Dräger X-am 5100, MQG 0020 Technical Manual
Dräger X-am® 5100
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(MQG 0020)
Technical Manual
Contents
1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Follow the Instructions for Use . . . . . . . . . . . . . . . . 4
1.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Safe coupling with electrical devices . . . . . . . . . . . . 4
1.5 Use in areas subject to explosion hazards . . . . . . . 4
1.6 Safety symbols used in this Technical Manual . . . . 4
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Intended operating area and operating conditions . 5
2.4 Tests and Approvals . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Preparations for use . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Performing the bump test . . . . . . . . . . . . . . . . . . . 11
3.4 During use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Identifying Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . 13
4.3 Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Adjustment menu . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Calibrating the instrument . . . . . . . . . . . . . . . . . 15
5.1 Adjustment interval: . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Performing a fresh air adjustment . . . . . . . . . . . . . 15
5.3 Performing a sensitivity adjustment . . . . . . . . . . . 16
6 Replacing the Sensors . . . . . . . . . . . . . . . . . . . . 18
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.1 Disposal of electrical and electronic appliances . . 22
9.2 Electrochemical sensors . . . . . . . . . . . . . . . . . . . . 22
10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11 Ordering list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Declaration of Conformity . . . . . . . . . . . . . . . . . 25
Contents
Dräger X-am 5100 3
For Your Safety
1 For Your Safety
1.1 Follow the Instructions for Use
Any use of the instrument requires full understanding and strict
observation of the Instructions for Use supplied with the
instrument. The instrument is only to be used for the purposes
specified here.
1.2 Maintenance
The maintenance intervals and measures specified in this
Technical Manual as well as the specifications in the
Instructions for Use/data sheets
sensors used must be carefully observed. Repairs to the
instrument may only be carried out by trained service
personnel.
1.3 Accessories
Only the accessories specified in the ordering list may be used.
1.4 Safe coupling with electrical devices
Devices which are not mentioned in the Instructions for Use or
in this Technical Manual can only be coupled electronically
after consultation with the manufacturers or an expert.
1.5 Use in areas subject to explosion hazards
Devices or components for use in explosion-hazard areas,
which have been tested and approved according to national,
European or international Explosion Protection Regulations,
may only be used under the conditions explicitly specified in
the approval and with consideration of the relevant legal
regulations. Devices and components must not be altered.
The use of faulty or incomplete parts is forbidden.
The applicable regulations must be observed at all times when
carrying out repairs on these devices or components.
1
for the DrägerSensor
® 2
1.6 Safety symbols used in this Technical Manual
This Technical Manual contains a number of warnings for risks
and hazards which might occur when using the instrument.
These warnings contain signal words to alert you to the degree
of hazard you may encounter. These signal words and
corresponding hazards are as follows:
WARNING
!
Death or serious physical injury may occur as
a result of a potential hazard situation if appropriate
precautionary measures are not taken.
CAUTION
!
Indicates a potentially hazardous situation which, if not
avoided, could result in injury or damage to property or
to the environment. Can also be used to warn against
any wanton actions.
NOTICE
i
i
Additional information on the use of the product.
1 Instructions for Use/data sheets for the utilized sensors and the PC software
CC-Vision for Dräger X-am 5100 can be downloaded on the product page
of the X-am 5100 at the following Internet address: www.draeger.com. See
also the enclosed Instructions for Use and data sheets for the sensors used.
2 DrägerSensor
4 Dräger X-am 5100
®
is a registered trademark of Dräger.
Description
2 Description
2.1 Product overview
1
2
X-am 5100
3
45
0
1
1
6
0.0
HCl ppm
7
8
9
10
11
2.2 Intended Use
Portable single gas detection instrument for the continuous
monitoring of the concentration of HCl, HF, H
in the ambient air within the working area and in explosionhazard areas.
or hydrazine
2O2
2.3 Intended operating area and operating conditions
2.3.1 Hazardous areas classified by zones
This instrument is intended for use in hazardous areas
classified as Zone 0, Zone 1 or Zone 2, or in mines in which
there is a danger of firedamp, in a temperature range of -20 °C
to +50 °C, and in areas where gases of explosion groups IIA,
IIB or IIC and temperature class T3 or T4 (depending on
batteries and rechargeable battery) may be present.
In mines, the instrument may only be used in areas with a low
risk of mechanical influence.
