Dräger X-am 5600 Technical Handbook

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Dräger X-am® 5600

approved as type MQG 01**

Multi-Gas Monitor

Technical Handbook

Content

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Tests and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Intended operating area and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

What is What . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Special symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Standard gas configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Standard instrument configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Switching on the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Switching off the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Before entering the workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Calling the Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Possible functions of the quick menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Quick menu "Delete peak values" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Calling the Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Calibration menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Identifying Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Concentration pre-alarm A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Concentration main alarm A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

STEL / TWA exposure alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Instrument alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Operation with pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Configuring the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Read Database and Display Graphically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Faults, Cause and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Content

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

added signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Carry out manual bump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Manual implementation without the documentation of results in the instrument mem-

ory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Menu implementation with the documentation of results in the instrument memory

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Automatic implementation with the Bump Test Station . . . . . . . . . . . . . . . . . . . . 45

Calibrating/adjusting the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Carrying out the fresh air calibration/zero-point calibration . . . . . . . . . . . . . . . . . 48

Carrying out 1-button calibration/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Calibrating/adjusting the sensitivity for an individual measuring channel . . . . . . 53

Example 1: Span calibration for Dräger Sensor IR Ex. . . . . . . . . . . . . . . . . . . . . 54

Example 2: Calibration routine for Dräger Sensor DUAL IR CO IR CO

Replacing the batteries / rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

and Dräger Sensor

Charging the rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Charging with the multiple charging station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Charging with charging module and plug-in power pack or vehicle charging adapter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Replacing the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

For Your Safety

General safety statements

 Before using this product, carefully read the associated Instructions for Use. This

document does not replace the Instructions for Use.

Definitions of alert icons

The following alert icons are used in this document to provide and highlight areas of the associated text that require a greater awareness by the user. A definition of the meaning of each icon is as follows:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in physical injury, or damage to the product or environment. It may also be used to alert against unsafe practices.

NOTICE

Indicates additional information on how to use the product.

Intended Use

Portable gas detection instrument for the continuous monitoring of the concentration of several gases in the ambient air within the working area and in explosion-hazard areas.

X-am 5600, depending on the instrument type and configuration of DrägerSensors: independent measurement of one up to six gases.

Tests and Approvals

Copies of the name plate and the declaration of conformity are provided in the enclosed supplementary documentation (order no. 90 33 890). The BVS 10 ATEX E 080 X technical suitability test is based on the adjustment with the target gas. Do not stick anything on the name plate on the gas detector. The technical suitability tests are valid for the X-am 5600 gas detector and the calibration cradle. The explosion-protection approvals are only valid for the X-am 5600 gas detector; the calibration cradle must not be used in the Ex zone.

Intended operating area and operating conditions

Areas subject to explosion hazards, classified by zones (MQG 01**)

The instrument is intended for the use in explosion-hazard areas of Zone 0, Zone 1 or Zone 2 or in mines at risk due to fire damp. It is intended for use within a temperature range of –20 °C to +50 °C, and for areas in which gases of explosion groups IIA, IIB or IIC and temperature class T3 or T4 (depending on the batteries and rechargeable battery) may be present. If used in mines, the instrument is only to be used in areas known to have a low risk of mechanical impact.

Areas subject to explosion hazards, classified by divisions

The instrument is intended for use in explosion-hazard areas according to Class I&II, Div. 1 or Div. 2 within a temperature range of –20 °C to +50 °C, and for areas where gases or dusts of groups A, B, C, D, E, F, G and temperature class T3 or T4 may be present (depending on the rechargeable battery and batteries). It is intended for use in a temperature range

when using power pack ABT 0100:

of –20 °C to +50 °C or –20 °C to +40 °C depending on the batteries used when using power pack HBT 0000/HBT 0100:

from –20 °C to +50 °C and for gases of temperature class T3 or T4 (depending on the batteries and rechargeable battery).

For applications in accordance with CSA (Canadian Standards Association), the following should be observed:

Only the performance of the detector part of this instrument for flammable gases has been tested. The instrument has not been approved for use in mines by the CSA.

WARNING

Only applicable to Class II certification. CSA Std. C22.2 No 152 does not have any requirement for Class II hazardous locations and therefore this device has not been performance tested by CSA for Class II. The sensor may become clogged and not detect gas properly or warn the user of its inability to detect gas.

Safety instructions

WARNING

To reduce the danger of explosion, do not mix new batteries with old batteries and do not mix batteries made by different manufacturers.

WARNING

Always disconnect the instrument from the power pack before carrying out any maintenance operations.

WARNING

Substitution of components may impair intrinsic safety.

CAUTION

Not tested in an oxygen-enriched atmosphere (>21 % O

CAUTION

Only the combustible gas detection portion of this instrument has been assessed by CSA for performance. The instrument is not classified by CSA for use in mines.

WARNING

CSA requirement: A sensitivity test should be conducted before each use at a concentration between 25 and 50 % of the maximum concentration of the measured gas. The accuracy here must be between 0 and +20 % of the actual value. The accuracy can be corrected via calibration.

WARNING

High off-scale readings may indicate an explosive concentration.

WARNING

Only use power packs ABT 0100 (83 22 237), HBT 0000 (83 18 704) or HBT 0100 (83 22 244). See marking on power pack for approved batteries and related temperature class.

WARNING

Increased hydrogen concentrations within the measuring range of the Dräger Sensor XXS H2 HC may result in false alarms due to the additive effect on the Dräger sensors XXS H2S, and XXS CO, XXS H2S (LC) and XXS CO (LC) as well as due to the negative effect on the Dräger Sensor XXS O2.

What is What

00233072_01.eps

X-am 5600

00333072_01.eps

456

ch4

%LEL

Vol %

ppm

123

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

Front panel

1 Gas entry 2 Alarm LED 3 Buzzer

4 key 5 key 6 Display

Rear panel

1 IR interface 2 Fastening clip 3 Type plate

4 Charging contacts

5 Power pack 6 Serial no.

Display

for 1 to 4 measuring channels:

1 Measured gas

display 2 Measured gas

display with unit 3 Special symbols

for 5 and 6 measuring channels: 4 Measured gas

display with unit 5 Measured gas

display 6 Special symbols

The following only shows the instrument version with 6 measuring channels.

Special symbols

Fault message, refer to page 15 Warning message, refer to page 15 The peak value display for all measuring gases, refer to page 15

The exposure evaluation display (TWA) for measuring gases, e.g., H refer to page 15

The exposure evaluation display (STEL) for measuring gases, e.g., H refer to page 15

The instrument is set to function test with gas (bump test), refer to page 41

The instrument is set to the fresh air calibration function, refer to page 48

The instrument is set to the 1-button calibration/adjustment function, refer to page 50

The instrument is set to the single gas calibration function, refer to page 53

The function for password entry is active, refer to page 18

Battery / rechargeable battery 100 % full Battery / rechargeable battery 2/3 full Battery / rechargeable battery 1/3 full Battery / rechargeable battery empty

Marking offset channels:

Feature Reading on the display

ToxicTwins HCN+ CO H

compensation CO+

offsetting ch4+

S and CO,

Configuration

Standard gas configuration

DrägerSensor

Measuring

range

Alarm A1

Alarm A2

DUAL IR Ex/CO2: DUAL IR-Ex [%LEL] DUAL IR-CO

[vol. %]

0 to 100

0 to 5

threshold

0.5

can be

acknowledged

self-latching

threshold

Yes YesNoNo401.0NoNo

can be

acknowledged

Ye s Ye s

IR-Ex [%LEL] 0 to 100 20 Yes No 40 No Ye s IR-CO2 [vol. %] 0 to 5 0.5 Ye s No 1.0 No Ye s XXS O2 [vol. %] 0 to 25 19 XXS O2 100 [vol. %] 0 to 100 18 XXS O2 LS/CO-LC

[vol.-%], [ppm] XXS O2 / H2S-LC

[vol%], [ppm]

0 to 25 O

0 to 2000 CO

0 to 25 O

0 to 100 H2S

No Ye s 23 No Ye s

No Ye s 24 No Ye s

19 O

30 CO

19 O 5 H2SNoYes

Yes

YesNo23 O

60 CO

YesNo23 O

10 H2SNoNo

NoNoYe s

Ye s Ye s

Ye s

XXS CO [ppm] 0 to 2000 30 Yes No 60 No Ye s XXS CO LC [ppm] 0 to 2000 30 Ye s No 60 No Yes XXS CO-LC/H2S-LC

[ppm] XXS CO-LC/O2 [ppm],

[vol.-%]

0 to 2000 CO

0 to 100 H

0 to 2000 CO

0 to 25 O

30 CO

5 H

30 CO

19 O

Yes YesNoNo

YesNoNo

Yes

60 CO

10 H

60 CO 23 O

NoNoYe s

Ye s

NoNoYe s

Ye s

XXS CO HC [ppm] 0 to 10,000 600 Ye s No 1.200 No Ye s XXS CO H2-CP [ppm] 0 to 2,000 30 Ye s No 60 No Ye s XXS H2 [ppm] 0 to 2,000 200 Ye s No 400 No Ye s XXS H2S [ppm] 0 to 200 5 Ye s No 10 No Ye s XXS H2S LC [ppm] 0 to 100 5 Ye s No 10 No Ye s XXS H2S HC [ppm] 0 to 1,000 10 Ye s No 20 No Ye s

XXS H2S/CO [ppm] XXS H2S-LC/CO-LC

[ppm]

0 to 200 H2S

0 to 2,000 CO

0 to 100 H2S

0 to 2000 CO

5 H2S

30 CO

5 H2S

30 CO

Yes No Yes

YesNoNo

10 H2S

60 CO

10 H2S

60 CONoNo

No Ye s

Ye s Ye s

XXS NO [ppm] 0 to 200 25 Yes No 50 No Ye s XXS NO2 [ppm] 0 to 50 5 Ye s No 10 No Ye s XXS SO2 [ppm] 0 to 100 0,5 Ye s No 1 No Ye s XXS PH3 [ppm] 0 to 20 0.1 Ye s No 0.2 No Ye s XXS PH3 HC [ppm] 0 to 1,000 5 Yes No 10 No Ye s XXS HCN [ppm] 0 to 50 1,9 Ye s No 3,8 No Ye s XXS HCN PC [ppm] 0 to 50 5 Ye s No 10 Ye s No XXS NH3 [ppm] 0 to 300 20 Ye s No 40 No Ye s XXS CO2 [vol. %] 0 to 5 0.5 Ye s No 1 No Ye s XXS Cl2 [ppm] 0 to 20 0.5 Ye s No 1 No Ye s XXS H2 HC [vol. %] 0 to 4 0.8 Ye s No 1.6 No Ye s XXS OV [ppm] 0 to 50 10 Ye s No 20 No Ye s XXS OV A [ppm] 0 to 50 10 Ye s No 20 No Ye s

self-latching

DrägerSensor

Measuring

range

Alarm A1

Alarm A2

threshold

can be

acknowledged

self-latching

threshold

can be

acknowledged

self-latching

XXS Odorant [ppm] 0 to 40 10 Yes No 20 No Ye s XXS Amine [ppm] 0 to 100 10 Yes No 20 No Ye s XXS COCI2 [ppm] 0 to 10 0,1 Ye s No 0,2 No Yes XXS O3 [ppm] 0 to 10 0,1 Ye s No 0,2 Ye s No XXS NO2 LC [ppm] 0 to 50 0,5 Ye s No 1,0 Ye s No

1) Different settings can be selected to meet customer requirements on delivery. The current setting can be checked and changed with the Dräger CC Vision software. A version of Dräger CC Vision which can be used for Dräger X-am 5600 is supplied with the instrument on CD.

