DR DR, LEAF and LAWN VACUUM Safety & Operating Instructions Manual

Page 1
DR COMMERCIAL LEAF and LAWN
VACUUM
Safety & Operating Instructions
Page 2
And congratulations on your purchase of a new DR LEAF and LAWN VACUUM!
We have done our utmost to ensure that your DR LEAF and LAWN VACUUM will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions or problems you may have. We want to answer or correct them as quickly as possible. (When you do call, please have your serial number and/or order number handy—it will speed things up!) We also hope to hear from you on how much you like your new helper.
And, please tell your friends about your new DR LEAF and LAWN VACUUM! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.
Thanks once again!
for all of us at
Country Home Products, Inc.
SALES MANAGER
COPYRIGHT
2005 Country Home Products, Inc. All rights reserved.
Country Home Products, Inc. Meigs Road P.O. Box 25 Vergennes, VT 05491
Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Web site: www.dr-owner.com
ii DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 3
Table of Contents
Chapter 1: Introducing the DR LEAF and LAWN VACUUM .................................1
Conventions used in this manual.................................................................................................... 1
Chapter 2: Safety Considerations.......................................................................... 2
Preparing to Use the DR LEAF and LAWN VACUUM.................................................................... 2
Safety Information Labels............................................................................................................... 2
Protecting Yourself ......................................................................................................................... 4
Operating the Machine Safely ........................................................................................................ 4
Slope Operation ............................................................................................................................. 6
Safety for Children.......................................................................................................................... 6
Safety with Gasoline-Powered Machines ....................................................................................... 7
A Note to All Users ......................................................................................................................... 7
Additional Information and Potential Changes................................................................................ 7
Chapter 3: Setting Up Your DR LEAF and LAWN VACUUM ................................8
DR LEAF and LAWN VACUUM Controls and Features ................................................................. 8
Unpacking and Assembling the Machine ....................................................................................... 9
Attaching Hardware Description ....................................................................................................10
Opening the Shipping Container and Installing the Wheels ..........................................................11
Tire Pressure Check......................................................................................................................12
Tilt Bed Installation ........................................................................................................................13
Collector Box Installation...............................................................................................................14
Blower Exit Elbow Assembly Installation .......................................................................................16
Connecting the Collector Box Inlet Hose to the Blower Exit Elbow Assembly...............................16
Universal Hitch Plate Installation ...................................................................................................17
Connecting the DR LEAF and LAWN VACUUM to your Lawn Tractor..........................................18
Lawn Deck Adapter Installation .....................................................................................................19
Connecting the Blower Inlet Vacuum Hose to the Hose Adapter ..................................................21
Adding the Engine Oil and Gasoline..............................................................................................23
Chapter 4: Operating Your DR LEAF and LAWN VACUUM ...............................24
Before Starting the Engine ............................................................................................................24
Starting & Stopping .......................................................................................................................24
Operating Safety ...........................................................................................................................25
Towing the DR LEAF and LAWN VACUUM ..................................................................................26
Towing Safety................................................................................................................................26
Slopes & Uneven Terrain ..............................................................................................................27
Operating the Chipper ...................................................................................................................28
Dumping........................................................................................................................................30
Use as a Trailer .............................................................................................................................31
LEAF and LAWN VACUUM Tips...................................................................................................32
Chapter 5: Maintaining the DR LEAF and LAWN VACUUM...............................33
Regular Maintenance Checklist.....................................................................................................33
Lubrication.....................................................................................................................................34
Removing and Replacing the Engine Oil .......................................................................................35
Removing and Replacing the Blower Hoses .................................................................................36
Removing and Replacing the Blower Exit Elbow...........................................................................38
Removing and Replacing the Chipper Blade.................................................................................39
Removing the Blower/Chipper Engine Unit ...................................................................................40
End of Season & Storage ..............................................................................................................41
Chapter 6: Troubleshooting .................................................................................42
Troubleshooting Table...................................................................................................................42
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions iii
Page 4
Chapter 7: Parts Lists and Schematic Diagrams................................................46
Parts List — Trailer Assembly .......................................................................................................46
Schematic Diagram — Trailer Assembly .......................................................................................47
Parts List — Blower/Chipper Assembly.........................................................................................48
Schematic Diagram — Blower/Chipper Assembly.........................................................................49
Parts List — Centrifugal Separator, Hose & Blower Exit Elbow Assembly ....................................50
Schematic Diagram — Centrifugal Separator, Hose & Blower Exit Elbow Assembly....................51
Parts List — Tilt Bed Assembly .....................................................................................................52
Schematic Diagram — Tilt Bed Assembly.....................................................................................53
Parts List — Side and Rear Panel Assembly ................................................................................54
Schematic Diagram — Side and Rear Panel Assembly ................................................................55
Parts List — Front Box Cover Assembly .......................................................................................56
Schematic Diagram — Front Box Cover Assembly .......................................................................56
Warranty........................................................................................................................................59
iv DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 5
Chapter 1: Introducing the DR LEAF and LAWN VACUUM
T
r
This manual will help you set up and safely operate your new DR LEAF and LAWN VACUUM. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.
Please let us know if you have any questions or problems by contacting Technical Support via our toll-free phone number. Our contact information is listed inside the front cover of this manual. When you call, please have your serial number or order number available so we can help you quickly.
Conventions used in this manual
WARNING!
he exclamation point within a triangle alerts you to essential operating, safety, maintenance and servicing instructions.
Important! This information is important in the proper use of you
machine. Failure to follow this instruction could result in injury to you and others or damage to your machine.
Tip: This is a helpful hint to guide you in getting the most out of your machine.
Tools Needed: This indicates you will need a tool to perform a maintenance function on
your machine.
Note: This information may be helpful to you.
If you are ever unsure about an action you are about to take, don’t do it. Contact Country Home Products’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 1
Page 6
Chapter 2: Safety Considerations
Taking the time to read and observe all safety instructions will ensure many years of productive use from your DR LEAF and LAWN VACUUM and help you avoid injury. Please take a few moments to read the following guidelines for safely operating your new machine.
Preparing to Use the DR LEAF and LAWN VACUUM
Read these Safety & Operating Instructions and the engine owner manual before you use
the DR LEAF and LAWN VACUUM. Become familiar with the controls, engine and service recommendations to ensure the best performance from your machine.
Inspect the area in which you will be working. The site must be free of potentially
hazardous obstacles (e.g., stones, glass and metal objects such as cans).
Pile sticks that you intend to chip separately and away from the vacuum site. Never operate your machine unless all hoses and covers are secured and in good
condition. Objects can be thrown at high velocity through openings in hoses and the Collector Box.
Safety Information Labels
Take some time to become familiar with the following standard safety cautions applicable to your machine. Replace damaged or missing safety labels immediately.
Read the instruction manual thoroughly before using this machine.
Use approved eye protection when operating this machine.
Rotating Blades: Keep hands out of chipper and blower inlets as well as the lawn deck when the engines are running.
Do not allow people or pets near the machine when it is operating.
NEVER insert metal, glass, or objects other than wood into the chipper hopper. Be careful when vacuuming to avoid these materials.
2 DR
COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 7
t
i
A
V
e
i
g
d
Make sure you add oil before starting the engine; the unit is shipped without oil. Fill the oil reservoir slowly to make sure you don’t overfill it. #12781
Do not touch and keep combustible substances away from the engine when i
s hot. #18887
This label reminds you about th
mportance of reading and understandin the Safety & Operating Instructions manual an of paying attention to the safety warnings. #18836
lways raise the three support legs before
towing the DR LEAF and LAWN
ACUUM. #18885
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 3
Never detach a vacuum hose or remove a cover or guard while the engine is running. Unplug the spark plug wire first. #18886
Page 8
WARNING!
T
R
he items listed in this section will help you keep your D LEAF and LAWN VACUUM running smoothly and, most importantly, prevent injury to yourself or others. Please review them carefully before starting your machine.
Protecting Yourself
Always wear eye protection while operating either your tractor lawn deck, vacuum
system, chipper or performing an adjustment on your DR LEAF and LAWN VACUUM to protect your eyes from possible foreign objects thrown from the machine.
Use hearing protection or earplugs to protect your hearing. Wear shoes with non-slip treads when using your DR LEAF and LAWN VACUUM.
If you have safety shoes, we recommend wearing them. Do not use the machine while barefoot or wearing open sandals.
Avoid wearing loose clothing or jewelry, which might get caught on the machine’s
moving parts.
We recommend wearing snug-fitting work gloves while using the system as a chipper.
Operating the Machine Safely
Inspect the area in which you will be working. The site must be free of potentially
hazardous obstacles (e.g., stones, glass and metal objects such as cans).
Pile sticks that you intend to chip separately and away from the vacuum site. Never operate your machine unless all hoses and covers are secured and in good
condition. Objects can be thrown at high velocity through openings in hoses and the Collector Box.
Never allow people who are unfamiliar with these instructions to use the DR LEAF
and LAWN VACUUM.
To be safe, do not operate the machine near children or pets, and never allow children
to operate the machine.
Never allow people or pets to ride in the Collector Box or on the trailer. Never start the blower/chipper engine unless it is bolted firmly to the engine mounting
plate and the mounting plate is attached firmly to the trailer chassis using the four (4) retaining knobs. See Figure 47.