12 13 14
00133279.eps
1 Alarm LED 8 Fastening clip
2 Gas entry 9 Type plate
3 Display 10 Power pack
4 key 11 Charging contacts
OK
5 key 12 Measured gas display
6 Buzzer 13 Measured gas display
7 IR interface 14 Special symbols
Special symbols:
Fault message 1-button sensitivity
Warning message Standard sensitivity
Display peak value Password required
Show TWA Battery 100 % full
Show STEL Battery 2/3 full
Bump test mode Battery 1/3 full
Fresh air adjustment Battery empty
adjustment
adjustment
Dräger X-am 5100 5
Description
2.4 Tests and Approvals
2.4.1 Marking
TC RU C-DE.ГБ06.В.00095
PO Ex ia l X
0 Ex ia IlC T4/T3 X
Dräger Safety Type: MQG 0020
23560 Lübeck, Germany
`
C
I M1/II 1G
Ex ia I/IIC T4/T3 Ma/Ga Um=4.6V Im=1.3A
BVS 10 ATEX E 080X IECEx BVS 10.0053X
Intrinsically safe Ex ia, CSA 11 1800517
CSA: Class I, Div. 1, Groups A,B,C,D TC T4/T3
-20°C Ta +50/+40°C: see Battery Pack!
For TC T4/T3: see Battery Pack!
Warning: Read manual for safety precautions.
Do not change or charge batteries in haz loc.
Serial No.
2.4.2 Permissible power packs
Power pack 83 22 237,
approved as Type ABT 0100
Temperature class T4
-20 °C ≤ Ta ≤ +50 °C
use with alkaline batteries
Duracell Procell MN1500
0158
Class I, Zone 0, A/Ex ia IIC T4/T3 /Ga
≤ ≤
1
on a separate label
2.4.3 Safety instructions
WARNING
!
Read the safety measures in the Instructions for Use.
Do not replace or charge batteries in potentially
explosive areas. Danger of explosion!
To reduce the danger of explosion, do not mix new
batteries with old batteries and do not mix batteries
made by different manufacturers.
Always disconnect the instrument from the power pack
before carrying out any maintenance operations.
Substitution of components may impair intrinsic safety.
High off-scale readings may indicate an explosive
concentration.
CAUTION
!
Not tested in oxygen enriched atmospheres (>21 % O2).
Only use power packs ABT 0100 (Order No,
83 22 237), HBT 0000 (Order No. 83 18 704) or
HBT 0100 (Order No. 83 22 244). See marking on
power pack for approved batteries and related
temperature class.
Temperature class T3
-20 °C Ta +40 °C
use with NiMH batteries
GP 180AAHC (1800 mAh)
use with alkaline batteries
Varta Powerone 4006
Varta Powerone 4106
Panasonic Powerline LR6
Power pack 83 18 704;
approved as HBT 0000
Temperature class T4
-20 °C ≤ Ta ≤ +50 °C
Power pack 83 22 244;
approved as HBT 0100
Temperature class T4
-20 °C ≤ Ta ≤ +50 °C
1 The year of manufacture is coded by the third capital letter of the serial number:
Y = 2007, Z = 2008, A = 2009, B = 2010, C = 2011, D = 2012, E = 2013, etc.
Example: Serial No. ARCH-0054: the third letter is C, so the year of
manufacture is 2011.
6 Dräger X-am 5100
3 Use
Use
3.1 Preparations for use
Before using the instrument for the first time, the
enclosed batteries or a charged T4 NiMH power pack
(Order No. 83 18 704 / 83 22 244) must be inserted,
see "Replacing the batteries / rechargeable batteries" on
page 8.
The X-am-5100 is ready for operation.
3.1.1 Charging the rechargeable batteries
WARNING
!
Danger of explosion!
Do not charge underground or in explosion-hazard
areas!
The chargers are not designed in accordance with the
regulations for firedamp and explosion protection.
Charge power packs type HBT 0000 or HBT 0100 with
the appropriate Dräger charger. Charge single NiMH
cells for battery holder ABT 0100 in accordance with the
manufacturer's specifications. Ambient temperature
during the charging procedure: 0 to +40 °C.
NOTICE
i
i
Even if the instrument is not in use, Dräger
recommends that you store it in the charger
(chargermodule X-am 1/2/5000, Order No. 83 18 639).
To maintain the lifetime of the batteries, charging is only
performed within a temperature range of 5 to 35 °C.
Outside this temperature range, the charging is
automatically interrupted and resumes automatically after
the temperature is within the range again.
The charging time is typically 4 hours.
A new NiMH power pack reaches its full capacity after three
complete charging/discharging cycles.
Never store the instrument for extended periods without
being connected to a power source (maximum of 2 months)
because the internal buffer battery will drain.
Charging with the multiple charging station
A maximum of 20 instruments can be charged at the same
time on the power pack (Order No. 83 18 805) of the
multiple charging station.
When attaching the charging modules, disconnect the
power pack from the mains supply!
CAUTION
!
Always connect or disconnect the charging modules
individually and not in groups in order to prevent the
charging station from becoming damaged. During
transportation, the power pack and the charging
modules should also always be handled individually
and without inserted instruments.
2
1
34 5 5
Position the instrument on an even and level surface.
X-am 5100
0.0 0.0
HCl ppm
0
2
1
HCl ppm
X-am 5100
0
1
00733280.eps
1. Turn the slots of the interlock into a horizontal position by
using a screwdriver or coin.
2. Insert the projecting tongue (2) of the charging module
(doubles as power feed) until it engages.
