DR 8.25 Pro Power Wagon User Manual
DR® POWERWAGON-PRO
SAFETY & OPERATING INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS
BEFORE OPERATING THE DR POWERWAGON-PRO.
Congratulations on your purchase of a new DR POWERWAGON-PRO!
We have done our utmost to ensure that your DR POWERWAGON-PRO will be one of the most trouble-free
and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have.
We want to answer them as quickly as possible. When you do call, please have your order number, or serial
number handy. For technical assistance, please call Toll-Free 1-800-DR-OWNER (376-9637) and one of our
Technical Support Representatives will be happy to help you. We also hope to hear from you on how much
you like your new helper.
In addition, please tell your friends about your new DR POWERWAGON-PRO! Having DR Owners spread the
word about our products and our way of doing business is the best advertising we can have, and the best way
to help us provide even better service in the years to come.
Thanks once again!
for all of us at
Country Home Products, Inc
®
S
ALES MANAGER
COPYRIGHT
©2007 Country Home Products, Inc. All rights reserved.
DR® Power Equipment
A division of Country Home Products®
127 Meigs Road
Vergennes, VT 05491
Toll-Free phone
: 1-800-DR-OWNER (376-9637)
Fax: 1-802-877-1213
Web site: www.dr-owner.com
II DR
®
POWERWAGON-PRO
Table of Contents
CHAPTER 1 .............................................................................................................................1
INTRODUCING THE DR POWERWAGON-PRO ...........................................................1
Conventions used in this manual....................................................................................1
CHAPTER 2 .............................................................................................................................2
GENERAL SAFETY RULES ...............................................................................................2
Labels................................................................................................................................2
Protecting Yourself...........................................................................................................4
Slope Operation ...............................................................................................................5
Safety for Children............................................................................................................5
Safety with Gasoline-Powered Machines ........................................................................6
General Safety...................................................................................................................7
A Note To All Users..........................................................................................................8
Additional Information and Potential Changes ..............................................................8
CHAPTER 3 .............................................................................................................................9
SETTING UP YOUR DR POWERWAGON-PRO..............................................................9
DR POWERWAGON-PRO Controls and Features ..........................................................9
Unpacking the DR POWERWAGON-PRO.....................................................................10
Check the Tire Pressure .................................................................................................10
Adding Oil and Gasoline................................................................................................ 11
Connect the Battery Wires .............................................................................................12
CHAPTER 4 ...........................................................................................................................13
OPERATING YOUR DR POWERWAGON-PRO............................................................ 13
Before Starting the Engine ............................................................................................. 13
Electric Starting ..............................................................................................................13
Manual Recoil Starting................................................................................................... 14
Operating........................................................................................................................14
Stopping .........................................................................................................................15
Operating Tips................................................................................................................15
Loading ........................................................................................................................... 15
Slopes and Uneven Terrain............................................................................................ 16
Dumping - Manually ......................................................................................................17
Electric Dump System - Optional ..................................................................................18
CHAPTER 5 ...........................................................................................................................19
MAINTAINING THE DR POWERWAGON-PRO ..........................................................19
Regular Maintenance Checklist .....................................................................................19
Battery Care (For Electric-Starting models only)...........................................................20
Charging the Battery.......................................................................................................20
Recycling a Used Battery................................................................................................21
Lubrication......................................................................................................................22
Changing the Engine Oil................................................................................................23