2) In the case of O2 A1 is the lower alarm threshold: an alarm is triggered if the value is too low.

Standard instrument configuration

Dräger X-am 5600

Bump test mode Fresh air calibration 2) Hydrogen offset Operating signal Capture range On Switch off LEL factor

STEL

2) 6) 7)

(short-term average)

2) 7) 8)

TWA (shift average)

Alarm A1

Alarm A1 at O

Alarm A2

1) X-am® is a registered trademark of Dräger.

2) Different settings can be selected by the customer on delivery. The current setting can be

3) The fresh air calibration/zero-point calibration is not supported by the DrägerSensor DUAL IR

4) With activated DrägerSensor XXS H2 HC (68 12 025) and activated Ex-channel of the

5) A periodic short flashing indicates the operating capacity of the instrument. If there is no

6) STEL: average value of an exposure over a short period, generally 15 minutes.

7) Interpretation only if the sensor is designed for this.

8) TWA: shift averages are workplace limit values for generally eight hours per day of exposure for

9) Latching and acknowledgement of alarms A1 and A2 can be configured with the Dräger CC

checked and changed with the Dräger CC Vision software.

, DrägerSensor IR CO2 or the DrägerSensor XXS O3.

DrägerSensor DUAL IR Ex/CO2 (68 11 960) or DrägerSensor IR Ex (68 12 180).

operating signal, correct operation cannot be guaranteed.

five days a week during a working life.

Vision PC software.

2) 5)

sensor

Extended bump test

On On On

blocked at A2

4.4 vol. % (4.4 vol. % corresponds to 100 %LEL)

4.0 vol. % (4.0 vol. % corresponds to 100 %LEL) STEL function - disabled

Average value duration = 15 minutes

TWA function - disabled

Average value duration = 8 hours

can be acknowledged, non-latching, pre-alarm,

rising flank

cannot be acknowledged, latching, like main alarm,

falling flank

cannot be acknowledged, latching, main alarm,

rising flank

By activating the H DrägerSensor XXS H activated DrägerSensor DUAL IR Ex/CO IR Ex (6812180) and shown on the display at the position of the IR Ex display.

added signal, the LEL gas concentration of the activated

HC (6812025) is added to the LEL gas concentration of the

(6811960) or of the activated DrägerSensor

NOTICE

Previously set alarm thresholds are preserved so that in the presence of hydrogen (H2) the alarm of the IR Ex channel could be triggered earlier.

Changing the configuration: see “Configuring the Instrument” on page 24.

WARNING

After a basic initialization has been carried out with the PC software Dräger CC Vision, individual alarm settings may have been changed.

Selecting or disabling the capture ranges (only applies for the measuring mode):

The capture range is selected in the measuring mode (factory setting) and permanently disabled in calibration mode. The CC-Vision PC software can be used to select or disable the capture ranges for the

measuring mode.

Operation

 Before using the instrument for the first time, insert a charged NiMH T4 power pack

or batteries approved by Dräger, see "Changing the batteries" on page 58.

 The instrument is now ready for operation.

WARNING:

To reduce the risk of ignition of a flammable or explosive atmosphere, strictly adhere to the following warning statements: Only use power pack types ABT 01xx, HBT 00xx or HBT 01xx. See the marking on the rechargeable battery for permitted rechargeable batteries and the corresponding temperature class. Substitution of components may impair intrinsic safety.

Switching on the instrument

 Press and hold the key for approx. 3 seconds until the countdown »3.2.1«

shown in the display has elapsed.

— All the display segments, including the visual, audible and vibration alarms, are

activated for a short time. — The software version is displayed. — The instrument performs a self test. — The next sensor which is next due for calibration is displayed with the days

remaining until the next calibration/adjustment, e.g., »ch — The time until the bump test interval elapses is displayed in days, e.g., »bt2«. — All A1 and A2 alarm thresholds and if applicable »« (TWA)

for all toxic gases (e. g. H — During the sensor warm-up phase:

S or CO) are displayed consecutively.

— The display for the measured value flashes

— The special symbol »« is displayed.

— No alarms are issued during the warm-up phase.

— The red LEDs flash.

— The gas detector is ready to measure when the measured values no longer flash

and the red LEDs are no longer illuminated. The special symbol »« may continue

to be displayed if corresponding warnings (e.g. not yet ready for calibration) are

active (to view the warnings, see the technical manual).  Press the key to cancel the display of the activation sequence.

%LEL CAL 123 «.

and »« (STEL)1)

1) Only when activated in the instrument configuration. Delivery condition: not activated.

Switching off the instrument

 Press and hold the key and key at the same time until the countdown

»3.2.1« shown in the display has elapsed.

— Before the instrument is switched off, the visual, audible and vibration alarms are

activated for a short time.

Before entering the workplace

WARNING

Before any measurements relevant to safety are made, check the adjustment with a bump test, adjust if necessary and check all alarm elements. If national regulations apply, a bump test must be performed according to the national regulations. Faulty adjustment may result in incorrect measuring results, with possible serious consequences.

WARNING

In an oxygen enriched atmosphere (>21 vol. % O be guaranteed; remove instrument from the Ex area.

NOTICE

If the gas detector is used for offshore applications, a distance of 5 m to a compass must be complied with.

 Switch on the instrument. The current measured values are shown in the display.  Observe any warning » « or fault messages » «.

The instrument can be operated normally. If the warning message does not go out automatically during operation, the instrument must be maintained after the end of use.

), the explosion protection cannot

The instrument is not ready to measure and requires maintenance.

— If one of these special symbols is displayed, appropriate measures, refer to page 28

to page 32, must be taken.

 Check that the gas inlet opening on the instrument is not covered and/or dirty.

During operation

— During operation, the measured values for every measured gas are displayed. — In the event of an alarm, the corresponding displays, including the visual, audible

and vibration alarms, are activated. See section "Identifying Alarms" — If a measuring range is exceeded or not reached, the following displays are shown

instead of the measured value display:

»« (measuring range exceeded) or »« (measuring range not reached).

— After the measuring range of the TOX measuring channels has been exceeded

temporarily (up to one hour), checking the measuring channels is not necessary. — Following an extreme impact load, the display for the Ex- and the CO

range of the IR Sensor must be checked and adjusted with zero gas and span gas

if necessary.

NOTICE

Special states in which there is no measuring operation (quick menu, calibration menu, warm-up of sensors, password input) are indicated by a visual signal (slow flashing of the alarm LED ).

WARNING

When using an IR Sensor in the Dräger X-am 5600, the zero point and sensitivity must be adjusted after an impact load that causes a display other than zero for the IR sensor when the instrument is at fresh air.

measuring

Calling the Info Mode

 In measuring mode, press the key for approx. 3 seconds.

If any warning or fault messages exist, the corresponding information or error codes are displayed (page 28 to page 35). Press the key successively for the next display. The peak values and the exposition values TWA

Warning messages are displayed. Numerical codes of warning messages: see page 28.

key Fault messages are displayed. Numerical codes of fault messages:

see page 32. key The peak values = the maximum measured values in the case of, e.g., CO,

S, ... or the minimum measured values in the case of O2 within the storage

interval are displayed key The average values of the exposures based on a shift of, e.g., 8 hours (TWA)

of all the active sensors for the exposure evaluation are displayed key The short-term values (STEL) = average values of the concentrations over

the average value duration of all the active sensors for the exposure evaluation are displayed

key The instrument is in measuring mode again

and STEL1) are displayed.

— If no key is pressed for 10 seconds, the instrument returns automatically to

measuring mode.

Calling the Info-Off Mode

When the instrument is in a deactivated state, press the key. The name of the gas, measuring unit and measuring range limit value are displayed for all channels.

Pressing the key again exits the Info Off mode (or via timeout).

1) Only when activated in the instrument configuration. Delivery status: not activated.

Calling the Quick Menu

— Only the fresh air calibration/zero-point calibration is activated in the quick menu on

delivery. The PC software Dräger CC Vision can be used to activate the bump test

for the quick menu and/or the function for displaying and deleting peak values.

 In measuring mode, press the key three times.

If no functions have been activated in the quick menu, the instrument remains in

measuring mode.

— You can select the activated functions of the quick menu by pressing the key.  Press the key to call the selected function.

Possible functions of the quick menu

 Press the key to cancel the active function and to switch to measuring mode. — If no key is pressed for 60 seconds, the instrument returns automatically to

measuring mode.

Function test with gas (bump test), refer to page 41.

Fresh air calibration, refer to page 48.

Delete peak values, refer to page 17.

Display pump information, refer to page 21.

Activate or deactivate pump, refer to page 21.

______________________________________________

1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,

the DrägerSensor IR CO2 or the DrägerSensor XXS O3. A zero-point calibration / adjustment of

these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable

zero gas that is free of carbondioxide and ozone (e.g. N

) should be used.

Quick menu "Delete peak

values"

After the function has been selected, the current peak values are displayed; the peak values special symbol appears in the display at the same time.

 The peak values can be deleted by

pressing the key for 5 sec. The adjacent display appears.

 Press the key to end the function.

Vol %

%LEL

O Vol %

CO ppm

H ppm

NH ppm

CO Vol %

%LEL

O Vol %

CO ppm

H ppm

ppm

04833072_01_en.eps

04933072_01_en.eps

Calling the Calibration Menu

02333072_01.eps

— The calibration menu can only be accessed by entering a password.

Password on delivery: »001« — The default password on delivery can be changed using the PC software Dräger

CCVision.

 In measuring mode, press the key for at least 4 seconds. — The function for entering the password is selected. — The special symbol » « (for the "enter password" function) is displayed.

— The display shows »000«, with the

first digit flashing.

 Use the key to set the flashing digit.  Press the key, the second digit

starts flashing.

 Use the key to set the flashing digit.  Press the key, the third digit starts

flashing.

 Use the key to set the flashing digit.  Press the key to confirm the

password once it has been set

completely. — The calibration menu functions can

now be selected by pressing the

key.

 Press the key to call the selected

function.

Calibration menu functions

Fresh air calibration, refer to page 48.

1-button calibration/adjustment, refer to page 50.

Single gas calibration/adjustment, refer to page 53.

 Press the key to cancel the active function. — If no key is pressed for 10 minutes, the instrument automatically returns to

measuring mode.

______________________________________________

1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,

the DrägerSensor IR CO

these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable

zero gas that is free of carbondioxide and ozone (e.g. N2) should be used.

or the DrägerSensor XXS O3. A zero-point calibration / adjustment of

Identifying Alarms

An alarm is displayed visually, audibly and through vibration in a specific pattern.

NOTICE

At low temperatures the legibility of the display can be improved by switching on the backlight.

