Chapter 6: Parts Lists, Schematic Diagrams And Warranty............................................................. 38
Conventions used in this manual
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH
OR SERIOUS INJURY.
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN MINOR
OR MODERATE INJURY.
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW
THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your
machine. An Order Number is used to check and maintain your order history and is located on the
upper left portion of your packing slip. For your convenience and ready reference, enter the Serial
Number and Order Number in the space provided on the front cover of this manual.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time
without notice or obligation to the purchaser. The descriptions and specifications contained in this
manual were in effect at printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your machine.
Above 30° F . . . . . . . . . . . . . . . . Use AW-32, 10W (non foaming) or ATF Dextron III
Below 30° F . . . . . . . . . . . . . . . . Use only ATF Dextron III
SHIPPING SPACIFICATIONS
Shipping Weight . . . . . . . . . . . . 630 LBS
Contact us at www.DRpower.com 3
Chapter 1: General Safety Rules
TO AVOID PERSONAL INJURY OR DEATH, CAREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS
PERTAINING TO THE DR 22-TON VERTICAL/HORIZONTAL WOOD SPLITTER.
DO NOT ATTEMPT TO ASSEMBLE, OPERATE, OR MAINTAIN OUR PRODUCT WITHOUT FULLY
UNDERSTANDING ALL OUR INSTRUCTIONS AND SAFETY PRECAUTIONS. DO NOT OPERATE THE
WOOD SPLITTER UNLESS YOU READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN
THIS MANUAL. IF YOU ARE EVER UNSURE ABOUT AN ACTION YOU ARE ABOUT TO TAKE, DON’T DO
IT. CONTACT DR POWER EQUIPMENT’ TOLL-FREE SUPPORT AT 1-800-DR-OWNER (376-9637) FOR HELP
OR INFORMATION.
ACCIDENTS CAN OFTEN BE AVOIDED BY BEING ALERT AND RECOGNIZING POTENTIALLY
HAZARDOUS SITUATIONS. ANY INDIVIDUALS OPERATING, MAINTAINING, OR REPAIRING PRODUCTS
MANUFACTURED BY DR POWER EQUIPMENT SHOULD HAVE THE NECESSARY TRAINING, SKILLS, AND
TOOLS REQUIRED TO PERFORM THESE FUNCTIONS PROPERLY AND SAFELY. THE SAFETY
INFORMATION IN THIS MANUAL SERVES AS A BASIC GUIDE IN AN ATTEMPT TO PREVENT INJURY OR
DEATH.
DR POWER EQUIPMENT CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT
INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS MANUAL AND ON THE PRODUCT ITSELF
ARE, THEREFORE, NOT ALL INCLUSIVE. IF TOOLS, PROCEDURES, WORK METHODS, OR OPERATING
TECHNIQUES THAT ARE NOT SPECIFICALLY MENTIONED BY DR POWER EQUIPMENT ARE USED, YOU
MUST SATISFY YOURSELF THAT THEY ARE SAFE FOR YOU AND FOR OTHERS. MAKE SURE THE WOOD
SPLITTER WILL NOT BE DAMAGED OR MADE UNSAFE BY ANY OPERATION, LUBRICATION,
MAINTENANCE, OR REPAIR PROCEDURES THAT YOU CHOOSE.
4 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
Labels
Your DR 22-TON VERTICAL/HORIZONTAL WOOD SPLITTER carries prominent labels as reminders for
its proper and safe use. Shown below are copies of all the labels that appear on the equipment. Take a
moment to study them and make a note of their location on your DR 22-TON VERTICAL/HORIZONTAL
WOOD SPLITTER as you assemble and before you operate the unit. Replace damaged or missing safety
and information labels immediately.
230591
(Set of two)
230611
230621
265941
230601
Contact us at www.DRpower.com 5
Personal Protection
• TO AVOID PERSONAL INJURY OR DEATH, CAREFULLY READ AND UNDERSTAND ALL
INSTRUCTIONS PERTAINING TO THE WOOD SPLITTER INCLUDING THE ENGINE
MANUFACTURER’S OPERATING AND MAINTENANCE INSTRUCTION MANUAL.
• ALWAYS WEAR PROTECTIVE GEAR, SUCH AS SAFETY GOGGLES, TIGHT-FITTING GLOVES
WITHOUT DRAW STRINGS OR LOOSE CUFFS, STEEL-TOED SHOES, AND A PROTECTIVE HEARING
DEVICE.
• TO PREVENT INJURY, MAKE SURE ALL DECALS ARE ATTACHED TO THE WOOD SPLITTER AND
ARE LEGIBLE AT ALL TIMES.
