Dräger X-Dock 5300, X-Dock 6300, X-Dock 6600 Technical Manual
Dräger X-dock 5300
Dräger X-dock 6300/6600
Technical Manual
Content
Dräger X-dock 5300/6300/6600 3
Content
1 For your safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Definitions of alert icons . . . . . . . . . . . . . . . . . . . . . .4
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Feature description . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4 GPL (General Public Licence) . . . . . . . . . . . . . . . . .6
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.1 Switching the station on or off . . . . . . . . . . . . . . . . . .7
4.2 Initial setup of station . . . . . . . . . . . . . . . . . . . . . . . .7
4.3 Touchscreen display . . . . . . . . . . . . . . . . . . . . . . . . .7
4.4 Start and test screens . . . . . . . . . . . . . . . . . . . . . . . .7
4.5 Logging users in or out . . . . . . . . . . . . . . . . . . . . . . .8
4.6 Managing user profiles . . . . . . . . . . . . . . . . . . . . . . .8
4.7 Configuring the test gas inlet . . . . . . . . . . . . . . . . . .9
4.8 Managing tests . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.9 Managing instrument profiles . . . . . . . . . . . . . . . . .13
5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.1 Conducting a visual inspection . . . . . . . . . . . . . . . .13
5.2 Inserting or removing the gas measuring device into or
from a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.3 X-am 125+ module with charging function
(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.4 Station self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.5 Conducting a test . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.6 After use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.2 Managing tests . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.3 Station gas configuration . . . . . . . . . . . . . . . . . . .17
6.4 System configuration . . . . . . . . . . . . . . . . . . . . . . .17
6.5 Data management . . . . . . . . . . . . . . . . . . . . . . . . .17
7 Permission level. . . . . . . . . . . . . . . . . . . . . . . . . . .19
8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . .20
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
9.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . .21
9.2 Performing a firmware update . . . . . . . . . . . . . . . . .21
9.3 Changing the sealing insert . . . . . . . . . . . . . . . . . .22
9.4 Changing the fresh air filter . . . . . . . . . . . . . . . . . . .22
9.5 Calibrate touchscreen . . . . . . . . . . . . . . . . . . . . . . .22
9.6 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
12 Order list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
13 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4 Dräger X-dock 5300/6300/6600
For your safety
1 For your safety
1.1 General safety notes
Before using this product, carefully read the Instructions for
Use.
Strictly follow the Instructions for Use. The user must fully
understand and strictly observe the instructions. Use the
product only for the purposes specified in the Intended use
section of this document.
Do not dispose of the Instructions for Use. Ensure that they
are retained and appropriately used by the product user.
Only trained and competent users are permitted to use this
product.
Comply with all local and national rules and regulations
associated with this product.
Only trained and competent personnel are permitted to
inspect, repair and service the product. Dräger recommend
a Dräger service contract for all maintenance activities and
that all repairs are carried out by Dräger.
Only trained and competent personnel are permitted to
inspect, repair and service the product as detailed in these
Instructions for Use.
Use only genuine Dräger spare parts and accessories, or
the proper functioning of the product may be impaired.
Do not use a faulty or incomplete product. Do not modify
the product.
Notify Dräger in the event of any component fault or failure.
1.2 Definitions of alert icons
The following alert icons are used in this document to provide
and highlight areas of the associated text that require a greater
awareness by the user. A definition of the meaning of each
icon is as follows:
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in physical injury, or damage to
the product or environment. It may also be used to
alert against unsafe practices.
NOTICE
Indicates additional information on how to use the
product.
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Description
Dräger X-dock 5300/6300/6600 5
2 Description
2.1 Product overview
0
X-dock 5300 (X-am)
X-dock 6300/6600
X-dock 5300 (Pac) X-dock 6300/6600
X-dock 5300/6300 X-dock 6600
max. 10
00133286.eps
1 2
3
4
5
8
6
7
13
16
17
1918
15
14
12
11
9
10
13
6 Dräger X-dock 5300/6300/6600
Installation
1Master
2 Module
3 Status LED
4 Touchscreen display
5 Function key
6 Fresh air inlet with filter
7 Antitheft slot
8 Power supply
9USB ports
10 Ethernet port
11 Mini USB port
12 Exhaust
13 Gas inlets
14 Compressed air inlet
15 Type plate
16 X-am 125 module
17 Charge status LED
18 X-am 125+ module (with charging function)
19 Pac module
2.2 Feature description
2.2.1 Master
The master assumes control of the sequencing of the
maintenance station for functional testing, calibration and
adjustment, as well as functions for user management,
instrument management, printing of standard reports and
standard certificates (using PostScript printers only), and also
the user interface.
