DR Backhoe User Manual

0 (0)

DIRT BOSS™ TOWABLE BACKHOE

SAFETY & OPERATING INSTRUCTIONS

Serial No.

Order No.

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS DR BACKHOE.

Congratulations on your purchase of a new DR DIRT BOSS TOWABLE BACKHOE!

We have done our utmost to ensure that your DR DIRT BOSS TOWABLE BACKHOE will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at www.DRpower.com call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.

In addition, please tell your friends about your new DR DIRT BOSS TOWABLE BACKHOE! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.

Thanks once again!

for all of us at DR Power Equipment

Sales Manager

Power Equipment

A division of Country Home Products

127 Meigs Road Vergennes, VT 05491

Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Web site: www.DRpower.com

ii DR® DIRT BOSS™ TOWABLE BACKHOE

Table of Contents

CHAPTER 1 ..........................................................................................................................................1

INTRODUCING THE DR DIRT BOSS TOWABLE BACKHOE.....................................................1

Conventions used in this manual.................................................................................................1

Specifications ................................................................................................................................2

Serial Number ...............................................................................................................................3

Order Number...............................................................................................................................3

CHAPTER 2 ..........................................................................................................................................5

GENERAL SAFETY RULES ............................................................................................................5

Labels.............................................................................................................................................5

Protecting Yourself and Those Around You.................................................................................7

Safety for Children and Pets..........................................................................................................7

Safety with Gasoline - Powered Machines ...................................................................................8

Hydraulic Safety.............................................................................................................................9

Safety When Digging Near Utilities..............................................................................................9

Towing ........................................................................................................................................10

General Safety..............................................................................................................................11

A Note to All Users......................................................................................................................13

Additional Information and Potential Changes .........................................................................13

CHAPTER 3 ........................................................................................................................................15

SETTING UP YOUR DR DIRT BOSS TOWABLE BACKHOE.....................................................15

DR Dirt Boss Towable Backhoe Controls and Features.............................................................15

Adding Oil and Gasoline............................................................................................................. 16

Adding Hydraulic Fluid ...............................................................................................................17

Check the Tire Pressure ..............................................................................................................18

CHAPTER 4 ........................................................................................................................................19

OPERATING YOUR DR DIRT BOSS TOWABLE BACKHOE .....................................................19

Control Levers .............................................................................................................................19

Starting the Engine...................................................................................................................... 19

Stopping the Engine....................................................................................................................20

Stabilizing the Backhoe for Digging ...........................................................................................20

Digging with the Backhoe ...........................................................................................................23

Preparing the Backhoe for Towing .............................................................................................24

Towing the Backhoe ....................................................................................................................27

Hitch Coupler Adjustment Check...............................................................................................29

Hitch Coupler Adjustment..........................................................................................................29

CHAPTER 5 ........................................................................................................................................31

MAINTAINING THE DR DIRT BOSS TOWABLE BACKHOE.................................................... 31

Regular Maintenance Checklist ..................................................................................................31

Greasing the Backhoe .................................................................................................................32

End of Season and Storage.........................................................................................................33

CHAPTER 6 ........................................................................................................................................35

TROUBLESHOOTING ................................................................................................................35

Troubleshooting Table ................................................................................................................35

CHAPTER 7 ........................................................................................................................................37

DR DIRT BOSS TOWABLE BACKHOE ACCESSORIES .............................................................37

Installing a Bucket or Digging Tooth.......................................................................................... 37

CHAPTER 8 ........................................................................................................................................40

PARTS LIST AND SCHEMATIC DIAGRAMS..............................................................................40

Parts List - LINKAGE, CROWD ARM AND BOOM ASSEMBLY................................................40

Schematic – LINKAGE, CROWD ARM AND BOOM ASSEMBLY .............................................41

Parts List – SWIVEL, MAIN BOX AND STABILIZER ASSEMBLY..............................................42

Schematic – SWIVEL, MAIN BOX AND STABILIZER ASSEMBLY ............................................ 43

Parts List – HANDLE GUARD, VALVE MOUNT AND PANELS ASSEMBLY............................44

Schematic – HANDLE GUARD, VALVE MOUNT AND PANELS ASSEMBLY ..........................45

Parts List – CYLINDERS, PINS AND FITTINGS ASSEMBLY ....................................................46

Schematic – CYLINDERS, PINS AND FITTINGS ASSEMBLY................................................... 47

Parts List – HYDRAULIC HOSES AND CYLINDERS ASSEMBLY ............................................. 48

Schematic – HYDRAULIC HOSES AND CYLINDERS ASSEMBLY ...........................................49

Parts List – VALVE AND FITTINGS ASSEMBLY ........................................................................ 50