Check behind your DR LEAF and LAWN VACUUM before backing up. You cannot
see directly behind the Collector Box.
Never attempt to dump a load while the lawn tractor engine or the DR LEAF and
LAWN VACUUM engine is running.
Do not attempt to open the Collector Box when your DR LEAF and LAWN
VACUUM engine or your lawn deck engine is operating. Debris may be propelled at high velocity out of the small openings created in the seams of the Collector Box as you unlatch the Collector Box panels.
DO NOT operate the machine on slopes greater than 20°.
4 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 9
When using the DR LEAF and LAWN VACUUM as a trailer, be sure to secure the
load.
DO NOT tow the DR LEAF and LAWN VACUUM faster than 8 MPH. Keep your hands out of the Chipper Hopper and Vacuum Inlet while the lawn tractor
and the DR LEAF and LAWN VACUUM engines are running. If it becomes necessary to push material into the Hopper, use a small diameter stick.
Always shut off the lawn tractor engine and the DR LEAF and LAWN VACUUM
engine, and disconnect the spark plug wire before attempting to clear any obstructions in the hoses or Chipper Hopper.
Remove side branches before chipping to prevent jamming the material in the Chipper
Hopper.
The exhaust area on the engine becomes very hot with use. Allow the engine to cool
before doing maintenance or making adjustments.
Keep your hands and combustible substances away from the engine when it is hot and
clean the engine area after each use.
Use the DR LEAF and LAWN VACUUM only in daylight. ALWAYS FEED THE CHIPPER FROM THE CHIPPING ZONE (Figure 27).
Never straddle or reach over the engine area at any time.
Do not attempt to chip wood larger than specified in this manual. Use only your hands to operate the DR LEAF and LAWN VACUUM engine controls.
Always dismount your lawn tractor when starting and stopping the DR LEAF and LAWN VACUUM engine to prevent contact with the hot muffler.
Never use the DR LEAF and LAWN VACUUM to vacuum anything but yard waste,
such as leaves, grass, small twigs and pine cones.
If the machine starts to make an unusual noise or vibration, immediately shut off the
engine, disconnect the spark plug wire, and allow all moving parts to come to a complete stop. Inspect for clogging or damage. Clean and repair and/or replace damaged parts.
Do not, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard
parts on the DR LEAF and LAWN VACUUM. Modifications to your machine could cause personal injuries and will void your warranty.
Do not alter or tamper with safety devices or shields. Make sure they are in proper
position.
Only use accessories approved for this machine by Country Home Products. Read,
understand, and follow all the instructions provided with the approved accessory.
While using the DR LEAF and LAWN VACUUM, don't hurry or take things for
granted.
Never leave the DR LEAF and LAWN VACUUM unattended with its motor running. Do not operate the machine when under the influence of alcohol or medication. Always make certain nuts and bolts are tight to assure a safe working condition and
always use the supplied self-locking hardware; do not substitute.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 5
Page 10
Slope Operation
Slopes are a major factor related to tip over accidents, which can result in severe injury. All slopes require caution. If you feel uneasy on a slope, do not vacuum it.
DO:
Vacuum up and down the face of slopes; never across. Exercise extreme caution when
changing direction on slopes.
Remove objects such as stones, glass and metal objects such as cans.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not operate on slopes greater than 20 degrees.
Do not vacuum near drop-offs, ditches, or embankments. Your tractor and the vacuum
may tip over.
Do not vacuum excessively steep slopes.
Do not vacuum on wet slopes. Reduced traction could result in slipping and a possible
roll over.
Safety for Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the tractor and the vacuuming/chipping activity. Never assume that children will remain where you last saw them.
Keep children out of the work area and under the watchful care of a responsible adult.
Be alert and always shut OFF the lawn tractor engine and the DR LEAF and LAWN
VACUUM engine if children enter the work area.
Before and while moving backwards, look behind and down for small children. You
cannot see directly behind the Collector Box.
Never allow children to operate the tractor or vacuum.
Never allow children to play in the Collector Box. If they become trapped in the
enclosure they may be exposed to temperatures similar to leaving a child in a car with the windows closed on a sunny day.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may
obscure your vision.
6 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 11
Safety with Gasoline-Powered Machines
Do not run the engine in an enclosed area or without proper ventilation.
Store all fuel in containers specifically designed for this purpose.
Fill the gasoline tank outdoors with the engine off. Allow the engine to cool at least
two minutes before refueling. Don't handle gasoline if you or anyone nearby is smoking, or if you are near anything that could cause the gasoline to ignite or explode.
If you spill gasoline, do not attempt to start the engine. Replace the gasoline cap
securely, move the machine away from the area of the spill and avoid creating any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste.
Allow the engine to cool completely and empty the Collector Box before storing the
DR LEAF and LAWN VACUUM in any enclosure. Remember, decomposing material can generate heat and start a fire. Never store the machine near an open flame or spark with gasoline in the tank.
Do not change the engine governor settings or modify the engine speed. Modifications
will void your warranty.
Do not allow any part of the engine, especially around the cooling fan and muffler, to
become clogged with leaves, grass, oil, grease or any other combustible material.
Do not operate the engine if the air cleaner or cover over the carburetor air-intake is
removed, except for adjustment. Removal of such parts could create a fire hazard.
Note: If situations occur that are not covered by this manual, use care and good judgment.
Call 1(800) DR-OWNER (376-9637) for assistance.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR LEAF and LAWN VACUUMS shipped to California and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.
Additional Information and Potential Changes
Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 7
Page 12
Chapter 3: Setting Up Your DR LEAF and LAWN VACUUM
This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your machine by reviewing the picture below before beginning the steps outlined in this chapter.
DR LEAF and LAWN VACUUM Controls and Features
Collector Box Inlet Hose
Flexible Latch
Collector Box Assembly: 4 Panels, Centrifugal Separator (Top), Tilt Bed Panel (Bottom)
Flexible Panel Latch (6 Latches on Rear Panel)
Blower Exit Elbow Assembly
Inlet Adapter
Dump Lever
Gas Fill
Chipper Hopper
Oil Fill
Hose Support Lanyard
Safety Interlock Switches
Blower Inlet Hose
Dump Handle
Flexible Latch
Centrifugal Separator
Choke
Starter Recoil Handle
Trailer & Engine Support Legs
8 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Throttle
Gas Shut-Off
Figure 1
Page 13
Unpacking and Assembling the Machine
The DR LEAF and LAWN VACUUM is shipped from the factory with the wheels dismounted from the axles. The following instructions will detail how to unpack the machine, assemble the wheels to the axles, install the Tilt Bed, and assemble the Collector Box.
Tools & Supplies Needed:
Flat blade screwdriver Pliers Hammer Knife Gloves Eye protectionMetal shears
Parts supplied:
(1) Axle(2) Side Collector Box Panels (1) Front Collector Box Panel(1) Rear Collector Box Panel(1) Centrifugal Separator with attached vacuum hose(1) Blower Outlet Hose Assembly(2) Wheels (w/pre-lubricated bearings) and Tires(1) Trailer Frame w/3 Support Legs w/Casters(1) Tilt Bed(1) Universal Hitch Plate (1) each 7" and 8" Hose AdapterHearing Protectors (1) Plastic Bag containing miscellaneous mounting hardware:
- (4) 5/16" x 3/4" Wing Screws
- (4) 5/16" x 2" Wing Screws
- (4) 5/16" x 1" Bolts
- (16) 5/16" Flat Washers
- (8) 5/16" Lock Washers
- (4) 5/16" Lock Nuts
- (1) Hitch Extender with 1/2" X 2" Bolt, Lock Nut & Washer
- (3) Clevis Pins
- (4) 3/4" Wheel Washers
- (2) Axle Cotter Pins
- (1) White Plastic Cable Tie
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 9
Page 14
Attaching Hardware Description
10 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 15
2
Opening the Shipping Container and Installing the Wheels
WARNING! Stabilize the shipping container on flat terrain before
WARNING! Always wear eye protection when cutting the banding. The
1. Stand to one side and cut the banding.
2. Remove the top of the carton (Figure 2).
3. Open the ends of the stapled cardboard carton and fold the sides down (Figure 2). The staples are sharp so be careful.
4. Remove the wheels from the forward upright compartment (Figure 2).
5. Remove the Centrifugal Separator, Blower Exit Elbow Assembly, Universal Hose Adapters and the Front Collector Box Panel.
6. Remove the Tilt Bed, Side and Back Panels by sliding them out from under the Trailer Frame.
7. Remove the Hitch Plate and Plastic Bag containing assembly hardware from the package under the engine mount.
8. Stand to one side and cut the pallet strapping holding the machine to the pallet.
attempting to unpack and assemble the machine.
banding may have a lot of tension on it and may snap, striking you when cut. Always stand to one side when cutting the band.
Figure
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 11
Page 16
A
6
9. Slide a Flat Wheel Washer over the Axle and
g
y
g
w
g
up against the Axle Bracket (Figure 3).
10. Lift the frame and with the valve stem facin out, slide a wheel on the axle, install a second flat wheel washer over the axle and slide it up against the wheel hub (Figure 4).