Worksite Safety
• TO AVOID TRIPPING, DO NOT LEAVE TOOLS, LOGS, OR OTHER ITEMS LAYING AROUND THE
WORK AREA.
• NEVER OPERATE YOUR WOOD SPLITTER ON SLIPPERY, WET, MUDDY, OR ICY SURFACES. THE
LOCATION YOU CHOOSE SHOULD BE SOLID, LEVEL, DRY, AND FREE FROM ANY TALL GRASS,
BRUSH, OR OTHER INTERFERENCES.
• NEVER OPERATE THE ENGINE IN AN ENCLOSED AREA. EXHAUST FUMES CONTAIN CARBON
MONOXIDE THAT CAN BE DEADLY WHEN INHALED. MAKE SURE THE AREA IS WELL
VENTILATED.
• NEVER ATTEMPT TO MOVE YOUR WOOD SPLITTER OVER HILLY OR UNEVEN TERRAIN WITHOUT
A TOW VEHICLE.
• NEVER USE YOUR WOOD SPLITTER AT NIGHT.
• ALWAYS BLOCK THE WHEELS TO PREVENT MOVEMENT OF THE MACHINE WHILE IN
OPERATION.
Operating Safety
• ALLOW ONLY ONE (1) PERSON TO LOAD AND OPERATE THE WOOD SPLITTER.
• ALLOW ONLY ADULTS TO OPERATE THE WOOD SPLITTER. NO ONE UNDER THE AGE OF 18
SHOULD BE ALLOWED TO OPERATE THE WOOD SPLITTER.
6 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
• ALWAYS KEEP BYSTANDERS, INCLUDING CHILDREN AND PETS, AT LEAST TWENTY-FIVE (25)
FEET AWAY FROM THE WORK AREA. ONLY THE OPERATOR SHOULD STAND NEAR THE
EQUIPMENT AND ONLY WITHIN THE SAFE OPERATING AREA PRESCRIBED IN THIS MANUAL
(SEE THE PHOTOS ON SAFE AND UNSAFE OPERATING ZONES IN THE “OPERATING YOUR
WOOD SPLITTER” SECTION IN CHAPTER 4.)
• WHEN THE RAM OF THE WOOD SPLITTER IS IN THE RETURN MODE, KEEP YOUR HANDS OFF
THE MACHINE — THE WOOD SPLITTER IS DESIGNED TO AUTOMATICALLY STOP THE RAM
WHEN THE CYLINDER IS FULLY RETRACTED.
• ALWAYS DISCONNECT THE SPARK PLUG WIRE WHEN THE WOOD SPLITTER IS NOT IN
OPERATION.
• DO NOT ALLOW ANY PERSON TO OPERATE THE WOOD SPLITTER UNTIL THEY HAVE READ
AND UNDERSTOOD THE SAFE OPERATING INSTRUCTIONS CONTAINED IN THIS MANUAL.
• DO NOT, UNDER ANY CIRCUMSTANCES, ALTER YOUR WOOD SPLITTER. THIS EQUIPMENT
WAS DESIGNED AND ENGINEERED TO BE USED IN ACCORDANCE WITH THE OPERATING
INSTRUCTIONS. ALTERING THE EQUIPMENT, OR USING THE EQUIPMENT IN SUCH A WAY AS
TO CIRCUMVENT ITS DESIGN CAPABILITIES AND CAPACITIES, COULD RESULT IN SERIOUS OR
FATAL INJURY AND WILL VOID THE WARRANTY.
• NEVER OPERATE, OR ALLOW ANYONE ELSE TO OPERATE, THIS EQUIPMENT WHILE UNDER
THE INFLUENCE OF MEDICATION, DRUGS, OR ALCOHOL.
• NEVER WEAR LOOSE CLOTHING OR JEWELRY THAT MAY GET CAUGHT OR BECOME
ENTANGLED IN THE WOOD SPLITTER.
• NEVER PLACE HANDS OR FEET BETWEEN LOG AND SPLITTING WEDGE OR BETWEEN LOG
AND RAM DURING THE FORWARD OR REVERSE STROKE.
• DO NOT STRADDLE OR REACH ACROSS THE SPLITTING AREA WHEN OPERATING THE WOOD
SPLITTER.
• DO NOT STEP OVER YOUR WOOD SPLITTER WHEN THE ENGINE IS RUNNING, BECAUSE YOU
MAY TRIP OR ACCIDENTALLY ENGAGE THE RAM.
• NEVER ATTEMPT TO LOAD YOUR WOOD SPLITTER WHILE THE RAM IS IN MOTION.