Schematic – VALVES AND FITTINGS ASSEMBLY ....................................................................51

Parts List – HOSE CONNECTION DETAIL ...............................................................................52

Schematic – HOSE CONNECTION DETAIL..............................................................................53

Parts List – BUCKET AND TEETH ASSEMBLY ..........................................................................54

Schematic – BUCKET AND TEETH ASSEMBLY ........................................................................54

Parts List – TONGUE AND AXLE ASSEMBLY ...........................................................................56

Schematic – TONGUE AND AXLE ASSEMBLY .........................................................................57

Parts List – ENGINE AND PUMP ASSEMBLY...........................................................................58

Schematic – ENGINE AND PUMP ASSEMBLY .........................................................................59

Notes ...........................................................................................................................................61

Daily Checklist for the DR DIRT BOSS TOWABLE BACKHOE..................................................64

iv DR® DIRT BOSS™ TOWABLE BACKHOE

CHAPTER 1

INTRODUCING THE DR DIRT BOSS TOWABLE BACKHOE

This manual will help you set up and safely operate your new DR DIRT BOSS TOWABLE BACKHOE. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.

Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at

www.DRpower.com or call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Conventions used in this manual

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT FOLLOWED, WILL RESULT IN DEATH OR SERIOUS INJURY.

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

OR SERIOUS INJURY

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

OR MODERATE INJURY.

THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.

Tip: This is a helpful hint to guide you in getting the most out of your BACKHOE.

Tools Needed: This indicates you will need a special tool to perform a maintenance function on your

Backhoe.

NOTE:

This information may be helpful to you.

COULD RESULT

DEATH

MINOR

If you are ever unsure about an action you are about to take, don’t do it. Contact us at www.DRpower.com or call DR Power Equipments’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.

Specifications

pping

MECHANICAL SPECIFICATIONS

Engine

Series

Max. HP

Torque

Fuel Capacity

Oil Capacity

Tire Size

Digging Depth

Horizontal Reach

Ripping Force

Bucket Size - Standard Max. Digging Radius Lubrication Bucket Rotation Tow Ball Size Towing Speed Front Stabilizers Width Dry Weight Operating Weight

Subaru Manual Start

EX21 Robin

7.0 (5.1 kW)/4000 rpm.

10.26 ft. pds. (13.9 N.m.)/2500 rpm.

.7 Gal (2.7 L)

1.3 pt. (0.60 L)

4.80/4.00-8 Pneumatic

78"

100"

1,950 lbs.

12" 140 de 17 Grease Fittin 147 de

rees

s at pivot points

rees

2" Ball

h. max.

45 m Down 117"…UP 44" 1,175 lbs. 1,260 lbs.

HYDRAULIC SPECIFICATIONS

Hydraulic Tank Hydraulic System Hydraulic Fluid Filter Gear Pump Hydraulic Fluid

12.46 gallon capacity

13.72 gallon capacity (including tank, cylinder, hoses, filter) Spin-on type, 10 micron filter Single stage, 2.788 GPM

Universal H

SHIPPING SPECIFICATIONS

Shi

Dimensions

Shipping Weight

2 DR

DIRT BOSS™ TOWABLE BACKHOE

draulic Fluid (all temps)

119" x 64" x 69 1 1,175 lbs

Serial Number

A Serial Number is used to identify your machine. The number is located on the serial number label on your machine. For your convenience and ready reference, enter the Identification number in the space provided on the front cover of this manual.

Order Number

An Order Number is used to check and maintain your order history. The number is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the order number in the space provided on the front cover of this manual.

4 DR

DIRT BOSS™ TOWABLE BACKHOE

CHAPTER 2

GENERAL SAFETY RULES

READ THIS SAFETY & OPERATING MANUAL BEFORE YOU USE THE DR BACKHOE. BECOME FAMILIAR WITH THE OPERATION AND SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR MACHINE. IF YOU HAVE ANY QUESTIONS OR NEED ASSISTANCE, PLEASE CONTACT US AT WWW.DRPOWER.COM OR CALL TOLL FREE 1-800-DR-OWNER (376-9637) AND ONE OF OUR TECHNICAL SUPPORT REPRESENTATIVES WILL BE HAPPY TO HELP YOU.