Removing and Replacing the Belt.................................................................................. 24
Removing and Replacing the Front Wheels .................................................................. 25
Adjusting the Parking Brake...........................................................................................26
CALL TOLL-FREE 1-800-DR-OWNER III
Parking Brake Cable Adjustment ...................................................................................27
Changing the Parking Brake Pads..................................................................................27
Replacing the Throttle Cable.......................................................................................... 29
Adjusting the Shift Lever................................................................................................31
Removing and Replacing the Stake Body or Molded Body ..........................................32
Removing and Replacing the Cinder Blocks .................................................................33
Dump Activator Maintenance........................................................................................33
End of Season and Storage............................................................................................34
CHAPTER 6 ...........................................................................................................................35
TROUBLESHOOTING AND WARRANTY..................................................................... 35
Troubleshooting Table ...................................................................................................35
CHAPTER 7 ...........................................................................................................................38
PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY ........................................38
Parts List - Main Frame Assembly.................................................................................38
Schematic - Main Frame Assembly ...............................................................................39
Parts List - Main Axle Assembly.....................................................................................40
Schematic - Main Axle Assembly...................................................................................41
Parts List - Stake Body Assembly...................................................................................42
Schematic - Stake Body Assembly .................................................................................43
Parts List - Handlebar/Controls Assembly.................................................................... 44
Schematic - Handlebar/Controls Assembly ..................................................................45
Parts List - Molded Body Assembly...............................................................................46
Schematic - Molded Body Assembly .............................................................................47
Daily Checklist for the DR POWERWAGON-PRO................................................................ 50
IV DR
®
POWERWAGON-PRO
CHAPTER 1
INTRODUCING THE DR POWERWAGON-PRO
This manual will help you set up and safely operate your new DR POWERWAGON-PRO. Careful
adherence to the safety and operating instructions in this manual will ensure many years of productive
use. Please let us know of any questions you may have. We want to answer them as quickly as possible.
When you do call, please have your order number, or serial number handy. For technical assistance,
please call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will
be happy to help you.
Conventions used in this manual
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN MINOR OR
MODERATE INJURY
.
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW
THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.
This is a helpful hint to guide you in getting the most out of your DR POWERWAGON-PRO.
Tip:
Tools Needed: This indicates you will need a special tool to perform a maintenance function on your
machine.
NOTE:
If you are ever unsure about an action you are about to take, don’t do it, contact Country Home
Products’ Toll-Free support at 1-800-DR-OWNER (376-9637) for help or information.
This information may be helpful to you.
CALL TOLL-FREE 1-800-DR-OWNER 1
CHAPTER 2
g
GENERAL SAFETY RULES
READ THIS SAFETY
PRO. BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST
PERFORMANCE FROM YOUR MACHINE.
Labels
Your DR POWERWAGON-PRO carries prominent labels as reminders for its proper and safe use.
Shown below are copies of all the labels that appear on the equipment. Take a moment to study them
and make a note of their location on your DR POWERWAGON-PRO as you assemble and before
operate the machine. Replace damaged or missing safety and information labels immediately.
&
OPERATING INSTRUCTIONS MANUAL BEFORE YOU USE THE DR POWERWAGON-
Read the Safety and
Operating Instructions.
Use caution operating the
machine on slopes.
you
WARNING: Add Oil
#137581
Make sure you add oil before starting the Engine; the unit shipped without oil. Fill the oil reservoir
slowly to make sure you do not overfill it.
2 DR
®
POWERWAGON-PRO
Before S t artin
#127811
Engine
#153421
#153441
#153431
#161531
CALL TOLL-FREE 1-800-DR-OWNER 3
Protecting Yourself
THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT
HIGH SPEEDS. USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO
PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. YOU MUST OPERATE THE MACHINE SAFELY.
UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE FOLLOWING
PRECAUTIONS WHEN OPERATING THIS MACHINE:
• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR POWERWAGON-PRO. IF YOU HAVE
SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT
OR WEARING OPEN SANDALS.
• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON THE MACHINE’S
MOVING PARTS.
• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.
• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE DR
POWERWAGON-PRO. ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE
RULES OF SAFE OPERATION TO USE YOUR MACHINE.
• NEVER PLACE YOUR HANDS, FEET, OR ANY PART OF YOUR BODY NEAR OR UNDER ANY MOVING
PART WHILE THE MACHINE IS RUNNING.
• TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER
ALLOW CHILDREN TO OPERATE THE DR POWERWAGON-PRO.
• THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT
TOUCH.
• NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER
STANDARD PARTS ON THE DR POWERWAGON-PRO. THIS INCLUDES ALL SHIELDS AND GUARDS.
MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND WILL VOID YOUR
WARRANTY.
4 DR
®
POWERWAGON-PRO
Slope Operation
SLOPES ARE A MAJOR FACTOR RELATED TO SLIP AND FALL ACCIDENTS, WHICH CAN RESULT IN
SEVERE INJURY. ALL SLOPES REQUIRE CAUTION. IF YOU FEEL UNEASY ON A SLOPE, DO NOT USE
THE DR POWERWAGON-PRO ON IT. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING
THIS MACHINE ON SLOPES:
ALWAYS:
• TRAVERSE UP AND DOWN THE FACE OF SLOPES; NEVER ACROSS. EXERCISE EXTREME CAUTION
WHEN CHANGING DIRECTION ON SLOPES.
• WATCH FOR HOLES, RUTS, OR BUMPS IN THE LANDSCAPE.
• USE 1
NEVER:
ST
GEAR ON SLOPES WITH A MAXIMUM LOAD OF 800 LBS.
• OPERATE NEAR DROP-OFFS, DITCHES, OR EMBANKMENTS; YOU COULD LOSE YOUR FOOTING OR
BALANCE.
• OPERATE ON SLOPES GREATER THAN 20 DEGREES, OR ANY EXCESSIVELY STEEP SLOPES.
• OPERATE ON WET, OR SLIPPERY SLOPES; REDUCED TRACTION COULD RESULT IN SLIPPING.
• PARK THE DR POWERWAGON-PRO ON A STEEP GRADE OR SLOPE.
Safety for Children
TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN.
CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE HAULING ACTIVITY. NEVER
THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM.
• KEEP CHILDREN OUT OF THE WORK AREA AND UNDER THE WATCHFUL CARE OF A RESPONSIBLE
ADULT.
• BE ALERT AND ALWAYS TURN OFF THE DR POWERWAGON-PRO ENGINE IF CHILDREN ENTER THE
WORK AREA.
• BEFORE, AND WHILE MOVING BACKWARDS, LOOK BEHIND, AND DOWN FOR SMALL CHILDREN.
• NEVER ALLOW CHILDREN TO OPERATE THE DR POWERWAGON-PRO.
• USE EXTRA CARE WHEN APPROACHING BLIND CORNERS, SHRUBS, TREES, OR OTHER OBJECTS
THAT MAY OBSCURE YOUR VISION.
ASSUME
CALL TOLL-FREE 1-800-DR-OWNER 5
Safety with Gasoline-Powered Machines
GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT
CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF
GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:
• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE
EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS,
TASTELESS, AND DEADLY POISONOUS GAS.
• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS
PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.
• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL
COMPLETELY. DO NOT HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU
ARE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REPLACE THE FUEL TANK
AND FUEL CONTAINER CAPS SECURELY.
• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY
FROM THE AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS
VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND
PROPERLY DISPOSE OF THE WASTE.
• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING THE DR POWERWAGON-PRO IN ANY
ENCLOSURE. NEVER STORE THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER, NEAR
AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER.
• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING. DISCONNECT THE SPARK
PLUG WIRE AND KEEP THE WIRE AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL
STARTING.
• NEVER CHECK FOR AN IGNITION SPARK WITH THE SPARK PLUG OR SPARK PLUG WIRE REMOVED.
USE AN APPROVED SPARK TESTER.
• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.
• DO NOT CHANGE THE ENGINE GOVERNOR SETTINGS OR MODIFY THE ENGINE SPEED.
MODIFICATIONS WILL VOID YOUR WARRANTY.