3. Close the lock (1) with a quarter turn (slot is positioned
vertically).
4. Attach additional charging modules in the same way.
5. Connect the power pack to the mains.
The green "Mains" LED (1) lights.
6. Insert the switched-off instrument into the charging module.
LED indicator (5) on the charger:
Charge
Fault
Full
If a fault occurs:
Remove the instrument from the charging module and
insert it again.
If the fault still occurs, have the charging module repaired.
It takes approx. 4 hours to fully charge an empty
rechargeable battery.
CAUTION
!
A short circuit of the charging contacts in the charging
modules, e.g., by metallic objects that have fallen in,
will not result in damage to the charging station.
It should, however, be avoided due to possible heating
hazards and incorrect displays on the charging
module.
In the event of a short circuit or if the power pack is
overloaded:
The red "Overload" LED (3) lights, and an audible alarm
sounds.
After the fault has been corrected, the alarm is switched
off automatically and the charging process is restarted.
In the event of a power failure, the instruments already
charged will be protected from discharging.
Dräger X-am 5100 7
Use
Charging with charger module and plug-in power pack or
vehicle charging adapter
–
+
2
+
–
83 16 994 (100 ... 240 V)
83 15 635 (100 ... 240 V)
HCl ppm
X-am 5100
0.0
0
45 30 057
00933280.eps
When the power pack is used (Order No. 83 16 994) up to
5 instruments, or with power pack (Order No. 83 15 635),
up to 2 instruments can be charged at the same time.
The power pack contained in the rechargeable battery and
charging set (Order No. 83 18 785) is suitable for charging
one instrument.
When the vehicle charging adapter is used (Order
No. 45 30 057) it is recommended that each charging
module is supplied separately.
The charging process is carried out analogue to charging
with the multiple charging station.
3.1.2 Replacing the batteries / rechargeable batteries
WARNING
!
Danger of explosion!
Do not replace the batteries / rechargeable batteries in
areas where there is a danger of explosion.
Do not throw used batteries into fire or try to open them
by force. Dispose of the batteries in accordance with
national regulations.
Batteries / rechargeable batteries are part of the Ex
approval.
Only the following types may be used:
Alkaline batteries – T4 – (not rechargeable)
Duracell Procell MN1500
Alkaline batteries – T3 – (not rechargeable)
Varta Powerone 4006
Varta Powerone 4106
Panasonic Powerline LR6
NiMH rechargeable batteries – T3 – (rechargeable)
GP 180AAHC (1800)
max. 40 °C ambient temperature.
3
1
00633280.eps
1. Switch off the instrument if necessary (see "Switching off
the instrument" on page 8).
2. Loosen the screw (2.0 mm hexagon socket) on the power
pack and remove the power pack.
3. Replace the alkaline batteries with new ones or the
rechargeable NiMHy batteries with charged ones – ensure
correct polarity.
4. Completely replace the T4 power pack (with sealed
rechargeable batteries, Order No. 83 18 704 / 83 22 244).
5. Insert the power pack into the instrument and tighten the
screw, the instrument switches on automatically.
After replacing the power pack T4, it is recommended that
a complete charging is carried out.
After the batteries have been replaced:
The settings and data are stored when the battery is
replaced. The sensors warm up again.
3.1.3 Switching on the instrument
1. Press and hold the key for approx. 3 seconds until the
countdown » 3 . 2 . 1 « shown in the display has elapsed.
All the display segments, including the visual, audible
and vibration alarms, are activated for a short time.
The software version is displayed.
The instrument performs a self test.
The next sensor to be calibrated is shown, together
with the days remaining until the next calibration, e.g.
» HCl ppm CAL 20 «.
The time until the bump test interval elapses is
displayed in days, e.g., » bt 123 «.
All alarm thresholds A1 and A2 as well as » « (TWA)
and » « (STEL)1, are displayed consecutively.
During the sensor warm-up period, the respective
display of the measured value flashes and the special
symbol » « (for warning) is displayed. No alarms are
issued during the sensor warm-up period.
2. Press the key to cancel the display of the activation
OK
sequence.
3.1.4 Switching off the instrument
1. Press and hold the key and key at the same time until
the countdown » 3 . 2 . 1 « shown in the display has
elapsed.
Before the instrument is switched off, the visual, audible
and vibration alarms are activated for a short time.
OK
OK
1
1 Only when activated in the instrument configuration. Delivery status: not
activated.
8 Dräger X-am 5100
3.1.5 Before entering the workplace
WARNING
!
Before safety-related measurements, check the
calibration and recalibrate if necessary. A bump test
must be carried out in accordance with the national
regulations.
1. Switch on the instrument. The current measured values are
shown in the display.
Observe any warning » « or fault messages » «.
The instrument can be operated normally. If the warning
message does not disappear automatically during
operation, the instrument must be serviced after the end
of use.
The instrument is not ready to measure and requires
maintenance.
2. Check that the gas inlet opening on the instrument is
not covered.
Use
Dräger X-am 5100 9
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