Labels

Your DR DIRT BOSS TOWABLE BACKHOE carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your Backhoe as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.

#250451

#245441

#245701

#245871

#246041

#250441

6 DR

DIRT BOSS™ TOWABLE BACKHOE

#245851

Protecting Yourself and Those Around You

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:

• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS

OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.

• ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE USING

THE BACKHOE TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON MOVING PARTS.

• WE RECOMMEND WEARING GLOVES WHILE USING THE BACKHOE. BE SURE YOUR GLOVES FIT

PROPERLY AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR BACKHOE. IF YOU HAVE SAFETY

SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.

• WEAR LONG PANTS WHILE OPERATING THE BACKHOE.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.

• KEEP BYSTANDERS AT LEAST 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. LOWER THE

BUCKET AND STOP THE ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.

• POSITION A BARRICADE AROUND THE WORK AREA.

• NEVER ALLOW A PERSON TO WORK UNDER A RAISED BUCKET.

• NEVER LIFT A PERSON WITH THE BACKHOE.

Safety for Children and Pets

TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN AND PETS. CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE DIGGING ACTIVITY.

NEVER

THESE PRECAUTIONS:

• KEEP CHILDREN AND PETS AT LEAST 100 FEET FROM THE WORKING AREA AND ENSURE THEY

• BE ALERT AND TURN THE MACHINE OFF IF CHILDREN OR PETS ENTER THE WORK AREA.

ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM. ALWAYS FOLLOW

ARE UNDER THE WATCHFUL CARE OF A RESPONSIBLE ADULT.

• NEVER ALLOW CHILDREN TO OPERATE THE BAC

HOE.

Safety with Gasoline - Powered Machines

GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:

• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE

EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS.

• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS

PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.

• REPLACE RUBBER FUEL LINES AND GROMMETS WHEN WORN OR DAMAGED AND AFTER 5 YEARS

OF USE.

• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO

COOL COMPLETELY. DON'T HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU'RE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REINSTALL THE FUEL TANK AND FUEL CONTAINER CAPS SECURELY.

• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY

FROM THE AREA OF THE SPILL AND

AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS

VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE.

• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER

STORE A MACHINE THAT HAS GAS IN THE TANK, OR A FUEL CONTAINER, NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER, SPACE HEATER, CLOTHES DRYER OR FURNACE.

• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING. SHUT DOWN THE

ENGINE, DISCONNECT THE SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING, WAIT 5 MINUTES BEFORE MAKING ADJUSTMENTS OR REPAIRS.

• NEVER TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE

MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. IF REQUIRED, SEE YOUR AUTHORIZED DEALER FOR ENGINE GOVERNOR ADJUSTMENTS.

• KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.

• NEVER COVER THE MACHINE WHILE THE MUFFLER IS STILL HOT.

• DO NOT OPERATE THE ENGINE WITH THE AIR CLEANER OR THE CARBURETOR AIR INTAKE COVER

REMOVED. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN THE AIR FILTER.

• THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT

TOUCH.

8 DR

DIRT BOSS™ TOWABLE BACKHOE

Hydraulic Safety

HIGH FLUID PRESSURES ARE DEVELOPED IN HYDRAULIC MACHINES. PRESSURIZED HYDRAULIC FLUID ESCAPING THROUGH A PIN HOLE OPENING CAN PUNCTURE SKIN AND CAUSE SEVERE BLOOD POISONING. THEREFORE, THE FOLLOWING INSTRUCTIONS SHOULD BE HEEDED AT ALL TIMES.

• DO NOT OPERATE THE UNIT WITH FRAYED, KINKED, CRACKED OR DAMAGED HOSES, FITTINGS,

OR TUBING. STOP THE ENGINE, WAIT 5 MINUTES AND RELIEVE HYDRAULIC SYSTEM PRESSURE BEFORE CHANGING OR ADJUSTING FITTINGS, HOSES, TUBING, OR OTHER SYSTEM COMPONENTS.

• DO NOT CHANGE ANY BACKHOE NEEDLE VALVE SETTINGS. THEY ARE SET AT THE FACTORY

FOR BEST BACKHOE PERFORMANCE AND SAFETY.