Concentration pre-alarm A1

The alarm is indicated by an intermittent alarm message: Display »A1« and measured value alternating: not for O

— The pre-alarm A1 is not self-latching and stops when the concentration has dropped

below the alarm threshold A1. — In the case of A1 a single tone is audible and the alarm LED flashes. Acknowledging the pre-alarm:  Press the key. Only the audible alarm and the vibration alarm are switched off.

Concentration main alarm A2

The alarm is indicated by an intermittent alarm message: Display »A2« and measured value alternating:

In the case of A2 a double tone is audible and the alarm LED flashes twice.

: »A1« and measured value alternating = oxygen deficiency

For O

» A2 « and measured value alternating = oxygen surplus

WARNING

Danger to life! Leave the area immediately. A main alarm is selflatching and cannot be acknowledged or cancelled.

After leaving the area, if the concentration is less than the alarm threshold A2:  Press the key. The alarm messages are switched off.

WARNING

The measuring range 0 to 100 vol. % CH mixtures in the measuring range of 0 to 100 %LEL.

is not suitable for monitoring explosive

STEL / TWA exposure alarm

The alarm is indicated by an intermittent alarm message: Display »A2« and »« (TWA) or » « (STEL) and measured

value alternating:

WARNING

Risk to health! Leave the area immediately. After this alarm, the deployment of personnel is subject to the relevant national regulations.

NOTICE

The STEL alarm can be triggered with a maximum delay of one minute.

— STEL and TWA alarms cannot be acknowledged or cancelled.  Switch off the instrument. The values for the exposure evaluation are deleted after

the instrument is switched on again.

Battery pre-alarm

The alarm is indicated by an intermittent alarm message: Flashing special symbol »« on the right side of the display:

Acknowledging the pre-alarm:  Press the key. Only the audible alarm and the vibration alarm are switched off. — The battery still lasts approx. 20 minutes after the first battery pre-alarm.

Battery main alarm

The alarm is indicated by an intermittent alarm message: Flashing special symbol »« on the right side of the display:

The battery main alarm cannot be acknowledged or cancelled: — The instrument is automatically switched off again after 10 seconds. — Before the instrument is switched off, the visual, audible and vibration alarms are

activated for a short time.

Instrument alarm

The alarm is indicated by an intermittent alarm message: Special symbol » « on the right side of the display:

— The instrument or one or several sensor channels are not ready for operation. — For remedies, refer to page 28 to page 35.  If necessary, commission the Dräger Safety Service Center to eliminate the error.

Operation with pump

Observe the following when performing measurements using the pump

 Perform visual inspection of the probe, if necessary.  Wait for the flushing time to end.

Flush the Dräger sampling hose or Dräger probes prior to each measurement with

the air sample to be measured.

The flushing phase is necessary to minimize or eliminate any effects associated with the use of a sampling hose or a probe, e.g. memory effects, dead volume. The duration of the flushing phase depends on factors such as type and concentration of the gas or vapour to be measured, material, length, diameter and age of the sampling hose or probe. As a rule of thumb, a typical flushing time of 3 seconds per metre can be assumed for a sampling hose (factory-new, dry, clean). This flushing time applies in addition to the sensor response time (see instructions for use of the gas detector used).

Example: The flushing time for a 10 m hose is approx. 30 seconds. The sensor response time is approx. 60 seconds in addition. The overall time before reading the gas detector therefore is approx. 90 seconds. The flow alarm is delayed by 10 to 30 seconds, depending on the hose length.

Performing a measurement with Dräger Pump X-am 1/2/5000

Required accessories (see "Accessories" on page 67):

 Dräger Pump X-am 1/2/5000  Sampling hose and probes

Commissioning and performing the measurement:  See instructions for use of Dräger Pump X-am 1/2/5000.

Performing a measurement with the Dräger X-am Pump

Required accessories (see "Accessories" on page 67):

 Dräger X-am Pump  Sampling hose and probes

Pump symbols:

Pump battery 100 % charged Warning for pump

(Gas detector can no longer detect pump.)

Remaining charge of pump battery: 2/3

Remaining charge of pump battery: 1/3

Leak test: Block suction inlet

Leak test: Release suction inlet

Pump battery discharged

Commissioning and performing the measurement:  See instructions for use of the Dräger X-am Pump.

Viewing pump information:

 Open the quick menu (see "Calling the Quick Menu" on page 16).  Select and confirm with the button.

The following pump information will be displayed: — serial number — pump runtime (current operation) — pump battery charge  Press the button to return to measuring mode.

Activating or deactivating the pump:

 Open the quick menu (see "Calling the Quick Menu" on page 16).  Select or and activate or deactivate the pump by pressing the button.  Press the button to return to measuring mode.

WARNING

No measurement! If the pump is connected but deactivated, the gas detector is not ready to measure. The red LEDs on the gas detector flash.

WARNING

Impairment of accuracy! After measuring high concentrations of nonane (>20 %LEL), the accuracy for measuring nonane is impaired. The pump is not suitable for long-term measurement of high concentrations of nonane.

Performing a measurement with a manual pump adapter and rubber ball pump

Required accessories (see "Accessories" on page 67):

 Manual pump adapter  Rubber ball pump  Sampling hose  Probes

Commissioning and performing the measurement:  See instructions for use of the accessories used.

Configuring the Instrument

Calibration cradle (order no. 83 18 752) with inserted USB DIRA with USB cable (order no. 83 17 409)

USB DIRA with USB cable (order no. 83 17 409)

E-Cal module Dräger X-am 125 (order no. 83 18 754)

USB 2.0

USB 2.0 / COM

01433072_01_en.eps

Dräger CC-Vision

Dräger CC-Vision E-Cal

X-am 5600

To individually configure a instrument with standard configuration, the instrument must be connected with a PC.

The installed PC software Dräger CC Vision is used for configuration.  Observe the documentation and online help of the software.

Device settings

NOTICE

Only trained personnel are permitted to make changes to the device configuration.

The following changes can be made to the device parameters for a device:

Designation Field

Password Numeric field (3-figure) Operating signal LED Operating signal horn

Yes/ No Yes/ No

Switch-off mode “Switch off permitted” or

“Switch off prohibited” or “Switch off prohibited at A2”

Shift length (TWA)

(in minutes) 60 - 14400

(setting for exposure alarm)

Short-term exposure limit (STEL) minutes)

3) 4)

(in

0 - 15

(setting for exposure alarm) User ID(12 characters) Alphanumeric field Switch database on or off On/Off

Overwrite database Yes/No Database mode Peak/Average Database interval 1 s / 10 s / 30 s / 1 min / 2 min / 5 min /

10 min / 30 min Date (date on the PC) Time (time on the PC) Warning after expiry of calibration interval Yes/No Error after expiry of calibration interval Yes/No Delay until error after expiry of calibration

0 - 10 interval (days)

Automatic detection of Bump Test Station Yes/No Activate span calibration following

negative bump test

Yes/No (relates only to a device

connected to the Dräger Bump Test

Station) Bump test mode “extended bump test” or “quick bump test”

or “bump test deactivated” Warning after expiry of bump test interval Yes/No Error after expiry of bump test interval

Yes/ No (if warning activated)

Capture range Yes / No Remote configuration Yes / No Bump test interval (days) 1 - 732

Delay until error after expiry of cal. interval

0-10

(days) Activate user service life Yes/No User service life (days)

0 - 999

(if activated) Running in Yes/No LEL category “---” or “PTB” or “IEC” or “NIOSH”

(if this is changed, the LEL factor will be altered to match)

ToxicTwins (HCN) Yes/No

1) At least one of the two operating signals must be switched on.

2) Corresponds to the averaging time and is used to calculate the exposure value TWA.

3) Only evaluated if the sensor is provided for the purpose.

4) Corresponds to the averaging time and is used to calculate the exposure value STEL.

Sensor settings

The following changes can be made to the sensor parameters for the sensors:

Designation Field

Alarm threshold A1 (in measurement unit) 0 - A2 Alarm threshold A2 (in measurement unit) A1 – Measuring range limit value Type of evaluation Alarm threshold STEL

(in measurement unit) Alarm threshold TWA

(in measurement unit)

Inactive, TWA, STEL, TWA+STEL 0 – Measuring range limit value

0 – Measuring range limit value

Calibration interval (days) 0 - 180 (sensor-dependent) Unit (sensor-dependent) Vol%, %UEG, %LEL, %LIE, ppm, mbar,

ppb, mg/m

Gas name: “Ex” (IR-Ex channel only) Yes/No

1) Only evaluated if the sensor is provided for the purpose.

Testing the parameters

In order to ensure that the values have been correctly transferred to the gas measuring device:

 Press the touch button Data from X-am 1/2/5x00  Check parameters.

Read Database and Display Graphically

Calibration cradle (order no. 83 18 752) with inserted USB DIRA with USB cable (order no. 83 17 409)

USB DIRA with USB cable (order no. 83 17 409)

E-Cal module Dräger X-am 125 (order no. 83 18 754)

USB 2.0

USB 2.0 / COM

01833072_01_en.eps

Dräger GasVision

Dräger GasVision E-Cal

X-am 5600

To read the database of the instrument and display it graphically, the instrument must be connected with a PC.

The installed PC software Dräger GasVision is used for reading and displaying the database.  Observe the documentation and online help of the software.

Faults, Cause and Remedy

Fault Cause Remedy

Not possible to switch on the instrument

Not possible to switch off the instrument

Display »––« Measuring range calibrated/

To display the numerical codes of the warning and fault messages in the info mode, page 15.

Warning messages

Discharge the power pack Charge the power pack,

Discharge the alkaline batteries

The instrument is not set to measuring mode

The instrument is configured to "Disable prohibited"

adjusted incorrectly Electronics or sensors

defective

page 59. Insert new alkaline batteries,

page 58. Select measuring mode.

Configure the instrument to "Disable allowed" with Dräger CC Vision.

Recalibrate/adjust the measuring range, page 47.

Must be repaired by Service.

Special symbol » « and displayed numerical code:

152 Customersservicelifecounter

153 Database 90 % full Read the database soon and

154 Database full Read the database and clear

155 Interval for the function test

159 Calibration/adjustment not

Cause Remedy

abouttoelapse'

with gas (bump test) elapsed

possible. The menu function cannot be carried out because of a message which is preventing the function (e.g., sensors in warm-up phase).

Reset the service life counter using Dräger CC Vision.

clear memory afterwards.

memory. Carry out the function test,

page 41.

Determine the message code via the info menu and switch it off, if necessary.

Special symbol » « and displayed numerical code:

351 DrägerSensor XXS EC1 in

352 DrägerSensor XXS EC1 in

353 EC1 concentration has

354 The temperature is too high Operate the instrument within

355 The temperature is too low Operate the instrument within

356 The calibration interval for

357 Alarm setpoint A2 setting is

Cause Remedy

the warm-up phase

drifted into the negative range

DrägerSensor XXS EC1 has elapsed

greater than 60 %LEL

Wait until warm-up time is complete.

Carry out fresh air calibration/ zero-point calibration, page 48.

the allowed temperature range.

the allowed temperature range. Carry out span calibration/

adjustment for DrägerSensor XXS EC1, page 53.

Set alarm setpoint to less than 60 %LEL.