11. Insert a cotter pin through the hole in the axle and bend the top of the cotter pin over to retain it in the assembly (Figure 5).
12. Repeat Steps 9 through 11 for the second wheel.
13. Lift the tongue of the trailer and roll the machine from the shipping pallet.
14. Holding the tongue level, remove the Safet Hitch Pin from the nearest Support Le
/Caster in the front of the trailer frame and allow the leg to drop. Replace the Safety Hitch Pin in the hole provided to secure the leg in the down position (Figure 6).
15. The remaining two (2) legs are installed upside down for packaging. You need to remove them and reinstall them from the bottom, makin sure that the holes in the legs are on the same sides as the holes in the Engine Plate tubes. Replace the Safety Hitch Pins in the holes provided to secure the legs in the down position (Figure 6).
16. Save your pallet and packaging material until you are fully satisfied with your machine.
Axle
xle Brackets
Wheel Washer here
Figure 3
Valve Stem
Flat Washer
Figure 4
Bend
Safety Hitch Pin
Figure
Figure 5
Cotter Pin
Tire Pressure Check
There should be 40 psi in each tire.
12 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 17
Tilt Bed Installation
7
8
The following procedure includes all of the steps necessary for the installation of the Tilt Bed on the DR LEAF and LAWN VACUUM.
Note: The plastic Tilt Bed is mounted loosely on the frame to allow for expansion of the
plastic.
1. Place the Tilt Bed on the trailer frame with the mating hinges at the same end. Tip: Block the wheels to keep the machine from rolling away.
2. Align the left hinge on the Tilt Bed with the left hinge on the trailer frame (Figure 7).
3. Insert a Clevis Pin through the mated hinges and secure with a Hitch Clip (Figure 7). Tip: Tilt the bed back for ease of inserting the Clevis Pins.
4. Repeat Step 3 for the right side hinges.
Hinge
Hitch Clip
5. Lower the Tilt Bed, using the Dump Handle, to the down position and make sure that the Dump Lever locks into place before proceeding with the Collector Box installation (Figure 8). The Dump Lever is spring loaded so it will click into the Locked Position when the Tilt Bed is all the way down.
Tilt Bed
Clevis Pin
Trailer
Frame
Figure
Dump Handle
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 13
Locked Position
Figure
Page 18
Collector Box Installation
0
The following procedure includes all of the steps necessary for the installation of the Collector Box on the DR LEAF and LAWN VACUUM.
1. Place the projecting edges of the two Side Panels in the slots on the trailer as shown.
Note: The Side Support plates are loosely
mounted to the Side Panels to allow for easy alignment and expansion of the plastic. Align the holes in the projecting edges with the holes in the trailer frame. Secure them at each end to the trailer frame with the 5/16" x 2" Wing Screws. Install a Lock Washer followed by a Flat Washer on each Wing Screw. The Wing Screws are inserted through the frame from the outside (Figure 9).
Note: The side support plates may have swung
inside during shipping.
2. Tip the Centrifugal Separator at a 45° angle and slide it between the secured sides on the trailer with the hose protruding along the right side of the trailer pointing toward the front (Figure 10).
3. Place the left edge of the Centrifugal Separator on top of the left side panel. (Figure 10).
Tip: This can be accomplished easier with two
(2) people.
4. Lift the hose side of the Centrifugal Separator and place it on top of the right side panel; align the holes in the top edges of the side panels with the protruding pins from the Centrifugal Separator and secure in place with the flexible latches (Figure 11).
Tip: Push out in the middle of the top of the
side panel to help seat the pin in the hole in the middle of the top edge of the Side Panel.
Panels Inserted in Slots
Figure 9
Figure 1
Latches
Push Out
Pin in Hole
Wing Screw 4 places
14 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Figure 11
Page 19
5. Attach the front enclosure panel on the protruding support pins and fasten the sides, top and bottom using the six (6) flexible latches (Figure 12). The mounting holes are located on top of the panels.
Tip: For ease of attaching the front box cover, pull the Dump Lever and tilt the body
back. Set the front box cover over the protruding pins, one side at a time, making certain that the six (6) flexible latches are on the outside of the panels (Figure 12).
6. Lower the bed until it is locked in place with the Dump Lever (Figure 8 on page 14). Attach the rear panel on the protruding pins and secure in place with the six (6) flexible latches (Figure 13).
Tip: Set the rear panel over the protruding pins, one side at a time, making sure to
keep the flexible latches on the outside of the box.
Attach over
Attach over Pins
Pins
Figure 12
Flexible Latches 6 places
Flexible Latches 6 places
Tilt Bed Back
Figure 13
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 15
Page 20
Blower Exit Elbow Assembly Installation
p
The following procedure includes the steps necessary for installing the Blower Exit Elbow Assembly on the DR LEAF and LAWN VACUUM.
1. Install the Blower Exit Elbow Assembly on top of the Blower with the elbow pointing toward the Collector Box (Figure 14).
2. Align the hood of the Blower Exit Elbow Assembly to assure that the Safety Interlock Switch is engaged, verify the position of the Lanyard as shown, and then install a Lock Washer and Flat Washer over each of the four (4) 5/16" x 1/2" Wing Screws and hand tighten them to the blower housing (Figure 14).
Tip: Start all four (4) Wing Screws before
tightening them securely.
Note: If the Safety Interlock Switch is not
engaged, the engine will not start. Adjust the switch mounting bracket by loosening the bracket bolt and sliding the bracket up so that the button on the switch is fully depressed against the Blower Exit Elbow Assembly.
Figure 14
Collector Box Hose
Lanyard
Angle Adjusting Wing Screw 2
laces
Wing Screw 4 places
Blower Exit Elbow Assembly
Safety Interlock Switch
Loosen Bolt to Adjust
Connecting the Collector Box Inlet Hose to the Blower Exit Elbow Assembly
The following procedure includes the steps necessary for connecting the Collector Box Inlet Hose to the Blower Exit Elbow Assembly on the DR LEAF and LAWN VACUUM.
1. Connect the hose from the Collector Box to the Blower Exit Elbow Assembly by aligning the two flexible latches (Figure 15) and slipping the hoses together.
2. Pull and hook the two flexible latches into place (Figure 15) to secure the hoses.
Note: Align the Exit Elbow with the
hose by loosening the two (2) Wing Screws (Figure 14) one or two turns and then turn the Elbow to align with the hose.
Collector Box Hose
Blower Exit Elbow
Figure 15
Pull & Hook Flexible Latches
Hook here
16 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 21
6
p
p
Approx. 13"
Universal Hitch Plate Installation
The following procedure includes the steps necessary for installing the Universal Hitch Plate to your lawn tractor. The Hitch Plate is designed to accommodate a variety of mounting positions to achieve the proper tongue height for the DR LEAF and LAWN VACUUM.
Note: Depending on the size and shape of your lawn tractor, you may not need the Universal
Hitch Plate. If you do need it, it may be installed in one of four different configurations. Pick the configuration that aligns best with the existing mounting holes and avoids areas with other equipment such as the gas tank, battery or electrical wiring. You may need to drill mounting holes if none are available. A typical installation is shown in Figure 16.
WARNING! In determining which hitch
location of the battery, fuel tank, electrical wiring, etc. on your tractor so as not to damage them with the mounting hardware. Determine the best orientation of the hitch
late to avoid hitting other items while drilling any holes.
Tool Needed:
1/2" Wrench or Socket 3/8" drill bit & drill (if necessary)
Using the (4) 5/16 x 1" Bolts, Lock Nuts & (8) Flat Washers supplied (one washer, inside and outside on each bolt); install the Hitch Plate centered on your lawn tractor approximately 13" (10" - 14") from the ground (Figure 16) by mounting the Hitch Plate in either of the illustrated configurations (Figure 16).
late configuration to use, note the
Narrow Side Up
Hitch Plate Configurations
Important! The top surface of the Hitch Plate should be approximately 13" from the ground.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 17
Figure 1
Wide Side
Approx. 13"
Ground
Page 22
Connecting the DR LEAF and LAWN VACUUM to
7
8
your Lawn Tractor
The following procedure includes the steps necessary for connecting the DR LEAF and LAWN VACUUM to your lawn tractor.
1. Position your lawn tractor on level ground at a slight angle to the trailer tongue on the DR LEAF and LAWN VACUUM (Figure 17) and set the parking brake.
2. Lift the trailer tongue and rest it on the Hitch Plate (Figure 17). Align the hole in the center of the Hitch Plate with the holes in the tongue and insert the Clevis Pin. This will hold the trailer stationary.
3. Raise the three Support Legs on the trailer frame by removing the Safety Hitch Pins and reposition them into the lower holes provided in the leg shafts (Figure 18).
4. Remove the Clevis Pin and lift the trailer tongue off the Hitch Plate and reposition the tongue so that the Hitch Plate is in the opening in the tongue (Figure 19).
5. Align the hole in the center of the Hitch Plate with the holes in the tongue and insert the Clevis Pin and attach the Hitch Clip (Figure 19).
Clevis Pin
Figure 19
WARNING! Always raise the Support Legs prior to towing this equipment. Extended support legs can be damaged or deformed if they hit the ground or an object.