• TO REDUCE FIRE HAZARD, KEEP THE ENGINE COOLING FAN AND MUFFLER AREA FREE OF DEBRIS
BUILD-UP SUCH AS LEAVES, GRASS, OIL, GREASE OR ANY OTHER COMBUSTIBLE MATERIAL.
• NEVER OPERATE THE ENGINE WITHOUT THE MUFFLER. INSPECT THE MUFFLER PERIODICALLY
AND REPLACE IF NECESSARY. IF EQUIPPED WITH A MUFFLER DEFLECTOR, INSPECT THE
DEFLECTOR PERIODICALLY AND REPLACE IF NECESSARY.
• NEVER OPERATE THE ENGINE WITH THE AIR CLEANER OR COVER OVER THE CARBURETOR AIR
INTAKE REMOVED, EXCEPT FOR ADJUSTMENT. REMOVAL OF SUCH PARTS COULD CREATE A FIRE
HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN AIR FILTER.
• ALWAYS CHECK FUEL LINES AND FITTINGS FREQUENTLY FOR CRACKS OR LEAKS, REPLACE IF
NECESSARY.
6 DR
®
POWERWAGON-PRO
General Safety
• THE DR POWERWAGON-PRO MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF
MINOR OR MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR
YOU. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MACHINE:
• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS
OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.
• YOUR DR POWERWAGON-PRO IS NOT A PLAYTHING. EXERCISE EXTREME CAUTION AT ALL TIMES.
THE DESIGN OF THIS MACHINE IS TO HAUL MATERIAL. DO NOT USE IT FOR ANY OTHER PURPOSE.
• GIVE COMPLETE AND UNDIVIDED ATTENTION TO THE JOB AT HAND. BEFORE YOU USE YOUR NEW
MACHINE, BE SURE YOU KNOW HOW TO ENGAGE THE PARKING BRAKE AND STOP THE DR
POWERWAGON-PRO AT A MOMENT'S NOTICE.
• ALWAYS OPERATE THE DR POWERWAGON-PRO FROM BEHIND THE HANDLEBARS, NEVER FROM THE
SIDE.
• NEVER USE THE DR POWERWAGON-PRO TO DRAG OR TOW ITEMS.
• DO NOT OVERLOAD THE DR POWERWAGON-PRO. BE CAREFUL OF TOP-HEAVY LOADS. THE HIGHER
THE LOAD, THE MORE CHANCE OF TIPPING OVER THE MACHINE. ALSO, LOADS MAY SHIFT DURING
OPERATION; SO TO BE SAFE, SECURE YOUR LOADS AND EVEN THEM OUT WHEN POSSIBLE. THE
MAXIMUM LOAD IS 800 LBS.
• USE 1
• USE CAUTION WHEN MOVING DOWNHILL AND BRAKING. APPLY THE PARKING BRAKE SLOWLY TO
• WHEN SHIFTING TO REVERSE, BE CAREFUL TO AVOID TIPPING AS THE SWIVEL WHEEL CHANGES
• WATCH FOR TRAFFIC WHEN OPERATING NEAR ROADWAYS.
• NEVER ALLOW PEOPLE OR PETS TO RIDE IN THE DR POWERWAGON-PRO.
• IF THE MACHINE SHOULD START MAKING AN UNUSUAL NOISE OR VIBRATION, STOP THE ENGINE
• BUILT-IN SAFETY FEATURES, SUCH AS THE OPERATOR PRESENCE SYSTEM, ARE EFFECTIVE ONLY
• ALWAYS KEEP THE EQUIPMENT IN A GOOD SAFE OPERATING CONDITION. ALWAYS MAKE CERTAIN
• USE THE DR POWERWAGON-PRO ONLY IN DAYLIGHT.
• WHILE USING THE MACHINE, DO NOT HURRY OR TAKE THINGS FOR GRANTED. WHEN IN DOUBT
• NEVER LEAVE THE DR POWERWAGON-PRO UNATTENDED WITH THE ENGINE RUNNING.