451 DrägerSensor XXS EC2 in

the warm-up phase

452 DrägerSensor XXS EC2 in

the warm-up phase

453 EC2 concentration has drifted

into the negative range

454 The temperature is too high Operate the instrument within

455 The temperature is too low Operate the instrument within

456 The calibration interval for

DrägerSensor XXS EC2 has elapsed

457 Alarm setpoint A2 setting is

greater than 60 %LEL

551 DrägerSensor XXS EC3 in

the warm-up phase

552 DrägerSensor XXS EC3 in

the warm-up phase

Wait until warm-up time is complete.

Carry out fresh air calibration/ adjustment, page 48.

the allowed temperature range.

the allowed temperature range. Carry out span calibration for

DrägerSensor XXS EC 3, page 53.

Set alarm setpoint to less than 60 %LEL.

Wait until warm-up time is complete.

Special symbol

Cause Remedy » « and displayed numerical code:

553 EC3 concentration has drifted

into the negative range

Carry out fresh air calibration/ zero-point calibration, page 48.

554 The temperature is too high Operate the instrument within

the allowed temperature range.

555 The temperature is too low Operate the instrument within

the allowed temperature range.

556 The calibration interval for

DrägerSensor XXS EC3 has

elapsed 557 Alarm setpoint A2 setting is

greater than 60 %LEL 575 Calibration interval for the

compensation channel has

Carry out span calibration for DrägerSensor XXS EC 3, page 53.

Set alarm setpoint to less than 60 %LEL.

Adjust the sensitivity of the compensation channel.

elapsed 576 Calibration required because

of overgassing.

Adjust the sensitivity of the compensation channel.

651 DrägerSensor XXS EC 4 in

the warm-up phase 652 DrägerSensor XXS EC 4 in

the warm-up phase 653 EC 4 concentration has

drifted into the negative

Wait until warm-up time is complete.

Carry out fresh air calibration/ zero-point calibration, page 48.

range 654 The temperature is too high Operate the instrument within

the allowed temperature range.

655 The temperature is too low Operate the instrument within

the allowed temperature range.

656 The calibration interval for

DrägerSensor XXS EC 4 has

elapsed 657 Alarm setpoint A2 setting is

greater than 60 %LEL

751 DrägerSensor IR CO

warm-up phase 752 DrägerSensor IR CO

warm-up phase

in the

Carry out span calibration for DrägerSensor XXS EC 4, page 53.

Set alarm setpoint to less than 60 %LEL.

Wait until warm-up time is complete.

Special symbol

Cause Remedy » « and displayed numerical code:

753 IR CO

concentration has

drifted into the negative

Carry out zero-point calibration, page 48.

range 754 The temperature is too high Operate the instrument within

the allowed temperature range.

755 The temperature is too low Operate the instrument within

the allowed temperature range.

756 The calibration interval for

DrägerSensor IR CO

elapsed

has

781 Unstable signal from

DrägerSensor IR CO

Carry out span calibration/ adjustment for DrägerSensor IR

, page 53.

The warning will reset itself once the sensor has stabilised.

851 DrägerSensor IR Ex in the

warm-up phase 852 DrägerSensor IR Ex in the

warm-up phase 853 IR Ex concentration has

drifted into the negative range

Wait until warm-up time is complete.

Carry out fresh air calibration/ zero-point calibration, page 48.

854 The temperature is too high Operate the instrument within

the allowed temperature range.

855 The temperature is too low Operate the instrument within

the allowed temperature range.

856 The calibration interval for

DrägerSensor IR Ex has

elapsed 857 Alarm setpoint A2 setting is

greater than 60 %LEL 881 Unstable signal from

DrägerSensor IR Ex

Carry out span calibration/ adjustment for DrägerSensor IR Ex, page 53.

Set alarm setpoint to less than 60 %LEL.

The warning will reset itself once the sensor has stabilised.

Fault messages

Special symbol »« and displayed numerical code:

102 The customers service

103 The instrument is defective The instrument must be

104 Check sum error program

105 The bump test interval has

106 The calibration interval has

107 Bump test error (at least 1

108 The instrument is defective The instrument must be

109 The menu function cannot be

111 Failed alarm element test:

112 Failed alarm element test:

113 Failed alarm element test:

114 Defective parameter check Correct parameters and repeat

115 Device is disabled by X-dock. Activate device with X-dock. 116 Failed software update. The device must be repaired by

117 User parameters not feasible Check configuration of user

118 Flow alarm of X-am Pump Check the gas circuit for

Cause Remedy

lifecounter has elapsed

code

elapsed

elapsed (at least 1 calibration interval has elapsed)

channel has a bump test error)

carried out because of an error.

alarm light.

alarm horn.

Vibration motor.

Reset the service life counter using Dräger CC Vision.

repaired by Service. The instrument must be

repaired by Service. Carry out bump test, page 45.

Carry out span calibration/ adjustment, page 50 or page 53.

Carry out bump test, page 45 or carry out span calibration/ adjustment, page 50 or page 53.

repaired by Service. Determine the error code via the

info menu and switch it off, if necessary.

Repeat alarm element test with Dräger X-dock.

Repeat alarm element test with X-dock.

test using X-dock

DrägerService.

parameters and adjust

obstructions and replace filters if necessary.

Special symbol »« and displayed numerical code:

119 Battery pre-alarm of X-am

120 Battery alarm of X-am Pump Charge pump.

Cause Remedy

Charge pump.

Pump

301 The zero-point calibration/

adjustment of DrägerSensor XXS EC1 is not valid

302 The span calibration/

adjustment of DrägerSensor XXS EC1 is not valid

303 The measured value of

DrägerSensor XXS EC 1 is in the negative range

304 DrägerSensor XXS EC1 is

not inserted or defective

305 Error during the function test

with gas (bump test) of the DrägerSensor XXS EC1

307 Failed rise time test. Repeat rise time test with

308 User parameters not feasible Check configuration of user

326 Error during warm-up

acceleration DrägerSensor XXS EC1

401 The zero-point calibration/

adjustment of DrägerSensor XXS EC2 is not valid

402 The span calibration/

adjustment of DrägerSensor XXS EC2 is not valid

403 The measured value of

DrägerSensor XXS EC 2 is in the negative range

404 DrägerSensor XXS EC2 is

not inserted or defective

Carry out fresh air calibration/ zero-point calibration, page 48.

Carry out span calibration, page 53 or carry out fresh air calibration, page 48.

Carry out fresh air calibration/ zero-point calibration, page 48.

Check DrägerSensor XXS EC1, page 62.

Repeat function test. Calibrate or replace DrägerSensor XXS EC1, if necessary page 62.

X-dock.

parameters and adjust Disconnect and reconnect

power pack or replace the sensor. Sensor must not be loaded with gas within the first 5minutes.

Carry out fresh air calibration/ zero-point calibration, page 48.

Carry out span calibration/ adjustment, page 53.

Carry out fresh air calibration/ zero-point calibration, page 48.

Check DrägerSensor XXS EC2, page 62.

Special symbol »« and displayed numerical code:

405 Error during the function test

406 Failed filter test. Repeat filter test with X-dock. 407 Failed rise time test. Repeat rise time test with

408 User parameters not feasible Check configuration of user

426 Error during warm-up

Cause Remedy

with gas (bump test) of DrägerSensor XXS EC2

acceleration DrägerSensor XXS EC2

Repeat function test. Calibrate or replace DrägerSensor XXS EC2, if necessary page 62.

X-dock.

parameters and adjust Disconnect and reconnect

power pack or replace the sensor. Sensor must not be loaded with gas within the first 5minutes.

501 The zero-point calibration/

adjustment of DrägerSensor XXS EC3 is not valid

502 The span calibration/

adjustment of DrägerSensor XXS EC3 is not valid

503 The measured value of

DrägerSensor XXS EC3 is in the negative range

504 DrägerSensor XXS EC3 is

not inserted or defective

505 Error during the function test

with gas (bump test) of the DrägerSensor XXS EC3

506 Failed filter test. Repeat filter test with X-dock. 507 Failed rise time test. Repeat rise time test with

508 User parameters not feasible Check configuration of user

525 The span calibration for the

compensation channel is not valid

Carry out fresh air calibration/ zero-point calibration, page 48.

Carry out span calibration/ adjustment, page 53.

Carry out fresh air calibration/ zero-point calibration, page 48.

Check DrägerSensor XXS EC3, page 62.

Repeat function test. Calibrate or replace DrägerSensor XXS EC3, if necessary page 62.

X-dock.

parameters and adjust Adjust the sensitivity of the

compensation channel.

Special symbol

Cause Remedy »« and displayed numerical code:

526 Error during warm-up

acceleration DrägerSensor

XXS EC3

Disconnect and reconnect power pack or replace the sensor. Sensor must not be loaded with gas within the first 5minutes.

601 The zero-point calibration/

adjustment of DrägerSensor

Carry out fresh air calibration/ zero-point calibration, page 48.

XXS EC 4 is not valid 602 The span calibration/

adjustment of the

Carry out span calibration/

adjustment, page 53. DrägerSensor XXS EC 4 is not valid

603 The measured value of

DrägerSensor XXS EC 4 is in

Carry out fresh air calibration/

zero-point calibration, page 48. the negative range

604 DrägerSensor XXS EC 4 is

not inserted or defective

605 Error during the function test

with gas (bump test) of DrägerSensor XXS EC 4

Check DrägerSensor XXS EC

4, page 62.

Repeat function test. Calibrate

or replace DrägerSensor XXS

EC 4, if necessary page 62.

606 Failed filter test. Repeat filter test with X-dock. 607 Failed rise time test. Repeat rise time test with

X-dock.

608 User parameters not feasible Check configuration of user

parameters and adjust

626 Error during warm-up

acceleration DrägerSensor XXS EC4

Disconnect and reconnect

power pack or replace the

sensor. Sensor must not be

loaded with gas within the first

5minutes.

701 The zero-point calibration/

adjustment of Dräger Sensors IR CO

is not valid

702 The span calibration/

adjustment of Dräger Sensors IR CO

is not valid

Carry out zero-point calibration,

page 48.

Carry out span calibration,

page 53 or carry out fresh air

calibration, page 48.

Special symbol

Cause Remedy »« and displayed numerical code:

703 The measured value of

Dräger Sensors IR CO

the negative range 704 Dräger Sensor IR CO

inserted

is not

705 Error during the function test

with gas (bump test) of the

Dräger Sensors IR CO

Carry out zero-point calibration,

is in

page 48.

Check Dräger Sensor IR CO2, page 62.

Repeat function test. Calibrate or replace Dräger Sensor IR

, if necessary, page 62.

706 Failed filter test. Repeat filter test with X-dock. 707 Failed rise time test. Repeat rise time test with X-

dock.

708 User parameters not feasible Check configuration of user

parameters and adjust

731 Error in Dräger Sensor IR

732 Error in Dräger Sensor IR

733 Unstable signal from

DrägerSensor IR CO

734 Zero-point calibration of

DrägerSensor IR CO

failed

735 Span calibration of

DrägerSensor IR CO

failed

Check Dräger Sensor IR CO2, page 62.

The error will reset itself once the sensor has stabilised.