Center Hole in Hitch Plate
Hitch Clip Opening
Figure 1
Figure 1
Clevis Pin
Safety Hitch Pin
18 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 23
0
Lawn Deck Adapter Installation
The following procedure includes the steps necessary for connecting the DR LEAF and LAWN VACUUM Blower Inlet Hose to your lawn tractor.
Tools Needed:
1/2" Wrench or Socket Drill with 3/8" Bit Saw
1. Install your lawn deck adapter (available from the manufacturer of your lawn tractor) on your lawn tractor.
Note: Optional Accessories – Due the variety of lawn tractors, the hose kits supplied may
not fit all tractors. Our Technical Service Dept. can help you adapt to your machine.
- A Universal Deck Adapter is available for you to fit to your machine if the tractor manufacturer’s lawn deck is not available.
- A Lawn Deck Adapter Extension is available to attach to a small deck adapter and support the vacuum hose.
1. Mark the distance of approximately 23" from the ground to the top surface of your lawn deck adapter exit tube (Figure 20).
2. Remove the lawn deck adapter from your lawn tractor and using a saw, cut the exit tube of the lawn deck adapter at 90° (Figure 20).
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 19
Figure 2
Page 24
4. We have supplied both a 7" to 6" and 8" to 6" Hose Adapter. Determine which best fits your lawn deck adapter.
5. Slip the Hose Adapter over the cut end of your Lawn Deck Adapter, until they make contact.
6. Position the assembly beside your tractor and rotate Hose Adapter so that the hose latches will be located with one on top and one on the bottom of the Adapter (Figure 21).
7. Drill a 3/8" hole through the Hose Adapter and Lawn Deck Adapter tube at a predrilled hole in the Hose Adapter (Figure 21) and secure the Adapter in place with a 5/16" Bolt, Nut and Washer by inserting the bolt through the drilled hole from the inside the Adapter tube.
8. Attach the washer and nut on the outside of the Adapter tube, thus preventing debris from collecting on the retaining hardware (Figure 21).
9. Repeat Steps 7 & 8 two more times as shown around the Hose Adapter (Figure 21).
Note: Two holes are provided in the Hose Adapter as guides. The third hole should be
drilled on top of the Hose Adapter for ease of assembly.
10. Tighten the nuts with a 1/2" wrench or socket. Be careful not to over tighten and damage the Hose Adapter.
11. Re-install the lawn deck adapter.
Hose Adapter
Hose Latches
Far Side
Drill here
Figure 21
20 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 25
Connecting the Blower Inlet Vacuum Hose to the
2
Hose Adapter
The following procedure includes the steps necessary for connecting the Blower Inlet Vacuum Hose of the DR LEAF and LAWN VACUUM to the Hose Adapter.
Tools May Be Needed:
Wire Cutters or Hack SawKnife Screw driver or Nut driver
1. Connect the hose from the Blower Inlet to the Hose Adapter by aligning the two flexible latches and slipping the end of the hose over the adapter (Figure 22).
2. Pull and hook the two flexible latches into place (Figure 22) to secure the hose.
Tip: If the latches do not align, loosen the hose clamp on the Inlet Hose and rotate the
hose connector into alignment.
Hose Clamp
Inlet Hose
Figure 2
Pull & Hook Flexible Latch
Hose Adapter
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 21
Page 26
3. To assure that the hose has the proper length, turn the tractor all the way to the left, while watching the hose. The hose should not become too taut so as to move or damage your lawn deck adapter. If the trailer tongue is able to contact the Hitch Plate, without stressing the hose or lawn deck adapter, the hose is of sufficient length (Figure 23).
4. Attach the hose support lanyard loosely, with the supplied white plastic cable tie, in the center of the vacuum hose.
5. To assure that the hose will not drag on the ground, turn the tractor to the right while watching the hose. If the supplied hose support lanyard is not sufficient to prevent the hose from kinking or dragging on the ground, reduce the length of the hose by removing the hose clamp with a screw driver at the inlet of the blower and cutting the hose to length required using wire cutters to cut the spiral and then cut the hose with the razor knife. If the trailer tongue is able to contact the hitch plate, without allowing the hose to kink or drag on the ground, the hose has sufficient support (Figure 23).
Max left turn
Max right turn
Figure 23
Note: If a tighter turning radius is required, and there is enough hose length to
accommodate this, the supplied Hitch Extender may be used (Figure 24). The Hitch Extender is most useful when using your DR LEAF and LAWN VACUUM as a trailer to obtain maximum maneuverability when not concerned about hose length.
22 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Figure 24
Page 27
Adding the Engine Oil and Gasoline
Tip: To avoid confusion, we recommend leaving the caps on the fuel and engine oil fills and only removing one cap each time when you are ready to pour gasoline or oil into the correct fill. Use only SAE 30 high detergent oil. Other types of oil could cause problems operating your machine. Please refer to your engine owner manual for detailed oil information.
1. Place the machine on a level surface and initially add 16 oz. (½ quart) of SAE 30 oil,
2. Check the dipstick and continue adding a few ounces of oil at a time, rechecking the
3. Fill the gas tank to within 1-½ inch below top of fill neck (to allow for fuel expansion)
WARNING! You must add oil before starting the engine. This
machine is shipped without oil. Traces of oil may be in the reservoir from factory testing, but YOU MUST ADD OIL BEFORE STARTING THE ENGINE. Fill the reservoir slowly checking the dipstick frequently to avoid overfilling.
Important! To get an accurate reading when checking the oil level:
The machine should be on a level surface.
The dipstick should be screwed down on Briggs & Stratton engines.
Capacities
Briggs & Stratton 7.0 HP Intek Engine SAE 30 - 20 oz. (.60L)
Gasoline Tank Unleaded gasoline, .53 US gal. (2 L)
recommended by the engine manufacturer, and wait one minute for the oil to settle (Figure 25).
dipstick until the oil reaches the fill mark. Be careful not to overfill. (Figure 25)
with fresh, unleaded gas. See your engine manufacturer’s owner’s manual for more information.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 23
Front
Back
Figure 25
Page 28
Chapter 4: Operating Your DR LEAF and LAWN VACUUM
6
y
w
y
This chapter covers the procedures for starting and stopping your new DR LEAF and LAWN VACUUM and also discusses basic operation features.
Before Starting the Engine
WARNING! Inspect the area in which you will be working. The site must be free of potentially hazardous obstacles such as stones, metal or glass. Pile sticks that
ou intend to chip separately and away from the vacuum site. Also make sure there
on't be people or animals in the area around the DR LEAF and LAWN VACUUM.
1. Connect the DR LEAF and LAWN VACUUM to your lawn tractor (see page 18) and raise the three Support Legs into the mounting frame by repositioning the quick release pins into the lower holes provided in the leg shafts (see Figure 18 on page 18).
2. Check the engine oil level every time
3. Check the gasoline level (see Figure 25).
4. Turn the Gas Shut-Off valve to the OPEN position (Figure 26).
you use the machine (see Figure 25 on page 23).
Starting & Stopping
1. When starting a cold engine; push the Choke Control lever to the right (CHOKE) and the Throttle Control lever to the far right (Figure 26).
2. Grasp the recoil starter handle and slowly pull until you feel resistance, then pull the cord with a smooth accelerating motion to start the engine. One or two pulls usually starts the DR LEAF and LAWN VACUUM.
3. After the engine starts, slowly push the Choke Control lever to the left (RUN) position. Wait until the engine runs smoothly before each choke adjustment (Figure 26). For best engine performance, it is recommended that the engine be operated with the throttle in the fast (Rabbit) position (Figure 26).
4. To stop the engine, move the throttle to the slow (Turtle) position allowing the engine to idle, then move the lever to STOP (Stop Sign) position (Figure 26).
Important! The engine will not start if the Safety Interlock Switches are not properl
24 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
adjusted. See page 16,
Choke
Figure 14
Figure 2
and page 37,
Figure 43.
Gas Shut Off
Throttle
Page 29
Operating Safety
7
g
The DR LEAF and LAWN VACUUM has a blower motor capable of 1650 CFM suction capacity and a chipper feature that will chip wood up to 2 inches in diameter.
Note: Always be sure to stand inside the Operator Zones to run the DR LEAF and
LAWN VACUUM as a chipper or held hand vacuum. These are the areas on either side of your machine (Figure 27).
WARNINGS!
Never put your hands inside the vacuum hose or the Chipper Hopper to clear
debris while the engine is running. ALWAYS stop the engine and disconnect the spark plug wire before clearing the vacuum hose or Chipper Hopper.
For best results, use a small stick to clear the Chipper Hopper if it becomes
clogged.
The maximum size material that can be fed into the Chipper Hopper is 2 inches in
diameter.
Keep your face and body back from the Chipper Hopper opening to prevent bein
struck by any material that may bounce back.
Do not refuel the engine while it is hot or running.
Chipping Zone
Vacuuming
Zone
Important! Use common sense when using the machine. Learn to recognize the
changes in sound when it is overloaded. Stop the engine immediately if the machine becomes jammed to prevent damage to the drive system.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 25
Operator Zones
Figure 2
Page 30
Towing the DR LEAF and LAWN VACUUM
d
r
y
y
WARNING! Raise the Support Legs prior to towing this equipment. Extende
1. Make sure the DR LEAF and LAWN VACUUM trailer tongue is firmly attached to your lawn tractor Hitch Plate using the Clevis Pin and Hitch Clip (Figure 28). Also see Connecting the DR LEAF and LAWN VACUUM to your Lawn Tractor on page 18.