• ONLY USE YOUR HAND TO OPERATE THE CONTROL VALVE HANDLE.
Log Splitting Safety
• ALWAYS KEEP YOUR FINGERS AWAY FROM ANY CRACKS THAT OPEN IN THE LOG DURING THE
SPLITTING OPERATION.
• ALWAYS MAKE SURE THAT BOTH ENDS OF THE LOG YOU ARE SPLITTING ARE CUT AS SQUARE
AS POSSIBLE. THIS WILL PREVENT THE LOG FROM SLIDING OUT OF POSITION WHILE UNDER
PRESSURE. LOGS SHOULD BE 24 INCHES OR SHORTER IN LENGTH.
Contact us at www.DRpower.com 7
• NEVER TRY TO SPLIT TWO LOGS ON TOP OF EACH OTHER.
• NEVER PILE LOGS TO BE SPLIT IN A MANNER THAT WILL CAUSE YOU TO REACH ACROSS THE
WOOD SPLITTER.
Maintenance and Repair
• FOLLOW ALL SAFETY RULES. MOST ACCIDENTS INVOLVING THE OPERATION, MAINTENANCE, OR
REPAIR OF PRODUCTS OCCUR BECAUSE THE ASSEMBLER/OWNER/OPERATOR FAILED TO OBSERVE
BASIC SAFETY RULES OR OPERATING INSTRUCTIONS.
• ALWAYS INSPECT YOUR WOOD SPLITTER BEFORE EACH USE. MAKE SURE ALL NUTS, BOLTS,
SCREWS, HYDRAULIC FITTINGS, HOSE CLAMPS, ETC. ARE SECURELY TIGHTENED.
• ALWAYS CHECK THE FLUID LEVEL IN THE HYDRAULIC FLUID TANK AND ENGINE OIL RESERVOIR
BEFORE EACH USE.
• NEVER OPERATE YOUR WOOD SPLITTER WHEN IT IS IN NEED OF REPAIR OR IS IN POOR
MECHANICAL CONDITION.
• NEVER TAMPER WITH THE ENGINE TO RUN IT AT EXCESSIVE SPEEDS. THE MAXIMUM ENGINE
SPEED IS PRESET AND IS WITHIN SAFETY LIMITS.
• NEVER MAKE ALTERATIONS TO YOUR WOOD SPLITTER IN ANY MANNER. SUCH ALTERATIONS MAY
CAUSE THE WOOD SPLITTER TO BECOME UNSAFE AND WILL VOID THE WARRANTY.
• ALWAYS CLEAN THE UNIT AFTER EACH USE. IF POSSIBLE, STORE THE UNIT INSIDE OR COVER IT
COMPLETELY IF STORED OUTSIDE.
To w ing
• ALWAYS CHECK BEFORE TOWING TO MAKE CERTAIN YOUR WOOD SPLITTER IS CORRECTLY
AND SECURELY ATTACHED TO THE TOWING VEHICLE. BE SURE THAT THE BALL HITCH YOU ARE
USING IS THE PROPER SIZE FOR THE HITCH COUPLER ON THE LOG SPLITTER. BE SURE THE
SAFETY CHAINS ARE PROPERLY HOOKED TO THE VEHICLE LEAVING ENOUGH SLACK FOR
TURNING.
• ALWAYS ALLOW FOR ADDED LENGTH OF THE WOOD SPLITTER WHEN TURNING, PARKING,
CROSSING INTERSECTIONS, AND IN ALL DRIVING SITUATIONS.
• ALWAYS BE CAREFUL WHEN BACKING UP. YOU COULD JACKKNIFE YOUR WOOD SPLITTER IF
CARE IS NOT TAKEN.
• ALWAYS DISCONNECT YOUR WOOD SPLITTER FROM YOUR TOWING VEHICLE BEFORE
ATTEMPTING TO USE IT.
8 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
• NEVER EXCEED 35 M.P.H. WHEN TOWING YOUR WOOD SPLITTER. OBEY ALL STATE AND LOCAL
REGULATIONS WHEN TOWING ON STATE AND LOCAL ROADS AND HIGHWAYS. ADJUST YOUR
SPEED FOR TERRAIN AND CONDITIONS, AS NEEDED. BE EXTRA CAUTIOUS WHEN TOWING
OVER ROUGH TERRAIN, ESPECIALLY OVER A RAILROAD CROSSING.
• NEVER ALLOW ANYONE TO SIT OR RIDE ON YOUR WOOD SPLITTER.
• NEVER CARRY ANY CARGO OR WOOD ON YOUR WOOD SPLITTER.