Repeat zero-point calibration.

Repeat span calibration.

801 The zero-point calibration/

adjustment of Dräger Sensor

IR Ex is not valid 802 The zero-point calibration/

adjustment of Dräger Sensor

IR Ex is not valid 803 The measured value of

Dräger Sensors IR Ex is in

the negative range 804 Dräger Sensor IR Ex is not

inserted 805 Error during the function test

with gas (bump test) of the

Dräger Sensors IR Ex

Carry out fresh air calibration/ zero-point calibration, page 48.

Carry out span calibration, page 53 or carry out fresh air calibration, page 48.

Carry out fresh air calibration/ zero-point calibration, page 48.

Check Dräger Sensor IR Ex, page 62.

Repeat function test. Calibrate or replace Dräger Sensor IR Ex, if necessary, page 62.

Special symbol »« and displayed numerical code:

806 Failed filter test. Repeat filter test with X-dock. 807 Failed rise time test. Repeat rise time test with X-

808 User parameters not feasible Check configuration of user

831 Error in Dräger Sensor IR Ex Check Dräger Sensor IR Ex,

832 Error in Dräger Sensor IR Ex Check Dräger Sensor IR Ex,

833 Unstable signal from

834 Zero-point calibration of

835 Span calibration of

Cause Remedy

dock.

parameters and adjust

page 62.

DrägerSensor IR Ex

DrägerSensor IR Ex failed

The error will reset itself once the sensor has stabilised.

Repeat zero-point calibration.

Repeat span calibration.

Maintenance

Maintenance intervals

The instrument should be inspected and maintained by suitably qualified persons annually. Comparisons:  EN 60079-29-2 – Gas detectors - Selection, installation, use and maintenance of

detectors for flammable gases and oxygen

 EN 45544-4 – Electrical apparatus used for the direct detection and direct

concentration measurement of toxic gases and vapours - Part 4: Guide for selection, installation, use and maintenance

 National regulations

Recommended calibration interval for measuring channels O CO: 6 months. Recommended calibration interval for the measuring channel IR Ex/CO

, H2S, H2, SO2, NO2 and

: 12 months.

NOTICE

Calibration interval of other gases: see Instructions for Use for the respective Dräger sensors.

 Depending on instrument configuration:

Replace the alkaline batteries or charge the battery – refer to page 58 to page 59 – after each use, at the latest after the battery alarm has been triggered or after 2weeks.

 Calibrating/adjusting the instrument – page 47. — In regular intervals, according to the sensors used and the operating conditions. For

sensor-specific calibration data, refer to the Instructions for Use/data sheets of the Dräger sensors used

— Before you carry out safety-related relevant measurements, the zero point and

sensitivity of the instruments should be tested in accordance with national regulations.

 Inspection by suitably qualified persons – every year. — The inspection intervals must be established in each individual case and shortened

if necessary, depending on technical safety considerations, engineering conditions and the technical requirements of the equipment.

— We recommend that a service agreement be concluded with Dräger Safety and that

repairs also be carried out by them.

 Replace the sensors, page 62 – if necessary, when it is not possible to calibrate/

adjust the sensors anymore.

1) The Instructions for Use/data sheets of the sensors used are supplied with the instrument on CD. See also attached Instructions for Use and Data Sheets of the sensors used. The Instructions for Use/data sheets of the sensors used can also be downloaded from the following Internet address: www.draeger.com

H2 added signal

WARNING

After activating or deactivating the H

In the case of a manual function test the effect of the H into account accordingly.

The functionality of the H2 added signal is only supported provided a Dräger Sensor XXS H or a Dräger Sensor IR Ex sensor in the Dräger X-am 5600. Both units must be set to

HC is operated in conjunction with a Dräger Sensor DUAL IR Ex/CO2

LEL. An added signal can be activated and deactivated via the Dräger CC-Vision PC software.

added signal check the set alarm thresholds.

WARNING

added signal must be taken

If the H

By activating the H Sensor XXS H2 HC (68 12 025) is added to the LEL gas concentration of the activated Dräger Sensor DUAL IR Ex/CO (68 12 180) and shown on the display at the position of the IR Ex display.

added signal feature is activated, ch4+ appears in the measured value display.

added signal, the LEL gas concentration of the activated Dräger

(68 11 960) or of the activated Dräger Sensor IR Ex

NOTICE

Maintain the set alarm thresholds as they are to ensure that in the presence of hydrogen (H

) the alarm of the IR Ex Channel is triggered earlier if required.

NOTICE

A potentially activated H during a manual calibration, a PC calibration or an automatic Bump Test for the

added signal is automatically temporarily deactivated

relevant duration.

ToxicTwins

When the ToxicTwins feature is activated, the measuring channels of the XXS CO sensor and the XXS HCN sensor are offset against each other in such a manner that the device issues an alarm before the respective A1 alarm threshold is reached if both gases are detected at the same time.

Prerequisites: — The XXS CO and XXS HCN sensors are installed. — The ToxicTwins feature is activated (using the Dräger CC-Vision PC software).

If the ToxicTwins feature is activated, HCN+ appears in the measured value display.

CO H2 compensation

Carbon monoxide (CO) and hydrogen (H2) can occur simultaneously in workplaces in the steel industry, refineries, sewage works, etc. Hydrogen affects the CO signal in ordinary commercially available sensors, which leads to false alarms. The XXS CO

-CP sensor uses two sensing electrodes. One of these electrodes measures CO and

, the other one measures only H2. The difference between the two signals is

calculated, so that only the CO value will be displayed. For example, a hydrogen concentration of 1000 ppm (2.5 %LEL) will only result in a maximum of 15 ppm CO being displayed, but the CO alarm will not be triggered.

This feature is automatically available and activated if the XXS CO H installed. Deactivation is not possible.

Prerequisites: —XXS CO H

-CP sensor is installed.

If this feature is used, CO+ appears in the measured value display.

-CP sensor is

Carry out manual bump test

WARNING

In the case of a manual function test the effect of the H into account accordingly.

NOTICE

A potentially activated H manual calibration, a PC calibration or an automatic Bump Test for the relevant duration.

added signal is automatically temporarily deactivated during a

Manual implementation without the documentation of results in the instrument memory

 Prepare a test gas cylinder, the

volume flow must be 0.5 l/min and the gas concentration must be higher than the alarm threshold concentration to be tested.

Example: test gas cylinder 68 11 132 = mixed gas

with 50 ppm CO, 15 ppm H

, 2.5 vol. % CH4, 18 vol. % O

%CO

S, 2 vol.

test gas cylinder 68 11 130 = mixed gas with 50 ppm CO, 15 ppm H

2.5 vol. % CH

, 18 vol. % O

 Connect the test gas cylinder with the

calibration cradle (83 18 752).

 Vent the test gas into a fume cupboard

or into the open air (with a hose connected to the second connector of the calibration cradle).

added signal must be taken

0.5 L/min

CO2 Vol%

ch4 %LEL

O Vol%

CO ppm

H ppm

NH ppm

00533072_01_en.eps

CAUTION

Risk to health! Do not inhale the test gas. Observe the hazard warnings of the relevant Safety Data Sheets.

 Switch on the instrument and insert it into the calibration cradle – press downwards

until it engages.

 Open the test gas cylinder valve to let test gas flow over the sensors.

 Wait until the instrument displays the test gas concentration with sufficient tolerance:

e. g. IR Ex: ±20 % IR CO2: ±20 %

: ±0.6 vol. %

TOX: ±20 % 1) of test gas concentration

1) Upon application of the Dräger mixed gas (order no. 68 11 130) the displays should be within this range.

of test gas concentration

 If the alarm thresholds are exceeded, the instrument displays the gas concentration

in alternation with »A1« or »A2« depending on the test gas concentration.

 Close the test gas cylinder valve and remove the instrument from the calibration

cradle.

— If the concentration has now fallen under the A1 alarm threshold:

 Acknowledge the alarm.  If the displays are outside of the above-mentioned ranges:  Calibrating/adjusting the instrument, refer to page 47.

NOTICE

To check the measured value response times, apply t90 test gas to the X-am via the calibration cradle. Check the results in accordance with the information in the table in the enclosed supplementary documentation (order no. 90 33 890) until 90 % of the end display is reached.

NOTICE

After the bump test, the display shows a printer icon even if there is no printer connected to the bump test station.

Menu implementation with the documentation of results in the instrument memory

The setting whether the bump test is to be carried out manually or automatically is made using the PC software Dräger CC Vision. The "Quick bump test" or the "Extended bump test" is selected using the Dräger CC Vision PC software. The "Quick bump test" checks whether the gas concentration has exceeded the Alarm 1 threshold (with oxygen, the check is whether the concentration has fallen below the Alarm 1 threshold). In the case of the “Extended bump test”, a check is made as to whether the gas concentration has reached the set bump test concentration within a tolerance window. Setting on delivery: Extended bump test.

 Prepare a test gas cylinder, the

volume flow must be 0.5 l/min and the

0.5 L/min

gas concentration must be higher than the alarm threshold concentration to be tested.

Example: test gas cylinder 68 11 132 = mixed

gas with 50 ppm CO, 15 ppm H 2vol. %CO 18 vol. % O

, 2.5 vol. % CH4,

test gas cylinder 68 11 130 = mixed gas with 50 ppm CO, 15 ppm H

2.5 vol. % CH

, 18 vol. % O

 Connect the test gas cylinder with the

CO2

Vol%

ch4 %LEL

O Vol%

CO ppm

H ppm

NH ppm

calibration cradle (83 18 752).

 Vent the test gas into a fume cupboard

or into the open air (with a hose connected to the second connector of the calibration cradle).

00533072_01_en.eps

WARNING

Risk to health! Do not inhale the test gas. Observe the hazard warnings of the relevant Safety Data Sheets.

 Switch on the instrument and insert it into the calibration cradle – press downwards

02433072_01_en.eps

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

until it engages.

 Call the quick menu and select the function test with gas (bump test), page 16. — The current gas concentration values

and the special symbol » « (for bump test) flash.

 Press the key to start the function

test with gas.

 Open the test gas cylinder valve to let

test gas flow over the sensor.

— If gas concentration exceeds the

alarm thresholds A 1 or A 2 the corresponding alarm will occur.

Exit the function test with gas: After the preset bump test concentration is reached or a gas alarm is triggered (with the "Quick bump test"): — The display containing the current

gas concentration changes with the display »OK«.

— The bump test that was carried out is

documented with the result and date in the instrument memory.

 Close the test gas cylinder valve and

remove the instrument from the

CO2 Vol %

ch %LEL

O Vol %

CO ppm

H ppm

NH ppm

calibration cradle.

— If the concentration values have now

fallen under the A1 alarm thresholds, the instrument returns to the measuring mode.

02533072_01_en.eps

— If the set bump test concentration is not reached within the specified time, the alarm

mode is activated to indicate failure.

— The fault message » « appears

02633072_01_en.eps

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

and » « is displayed instead of the measured value on the faulty measuring channel.

 In this case, repeat the function test

with gas or calibrate/adjust the instrument, page 47.

The function test with gas can also be carried out automatically. The "Bump Test Station" is required for this function, refer to page 45.