2. Raise the three Support Legs into the mounting frame by repositioning the Safety Hitch Pins into the lower holes provided in the leg shafts (see Figure 18 on page 18).
3. Make sure the Collector Box Tilt Bed is secured down by the Dump Lever (Figure 29), the Collector Box hose is latched in place (Figure 15 on page 16), and the Blower Inlet Vacuum Hose is securely attached to the Hose Adapter (Figure 22 on page 21).
Clevis Pin
support legs can be damaged or deformed if they hit the ground o an object.
Locked Position
Trailer Tongue
Figure 28
Hitch Clip
Figure 29
Towing Safety
Never allow anyone to ride in or on the DR LEAF and LAWN VACUUM. Obey local, state, and federal regulations when you tow the DR LEAF and LAWN
VACUUM across public roads and highways.
Use caution when backing up your lawn tractor or trying to make tight turns going
forward with the DR LEAF and LAWN VACUUM attached. The trailer hitch has an anti-jackknifing feature, which limits the turning radius. Trying to turn too sharply can cause damage to the trailer hitch and/or the lawn tractor if you hit an obstacle. Go slowly in areas where tight turns are necessary. Straighten out the system before attempting to back up.
WARNING! Watch out for low branches, overhangs and guy wires that ma
catch on top of the Collector Box.
Important! The DR LEAF and LAWN VACUUM trailer is not equipped for highwa
use.
26 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 31
Slopes & Uneven Terrain
W
r
0
X
WARNING! Never operate your machine on slopes greater than 20 degrees.
Do not use the DR LEAF and
LAWN VACUUM on slopes greater than 20 degrees. Doing so could result in serious injury or damage to your machine (Figure 30).
On a slope, a heavy load will
tend to shift. When using your DR LEAF and LAWN VACUUM, keep in mind that loads tend to shift to the downhill side of the Collector Box. The higher and heavier the load, the greater the chance the machine may tip over.
Travel up and down slopes
(Figure 30) and avoid going across slopes. This is the same recommendation for mowing with your lawn tractor alone.
hen operating the DR LEAF and LAWN VACUUM ove uneven terrain and slopes, use EXTREME CAUTION to not tip over the machine. Move slowly, especially with a full load, if the ground has ruts, bumps and other depressions.
20° MA
Figure 3
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 27
Page 32
Operating the Chipper
In addition to towing the DR LEAF and LAWN VACUUM with your lawn tractor, and using it as a vacuum; the system also allows you to chip sticks and limbs up to 2" in diameter.
WARNINGS!
Always operate the chipper from the “Chipping Zone” (see To prevent damage to your chipper, feed only wood up to 2" in diameter into the
Chipper Hopper.
Before performing any maintenance procedure, stop the engine and disconnect
the spark plug wire.
NEVER use your hand to push the remaining wood stub down into the Chipper
Hopper or try to remove a lodged piece of wood with the engine running.
1. Start the engine in accordance with “Starting & Stopping” on page 24.
2. To process branches; feed them into the Chipper Hopper opening (Figure 31).
3. As the chipped branch shortens, finish chipping it by pushing the stub down the
Hopper with the next branch to be chipped.
Figure 27
on page 25).
28 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Chipper Hopper
Figure 31
Page 33
Tips:
f
2
Hitch Pin
It is best to trim off any side twigs from the main branch being chipped (Figure 32). Green branches process quicker and easier than dry branches and soft wood is easier
than hardwood.
Use caution with small diameter green saplings and branches. Chip these grouped or
bundled together to provide support for each other (Figure 33).
Make sure the Chipper finishes chipping material in the Hopper before shutting the
engine off.
Figure 3
Bundled Saplings
Figure 33
Important! Use common sense when using the machine. Learn to recognize the
change in sounds when it is overloaded. Stop the engine immediately i the machine becomes jammed to prevent damage to the drive system.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 29
Page 34
6
Pull Dump Lever
y
Dump Handle
Dumping
WARNINGS!
Always shut off the tractor engine and the vacuum engine and use caution when
dumping the Collector Box load.
The load may have shifted against the rear panel. Push down on the Dump
Handle when releasing the Dump Lever to prevent the Tilt Bed from suddenl tipping.
1. Disconnect the Collector Box Hose from the Blower Exit Elbow by releasing the two flexible latches (Figure 34) and separate the hoses.
2. Remove the Rear Panel of the Collector Box by releasing the six (6) fasteners located at the sides, top and bottom of the panel. Lift the Rear Panel off the mounting pins on the Collector Box Cover.
3. While holding down on the Dump Handle, pull the Dump Lever (Figure 35) to unlock the Tilt Bed and then raise the Tilt Bed using the Dump Handle (Figure 36).
4. After dumping the load, lower the Tilt Bed until the Dump Lever locks into place (Figure 36), and replace the Rear Panel.
5. Re-connect the Collector Box Hose to the Blower Exit Elbow.
Hold Down
Dump Handle
Pull & Unhook Latches
Figure 25
Collector Box Hose
Blower Exit Elbow
Figure 34
Locked Position
Figure 35 Figure 3
30 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 35
Tip: Give the Dump Handle a little shake after emptying the Collector Box to loosen up
R
7
the remaining material. Then drive forward about a foot with the Collector Box in the dump position. Shake the handle again and then lower the Tilt Bed back down until the Dump Lever locks into place. This usually gets all but a small amount of material to dump from the Collector Box. Clean or wipe away the remaining material and you are ready to reinstall the Rear Panel.
Tip: For heavy loads, it may be necessary to manually remove part of the load before
dumping to reduce the tipping effort.
Use as a Trailer
The DR LEAF and LAWN VACUUM may be used as a trailer (500 lbs. MAX) to haul firewood, stones, brush, etc., around your property. There are a few options available to use your DR LEAF and LAWN VACUUM as a trailer.
WARNINGS!
 When using the DR LEAF and LAWN VACUUM as a trailer, NEVE
Important! The trailer is not equipped for highway use.
Remove just the Rear Panel (Figure 37)
Remove just the Front and Rear Panels
Remove the Front and Rear Panels, and
Remove all the panels and use as flat bed
The trailer may also be used with the
To assemble the desired configuration, refer to the Collector Box Installation section on page 14.
allow people or animals to ride in or on the trailer.
Raise the Support Legs prior to towing this equipment. Extended
support legs can be damaged or deformed if they hit the ground or an object.
Secure the load to prevent it from shifting.
or,
or,
the Centrifugal Separator (Top) or,
trailer.
Rear Panel Removed
Blower/Chipper Engine removed (See page 40).
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 31
Figure 3
Page 36
LEAF and LAWN VACUUM Tips
Tip: For the most efficient use of the DR LEAF and LAWN VACUUM, use this
sequence of steps:
WARNING! Pickup stones, metal objects, glass and sticks before vacuuming.
1. Gather and pile sticks to be chipped.
2. Chip the smaller sticks and branches.
3. Remove the rear panel and load the larger limbs (Figure 37).
4. Dump the load at the desired location.
5. Mow and vacuum leaves.
Tip: Be careful in corners. Practice in first gear to understand the effects of the trailer on
your ability to turn sharply. Drive your DR LEAF and LAWN VACUUM into the corner of your property and back out straight to mow as close to the corner as possible. Avoid going thru ditches.
Tip: Eyebolts have been provided on the sides of the Collector Box so that you can attach
accessories or other tools to transport them around the work site. Items can be attached with ropes or elastic (Bungee) cords provided by the user.
Tip: The lawn deck will tend to scatter some leaves in front and to the right of the lawn
deck. Keeping this discharge side toward the remaining leaves will simplify cleanup by avoiding blowing leaves back onto the areas that you already finished. When you need to vacuum with the discharge side toward the completed area of the lawn, then overlap the discharge side of the lawn deck at least a foot over the already completed section of the lawn.
Tip: To prevent clogging the lawn deck adapter and vacuum hose, mow grass that is dry
and not more 2" at a time. Cutting less than 1/3 the grass height is recommended to keep your grass healthy.
Tip: Run your lawn deck with your tractor at full throttle all the time to maximize the lift
from your lawn deck and assist your DR LEAF and LAWN VACUUM system.
Tip: Avoid dragging the Inlet Hose over curbs, stonewalls or piles of cut branches. The
hose is tough, but can puncture on sharp objects. This could also crack the Blower Inlet Adapter.
32 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 37
Chapter 5: Maintaining the DR LEAF and LAWN VACUUM
y
y
Regular maintenance is the way to ensure the best performance and long life of your DR LEAF and LAWN VACUUM. Please refer to this manual and the engine owner manual for maintenance procedures. Service intervals listed in the checklist below supercede those listed in the engine owner manual.
WARNING! When performing any maintenance, you must first shut off the
engine and disconnect the spark plug wire. Read the "Safet Considerations" section of this manual before performing an repairs or maintenance.