• DO NOT OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR
ST
GEAR WITH LOADS OVER 300 LBS. AND ON SLOPES. EXCESSIVE SPEED CAN BE DANGEROUS.
OPERATE THE MACHINE IN THE LOWEST GEAR THAT IS SATISFACTORY TO DO THE JOB.
AVOID TIPPING FORWARD.
DIRECTION.
AND WAIT FIVE (5) MINUTES TO COOL. VIBRATION IS GENERALLY A WARNING OF TROUBLE.
DISCONNECT THE SPARK PLUG WIRE AND INSPECT FOR DAMAGED PARTS. CLEAN AND REPAIR
AND/OR REPLACE DAMAGED PARTS.
WHEN MAINTAINED AND KEPT IN PLACE.
NUTS AND BOLTS ARE TIGHT AND ALWAYS USE THE SUPPLIED SELF-LOCKING HARDWARE; DO NOT
SUBSTITUTE. USE ONLY APPROVED DR PARTS.
ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO
LOOK THINGS OVER. MAKE SURE THAT YOU HAVE 100% CONTROL OF THE MACHINE AT ALL TIMES.
MEDICATION.
CALL TOLL-FREE 1-800-DR-OWNER 7
• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF
ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS, INC.
• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT ARE
NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE
THIS MACHINE IN A SAFE MANNER. CALL TOLL-FREE 1-800-DR-OWNER (376-9637) FOR ASSISTANCE.
A Note To All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal
combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to
operation on US Forest Lands. All DR POWERWAGON-PROS shipped to California and Washington
State are provided with spark arresters. Failure of the owner/operator to maintain this equipment in
compliance with state regulations is a misdemeanor under California law and may be in violation of other
state and/or federal regulations. Contact your local fire marshal or forest service for specific information
in your area.
Additional Information and Potential Changes
Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any
time without notice or obligation to the purchaser. The descriptions and specifications contained in this
manual were in effect at printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your machine.
8 DR
®
POWERWAGON-PRO
CHAPTER 3
All
r
SETTING UP YOUR DR POWERWAGON-PRO
This chapter outlines a few simple steps you will need to follow to set up your new machine before you use
it. It may be helpful to familiarize yourself with the controls and features on your DR POWERWAGON-PRO
by reviewing the picture on this page before beginning the steps outlined in this chapter.
DR POWERWAGON-PRO Controls and Features
Shift Leve
Operator Presence Lever
Key Switch
Brake Control
(Right Handlebar)
Removable Front Panel
(for dumping)
Stake Body Removable Tool Tray
(Electric-starting model only)
Removable Weight Blocks
Throttle Control
Manual Recoil
(not shown)
Fuel and Oil
Reservoirs
(not shown)
Dump Lever
(not shown)
Battery
-Terrain Tires
Figure 1
CALL TOLL-FREE 1-800-DR-OWNER 9
Unpacking the DR POWERWAGON-PRO
OF
Tools & Supplies Needed:
• Screwdriver
• Hammer
• Knife
• Gloves
• Eye protection
• Metal shears
ALWAYS WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT
TENSION ON IT AND MAY SNAP, STRIKING YOU WHEN CUT. ALWAYS STAND TO ONE SIDE WHEN
CUTTING THE BAND.
1. Stand to one side and cut the banding.
2. Remove the top of the carton. Cut the cardboard top to bottom on one of the narrow sides of the
box and peel it off the pallet. Be careful of the staples.
3. Pry off the fasteners and cut any ties holding the machine to the pallet.
4. Roll the DR POWERWAGON-PRO off the pallet. Do not discard your pallet and packaging material
until you are fully satisfied with your machine.
BE SURE TO FILL YOUR ENGINE WITH OIL AND GAS BEFORE USE. SEE PAGE 11.
Check the Tire Pressure
The recommended tire pressures are:
• All-Terrain Tires 10-14 lbs.