Refueling
• ONLY REFUEL THE WOOD SPLITTER OUTDOORS IN A CLEAR AREA VOID OF GAS FUMES OR
SPILLED GASOLINE.
• ALWAYS USE AN APPROVED FUEL CONTAINER TO CARRY GASOLINE.
• ALWAYS REPLACE THE WOOD SPLITTER GAS CAP AND THE FUEL CONTAINER CAP SECURELY.
• IF GASOLINE IS SPILLED, MOVE THE MACHINE AWAY FROM THE AREA OF THE SPILL AND AVOID
CREATING ANY SOURCE OF IGNITION UNTIL THE SPILLED GASOLINE HAS COMPLETELY
EVAPORATED.
• TAKE A CLASS B FIRE EXTINGUISHER WITH YOU WHEN OPERATING THE WOOD SPLITTER IN DRY
AREAS AS A PRECAUTIONARY MEASURE AGAINST POSSIBLE FLYING SPARKS.
• ALWAYS STORE GASOLINE IN AN APPROVED, TIGHTLY SEALED CONTAINER. STORE THE
CONTAINER IN A COOL, DRY PLACE. DO NOT STORE THE CONTAINER IN A HOUSE OR NEAR ANY
HEATING APPLIANCE.
• DO NOT SMOKE OR HAVE OPEN FLAMES WHEN REFUELING THE ENGINE. DO NOT SPILL FUEL. IF
FUEL SHOULD SPILL, QUICKLY WIPE UP THE SPILL AND ALLOW THE EXCESS TO EVAPORATE
BEFORE CONTINUING. MAKE SURE GASOLINE SOAKED RAGS ARE PROPERLY DISPOSED OF.
• DO NOT FILL THE GAS TANK WHILE THE ENGINE IS HOT OR RUNNING. ALLOW TIME FOR THE
Preventing Fires
• NEVER OPERATE THE WOOD SPLITTER NEAR A FLAME OR SPARK. OIL AND GASOLINE ARE
FLAMMABLE AND CAN EXPLODE.
• NEVER SMOKE WHILE OPERATING OR REFUELING THE WOOD SPLITTER. GASOLINE, OIL, AND
EVEN GAS FUMES CAN EXPLODE.
Contact us at www.DRpower.com 9
• THE WOOD SPLITTER IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD
NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSH-COVERED, OR
GRASS COVERED LAND UNLESS THE ENGINE’S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK
ARRESTER MEETING LOCAL OR STATE LAWS (IF ANY). IF A SPARK ARRESTER IS USED, IT
SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY THE OWNER AND/OR
OPERATOR.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal
combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to
operation on US Forest Lands. All DR 22-TON VERTICAL/HORIZONTAL WOOD SPLITTERS shipped to
California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or
operator to maintain this equipment in compliance with state regulations is a misdemeanor under
California law and may be in violation of other state and/or federal regulations. Contact your local fire
marshal or forest service for specific information in your area.
10 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
A
Chapter 2: Setting Up Your DR 22-Ton Vertical/Horizontal Wood Splitter
DR 22-Ton Vertical/Horizontal Wood Splitter Controls and Features
Base
Plate
Log
Dislodger
Fuel Cap
Tow Hitch
ssembly
Safety Chains
Control
Valve
Handle
Locking Lever
Tank Base
Weldment
Rail Rest and
Locking Lever
Hydraulic
Fluid
Filter
Oil Fill
Wedge Slide
Weldment
Control
Valve
Cylinder
Rail
Weldment
Tongue
Weldment
Hydraulic
Pump
Front Leg
Weldment
Figure 1
Contact us at www.DRpower.com 11
Tools needed:
)
)
y
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
• Hammer and pry bar
• Utility knife
• 10" crescent wrench
• Ratchet
• 1/2" open end wrench
• 1/2" socket
• 3/4" open end wrench
• 3/4" socket
• Funnel
• Pliers
• Band Cutters
Supplies needed:
• Pipe sealant tape
• Hydraulic fluid (see “specifications”, page 3)
• Engine oil (see engine manual)
• General purpose grease
Shipping List
The following chart contains the list of parts that should be shipped as part of the
DR 22-TON VERTICAL/HORIZONTAL WOOD SPLITTER.
