTE JACK is for externally muting and unmuting the r e c e i v e r . The receiver is muted when the FUNCTION switch is in the EXT-MUTE, N. B., and CAL positions and when the center conductor of this jack is open from ground. Shorting the center conductor to ground returns the receiver to the receive condition.

4 . ANTI-VOX JACK - High impedance audio is brought out the ANTI-VOX JACK for use in energizing the ANTI-VOX circuit of a transmitter used with the unit such as our T-4 and T-4X.

5 . ANTENNA JACK - The ANTENNA JACK provides a means for connecting the R-4A to an antenna. The input impedance at this point is approximately 52 ohms and can be used with antennas having impedances between 50 and 75 ohms.

6 . POWER SOCKET - A POWER SOCKET is provided on the rear of the R-4A for operating external accessories. This plug mates with a Cinch Type 5AB2 connector. Maximum load is 6.3 VAC @ .75 amp and +150 VDC

@ 30 ma.

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