• Turf Tread Tires 14-28 lbs. (optional accessory, sold separately)
• Swivel Tire 30-50 lbs.
NOTE: The heavier the load, the higher the tire pressure should be. Do not go above the maximum recommended
load or pressure.
10 DR
®
POWERWAGON-PRO
Adding Oil and Gasoline
l
l
YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE SHIPPED WITHOUT OIL.
TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT YOU MUST ADD OIL
BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY, CHECKING THE DIPSTICK
FREQUENTLY TO AVOID OVERFILLING.
Engine Oil Capacity
Briggs & Stratton 8.25 Torque, Intek
TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:
• THE MACHINE SHOULD BE ON A LEVEL SURFACE.
• THE DIPSTICK SHOULD BE SCREWED DOWN
ON BRIGGS & STRATTON ENGINES.
20 oz. (0.60 L)
Tool Tray
Tip: To avoid confusion, we recommend leaving
the Caps on the Fuel and Oil Fills until you
are ready to pour either gasoline or oil into
the correct Fill.
Use only SAE 30 High Detergent oil. Other types
of oil could cause problems operating your
machine. Please refer to your Engine Owner’s
Manual for detailed oil information.
NOTE: You must remove the tool tray to access
the Oil and Fuel Reservoirs.
1. Place the machine on a level surface and
initially add 16 oz. (1/2 quart) of SAE 30
High Detergent oil recommended by the
Engine Manufacturer and wait one minute
for the oil to settle (Figure 2).
2. Check the Dipstick and continue adding a
few ounces of oil at a time, rechecking the
Dipstick until the oil reaches the fill mark.
Be careful not to overfill (Figure 2).
3. Fill the Fuel Tank to not more than 1/4"
from the bottom of the Fill Neck with fresh,
unleaded gas. See the Engine
Manufacturer’s Owner’s Manual for more
information.
Figure 2
Oil Fil
Fuel Fil
CALL TOLL-FREE 1-800-DR-OWNER 11
Connect the Battery Wires
Connect the red wires to each other (Figure 3). The black wires were connected at the factory.
Red Wires Connected
12 DR
®
POWERWAGON-PRO
Figure 3
CHAPTER 4
OPERATING YOUR DR POWERWAGON-PRO
This chapter covers the procedures for starting and stopping your new DR POWERWAGON-PRO and
discusses basic operation features.
Before Starting the Engine
1. Check the oil level every time you use the machine
(See Figure 2 on page 9).
2. Check the gas level (Figure 2).
3. Check the tires for proper inflation.
4. Make sure the Dump Latch is secured.
5. Set the Parking Brake by squeezing the Brake Lever
(Figure 4) on the right Handlebar and lift up on the
Parking Brake Lock (Figure 4), locking the Lever in
place. To release the Parking Brake, just squeeze the
Parking Brake Lever again.
NOTE: The DR POWERWAGON-PRO is equipped with an
Operator Presence Control for added safety. The Operator
Presence Lever must be depressed whenever the Shift
Lever is in gear, or the Engine will stop
.
You may run the
Engine without depressing the Operator Presence Lever
(Figure 5) only if the Shift Lever is in the "N" (Neutral)
position (Figure 6).
Parking
Brake Lever
Figure 4
Operator Presence Lever
Parking Brake
Lock
Electric Starting
1. Move the Shift Lever to the "N" (Neutral) position
(Figure 6).
2. Set the Choke Lever on the Engine to the CHOKE
position (to the RUN position if the Engine is
already warm, Figure 7
3. Turn the Key to the START position (Figure 6).
As soon as the Engine starts, release the Key, and
it will return to the RUN position.
4. After the Engine starts, move the Choke Lever on
the Engine (Figure 7 on
position.
See the Engine Owner's Manual for information on
cold weather starting.
on
page 14).
page 14) to the RUN
Throttle
Figure 5
Shift Lever
Key
Figure 6
CALL TOLL-FREE 1-800-DR-OWNER 13
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