Regular Maintenance Checklist
Note: Service intervals shown are considered maximum under normal operating
conditions. Increase frequencies under extremely dirty or dusty conditions.
Procedure
Check Engine Oil Level
Check blower hoses for wear, holes, or abraded areas. Check the general condition of the machine, e.g. nuts, bolts, welds, etc. Make sure engine retaining knobs are tight.
Check Tire Pressure to be 40 psi.
Clean Engine Air Filters
Change Engine Oil
Note: 1
st
time after 5 hours of operation
Clean Engine Exterior & Cooling Fins
Before
Each
Use
Every
20
Every 100
Hours
Hours
Replace Spark Plug
Replace Engine Air Filters
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 33
Page 38
Lubrication
8
Your DR LEAF and LAWN VACUUM was lubricated at the Factory. The operator needs to provide engine lubrication and lubricate the wheels periodically.
Supplies Needed:
Grease gun with #2 Lithium Grease
1. Lubricate each wheel with #2 Lithium grease using a grease gun on the fitting (Figure 38).
Grease Fitting
34 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Figure 3
Page 39
Removing and Replacing the Engine Oil
WARNING! Before performing any maintenance procedure, stop the
Important! Be certain to fill with oil before starting the engine. See page 23.
Tools & Supplies Recommended:
Pliers SAE 30 HD, 20 oz. (0.60L)
Note: Drain the oil when the engine is warm. Warm oil drains quickly and completely.
1. Position a suitable oil receptacle under the engine oil drain and remove the engine oil Fill Cap (Figure 39).
2. Remove the engine Oil Drain Extension Cap counterclockwise using the pliers (Figure 39).
3. Allow the used oil to drain completely, then reinstall the Drain Extension Cap and tighten securely.
4. Replace the engine oil using SAE 30 HD oil. See page 23.
5. Replace the spark plug wire.
Note: If the oil is not to be reused, be sure to use environmentally safe disposal procedures
in the disposing of the used oil.
engine and disconnect the spark plug wire.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 35
Oil Fill Cap
Remove
Oil Drain Extension Cap
Left Side
Figure 39
Page 40
Removing and Replacing the Blower Hoses
WARNING! Before performing any maintenance procedure, stop the
Collector Box Hose:
engine and disconnect the spark plug wire.
Hose Clamp
Tools Needed:
Diagonal or wire cutter Screwdriver or nut driver
1. Disconnect the Collector Box Hose from the Blower Exit Elbow by loosening the Hose Clamp with a screwdriver or nut driver (Figure 40) and separating the hose from the Connector Fitting. Leave the loose clamp on the fitting.
2. Tilt the trailer bed back for ease of access and cut the hose support tie strap (Figure 41).
3. Remove the hose from the inlet of the Centrifugal Separator by grasping the hose and unscrewing it, clockwise (Figure 42).
4. Install the new hose by turning the hose counterclockwise into the inlet opening of the Centrifugal Separator. Turn the hose in until about 4 or 5 of the hose ribs have entered the opening.
5. Lower the Tilt Bed, until locked in place, and slip the remaining end of the hose onto the connector fitting on the Blower Exit Elbow.
6. Slide the Hose Clamp up on the hose and tighten.
Note: Make sure that the clamp is on the blower side
of the raised rivet in the connector sleeve to prevent the hose from slipping off after the clamp is tightened.
7. Replace the Hose Support Tie Strap with the new one supplied with the replacement hose (Figure 41).
Collector Box Hose
Figure 40
Blower Exit Elbow
Figure 41
Centrifugal Separator Inlet
Connector Fitting
Hose Support Tie Strap
36 DR
Turn Out Clockwise
Figure 42
COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 41
A
g
T
A
f
t
WARNING! Before performing any maintenance procedure, stop the
engine and disconnect the spark plug wire.
Blower Inlet Hose:
Tools Needed:
Diagonal or wire cutterScrew driver or nut driver
1. Cut the support tie around the Blower Inlet Hose (Figure 43).
2. Loosen the clamp retaining the Inlet Hose at the Inlet Hose
dapter and the connector fittin
Lanyard
Clamp
Safety Interlock Switch
at the opposite end of the hose.
hen slip the hose off the adapter
and fitting (Figure 43).
3. Install the new hose in the reverse
Inlet Hose Adapter
order making sure that the clamps are positioned on the blower side of the raised rivet in the Inlet Hose
dapter and on the fitting side o the raised rivet in the connector fitting to prevent the hose from slipping off after the clamps are tightened.
Blower Inlet Hose
4. Check the Safety Interlock Switch to be sure that it is engaged.
5. Install a new Support Tie, through
Support Tie, cut excess here
the Lanyard and around the Inle Hose about half way along the hose (Figure 43). Cut off excess
Figure 43
Support Tie.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 37
Page 42
Removing and Replacing the Blower Exit Elbow
g
t
y
y
r
y
t
t
p
WARNING! Before performing any maintenance procedure, stop the
Tool Needed:
engine and disconnect the spark plug wire.
Diagonal or wire cutter
1. Disconnect the Blower Exit Elbow to the Collector Box Hose by releasin the two flexible latches (Figure 44) and separate the hose.
2. Cut the tie around the Inlet Hose a the end of the Lanyard (Figure 43).
3. Remove the four (4) Wing Screws from the Blower Exit Elbow Assembl (Figure 44).
4. Lift the Blower Exit Elbow Assembl from the top of the Blower and install a new assembly in the reverse orde (Figure 44).
5. Install the new cable tie through the end loop of the Lanyard about halfwa along the Blower Inlet Hose.
6. Check the Safety Interlock Switch to be sure that it is engaged.
Collector Box Hose
Flexible Latch
Angle Adjusting Wing Screw 2
laces
Lift Off
Wing Screw 4-places
Blower Exit Elbow Assy
Safety Interlock Switch
Note: If the safety interlock switch is no
engaged, adjust the switch mounting bracket by loosening the bracket bolt and sliding the bracke up so that the button on the switch is fully depressed against the blower exit elbow assembly. See page 16.
38 DR
Figure 44
COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 43
Removing and Replacing the Chipper Blade
l
A
y
WARNING! Before performing any maintenance procedure, stop the engine
WARNING! Do not attempt to re-sharpen the chipper blade. This wil
and disconnect the spark plug wire.
unbalance the impeller and may damage the engine and blower. Always replace a dull or damaged chipper blade with a new blade.
Tools Needed:
(2) 1/2" wrench or socket 9/16" wrench or socket 3/16" Allen wrench
Blower Cover Plate
Wing Screw 4-pls.
1. Disconnect the Blower Exit Elbow Assembly from the Collector Box Hose (Figure 44).
2. Remove the Wing Nuts and Wing Screws to disconnect the Inlet Hose Adapter and Blower Exit Elbow Assembly from the Chipper/Blower unit (Figure 45).
3. Using two (2) 1/2" wrenches or sockets, remove the 12 Bolts & Nuts retaining the Blower Cover Plate (Figure 45) and remove the plate from the blower housing. The Chipper Impeller is now exposed.
4. Using the 9/16" wrench or socket, remove the Chipper Impeller retaining bolt from the
Figure 45
engine shaft and slide the impeller off of the shaft (Figure 46). Be sure to save the key in the slotted shaft.
Back Front
Chipper Impeller
5. The Chipper Blade is attached to the impeller with three (3) Allen head screws and three (3) nylon lock nuts (Figure 46). Using the 3/16" Allen wrench and 1/2" wrench, remove the old Chipper Blade by
Bolt
removing the three (3) screws and nuts.
Note: Carefully observe the orientation of the
Chipper Blade edge and mounting holes when removing the blade.
6. Install the new Chipper Blade and Impeller in the reverse order making sure the key is installed in the engine shaft keyway.
If the Safety Interlock Switch is not engaged, adjust the switch mounting bracket by
Note:
Allen Head Screw
Chipper Blade
Figure 46
loosening the bracket bolt and sliding the bracket up so that the button on the switch is fully depressed against the Blower Exit Elbow Assembly. See page 16.
Blower Exit Elbow
ssembl
Wing Nut 4-pls.
Inlet Hose Adapter
Bolt & Nut 12-pls.
Nylon Nut
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 39
Page 44
Removing the Blower/Chipper Engine Unit
8
WARNINGS!
Before performing any maintenance procedure, stop the engine and
disconnect the spark plug wire.
Before performing this procedure, assure that your DR LEAF and LAWN
VACUUM is on level terrain and the brake is set on your lawn tractor.
Do not use Chipper or Vacuum features without first securing the engine to
the frame and securing the hoses.
1. Disconnect the Blower Exit Elbow Assembly from the Collector Box Hose (Figure 44).
2. Lower the three (3) frame support legs by removing the Safety Hitch Pins (Figure 18 on page 18). When the legs are lowered, re-insert the pins and attach the clips.
3. Remove the Hitch Clip from the Clevis Pin and remove the pin (Figure 19 on page 18). Move the trailer tongue from the tractor hitch plate in a side motion.
4. Remove (turn counterclockwise) the two Rear Retaining Knobs holding the engine plate to the trailer frame (Figure 47).
5. Hold the trailer tongue and remove the two Front Retaining Knobs (Figure 47), thus preventing the trailer from falling when the last knob is removed.