• DO NOT CHECK FOR LEAKS WITH YOUR HAND. LEAKS CAN BE LOCATED BY PASSING

CARDBOARD OR WOOD OVER THE SUSPECTED AREA: LOOK FOR DISCOLORATION. IF INJURED BY ESCAPING FLUID, SEE A DOCTOR AT ONCE. SERIOUS INFECTION OR REACTION CAN DEVELOP IF PROPER MEDICAL TREATMENT IS NOT ADMINISTERED IMMEDIATELY.

• ALWAYS WEAR SAFETY GLASSES TO PROTECT YOUR EYES FROM HYDRAULIC FLUID.

Safety When Digging Near Utilities

CALL 811 BEFORE YOU BEGIN ANY DIGGING PROJECT. A NEW, FEDERALLY-MANDATED NATIONAL "CALL BEFORE YOU DIG" NUMBER, 811 WAS CREATED TO HELP PROTECT YOU FROM UNINTENTIONALLY HITTING UNDERGROUND UTILITIES WHILE WORKING ON DIGGING PROJECTS. EVERY DIGGING JOB REQUIRES A CALL. IF YOU HIT AN UNDERGROUND UTILITY LINE WHILE DIGGING, YOU CAN HARM YOURSELF OR THOSE AROUND YOU, DISRUPT SERVICE AND POTENTIALLY BE RESPONSIBLE FOR FINES AND REPAIR COSTS.

• THERE MAY BE BURIED POWER, GAS, AND/OR TELEPHONE LINES IN THE WORK AREA. ELECTRIC

SHOCK, DEATH, OR EXPLOSION MAY OCCUR.

• HAVE THE PROPERTY OR WORK AREA MARKED FOR BURIED LINES AND DO NOT DIG IN

MARKED AREAS.

• THERE MAY ALSO BE OVERHEAD POWER LINES IN THE WORK AREA. ELECTRIC SHOCK OR

DEATH MAY OCCUR IF A POWER LINE IS TOUCHED BY THE BACKHOE.

• SURVEY AND MARK THE AREA WHERE THERE ARE OVERHEAD POWER LINES AND DIG WITH

CAUTION UNDER POWER LINES TO ENSURE THAT YOU DO NOT TOUCH THEM WITH THE BACKHOE.

To w in g

• ALWAYS CHECK BEFORE TOWING TO MAKE CERTAIN YOUR BACKHOE IS CORRECTLY AND

SECURELY ATTACHED TO THE TOWING VEHICLE. BE SURE THAT THE BALL HITCH YOU ARE USING IS THE PROPER SIZE FOR THE HITCH COUPLER ON THE BACKHOE. BE SURE THE SAFETY CHAINS ARE PROPERLY HOOKED TO THE VEHICLE LEAVING ENOUGH SLACK FOR TURNING.

• ALWAYS INSTALL THE SWING AND BOOM TRANSPORT HITCH PINS AND LYNCH PINS BEFORE

TRANSPORTING THE BACKHOE.

• ALWAYS USE ACCESSORY LIGHTS AND DEVICES WHEN TRANSPORTING ON A ROAD OR

HIGHWAY TO WARN OPERATORS OF OTHER VEHICLES. CHECK YOUR LOCAL GOVERNMENT REGULATIONS.

• ALWAYS ALLOW FOR ADDED LENGTH OF THE BACKHOE WHEN TURNING, PARKING, CROSSING

INTERSECTIONS, AND IN ALL DRIVING SITUATIONS.

• ALWAYS BE CAREFUL WHEN BACKING UP. YOU COULD JACKKNIFE YOUR BACKHOE IF CARE IS

NOT TAKEN.

• NEVER EXCEED 45 M.P.H. WHEN TOWING YOUR BACKHOE. OBEY ALL STATE AND LOCAL

REGULATIONS WHEN TOWING ON STATE AND LOCAL ROADS AND HIGHWAYS. ADJUST YOUR SPEED FOR TERRAIN AND CONDITIONS, AS NEEDED. BE EXTRA CAUTIOUS WHEN TOWING OVER ROUGH TERRAIN, ESPECIALLY OVER A RAILROAD CROSSING.

• NEVER ALLOW ANYONE TO SIT OR RIDE ON YOUR BACKHOE.

• NEVER CARRY ANY CARGO ON YOUR BACKHOE.

• TRAVEL SLOWLY OVER ROUGH TERRAIN, ON HILLSIDES, AND AROUND CURVES TO PREVENT

TIPPING.