Automatic implementation with the Bump Test Station

Prerequisite: The instrument must first be configured for the automatic function test with gas (bump test) using the PC software Dräger CC Vision. — Activating the instrument for the automatic function test. — Adjust the test gas concentration (mixed gas) with the Dräger CC-Vision PC

software if it deviates from the following default values – standard on delivery: 50 ppm CO, 15 ppm H

— Define which measuring channels should participate in the automatic function test.

S, 2.5 vol. % CH4, 18 vol. % O

All measuring channels participate in the function test by default.

 Prepare the Bump Test Station according to the instructions.  Switch on the instrument and insert it into the receptacle of the Bump Test Station

until it engages.

CO2 Vol%

ch4 %UEG

O Vol%

CO ppm

H ppm

NH ppm

— The function test with gas is started automatically. The special symbol » «

(for bump test) flashes.

03833072_01.eps

02533072_01_en.eps

CO2 Vol %

Vol %

%LEL

CO ppm

ppm

02633072_01_en.eps

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

— If a gas alarm (Quick bump test) is

triggered and the preset bump test concentration (Extended bump test) is reached within the specified time, the display shows the current gas concentration, alternating with »OK«.

 Remove the instrument from the

Bump Test Station.

— If the concentration values have now

fallen under the A1 alarm thresholds, the instrument returns to the measuring mode.

— An error will be triggered if during the function test no alarm occurs and the current

measured values do not reach the set target concentration (only extended bump test).

— The fault message » « appears

and » « is displayed instead of the measured value on the faulty measuring channel.

 In this case, repeat the function test

with gas or calibrate/adjust the instrument, page 47.

The function test with gas can also be carried out manually, refer to page 41 and page 43.

The PC software Dräger CC Vision can be used to enable the "Automatic calibration after incorrect bump test" option.

After the bump test, the display shows a printer icon even if there is no printer connected to the bump gas station.

NOTICE

Calibrating/adjusting the instrument

NOTICE

A potentially activated H during a manual calibration, a PC calibration or an automatic Bump Test for the relevant duration.

Dräger recommends using the extended bump test for cross calibrations (Dräger X-dock technical manual).

Calibration may not be possible due to instrument and channel errors. Allow the sensors to warm up before the calibration! Warm-up time: refer to the Instructions for Use/data sheets of the Dräger Sensors installed (on CD).

Calibration interval:

— Observe the relevant specifications in the Instructions for Use/data sheets of the

Dräger Sensors installed.

— For critical applications, observe the recommendations in EN 60079-29-2

EN 45544-4

and national regulations. We recommend that you calibrate the

channels after 6 months.

Risk to health! Do not inhale the test gas. Observe the hazard warnings of the relevant Safety Data Sheets.

— Improve the zero point accuracy – carry out the fresh air calibration/zero-point

calibration, page 48.

— Set the sensitivity of all sensors to the value of the test gas – carry out the 1-button

calibration, page 50.

— Set the sensitivity of a sensor to the value of the test gas – span calibration/

adjustment, page 53.

added signal is automatically temporarily deactivated

NOTICE

WARNING

1) EN 60079-29-2 – Guidelines for selection, installation, use and maintenance of instruments for the detection and measurement of flammable gases and oxygen.

2) EN 45544-4 – Electrical instruments for the direct detection and direct concentration measurement of toxic gases and vapours – Part 4: Guidelines for selection, installation, use and maintenance.

Carrying out the fresh air calibration/zero-point calibration

03133072_01_en.eps

O2 Vol %

ch4 %LEL

CO ppm

ppm

To improve the zero point accuracy, you can carry out a fresh air calibration/zero-point calibration.

NOTICE

If none of the sensors fitted permits calibration with fresh air (e.g. only O

), fresh air calibration is not offered as a menu function.

IR-CO

, only

— Calibrate the instrument to fresh air calibration/zero-point calibration, free of

measured gases or other interfering gases.

— All sensors are included in the fresh air calibration/zero-point calibration.

Sensors which have not warmed up or which are faulty prevent a calibration/ adjustment. In the case of sensors which are in the warm-up phase, the message » 159 « is displayed with the special symbol » « (for warning message). In the case of a sensor or instrument error, the message » 109 « is displayed with the special symbol » « (for a fault message). The message is cleared after 5 sec. and the function is available again in the menu.

— During the fresh air calibration /zero-point calibration, the zero point of all sensors (with

the exception of the DrägerSensors XXSO In the case of the DrägerSensor XXS O

, DUAL IR CO2 and IR CO2) is set to 0.

, the display is set to 20.9 vol.-%.

 Switch on the instrument.

Depending on instrument configuration:  Call the quick menu and select the

Fresh Air Calibration/zero-point calibration function, page 16.

 Call the calibration menu and select

the Fresh Air Calibration /zero-point calibration function, page 18.

— The current gas concentration values

flash.

When the measured values have stabilized:

 Press the key to perform the fresh

air calibration/zero-point calibration.

1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2, the DrägerSensor IR CO these sensors can be conducted using the Dräger CC Vision software. To do so, a suitable zero gas that is free of carbondioxide and ozone (e.g. N2) should be used.

or the DrägerSensor XXS O3. A zero-point calibration / adjustment of

— The display containing the current

03233072_01_en.eps

O2 Vol %

%LEL

CO ppm

ppm

03333072_01_en.eps

O2 Vol %

ch4 %LEL

CO ppm

ppm

gas concentration changes with the display »OK«.

 Press the key to confirm the

calibration/adjustment or wait for approx. 5 seconds.

If a fault occurred during the fresh air calibration/zero-point calibration:

— The fault message » « appears

and » « is displayed for the respective sensor instead of the measured value.

 In this case, repeat the fresh air

calibration/zero-point calibration.

NOTICE

Automatic surrogate calibration If the corresponding gas combination and the sensor are approved to do so, an automatic surrogate calibration and tests can be performed using the PC software Dräger CC-Vision

. A gas for the bump test, for the adjustment and the measured gas can be set in the gas change wizard in Dräger CC-Vision. Conversions are performed automatically and no longer need to be made manually. The settings are also used by the Dräger X-dock.

1) The free of charge PC software Dräger CC-Vision can be downloaded from the following web address: www.draeger.com/software

Carrying out 1-button calibration/adjustment

NOTICE

If no sensors are approved for the 1-button adjustment via the PC software Dräger CC-Vision, the 1-button adjustment menu function will not be available.

— All the sensors which can be calibrated/adjusted are included in the 1-button

calibration.

— In the case of the 1-button calibration,

the sensitivity of all sensors is set to

0,5 L/min

the value of the test gas. When using the test gas cylinder: 68 11 132 = mixed gas with 50 ppm CO, 15 ppm H 2vol.%CO 18 vol. % O

— When using the test gas cylinder:

, 2.5 vol.-% ch4,

68 11 130 = mixed gas with 50 ppm CO, 15 ppm H 18 vol. % O If a mixed gas with another composition is used, the specified concentration values in the instrument must be changed to the target values of the mixed gas used

S, 2.5 vol. % ch4,

CO2 Vol%

ch4 %LEL

O Vol%

CO ppm

H ppm

NH ppm

using the PC software Dräger CC Vision.

 Connect the test gas cylinder with the

calibration cradle.

 Vent the test gas into a fume cupboard or into the open air (with a hose connected

to the second connector of the calibration cradle).

WARNING

Risk to health! Do not inhale the test gas. Observe the hazard warnings of the relevant Safety Data Sheets.

02733072_01en.eps

 Switch on the instrument and insert it into the calibration cradle until it engages.

02833072_01_en.eps

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

02933072_01_en.eps

CO2 Vol %

Vol %

%LEL

CO ppm

ppm

 Call the calibration menu, enter the password and select the 1-button calibration/

adjustment function, page 18.

 Press the key to start the 1-button calibration/adjustment.

 Open the test gas cylinder valve to let

test gas flow over the sensor.

— The currently displayed measured

values start to flash. The flashing stops after a static measured value has been reached.

— The calibration/adjustment is now

carried out automatically.

— The displayed measured values

change to the values according to the gas supplied.

— The automatic stability monitoring

can be overridden by pressing the

key. A calibration then takes place immediately. If it is detected that no test gas has been applied, the 1button calibration will be aborted. The channels will then indicate » n/a «. If only one sensor is taking part in the 1-button calibration, a calibration will be performed in each case when the key is pressed.

When the calibration/adjustment is completed and the displayed measured values have stabilized:

— The display containing the current

gas concentration changes with the display »OK«.

 Press the key or wait for 5

seconds to quit the calibration/ adjustment.

— The instrument changes to the

measuring mode

 Close the test gas cylinder valve and

remove the instrument from the calibration cradle.

If a fault occurred during the 1-button

03033072_01_en.eps

CO2 Vol %

Vol %

ch4 %LEL

CO ppm

ppm

calibration/adjustment.

— The fault message » « appears

and » « is displayed for the respective sensor instead of the measured value.

 In this case, repeat the 1-button

calibration/adjustment or carry out a single gas calibration/adjustment, refer to page 53.

 If necessary, replace the sensor,

page 62.

Calibrating/adjusting the sensitivity for an individual measuring channel

0,5 L/min

X-am 5000

CO2 Vol%

Vol%

ch4 %LEL

CO ppm

ppm

— The span calibration/adjustment can be carried out specifically for individual

sensors.

— In the case of the span calibration/adjustment, the sensitivity of the selected sensor

is set to the value of the test gas used.

— Use a standard test gas.

Allowed test gas concentration:

DUAL IR Ex IR Ex

DUAL IR CO IR CO

20 to 100 %LEL

0.05 to 5 vol.-%

10 to 25 vol.-%

1)2)

/ 5 to 100

1)2)

vol. %

CO: 20 to 999 ppm H

S: 5 to 99 ppm

HC 0,5 to 4,0 vol.-%

5 to 99 ppm

Test gas concentration of other gases: see Instructions for Use for the respective Dräger sensors.

 Connect the test gas cylinder with the

calibration cradle.

 Vent the test gas into a fume

cupboard or into the open air (with a hose connected to the second connector of the calibration cradle).

WARNING

Risk to health! Do not inhale the test gas. Observe the hazard warnings of the relevant Safety Data Sheets.

_________________________________

1) Depending on the selected data set.

2) Depending on the measuring range and the measuring accuracy.

 Switch on the instrument and insert it

03533072_01_en.eps

ch4 %LEL

into the calibration cradle.

 Press the key and keep it pressed

for 5 seconds to call the calibration menu.

 Enter the password with the key

and confirm with the key.

 Use the button to select the single

gas calibration/adjustment function and confirm with the button.

— The display flashes the gas of the first

measuring channel, e.g. » ch %LEL« (see example 1, page 54).

NOTICE

The CO calibration menu can also be used to adjust the zero point (see example 2, page 56).

 Press the key to carry out the calibration/adjustment of this measuring channel,

channel accepts a special setting during the calibration routine, since the

or use the key to select another measuring channel (e. g. O CO - ppm or another toxic sensor).

vol. %, H2S - ppm,

There are two examples for the calibration of individual measuring channels below.

Example 1: Span calibration for Dräger Sensor IR Ex.

