Dräger Savina Service Manual

5664.900 Savina

Index

Contents

Navigation

Test Certificates

Repair Instructions

Technical Service Bulletins

Conversions

Periodic Manufacturer’s

Service Strategy

TSBs

List of Conversions

Service (PMS)

 

 

 

US Electrical Safety Test

Maintenance Procedure

 

 

Electr. Safety Test Form

Service Mode

 

 

 

Error List

 

 

 

Alarm Messages

 

 

 

Repair Information/Error Events

 

 

 

Repair Procedure

 

 

 

Software Download

 

 

 

Software Versions

 

 

Spare Parts Lists

Schematics and Diagrams

Function Descriptions

Operating Instructions

US Spare Parts List

Schematics and Diagrams

Function Description

US Operating Instructions

 

 

 

For information only:

 

 

 

English Instructions for Use

 

 

 

French Instructions for Use

 

 

 

Spanish Instructions for Use

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O5664900T03.fm 27.08.01

For internal use only. Copyright reserved.

 

 

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Dräger Medizintechnik GmbH

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O5664900T03.fm 27.08.01

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Test Step 0 .......................................................

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Test Step 1 .......................................................

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Test Step 2 .......................................................

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Test Step 3 .......................................................

81

Test Step 4 .......................................................

81

Test Step 5 .......................................................

82

Test Step 6 .......................................................

83

Test Step 7 .......................................................

84

Test Step 8 .......................................................

84

Test Step 9 .......................................................

85

Test Step 10 .....................................................

86

Test Step 11 .....................................................

87

Test Step 12 .....................................................

87

Test Step 13 .....................................................

88

Test Step 14 .....................................................

88

Test Step 15 .....................................................

89

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Test Step 16 .....................................................

89

Test Step 17 .....................................................

90

Test Step 18 .....................................................

92

Test Step 19 .....................................................

94

Test Step 20 .....................................................

96

Test Step 21 .....................................................

96

Test Step 22 .....................................................

98

Test Step 23 .....................................................

98

Test Step 24 .....................................................

99

Test Step 25 .....................................................

99

Test Step 26 ...................................................

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Test Step 27 ...................................................

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First pressure limit ..........................................

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Second pressure limit (Paw high + 5 mbar) .........

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0LQXWH YROXPH ..............................................

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MV low ..........................................................

175

MV high .........................................................

177

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VTi low ..........................................................

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VTi high .........................................................

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FiO2 low ........................................................

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FiO2 high .......................................................

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FiO2 limit values .............................................

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Apnea ...........................................................

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Fail to Cycle ...................................................

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Apnea ventilation ............................................

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Standby activation ...........................................

199

Flow monitoring ..............................................

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O2 monitoring ................................................

201

Mask ventilation (NIV) .....................................

203

Nebulization ...................................................

204

Inspiration hold ...............................................

205

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Expiratory flow sensor faulty .............................

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Expiratory flow sensor not positioned correctly .....211

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Breathing-gas temperature sensor faulty ............

215

Breathing-gas temperature sensor disconnected

. 216

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Air intake .......................................................

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Blower ...........................................................

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Speed adaptation ............................................

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No oxygen .....................................................

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Oxygen supply high .........................................

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Testing of watchdogs .......................................

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5-V voltage monitoring test ...............................

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System relief ..................................................

237

Timer ............................................................

238

Settings .........................................................

239

Boot sequence ...............................................

240

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RTC battery ...................................................

241

Data retention in EEPROM and RTC RAM .........

242

RAM .............................................................

243

ROM .............................................................

244

2SHUDWLQJ YROWDJHV ........................................

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3RZHU SDFN ...................................................

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Charge state of internal battery .........................

248

Status of internal battery ..................................

250

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Power failure ..................................................

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Main switch ....................................................

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Remedy 1 ......................................................

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Dräger Medizintechnik GmbH

Savina Version 2.0

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D5664900TECIVZ.fm

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Power pack ....................................................

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Control PCB ...................................................

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Motor Commutation PCB .................................

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O2 Valve PCB .................................................

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O2 Diaphragm PCB .........................................

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Fan ...............................................................

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Front Panel PCB ............................................

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Display ..........................................................

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Membrane keypad ..........................................

353

Control knob ...................................................

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Ventilation function ..........................................

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O2 mix ...........................................................

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Pneumatic safety devices .................................

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Nebulizer function ...........................................

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O2 calibration function ......................................

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Sensors .........................................................