2.2.2 Modules
The instrument-specific interfaces such as, e. g., IR
communication, gas exposure unit and charging contact are
integrated into the modules. In addition, the modules contain
sensors for detecting the visual, audible and vibration alarms
on the instruments.
2.3 Intended use
The Dräger X-dock 5300/6300/6600 is a maintenance station
of modular construction. The X-dock can be used to perform
automated calibrations, adjustments and bump tests on
portable gas monitors in parallel and independently from one
another. A system consists of one master for 3 (X-dock 5300/
6300) or 6 (X-dock 6600) test gases. The X-dock 5300
consists of a master station with one module and cannot be
expanded. Up to 10 modules can be connected to the X-dock
6300 and 6600 master. The modules automatically detect
when an instrument has been inserted and control the gas
supply so that an appropriate supply to the instrument is
ensured at all times.
The following gas measuring devices can be used with the
X-dock and its modules:
2.4 GPL (General Public Licence)
Some of the device software includes open-source software,
which has been published under GPL, LGPL or another opensource licence. They include GPL GPLv2, LGPL, MIT,
PostgreSQL, Apache, Apache 2, zlib. The source texts of the
software can be obtained from Dräger on a CD under material
number 83 21 874 for at least three years after purchase of the
software. The licence terms and conditions of the software are
included on CD.
3 Installation
1. If applicable, install modules on the master station in
accordance with the assembly instructions (X-dock 6300/
6600 only).
A maximum of 10 modules can be installed on one
master station.
The available modules can be combined in any way
desired.
2. If applicable, install wall mount or cylinder holder in
accordance with the assembly instructions.
3. Remove the sleeves from the intended gas inlets and from
the gas outlet.
4. Fit the gas feed hoses to the gas inlets on the master and
connect them to the regulator valve on the test gas
cylinder.
5. If required, connect an exhaust hose (max. 10 m long) to
the exhaust outlet.
6. Ensure a supply of compressed air or fresh air:
Connect the compressed air hose to the compressed
air port (outlet pressure of pressure regulator valve
0.5 bar, flow rate >3 l/min).
OR
If required, connect the fresh air hose to the fresh air
filter.
7. Connect the power pack.
Station with up to 3 modules: Power pack 24 V / 1.33 A
Station with 4 to 10 modules: Power pack 24 V / 6.25 A
The entire system is supplied with power via the master.
X-dock 5300/6300/6600
with Pac module: with X-am 125 (+) module:
Dräger Pac 3500
Dräger Pac 5500
Dräger Pac 7000
Dräger X-am 1700
Dräger X-am 2000
Dräger X-am 5000
Dräger X-am 5600
NOTICE
Ensure adequate space for the entire assembly.
The master and all modules must have the same
firmware version. If this is not the case, a firmware
update needs to be carried out (see chapter 9.2 on
page 21).
NOTICE
If the sleeve is not removed from the gas outlet, the
station will be unable to conduct the self-test without
errors.
NOTICE
Dräger recommends not exceeding a hose length of
10 m for the gas feed hoses.
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Basics
Dräger X-dock 5300/6300/6600 7
4Basics
4.1 Switching the station on or off
To switch the station on:
Press and hold the key on the master for approx.
1 second.
The following information is displayed during the switch-on
process:
Software version number
To switch the station off:
Press and hold the key on the master for approx.
3 seconds.
The station switches off.
Standby mode:
Standby mode is activated after approx. 10 minutes with no
activity on the station (input via touchscreen or opening/
closing of a module cover).
When the station switches over to standby mode, any user
logged in will be logged off automatically. The user will
need to log back in again when switching back to operating
mode.
The touchscreen is switched off in standby mode.
The charging function of X-am 125+ modules with charging
function is not affected by standby mode. The charging
process is not interrupted.
To switch to operating mode:
Tap the function key or
touch the touchscreen or
open or close a module flap.
4.2 Initial setup of station
1. Switch on the station, see chapter 4.1 on page 7.
2. Log in with the preconfigured "admin" user
(User name: admin, password: 123456), see chapter 4.5
on page 8.
3. Configure the test gas inlet, see chapter 4.7 on page 9.
4. Change language if necessary:
a. Select > System configuration > Language.
b. Selected the required language.
c. Confirm selection with OK.
5. Set date and time where necessary:
a. Select > Sync. clock > Date & time.
b. Make the desired settings.
c. Confirm settings with OK.
6. If required, change standard tests (see chapter 4.8 on
page 11).