 Press the key to carry out the calibration/adjustment of the selected measuring

channel. — The calibration gas concentration is displayed  Press the key to confirm the calibration gas concentration or use the key to

change the calibration gas concentration and complete the process by pressing the

key.

— The measurement value flashes.

 Open the test gas cylinder valve to let test gas flow over the sensor. — The displayed, flashing measurement value changes to the value according to the

supplied test gas.

When the displayed measurement

03633072_01_en.eps

ch4 %LEL

03733072_01_en.eps

ch4 %LEL

value has stabilized:

 Press the key to carry out the

calibration.

— The display containing the current

gas concentration changes with the display »OK«.

 Press the key or wait for approx.

5 seconds to quit the calibration/ adjustment of this measuring channel.

— The next measuring channel appears

for calibration.

— After the calibration/adjustment of the

last measuring channel, the instrument changes to the measuring mode.

 Close the test gas cylinder valve and remove the instrument from the calibration

cradle.

If a fault occurred during the span calibration.

— The fault message » « appears

and » « is displayed for the respective sensor instead of the measured value.

 In this case, repeat the calibration/

adjustment.

 If necessary, replace the sensor,

page 62.

Example 2: Calibration routine for Dräger Sensor DUAL IR CO

Sensor IR CO

 Select »CO — The display shows » 100 vol% N2 « flashing.

vol.-% « as measuring channel and confirm with key.

and Dräger

Zero-point calibration:  Press key to implement the zero-point calibration or use the key to select the

span calibration. — The calibration gas concentration is displayed.  Press key to confirm the calibration gas concentration 100 vol. % N2 (cannot be

changed). — The measurement value flashes.

 Open the test gas cylinder valve to let test gas flow over the sensor. — The displayed, flashing measurement value changes to the value according to the

supplied test gas.

When the displayed measurement

value has stabilized:  Press the key to carry out the

calibration. — The display containing the current

CO2 Vol %

100 Vol% N2

gas concentration changes with the

display »OK«.  Press the key or wait for approx.

5 seconds to quit the zero-point

calibration of this measuring channel. — The display changes automatically to

span calibration.  Close the test gas cylinder valve and

remove the instrument from the

calibration cradle or, if necessary,

change to test gas for the span

calibration. — » xx Vol% CO2 « flashes.

Span calibration:  Press the key to carry out the span calibration or press the key for the span

calibration for the next measuring channel. — The calibration gas concentration is displayed.  Press the key to confirm the calibration gas concentration or use the key to

change the calibration gas concentration and complete by pressing the key.

— The measurement value flashes.

06133072_01_de.eps

 Open the test gas cylinder valve to let test gas flow over the sensor. — The displayed, flashing measurement value changes to the value according to the

supplied test gas.

When the displayed measurement

06333072_01_de.eps

CO2 Vol %

xx Vol% CO2

06233072_01_de.eps

CO2 Vol %

value has stabilized:

 Press the key to carry out the

calibration.

— The display containing the current

gas concentration changes with the display »OK«.

 Press the key or wait for approx.

5 seconds to quit the calibration/ adjustment of this measuring channel.

— The next measuring channel appears

for calibration.

— After the calibration/adjustment of the

last measuring channel, the instrument changes to the measuring mode.

 Close the test gas cylinder valve and remove the instrument from the calibration

cradle.

If a fault occurred during the span calibration.

— The fault message » « appears

and » « is displayed for the respective sensor instead of the measured value.

 In this case, repeat the calibration/

adjustment.

 If necessary, replace the sensor,

page 62.

Replacing the batteries / rechargeable batteries

–

WARNING

Explosion hazard! To reduce the risk of flammable or explosive atmospheres igniting, it is essential that the warning notices below are observed: Do not throw used batteries into fire or try to open them by force. Do not replace or charge batteries in areas at risk of an explosion hazard. Do not mix new batteries with used batteries, and do not mix batteries from different manufacturers or of different types. Remove batteries before maintenance work. Batteries / rechargeable batteries are part of the Ex approval. Only the following types may be used: — Alkaline batteries – T3 – (not rechargeable!)

Panasonic LR6 Powerline Varta Type 4106 Varta Type 4006

— Alkaline batteries – T4 – (not rechargeable!)

Duracell Procell MN1500

— NiMH rechargeable batteries – T3 – (rechargeable)

GP 180AAHC

1) Not subject to BVS10 ATEX E 080X and PFG 10 G 001X performance approval.

Switching off the instrument:  Press and hold the key and the

key at the same time. 1 Loosen the screw (2.0 mm hexagon

socket) on the power pack and

remove the power pack. 2a For the battery holder

(order no. 83 22 237):

Danger of explosion! The Dräger X-am 5600 must only be operated with battery holder ABT 0100 (X-am 5600), identified with a silver sticker.

 Replace alkaline batteries or NiMH

rechargeable batteries. Ensure

correct polarity. 2b Completely replace the power pack T4/T4 HC (with sealed rechargeable batteries,

order no. 83 18 704/83 22 244).  Insert the power pack into the instrument and tighten the screw, the instrument

switches on automatically.

(power one) oder

(industrial)

, Duracell Plus Power MN1500

(1800) max. 40 °C ambient temperature.

WARNING

After replacing the power pack T4/T4 HC, it is recommended that a complete charging is carried out.

After the batteries have been replaced:

— The settings and data are stored when the battery is replaced. The sensors warm

up again.

Charging the rechargeable batteries

WARNING

Explosion hazard! To reduce the risk of flammable or explosive atmospheres igniting, it is essential that the warning notices below are observed: Do not charge underground or in explosion-hazard areas! Danger of explosion! The chargers are not designed in accordance with the regulations for firedamp and explosion protection. Charge the type HBT 0000 or HBT 0100 power pack using the relevant Dräger charger. Charge NiMH rechargeable batteries for battery holder ABT 0100 in accordance with the manufacturer's specifications. Ambient temperature during the charge process: 0 to +40 °C. See marking on power pack for approved batteries and related temperature class.

Even if the instrument is not used, we recommend that you store the instrument in the charger (Charging module X-am 1/2/5000, order no. 83 18 639)!

To maintain the lifetime of the batteries, charging is temperature controlled and only performed in a temperature range of 5 to 35 °C. When this temperature range is left, the charging process is automatically interrupted and automatically continued after the temperature range has been reached again. The charging time is typically 4 hours. A new NiMH power pack reaches its full capacity after three complete charging/ discharging cycles. Never store the instrument for extended periods without being connected to a power source (maximum of 2 months) because the internal buffer battery will drain.

Charging with the multiple charging station

— A maximum of 20 instruments can be charged at the same time on the power pack

(order no. 83 18 805) of the multiple charging station.

 When attaching the charging modules, disconnect the power pack from the mains

supply!

Attaching charging modules

CO2 Vol% ch

%LEL O

Vol% CO ppm H

ppm

CO2 Vol% ch

%LEL O

Vol% CO ppm H

ppm

CO2 Vol% ch

%LEL O

Vol% CO ppm H

ppm

X-am 5600 X-am 5600 X-am 5600

1 Turn the slots of the interlock into a horizontal position by using a screwdriver or

coin. 2 Insert the projecting tongue of the charging module (at the same time, current entry)

until it engages. 1 Close the interlock with a quarter turn (slot is positioned vertically).

 Attach additional charging modules in the same way. — Always connect or disconnect the charging modules individually and not in groups

in order to prevent the charging station from becoming damaged. During

transportation, the power pack and the charging modules should also always be

handled individually and without inserted instruments.

 Position the instrument on an even and level surface.

 Connecting the power pack to the

mains. 1 The green "Mains" LED lights.  Insert the instrument into the charging

module. 2 Display LED on the charger:

Charge Fault Full

If a fault occurs: Remove the instrument from the

13 2

X-am 5600

CO2 Vol% CH

%LEL O

Vol% CO ppm H

ppm

charging module and insert it again. If the fault still occurs, have the charging module repaired.

It takes approx. 4 hours to fully charge an empty rechargeable battery. A short circuit of the charging contacts in the charging modules, e.g., by metallic objects that have fallen in, does not result in damage to the charging station. It should, however, be avoided due to possible heating hazards and incorrect displays on the charging module.

00833072_01_en.eps

In the event of a short circuit or if the power pack is overloaded:

00933072_01_en.eps

83 16 994 (100 ... 240 V) or 83 15 635 (100 ... 240 V)

83 17 754

CO2 Vol% CH

%LEL O

Vol% CO ppm H

ppm

X-am 5600

3 The red "Overload" LED lights, and an audible alarm sounds. — After the fault has been corrected, the alarm is switched off automatically and the

charging process is restarted. — In the event of a power failure, the instruments already charged will be protected

from discharging.

Charging with charging module and plug-in power pack or vehicle charging adapter

— When using the power pack (order no. 83 16 994), up to 5 instruments can be

charged at the same time, with power pack (order no. 83 15 635) up to 2 instruments. — The power pack contained in the rechargeable battery and charging set (order

no. 83 18 785) is suitable for charging an instrument. — When using the vehicle charging adapter (order no. 83 17 754) it is recommended

that you supply every charging module separately.

The charging process is carried out analogue to charging with the multiple charging station.

Replacing the Sensors

Calibration cradle (order no. 83 18 752) with inserted USB DIRA with USB cable (order no. 83 17 409)

USB DIRA with USB cable (order no. 83 17 409)

E-Cal module Dräger X-am 125 (order no. 83 18 754)

USB 2.0

USB 2.0 / COM

01433072_01_en.eps

Dräger CC-Vision

Dräger CC-Vision E-Cal

X-am 5600

CAUTION

Damage to components! There are components in the instrument that are sensitive to electric charge. Before opening the instrument to replace the sensor, ensure that the person performing the work is earthed to avoid damage to the device. Earthing can be safely ensured, e. g. via an ESD workstation (electrostatic discharge).

NOTICE

To open the instrument, unfasten the casing screws using a screwdriver (Torx T6).

 To replace the sensors of the instrument, connect the instrument with a PC.  Replace the sensors using the PC program Dräger CC Vision.  With each replacement of the DrägerSensors DUAL IR Ex/CO

the foam ring located above the sensor should also be exchanged.

, IR Ex or IR CO2,

Next:  Carry out a fresh air calibration/zero-point calibration, page 48. and then:  Calibrate/adjust the sensitivity:

either carry out 1-button calibration/adjustment, page 50 or calibrate/adjust the sensitivity, page 53.

Disposing of electrochemical sensors

WARNING

Do not throw into fire, Do not force open. Acid burn risk! Sensors of type XXS O

and XXS NO2 LC contain small quantities of nanomaterials.

Like batteries, only dispose of as special waste, in accordance with local waste disposal regulations. Further information can be obtained from the relevant local authority and from appropriate waste disposal companies.

Disposing of infrared sensors

The DrägerSensors DUAL IR Ex/CO electronic waste.

In accordance with EU Directive 2002/96/EC, this product must not be disposed of as household waste. This is indicated by with the adjacent icon. You can return this product to Dräger free of charge. For information please contact the national marketing organisations and Dräger.

, IR Ex and IR CO2 should be disposed of as

Disposal

Cleaning

The instrument does not need any special care.  Dirt and deposits can be removed from the instrument by washing it with cold water.