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Dräger Medizintechnik GmbH

Savina Version 2.0

Page 14

D

Periodic

 

 

 

 

Manufacturer’s

 

 

 

 

Service (PMS)

DrägerService

Savina

 

 

 

 

Explanation of Symbols

 

 

 

 

OK

Z = Check condition

 

 

 

 

 

 

Defect/error/fault

F = Check function

 

 

 

 

 

Spare parts used

D = Check for leaks

 

 

 

Report

P = Enter value

Accessories missing

For internal use only. Copyright reserved.

File no.:

Edition

Installation site:

Serial no.:

Date of delivery/ startup:

Invoice no. or delivery no.:

Other:

5664.900

08.2001

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SW 01.n

SW 02.n

1.Device in general

Composition of the inspection price:

Basic unit with one expiratory valve. Additional expiratory valves must be charged separately.

1.1Software version

P

Enter software version of Savina.

1.2

Options as per rating plate

 

 

 

 

 

 

 

 

 

 

 

 

 

BIPAP/PCV+

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

Autoflow

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Central alarm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

NIV (mask ventilation, SW 02.n or later)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.3Operating hours

The operating hours can be read out under "Config" in the Savina menu.

1.3.1Total hours of operation

P

Enter total operating hours.

1.3.2

P

Service operating hours

Operating hours since last service.

15

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1.4General condition

 

 

Z

1.4.1

Accompanying documents

 

 

Instructions for use and medical product

 

 

logbook available according to operators.

Z

1.4.2

Device rear panel

 

1.4.2.1Dust filter set

Replace dust filter, if necessary. Dust filter

must not be pressed together.

Z

1.4.2.2Ambient air filter

Replace ambient-air filter, if necessary.

Z

1.4.3Power pack

1.4.3.1DC connection for external battery.

Connection has no visible damage.

1.4.3.2Cooling air fan

Switch on the unit. Check condition and functioning of cooling air fan. Switch off the unit.

1.4.4O2 inlet block.

Inlet block is fitted with NIST, DIN or DISS connectors.

Check condition and tightness of inlet block.

1.4.5Inspiration block

Z

Z F

Z D

Check condition of inspiration block.

Z

1.4.5.1Inspiratory socket

Check condition of inspiratory socket.

Z

1.4.6Nebulizer connection

The nebulizer connection is marked with a nebulizer symbol.

1.4.7Flow sensor mount (flow sensor)

The flow sensor can be inserted into its mount and moved to the right and to the left without effort.

1.4.7.1Flow sensor

Z

Z F

The flow sensor is undamaged.

Z

16

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1.4.8Expiratory valve mount

Check locking function.

Z F

1.4.9Expiratory valve(s)

Enter serial number of valves: Valve 1:

P

Valve 2:

P

Valve 3:

P

1.4.9.1Expiratory valve, complete See also test item 2.1.

Inspect the following components. To do so, remove the respective expiratory valve:

Diaphragm, complete Non-return valve

Flow sensor sleeve, complete

Lip seal (for pressure measurement) Expiratory socket

Water trap container

 

Valve 1:

Z

 

Valve 2:

Z

 

Valve 3:

Z

 

Assemble each expiratory valve ready for use.

 

1.4.10

Savina front panel

 

1.4.10.1

Keypad, control knob, and display

 

 

Keypad, control knob, and display are

 

 

undamaged (for example, have no scratches

 

 

that could affect the view).

Z

17

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1.4.11"Savina Mobil" trolley

1.4.11.1Castors

Wheels, of which 2 locking. Check screw

fittings for secure seating to 25 Nm.

Z F

1.4.11.2Trolley accessories

Check condition and function of the following accessories (if fitted):

Humidifier holder (optional)

 

Cylinder holder (optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

"Multiple socket outlet" retrofit kit (option)

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery pack (option, in trolley pedestal)

 

 

 

 

 

 

 

 

 

 

 

 

 

External battery connecting cable

 

 

Z F

 

 

 

 

 

 

 

 

 

 

 

1.4.12

Unit accessories

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check condition and function of the following

 

 

 

 

 

 

 

 

 

 

 

 

 

accessories (if fitted):

 

 

 

 

 

 

 

 

 

 

 

 

 

Hinged arm (if fitted)

 

 

Z F

 

 

 

 

 

 

 

 

 

 

 

 

Temperature sensor (if fitted)

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.4.13Compressed gas connecting tubes

Compressed gas connecting hoses comply with national regulations.

 

For example, compressed gas connecting

 

 

hoses with sealing rings, neutral color

 

 

for O2 NIST connectors, 3 m,

 

 

for O2 NIST connectors, 5 m,

Z D

1.4.14

Hose systems

 

 

Hose systems correspond to specifications in

 

 

the Instructions for Use/Operating

 

 

Instructions.

Z

1.4.15Adult test lung

Check condition and completeness of adult test lung.