7. If required, set up network (see chapter 6.4.3 on page 17).
4.3 Touchscreen display
The buttons on the touchscreen display change dynamically
depending on the task being executed. To execute an action,
select the corresponding icon on the display.
Press the key on the master at any time to access the start
screen.
4.4 Start and test screens
The keys on the start and test screen change dynamically
depending on the log-in status, single-mode status and the
number of modules in use.
Start screen : Us e r log ge d in
(single mode deactivated)
NOTICE
Dräger recommends the use of Dräger gas cylinders
and Dräger pressure regulator valves (see order list).
Alternatively there is the option of using a suitable
pressure regulator valve with 0.5 bar outlet pressure
and >3 l/min flow rate.
Dräger recommends connecting an exhaust hose
(max. 10 m long) to the exhaust outlet to discharge
the test gas into the open air.
NOTICE
If no action has occurred for 10 minutes, the station
switches automatically to standby mode.
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Logged-on
user
►◄
User
logon/logoff
Instrument field ►
Menu ►◄Favourites bar
8 Dräger X-dock 5300/6300/6600
Basics
Start screen: User not logged in
(single mode deactivated)
Start screen: single mode activated
4.4.1 Symbols
4.5 Logging users in or out
A user with administrator rights is created by default:
User name: admin
Password: 123456
To log in a user:
1. Select .
a. Select .
b. Select the desired user name from the list.
or
a. Select Select user.
b. Enter desired user name.
2. Enter the password and confirm with .
To log out the current user:
1. Select .
Information about the current user will be displayed.
2. Select .
The current user will be logged out.
4.6 Managing user profiles
Select > Data management > Users.
The user overview will be displayed.
◄
User
logon/logoff
Instrument field ►
◄ Favourites bar
Selected test ►◄
User
logon/logoff
Instrument field ►
Menu Select this button to access the
menu (see chapter 6 on
page 16).
Confirm Select this button to confirm an
input or function.
Cancel Select this button to cancel an
input or function.
Back Select this button to access the
previous screen.
Log user in or out Select this button to log users in
or out. The number in the
symbol indicates the permission
level (see chapter 7 on
page 19).
NOTICE
A User-ID is required to log in. This must be created
beforehand by the Administrator (see chapter 4.6 on
page 8).
NOTICE
Dräger recommends changing the admin password
after initial start-up.
NOTICE
When entering the user name, 3 already saved user
names will automatically be suggested and displayed.
For quick selection, please select the desired user
name.
Created user ►
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Basics
Dräger X-dock 5300/6300/6600 9
To create a new user profile:
1. Select > Data management > Users > New.
The input form will be displayed.
2. The following information must be created:
User name
User ID
Permission level (see chapter 7 on page 19)
Password
3. The following information can optionally be given:
Company name
Location
Comments
4. Save the new user profile with OK.
To edit an existing user profile:
1. Select > Data management > Users.
The user profiles will be displayed.
2. Select the user profile.
3. Select Edit.
4. Edit the desired settings.
5. Confirm the new settings with OK.
4.7 Configuring the test gas inlet
To configure a test gas inlet:
1. Select > Station gas configuration.
An overview of the test gas connections is displayed.
2. Select desired test gas inlet.
The configuration menu will appear.
When using a Dräger test gas cylinder:
1. Enter the part no. of the Dräger test gas cylinder.
All the necessary details for the configuration will be filled
in automatically. The batch number and the expiry date can
be entered manually in addition.
2. If necessary select Further options and to reset the gas
cylinder level indicator.
3. If required, configure other test gas inlets in the same way.
Enter last name ►
Enter first name ►
Enter User ID ►
Enter permission level and password ►
Enter company name ►
Enter location ►
Enter comments ►
NOTICE
User profiles can only be created by the administrator
or by users with authorisation level 5.
WARNING
The test gas concentrations entered must be identical
to the specifications on the test gas cylinder used.
Incorrect details will result in faulty measurement
results.
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Select the gas inlet ►
Select Test gas inlet
►
Enter part no. ►◄Enter batch no.
Enter Expiry date
►
◄
Create Test gas
component
Select Test gas
►◄Delete configuration
Enter concentration ►◄Select unit
Further options ►
NOTICE
Upon entering the part no. of a Dräger gas cylinder, a
gas cylinder level indicator is displayed automatically,
unless this function was deactivated before (see
chapter 4.7.2 on page 10).
NOTICE
The values entered automatically must be matched
with those indicated on the test gas cylinder. If these
values are not identical, the value indicated on the gas
cylinder is to be considered and a manual correction of
the values must be made.
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