DESCRIPTION
Base Unit (engine
1
1
Rail Unit (hydraulic cylinder
QTY
1
1
DESCRIPTION QTY
Rail Latch Assembly
Rail Latch Assembl
Hydraulic Fluid Filter2 1 Bolts (1/2-13 x 1-1/2 inch
Hitch Assembly Parts
Hitch Assembly (2 inch
Bolt (1/2-13 x 3-1/2 inch
Locknuts (1/2-13
2
2 Control Lever (valve
Safety Chains2 2
Safety Link2 1
Tongue and Front Leg Assembly
Tongue and Front Leg Weldment
Bolts (1/2-13 x 3-1/2 inch
Lock Washers (1/2 inch
Nuts (1/2-13
2
Rail to Base Assembly
Bolts (1/2-13 x 1-1/2 inch
Lock Washers (1/2 inch
Nuts (1/2-13
1
On the pallet.
2
In cardboard box.
2
2
2
1 Nuts (1/2-13
2
2
1
1
2
2
2
2
2
2
2
2
2
Lock Washers (1/2 inch
2
Valve Assembly
Knob (valve lever
Valve Link
Clevis Pins
Cotter Pins
2
1
2
3
2
3
Fender Assembly
Fenders
Bolts (5/16-18 x 3/4 inch
Locknuts (5/16-18
2
2
1
1
2
2
2
2
2
4
2
4
2
2
2
1
1
12 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
Unpacking the Crate
A
1. Cut the metal banding and remove the protective
plastic covering, top, sides and ends, of the packing
crate (Figure 2). Do not remove the base unit or the
rail assembly from the bottom pallet at this time.
2. Locate and check the condition of the larger
components on the shipping pallet (Figure 3). If you
have any questions, call DR Power Equipment at 1 (800)376-9637.
3. Cut the remaining banding straps, open the cardboard
box, and make sure all the smaller parts have been
shipped. The chart in the “Shipping List” section
provides a complete list of all the parts shipped with
your wood splitter. If you have any questions, call DR
Power Equipment at 1 (800)376-9637.
Metal Banding
Figure 2
Tongue and
Front Leg
Assembly
Figure 3
Cardboard
Box
Rail
ssembly
Packing
Crate
Base Unit
Banding
Straps
NOTE: The contents of the cardboard box (Figure 4) contains
the tow hitch assembly, two safety chains and safety
link, two fenders, valve handle assembly, hydraulic
fluid filter, and rail rest assembly.
Also, included in the box is a plastic bag of miscellaneous
hardware and a plastic bag with the control valve
handle assembly.
Fenders
Safety
Chains
Figure 4
Tow Hitch
Control Valve
Handle Assembly
Rail Rest and
Locking Lever
Assembly
Contact us at www.DRpower.com 13
Assembly
Hydraulic
Fluid Filter
Hardware
Assembly Procedure
J
SOME COMPONENTS ARE VERY HEAVY AND CAN BE DAMAGED IF MISHANDLED. ALSO, TO HELP
PREVENT PERSONAL INJURY, IT IS RECOMMENDED THAT TWO (2) PEOPLE WORK TOGETHER TO
UNCRATE AND ASSEMBLE THE WOOD SPLITTER.
READ ALL INSTRUCTIONS AND SAFETY RECOMMENDATIONS BEFORE ASSEMBLING OR OPERATING
THIS WOOD SPLITTER.
Top of Tongue and
Base
Unit
Front Leg Assembly
Flush with top of
Base Unit Bracket
Tongue and
Front Leg
Assembly
1. Before removing the base unit from the pallet, remove
the tongue and front leg assembly from the pallet and
fold the leg down and lock it into position with the
spring pin. Install the tongue and front leg assembly
onto the base using Two 1/2-13 x 3-1/2 inch long hex
head bolts and Locknuts (Figure 5). Tighten the
Locknuts securely. Pull the spring pin to fold the leg
back in the up position. Roll the tongue/base unit off
the pallet. Lower the front leg and lock it into position
with the spring pin.
Figure 5
Figure 6
Spring
Pin
Holes Closer
to Top of
Tongue
Rail Assembly
Base Plate
down
Note: Make sure that the mounting holes on the Tongue and Front
Leg Assembly are closer to the top when assembling so that the Top
of the Tongue and Front Leg Assembly is Flush with the Top of Base
Unit Bracket.
2. With a helper, carefully push the rail assembly off the
pallet and stand it in an upright, vertical position with
the base plate down (Figure 6).
MAKE SURE THE RAIL ASSEMBLY IS STANDING ON A FLAT,
LEVEL AREA. IF NECESSARY, HAVE A HELPER STEADY THE
RAIL TO PREVENT IT FROM TIPPING OVER. THE RAIL
ASSEMBLY WEIGHS APPROXIMATELY 300 POUNDS AND
WILL CAUSE BODILY IN
URY IF IT FALLS ON SOMEONE.
14 DR
®
22-TON VERTICAL/HORIZONTAL WOOD SPLITTER
Loading...
+ 30 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.