6. Slowly lower the trailer from under the engine (Figure 48). The engine assembly is now free to be moved away from the trailer.
7. Carefully roll the Engine Assembly forward from the trailer frame (Figure 48).
8. Store the engine assembly in a dry location.
9. Reverse this procedure to re-install the engine unit then refer to page 18, “Connecting the DR LEAF and LAWN VACUUM to your lawn tractor”.
10. Check the Safety Interlock Switch. See page 16.
Engine Assembly
Rear Retaining Knob (2-places)
Front Retaining Knobs
Figure 47 Figure 4
40 DR
Carefully Roll Engine Assembly Forward
COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 45
End of Season & Storage
WARNING! Before performing any maintenance procedure, stop the
Note: Please refer to the engine owner manual for engine-specific procedures.
Change the oil.
If your DR LEAF and LAWN VACUUM will be idle for more than 30 days, we
recommend using a gas stabilizer. This will prevent sediment from gumming up the carburetor. If there is dirt or moisture in the gas or tank, remove it by draining the tank. Completely fill the tank with fresh, unleaded gas and add the appropriate amount of stabilizer or gasoline additive. Run the engine for a short time to allow the additive to circulate.
Remove the spark plug and pour about 1 ounce of motor oil into the cylinder hole.
Replace the plug and pull the recoil starter rope until you feel strong resistance. This will coat the piston and seat the valves to prevent moisture buildup.
engine and disconnect the spark plug wire.
Clean/replace the air filter.
Clean dirt and debris from the cylinder head cooling fins, blower housing, debris
screen and muffler area of the engine.
Clean out residual debris from the blower hoses and Collector Box.
If the DR LEAF and LAWN VACUUM will be used as a trailer during the end of
season, we recommend that you remove and store the engine in a dry location. See page 40.
For minimal storage space, you can disassemble the Collector Box by removing the
Rear & Front Panels, Centrifugal Separator (Top), and the Side Panels. The Collector Box pieces then can be stacked against a wall in a convenient location. See page 14 for disassembly and re-assembly of the Collector Box.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 41
Page 46
Chapter 6: Troubleshooting
Most problems are easy to fix. Consult the troubleshooting table for common problems and their solutions. If you continue to experience problems, call Country Home Products, Inc. for support.
Troubleshooting Table
WARNING! Before performing any maintenance procedure, stop the
SYMPTOM POSSIBLE CAUSE
Recoil will not pull out or is difficult to pull.
engine and disconnect the spark plug wire.
Check for debris in the Chipper Hopper.
Check the engine oil level, the engine may be seized.
There may be an oil compression lock in the cylinder.
Take out the spark plug; hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder. Wipe off the spark plug and reinstall it.
The engine won’t start.
(Please refer to the engine owner’s manual for engine­specific procedures.)
The recoil may be broken or jammed. Call 1(800) DR-
OWNER (376-9637) for assistance.
Check that the spark plug wire is attached.
Check the oil and gas level. See page 23.
Are you using fresh, clean gas? If the gas is old,
change it. Use a fuel stabilizer if you keep gas longer than one month.
Check the throttle adjustment and travel. See page 24.Is the spark plug clean? If the spark plug is dirty or
cracked, change it. If it’s oily, leave it out, hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
Check that the Safety Interlock Switch is depressed.
See Figure 14 on page 16.
If your engine still won’t start, call 1(800) DR-OWNER
(376-9637) for assistance.
42 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 47
WARNING! Before performing any maintenance procedure, stop the
engine and disconnect the spark plug wire.
Symptom Possible Cause
The engine lacks power or is not running smoothly.
(Please refer to the engine owner’s manual for engine­specific procedures.)
Check the throttle travel. See page 24.
Is the choke pushed all the way to the left (RUN)? See
page 24.
Is the air filter clean? If it’s dirty, change it following the
procedure in the engine manufacturer’s owner’s manual.
Is the spark plug clean? If it’s fouled or cracked,
change it. If it’s oily, leave it out, hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
Are you using fresh, clean unleaded gas? If it’s old,
change it. Use a fuel stabilizer if you keep gas longer than one month.
Does your engine have the right amount of clean oil?
If it’s dirty, change it following the procedure in the engine manufacturer’s owner’s manual.
Check the oil level and adjust as needed.
If your engine still lacks power, call 1(800) DR-
OWNER (376-9637) for assistance.
Engine smokes.
Check the oil level and adjust as needed. Check the air filter and clean or replace if needed. You may be using the wrong oil—too light for the
temperature. Refer to your Engine Manufacturer's Owner’s Manual for detailed information.
Clean the engine cooling fins and the carburetor
housing if they’re dirty.
If the engine still smokes, call 1(800) DR-OWNER
(376-9637) for assistance.
Trailer wheels tracking left or
Check the tire pressure. There should be 40 psi in
each tire.
right while being towed.
Vibrations are higher than normal.
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 43
Check for Chipper Blade damage. See page 39.
Note: The Chipper Blade cannot be sharpened and must
be replaced if damaged.
Page 48
WARNING! Before performing any maintenance procedure, stop the
engine and disconnect the spark plug wire.
Symptom Possible Cause
Lawn deck is not vacuuming well.
Leaves or grass come out of the top of the Centrifugal Separator and the Collector Box is not full.
Be sure the lawn deck blades are engaged and
running at full throttle.
Be sure the deck is set at the proper mowing height.
Be sure the vacuum engine is running at full throttle.
Use 1st or 2nd gear on your lawn tractor for best
results.
Look for clogs along the Collector Box Inlet Hose.
Shake the hose to loosen and free any clog.
Turn off the lawn tractor engine and vacuum engine,
and check the Hose Adapter for clogs. See page 21.
Turn off the lawn tractor engine and vacuum engine,
and disconnect the vacuum engine spark plug wire. Check for clogs in the Blower Exit Elbow and Inlet Hose. Remove the hose and shake clogs loose. See pages 37 and 38.
If your lawn deck still is not vacuuming properly, call
1(800) DR-OWNER (376-9637) for assistance.
Check for clogs along the edges of the Centrifugal
Separator cone.
Check the Collector Box Inlet Hose to be sure it is
about 4 to 6 inches inside the Centrifugal Separator inlet and approximately level. See page 36.
Leaves or grass come out of the top of the side panels.
44 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Be sure the pin is in the hole in the center of the top of
the side panels. See page 14.
Be sure all of the panel flexible latches are secure.
Page 49
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 45
Page 50
Chapter 7: Parts Lists and Schematic Diagrams
Parts List — Trailer Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 187281 Frame, Commercial 02 180741 Bracket, Axle, Commercial 03 180751 Axle, Commercial 04 180641 Washer, .8" ID, 1.5" OD X .11" 05 180771 Trailer Tongue, Commercial 06 109341 Bumper, 1" OD X 1" 07 186721 Wheel w/Hub and Bushing, 13" 08 110761 Nut, Nylon Lock, 5/16"-18 09 132341 Bolt, HCS, 5/16"-18 X 2" 10 111591 Bolt, HHCS, 5/16"-18 X 2-1/2" 11 187571 Bolt, HCS, 5/16"-18 X 3-3/4" 12 111661 Screw, Self Tapping, 12 X 1" 13 126851 Pin, Cotter, 3/16" X 1-1/2" 14 189671 Washer, Flat, Rubber 15 171001 Plug, Cap, 1-1/4" 16 127471 Bolt, HCS, 5/16"-18 X 3-1/4", Full Thread, GR.5, ZP. 17 187371 Pin, Clevis, 1/2" X 4-1/2", ZP 18 160031 Pin, Hitch Clip, 1/2" to 9/16", .12" Wire 19 187311 Bracket, Towing 19A 189781 Optional Narrow Hitch Plate 20 188371 Plate, Tongue Extension 21 112411 Washer, Flat, 5/16" USS 22 111581 Bolt, HCS, 5/16"-18 X 1" 23 110301 Handle, Latch 24 111481 Bolt, HHCS, 1/4"-20 X 1-3/4" 25 110731 Nut, Nylon Lock, 1/4"-20 26 110961 Spring Pin, 3/16" X 1" 27 111931 Spring Wire, C, .545" OD X .55" 28 189861 Bracket, Dump Handle 29 189871 Plate, Latch 30 110241 Grip, Latch Handle
46 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 51
Schematic Diagram — Trailer Assembly
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 47
Page 52