A sponge can be used for wiping if necessary.

NOTICE

Abrasive cleaning implements (brushes etc.), cleaning agents and cleaning solvents can destroy the dust and water filters.

 Carefully dab dry the instrument using a cloth.

Storage

 Dräger recommends storing the instrument in the charger module (order no.

83 18 639).

 Dräger recommends checking the charge of the power supply at least every

three weeks if the instrument is not stored in the charger module.

Disposal

This product must not be disposed of as municipal waste. This is indicated by the adjacent icon. You can return this product to Dräger free of charge. For information please contact the national sales organisations and Dräger.

Batteries and rechargeable batteries must not be disposed of as municipal waste. This is indicated by the adjacent icon. Collect and dispose of batteries and rechargeable batteries at battery collection centres, in accordance with applicable regulations.

Technical Data

Ambient conditions:

during operation and storage Temperature class T4 (–20 to +50 °C):

Temperature range over a short period (ATEX & IECEx only)

Air pressure 700 to 1300 hPa Humidity 10 to 90 % (up to 95 % short-term) rel. hum. Storage time

X-am 5600 Sensors

Instrument data

Position of use any Protection class IP 67 for instruments with sensors Alarm volume Typically 90 dB (A) in 30 cm distance Operation time Alkaline battery/NiMHy

rechargeable batteries (battery holder ABT 0100 (X-am 5600))

- NiMH rechargeable batteries T4 (HBT 0000) T4 HC (HBT 0100)

Dimensions approx. 130 mm x 48 mm x 44 mm (H x W x D) Weight approx. 220 g to 250 g Refresh interval for display and

signals

1) Not part of the BVS 10 ATEX E 080 X and PFG 10 G 001 X technical suitability tests.

NiMH power packs type: HBT 0000, HBT 0100 Power pack type: ABT 0100

with alkaline single cell type: Duracell Procell MN 1500 Duracell Plus Power MN 1500

Temperature class T3 (–20 to +40 °C): Power pack type: ABT 0100

with NiMH single cell type: GP 180AAHC with alkaline single cell type: Panasonic LR6 Powerline

Temperature class T3 (0 to +40 °C): Power pack type: ABT 0100

with alkaline single cell type: Varta 4006 Varta 4106

–40 to +50 °C

Maximum of 15 minutes with NiMH power pack T4

(HBT 0000) or T4 HC (HBT 0100)

Prerequisite: storage of the instrument at room temperature (+20 °C) for at least 60 minutes in advance.

1 year 1 year

Typically 9 hours under normal conditions

Typically 9 hours under normal conditions Typically 10,5 hours under normal conditions

Disposal

Order List

Name and description Order no.

Dräger X-am 5600

Unlimited multi gas detector for 1 to 6 gases with replaceable sensors.

Dräger X-am 5600 ATEX, IECEx With selectable special calibration.

With default alarm thresholds that can be adjusted specifically for each country.

Dräger X-am 5600 Basic ATEX, IECEx 83 21 373 Dräger X-am 5600 Basic CSA C US 83 22 930

Power supply units:

NiMH power pack T4 83 18 704 NiMH power pack HBT 0100 T4 HC (X-am 5600) 83 22 244 Battery holder ABT 0100 (X-am 5600),

(without alkaline batteries) Alkaline batteries T3 (2x) Alkaline batteries T4 (2x)

Battery and charger set (includes NiMH power pack T4, charger module for Dräger X-am 1/2/5000 and plug-in power supply unit)

HC battery and charger set (X-am 5600) (includes NiMH power pack HBT 0100 T4 HC, charger module for Dräger X-am 1/2/5000 and plug-in power supply unit)

83 21 050

83 22 237

83 22 239 83 22 240 83 18 785

83 22 785

Chargers:

Charging adapter for Dräger X-am 1/2/5000 83 26 101 Charger module for Dräger X-am 1/2/5000 83 18 639 Power supply unit with cable (worldwide)

83 15 805

for max. 20 Dräger X-am 1/2/5000 charger modules Plug-in power supply unit (worldwide)

83 16 994

for max. 5 Dräger X-am 1/2/5000 charger modules Plug-in power supply unit (worldwide)

83 15 635

for max. 2 Dräger X-am 1/2/5000 charger modules Vehicle connection, 12 V/24 V

45 30 057

for Dräger X-am 1/2/5000 charger module Vehicle mount

83 18 779

for 1 Dräger X-am 1/2/5000 charger module

1) Not part of the BVS10 ATEX E 080X and PFG 10 G 001X technical suitability test.

Disposal

Name and description Order no.

Accessories

The accessories are not part of BVS10 ATEX E 080X and PFG 10 G 001X technical suitability tests.

Pump accessories:

Dräger Pump X-am 1/2/5000 83 19 400 Case for Dräger Pump X-am 1/2/5000 83 19 385 Dräger X-am Pump 83 27 100 Case for Dräger X-am Pump 83 27 104 USB power supply unit (for Dräger X-am Pump) 83 27 102 USB cable (for Dräger X-am Pump) 83 24 992 Rubber ball pump 68 01 933 Manual pump adapter 83 19 195 Filter set for X-am 1/2/5000 83 19 364

Extension hoses and probes (excerpt):

Measuring probe1), 0.5 m 64 08 238 Measuring probe1), 1.5 m 64 08 239 Telescopic probe1), plug-in 68 01 954 Telescopic probe1) 100 with accessories 83 16 530 Telescopic probe1) 150 stainless steel 83 16 533 Bar probe1) 90 83 16 532 Floating probe with accessories

(transparent) Fluoroelastomer hose

(5 mm), sold by the metre, specify length when ordering Hose (not suitable for H2S)

CR-NR (rubber, 5 mm), sold by the metre, specify length when ordering

3 mm tube connection set

5 mm tube connection set 83 27 642 Floating probe (3 mm), EPP, 3 m hose Floating probe (3 mm), EPP, 10 m hose Fluoroelastomer hose (3 mm) incl. adapter, 5 m Fluoroelastomer hose (3 mm) incl. adapter, 10 m Fluoroelastomer hose (3 mm) incl. adapter, 20 m

Fluoroelastomer hose3) (3 mm), sold by the metre, specify length when ordering

83 18 371

12 03 150

11 80 681

83 27 641

83 25 831 83 25 832 83 25 705 83 25 706 83 25 707 83 25 837

Disposal

Name and description Order no.

Hose (3 mm), PVC, sold by the metre,

83 25 838

specify length when ordering Hose (rubber, 3 mm), CR-NR, sold by the metre,

83 25 839

specify length when ordering

Accessories for recording the measured values and for configuration:

Dräger CC-Vision (free full version available at www.draeger.com/software)

Dräger GasVision licence key

83 25 646

(to upgrade from trial version to full version) USB DIRA with USB cable (USB infrared adapter for

83 17 409

communication between Dräger X-am 1/2/5000 and PC)

Calibration accessories:

Dräger X-dock, e.g. X-dock 5300 X-am 125 83 21 880 Bump test station, incl. mixed-gas cylinder 83 19 130 E-Cal module for Dräger X-am 1/2/5000 83 18 754 Calibration cradle for Dräger X-am 1/2/5000 83 18 752 Mixed-gas cylinder

15 ppm H

S, 50 ppm CO, 2.5 vol.% CH4, 18 vol.% O2

Mixed-gas cylinder 15 ppm H 18 vol.% O

S, 50 ppm CO, 2 vol.% CO2, 2.5 vol.% CH4,

68 11 130

68 11 132

Test gas cylinder, propane, 0.9 vol.% C3H8 in air 68 11 118 Test gas cylinder, hydrogen, 2 vol.% H2 in air 68 10 388 On-demand controller 83 16 556 Standard controller 68 10 397

Other accessories:

Protective sleeve for Dräger X-am 1/2/5X00 83 21 506 Carrying bag 83 18 755

Disposal

Name and description Order no.

Spare parts

DrägerSensor DUAL IR Ex/CO

DrägerSensor IR Ex 68 12 180 DrägerSensor IR CO DrägerSensor XXS O2, 0 to 25 vol.%

DrägerSensor XXS O2 100, 0 to 100 vol.% 68 12 385 DrägerSensor XXS CO, 0 to 2000 ppm DrägerSensor XXS H2S, 0 to 200 ppm DrägerSensor XXS NO2, 0 to 500 ppm DrägerSensor XXS SO2, 0 to 100 ppm DrägerSensor XXS CO-LC, 0 to 2000 ppm

Other DrägerSensors upon request

1) The filter set for X-am 1/2/5000 (order no. 83 19 364) includes a 5 mm tube connection set to connect the probe to the pump.

2) This accessory is optimised for the Dräger X-am Pump (market launch in 2017) (for hoses with 3 mm inner diameter).

3) 3 mm tube connection set (order no. 83 27 641) required.

4) Expected sensor life time: O2, CO and H2S >5 years.

5) Not part of the BVS10 ATEX E 080X and PFG 10 G 001X technical suitability test.

6) Data sheets for all sensors that may be used with the device can be downloaded from the product page of the X-am 5600 on the following website: www.draeger.com.

68 11 960

68 12 190 68 10 881

68 10 882 68 10 883 68 10 884 68 10 885 68 13 210

Dräger Safety AG & Co. KGaA

Revalstraße 1 D-23560 Lübeck Germany Phone +49 451 8 82- 0 Fax +49 451 8 82- 20 80 www.draeger.com

90 33 072 - TH 4638.220 en © Dräger Safety AG & Co. KGaA Edition 14 - January 2018 (Edition 01 - September 2009) Subject to alteration

Dräger X-am 5600 Technical Handbook

Specifications and Main Features

Frequently Asked Questions

User Manual

For Your Safety

Intended Use

Tests and Approvals

Intended operating area and operating conditions

Safety instructions

What is What

Front panel

Rear panel

Display

Special symbols

Configuration

Standard gas configuration

Standard instrument configuration

Operation

Switching on the instrument

Switching off the instrument

Before entering the workplace

During operation

Calling the Info Mode

Calling the Info-Off Mode

Calling the Quick Menu

Possible functions of the quick menu

Calling the Calibration Menu

Calibration menu functions

Identifying Alarms

Concentration pre-alarm A1

Concentration main alarm A2

STEL / TWA exposure alarm

Battery pre-alarm

Battery main alarm

Instrument alarm

Operation with pump

Configuring the Instrument

Read Database and Display Graphically

Faults, Cause and Remedy

Warning messages

Fault messages

Maintenance

Maintenance intervals

H2 added signal

Carry out manual bump test

Manual implementation without the documentation of results in the instrument memory

Menu implementation with the documentation of results in the instrument memory

Automatic implementation with the Bump Test Station

Calibrating/adjusting the instrument

Carrying out the fresh air calibration/zero-point calibration

Carrying out 1-button calibration/adjustment

Calibrating/adjusting the sensitivity for an individual measuring channel

Example 1: Span calibration for Dräger Sensor IR Ex.

Replacing the batteries / rechargeable batteries

Charging the rechargeable batteries

Charging with the multiple charging station

Charging with charging module and plug-in power pack or vehicle charging adapter

Replacing the Sensors

Cleaning

Storage

Technical Data

Order List

Accessories