• DO NOT TOW THE BACKHOE NEAR THE EDGE OF A DITCH OR EXCAVATION.

10 DR

DIRT BOSS™ TOWABLE BACKHOE

General Safety

OPERATING THIS BACKHOE SAFELY IS NECESSARY TO PREVENT OR MINIMIZE THE RISK OF

OR SERIOUS INJURY

ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS BACKHOE:

• YOUR BACKHOE IS A POWERFUL TOOL, NOT A PLAYTHING. EXERCISE EXTREME CAUTION AT

ALL TIMES. THE DESIGN OF THIS MACHINE IS TO DIG HOLES. DO NOT USE IT FOR ANY OTHER PURPOSE.

• KNOW HOW TO STOP THE BACKHOE QUICKLY; SEE “STOPPING THE ENGINE” IN CHAPTER 4.

• OPERATE THIS MACHINE ON A LEVEL SURFACE ONLY. NEVER OPERATE YOUR UNIT ON A

SLIPPERY, WET, MUDDY, OR ICY SURFACE. EXERCISE CAUTION TO AVOID SLIPPING OR

FALLING.

• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF

ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY DR POWER EQUIPMENT.

• NEVER USE THE MACHINE WITHOUT ENSURING THAT ALL GUARDS AND SHIELDS ARE IN

PLACE.

• NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER

STANDARD PARTS ON THE BACKHOE. THIS INCLUDES ALL SHIELDS AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.

• ALWAYS OPERATE THE BACKHOE FROM THE OPERATOR SEAT ONLY.

. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU.

DEATH

• ALLOW ONLY ONE PERSON TO OPERATE THE BACKHOE AT ANY TIME.

• NEVER DIG WITH THE BACKHOE UNLESS THE STABILIZERS ARE PROPERLY SET.

• DO NOT DIG UNDER THE STABILIZERS. SOFT GROUND OR SANDY SOIL CAN CAUSE CAVE-INS.

• DO NOT USE THE BACKHOE BUCKET AS A BATTERING RAM.

• ALWAYS LOWER THE BUCKET TO THE GROUND BEFORE LEAVING THE OPERATOR’S SEAT.

• NEVER LEAVE THE BACKHOE WITH THE ENGINE RUNNING. STOP THE ENGINE AND TURN THE

IGNITION SWITCH TO “OFF”.

• BE SURE THE AREA IS CLEAR OF UNDERGROUND OBSTRUCTIONS. CALL “811” BEFORE YOU DIG.

• USE THE STEPS PROVIDED WHEN CLIMBING ON OR OFF THE BACKHOE TO PREVENT SLIPPING.

• IF THE MACHINE SHOULD START MAKING AN UNUSUAL NOISE OR VIBRATION, SHUT DOWN

THE ENGINE, DISCONNECT THE SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING, WAIT 5 MINUTES, THEN INSPECT FOR DAMAGE. VIBRATION IS GENERALLY A WARNING OF TROUBLE. CLEAN, REPAIR AND/OR REPLACE DAMAGED PARTS.

• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.

• BEFORE PERFORMING ANY MAINTENANCE/INSPECTION PROCEDURE OR BEFORE LEAVING THE

BACKHOE UNATTENDED, RAISE AND CENTER THE BOOM, LOWER THE CROWD ARM, PULL IN THE BUCKET, ADJUST THE THROTTLE CONTROL LEVER TO IDLE, TURN THE IGNITION SWITCH TO “OFF”, REMOVE THE SPARK PLUG WIRE, AND INSTALL THE SWING AND BOOM TRANSPORT HITCH PINS AND LYNCH PINS.

• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE

BACKHOE. ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE RULES OF SAFE OPERATION TO USE YOUR MACHINE.

• NEVER OVERLOAD OR ATTEMPT TO MOVE MATERIAL BEYOND THE MANUFACTURER’S

RECOMMENDATION. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT.

• WHILE USING THE BACKHOE, DON'T HURRY OR TAKE THINGS FOR GRANTED. WHEN IN

DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER.

• NEVER OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR

MEDICATION.

• USE THE MACHINE ONLY IN DAYLIGHT.

• STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC.

• KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT IN GOOD OPERATING

CONDITION.

• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT

ARE NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THIS BACKHOE IN A SAFE MANNER. CONTACT US AT WWW.DRPOWER.COM OR CALL 1 (800) DR-OWNER (376-9637) FOR ASSISTANCE.