Parts List — Blower/Chipper Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 186921 Engine, 7.0 HP, B&S 02 Deleted 03 112381 Washer, Flat, 1/4" USS 04 189311 Screw, Wing Head, 5/16"-18 X 3/4" 05 186941 Engine Mount, Commercial 06 134431 Bolt, 5/16"-18 X 1-1/2" 07 110761 Nut, Nylon Lock, 5/16"-18 08 187331 Impeller w/Knife 09 188821 Bolt, HHCS, 3/8"-24 X 2-1/4", GR8 10 180811 Washer, Lock, 3/8" 11 123211 Bolt, HCS, 5/16"-18 X 3/4" 12 188331 Adapter, Hose, 6" to Chipper/Vac 13 186901 Housing, Chipper, Front 14 187321 Housing, Chipper, Back 15 189331 Nut, Wing, Nylon Lock, 5/16"-18 16 187341 Chipper Hopper 17 188761 Bolt, HCS, 5/16"-24 X 2-1/2" 18 112431 Washer, Lock, Split, 5/16" 19 188651 Bracket, Switch, Leaf System 20 186951 Leg, Engine Mount 21 186891 Caster 22 111081 Plug, Cap, Square, 1" 23 187681 Socket, 1" Square 24 189251 Pin, Lock, Rounded 25 164141 Rivet, Pop, Alum., 3/16" Dia., X .1875" 26 110781 Nut, Low Profile, 5/16"-24, ZP, GR2 27 188791 Knob, 5/16" 28 188701 Spacer, Impeller 29 112391 Washer, Flat, 3/8" 30 164521 Key, Square, 1/4" X 1-1/4" 31 188711 Lanyard 32 188951 Stand-Off 33 186731 Latch, Draw 34 186961 Clamp, Hose, 6" 35 186771 Adapter, Male/Female, 6" 36 186741 Hose, Inlet, 60" 37 189291 Rivet, Pop, Alum., 3/16" Dia., X .312" 38 189811 Nipple, 1/4" X 1-1/2" (not shown) 39 189821 End Cap, 1/4"(not shown) 40 188721 Harness, Safety Switches (not shown) 41 112411 Washer, Flat, 5/16"
48 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 53
Schematic Diagram — Blower/Chipper Assembly
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 49
Page 54
Parts List — Centrifugal Separator, Hose & Blower Exit
Elbow Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 186831 Centrifugal Separator 02 114781 Screw, Pan Head, 10-24 X 5/8" 03 118731 Nut, Nylon Lock, 10-24 04 112371 Washer, Flat, 10-24 USS 05 175521 Bolt, Eye, 10-24 X 1/2" 06 186731 Latch, Draw 07 186811 Rod, Threaded, 3/8"-16 X 8" 08 110751 Nut, Nylon Lock, 3/8"-16 09 112391 Washer, Flat, 3/8", USS 10 186801 Cone, Centrifuge 11 188971 Rivet, Nut, Closed End, 10-24 12 Deleted 13 126831 Nut, 3/8"-16, ZP 14 186741 Hose, Male/Female to Centrifugal Separator, 76" 15 186961 Clamp, Hose, 6" 16 186771 Adapter, Male/Female, 6" 17 164141 Rivet, Pop, Alum., 3/16" Dia. X .1875" 18 189291 Rivet, Pop, Alum., 3/16" Dia. X .312" 19 190701 Elbow, Blower Exit 20 189331 Nut, Wing, Nylon Lock, 5/16"-18 21 187621 Bolt, RHSNB, 5/16"-18 X 1" 22 189441 Keeper, Draw Latch, 4" 23 190021 Washer, Backing w/Tab 24 112381 Washer, Flat, 1/4" USS 25 190571 Adapter, Hose to Chipper/Vacuum
50 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 55
Schematic Diagram — Centrifugal Separator, Hose &
Blower Exit Elbow Assembly
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 51
Page 56
Parts List — Tilt Bed Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 180731 Trailer Tilting Bed 02 186851 Base, Leaf System 03 187361 Support Bracket, Front Cover 04 112381 Washer, Flat, 1/4" USS 05 150451 Bolt, HCS, 5/16"-18 X 1-3/4" 06 110761 Nut, Nylon Lock, 5/16"-18 07 134431 Bolt, 5/16"-18 X 1-1/2" 08 111081 Plug, Cap, Square, 1" 09 186731 Latch, Draw 10 110211 Grip, Handle, Black, 1-1/4" 11 114781 Screw, Pan Head, 10-24 X 5/8" 12 118731 Nut, Nylon Lock, 10-24 13 112371 Washer, Flat, 10-24 USS 14 111411 Bolt, HCS, 5/16"-18 X 3", GR. 5, ZP 15 112311 Spacer, .327" ID X .5" OD X 1.5"
52 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 57
Schematic Diagram — Tilt Bed Assembly
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 53
Page 58
Parts List — Side and Rear Panel Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 186841 Side Panel, Leaf System 02 189441 Keeper, Draw Latch, 4" 03 187231 Support, Side 04 112381 Washer, Flat, 1/4" USS 05 111491 Bolt, HCS, 1/4"-20 X 1" 06 110731 Nut, Nylon Lock, 1/4"-20 07 189291 Rivet, Pop, Alum., 3/16" Dia. X .312" 08 189111 Insert, Side Panel 09 189321 Screw, Wing Head, 5/16" X 1-3/4" 10 118731 Nut, Nylon Lock, 10-24 11 112371 Washer, Flat, 10-24 USS 12 114781 Screw, Pan Head, 10-24 X 5/8" 13 186861 Rear Panel, Leaf System 14 186731 Latch, Draw 15 188011 Support, Container 16 112431 Washer, Lock, 5/16" 17 112411 Washer, Flat, 5/16"
54 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 59
Schematic Diagram — Side and Rear Panel Assembly
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 55
Page 60
Parts List — Front Box Cover Assembly
Note: Part numbers listed are available through Country Home Products.
Ref# Part# Description
01 118731 Nut, Nylon Lock, 10-24 02 114781 Screw, Pan Head, 10-24 X 5/8" 03 112371 Washer, Flat, 10-24 USS 04 186871 Cover, Box, Front 05 186731 Latch, Draw 06 189441 Keeper, Draw Latch, 4"
Schematic Diagram — Front Box Cover Assembly
56 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 61
Notes
DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions 57
Page 62
Notes
58 DR COMMERICAL LEAF and LAWN VACUUM Safety & Operating Instructions
Page 63
DR® POWER EQUIPMENT
®
DR
The DR LEAF and LAWN VACUUM is warranted for one (1) year against defects in materials or workmanship when put to ordinary and normal consumer use; ninety (90) days for any other use. The engine is warranted separately by the engine manufacturer.
For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and does not include misuse, accidents or damage due to inadequate maintenance.
Country Home Products, Inc. certifies that the DR LEAF and LAWN VACUUM is fit for ordinary purposes for which a product of this type is used. Country Home Products, Inc. however, limits the implied warranties of merchantability and fitness in duration to a period of one (1) year in consumer use, ninety (90) days for any other use.
The 1-Year Limited Warranty on the DR LEAF and LAWN VACUUM starts on the date the machine ships from our factory. The 1-Year Limited Warranty is applicable only to the original owner.
The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's owner's manuals. The warranty holder is responsible for replacement of normally wearing parts such as the blower hoses and spark plug. Attachments and accessories to the machine are not covered by this warranty.
During the warranty period, the warranty holder is responsible for the machine transportation charges, if required. During the warranty period, warranty parts will be shipped by standard method at no charge to the warranty holder. Expedited shipping of warranty parts is the responsibility of the warranty holder.
SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
COMMERICAL LEAF and LAWN VACUUM
1-Year Limited Warranty
Terms and Conditions
Country Home Products, Inc. shall not be liable under any circumstances for any incidental or consequential damages or expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to
perform tasks normally performed by the DR
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
LEAF and LAWN VACUUM.
Customer Service Hotline
Country Home Products, Inc.’s objective is to have 100% satisfied customers. For that reason, we operate a 6-day-a-week Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE Hotline at 1-800­DR-OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a timely fashion. They are there to answer all your questions including: (1) inquiries on any of the above warranties, (2) inquiries about replacement parts, or (3) your questions regarding service, maintenance and operation.
Our Customer Service Representatives will also be happy to answer any of your questions regarding the separate warranties on all engines. However, to obtain service, repair or replacement of any engine within the time period covered by the manufacturer’s limited warranty, follow the instructions and warranty information specifically pertaining to those items provided by their separate manufacturers.
COUNTRY HOME PRODUCTS, Inc.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE.
MEIGS ROAD, P.O. BOX 25, VERGENNES, VERMONT 05491
1-800-DR-OWNER (376-9637) • www.dr-owner.com ©2003 CHP, Inc. 178901
Warranty
Page 64
Daily Checklist for the DR LEAF and LAWN VACUUM
To help maintain your DR LEAF and LAWN VACUUM for optimum performance, we recommend you follow this checklist each time you use your machine.
[ ] OIL: With the machine on a level surface, remove the oil fill cap and check the oil level.
Fill the reservoir according to the dipstick with SAE 30 HD motor oil. (See page 23)
[ ] GAS: Fill the gas tank with fresh, unleaded gasoline. See page 23.
[ ] ENGINE: It is very important to keep the engine clean. Remove dirt and other debris from
the engine cooling fins and debris guard. A dirty engine retains heat and can cause damage to internal engine components.
[ ] HARDWARE: Check all nuts and bolts to be sure that the components are secure.
[ ] FRAME: Check all welds to be sure that the frame is in tact and secure.
[ ] BLOWER HOSES: Inspect the blower hoses for holes, frayed, worn, kinked, or abraded
areas. Replace any damaged or worn hoses. See page 36.
COUNTRY HOME PRODUCTS, Inc.
MEIGS ROAD, P.O. BOX 25, VERGENNES, VERMONT 05491
1-800-DR-OWNER (376-9637) • www.dr-owner.com ©2005 CHP, Inc. 186981
Loading...