12 DR

DIRT BOSS™ TOWABLE BACKHOE

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR

DIRT BOSS™ TOWABLE BACKHOES shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state organization for specific information in your area.

Additional Information and Potential Changes

DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.

14 DR

DIRT BOSS™ TOWABLE BACKHOE

CHAPTER 3

SETTING UP YOUR DR DIRT BOSS TOWABLE BACKHOE

This chapter outlines unpacking and a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features of your DR DIRT BOSS TOWABLE Backhoe as shown in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com or call our Customer Service Representatives at our toll free number: 1-800-DR-OWNER (376-9637).

DR DIRT BOSS TOWABLE Backhoe Controls and Features

Crowd Arm

Boom

Operator Seat

Engine

Hydraulic Pump

Control Valve Assembly

12" Bucket (9" and 16" Bucket and Tooth Optional)

Rear Stabilizers

Handle Guard

Front Stabilizer

Operator Step

Pneumatic Wheel

Hydraulic Tank Fil

Foot Plate

Hydraulic Filter

Jack

Figure 1

Tow Hitch

Adding Oil and Gasoline

Capacities

Engine

1.3 pt. (0.60 L) - SAE 30 for temp. 50 deg. F. or above, 10w-30 for 10-90 deg. F., 5w-30 for 30 deg. F. or below

Fuel Tank

Unleaded gasoline, .7 Gal (2.7 L)

• YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE IS SHIPPED WITHOUT

OIL. TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT YOU MUST ADD OIL BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY, CHECKING THE LEVEL FREQUENTLY TO AVOID OVERFILLING.

• TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:

- THE MACHINE SHOULD BE ON A LEVEL SURFACE.

- THE DIPSTICK SHOULD NOT

Full

Low

READING.

BE SCREWED DOWN TO ENSURE AN ACCURATE OIL LEVEL

NOTE: Use only the recommended high detergent oil. Other types of oil could cause problems operating your machine. Please refer to your Engine Owner’s Manual for detailed oil information.

Oil Fill/Dipstick

Figure 2

16 DR

DIRT BOSS™ TOWABLE BACKHOE

1. Place the machine on a level surface, remove the Oil

Fill/Dipstick (Figure 2) and clean the end of it with a rag.

2. Machines are shipped with no oil. Initially add 16 oz.

of the oil recommended by the Engine Manufacturer. Wait one minute for the oil to settle.

3. Replace the Dipstick, but DO NOT

screw it in, to ensure an accurate reading and then remove it to check the oil level (clean the Dipstick with the rag after checking).

4. Continue adding a few ounces of oil at a time,

rechecking the Dipstick until the oil reaches the fill mark. Be careful not to overfill.

5. Replace the Dipstick and screw all the way down when

full.

6. Remove the Gas Fill Cap and fill the Gas Tank with

fresh, unleaded gas (with a minimum of 85 Octane) to approximately 1" to 1-1/2" below the top of the fill neck to allow for fuel expansion (Figure 3). Be careful not to overfill and reinstall the Gas Fill Cap before starting the engine. See your Engine Owner’s Manual for more detailed information.

NOTE: To refill the gas tank, turn the engine OFF and let the

engine cool at least five minutes before removing the gas fill cap.

Adding Hydraulic Fluid

• YOU MUST ADD HYDRAULIC FLUID BEFORE USING THE

BACKHOE. THIS MACHINE IS SHIPPED WITHOUT HYDRAULIC FLUID. FILL THE HYDRAULIC TANK SLOWLY, CHECKING THE LEVEL FREQUENTLY TO AVOID OVERFILLING.

Gas Fill Cap

Figure 3

Low

Full

• TO GET AN ACCURATE READING WHEN CHECKING THE

HYDRAULIC FLUID LEVEL:

- THE MACHINE SHOULD BE ON A LEVEL SURFACE.

- THE DIPSTICK SHOULD BE

SCREWED ALL THE WAY DOWN TO ENSURE AN ACCURATE FLUID LEVEL READING.

1. Remove the Hydraulic Fluid Fill Cap Dipstick and fill

the Hydraulic Tank (Figure 4) with the recommended fluid (see the “specifications” section, page 2). The tank is full when the fluid level is at the full mark on the Dipstick.

NOTE: The total hydraulic system fluid capacity is 13.72

gallons.

Hydraulic Fluid Fill Cap

Hydraulic Tank

Figure 4

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