The adult test lung comprises the following components:

Face mask angle piece

Catheter connector, ISO, size 7

 

Breathing bag, 2 L

Z

The breathing bag must not be overstretched.

18

1.4.16Drug nebulizer (white housing)

Additional note:

The drug nebulizer, 84 05 000, (black housing), must not be used in Savina.

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B

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1.4.16.1Condition test

Check the condition of the following components:

1

2 3 4

5

6

9

7

1 Patient connection

2 Nebulizer housing

3 Gasket

4 O ring

5 Nozzle

6 O ring

7 Atomizer

8 Container

9 Nebulizer hose

8

1.4.16.2Functional test

Fill nebulizer housing with water up to the "3"

mark. Supply drug nebulizer with 2.0 bar ± 0.2 bar.

Test: Vapor must be produced.

1.4.17Special accessories (if provided)

Check condition and function of the following special accessories (if available):

Resutator 2000 Child Resutator 2000

1.5Unit options and configuration

Not applicable —

Z

F

Z F

19

A

B

C

2.Replacement of wear and tear parts

2.1 * Replace diaphragm, complete, 84 13 661, in the expiratory valve.

Next replacement:___________________

2.2Replace internal batteries (rechargeable), 18 * 41 416, (x2) every 2 years

(see also chapter "Maintenance Procedure Replacing the internal rechargeable batteries").

Next replacement:___________________

2.3Replace batteries (rechargeable), 18 43 303,

*(if fitted, x2) in Savina Mobile every 2 years. Next replacement:___________________

2.4

*

Replace O2 filter, 84 08 208, and sealing

 

 

ring, M 09 257, in valve block, complete,

 

 

every 6 years.

 

 

(see also chapter "Maintenance Procedure

 

 

Replacing filter and sealing ring in O2

 

 

compressed gas inlet").

 

 

Next replacement:___________________

2.5

*

Replace O2 pressure reducer, 84 13 666, in

 

 

valve block, complete, every 6 years.

 

 

(see also chapter "Maintenance Procedure

 

 

O2 pressure reducer").

 

 

Next replacement:___________________

2.6

*

Replace real-time clock, 18 45 527, on

 

 

Control PCB, every 6 years.

 

 

(see also chapter "Maintenance Procedure

 

 

Replacing the real-time clock on the

 

 

Control PCB").

 

 

Next replacement:___________________

 

 

Note: After changing the real-time clock re-

 

 

enter the date and time.

2.7

*

Replace the blower unit with the "motor

blower unit" spares set, 84 13 643, after 20000 hours’ operation.

(see also chapter "Maintenance Procedure Replacing the blower unit").

20

A

B

C

3.Electrical safety test

The following steps describe the safety

Seech cksdocumentaccording" Electricalto IEC 60601SafetyandTestVDEin the USA/Canada".

0751. Any decision about performing safety checks according to VDE 0751 or IEC 60601 must be made under consideration of

Recordapplicablemeasuredn tional regvalueslatioinsthe. Electricaldocument "Electrical Safety Test Form Savina". safety checks should be carried out either

according to IEC 60601 or VDE 0751.

Savina conforms to regulations of protection class I, type B; with plugged-in airway temperature sensor to regulations of protection class I, type BF.

3.1

Visual inspection of basic unit

 

 

Check the following parts for possible

 

 

damage:

 

 

Power cable

 

 

Power switch

 

 

Compare the values of the power pack fuses

 

 

for mains power supply and internal

 

 

rechargeable battery with the rated values on

 

 

the rear panel.

Z

3.2Test of electrical safety to IEC 60-601

3.2.1Protective earth conductor test

Tester

Savina

 

L

 

N

6 V

 

 

PE

ohm

Test probe

PS

Protective earth conductor test

Connect the test probe in sequence to the following test points:

Power pack ground stud

Screws on housing

Rails, at the sides of Savina (if fitted)

Oxygen connection

Test value R≤ 0.2 ohms

P

21

A

B

C

3.2.2Earth leakage current test

Tester

Savina

L/N

 

Mains voltage

 

N/L

 

PE

 

PS

 

Earth leakage current test

 

Normal condition (N.C.):

 

I 500 A

P

Single fault condition (S.F.C.):

 

Neutral conductor interrupted:

 

I 1000 A

P

In the following steps the test is repeated, but

 

with the power plug turned over. This

 

condition can be created internally with some

 

types of test devices.

 

Normal condition (N.C.):

 

I 500 A

P

Single fault condition (S.F.C.):

 

Neutral conductor interrupted:

 

I 1000 A

P

22

A

B

C

3.2.3Patient leakage current test

Tester

Savina

L/N

Mains voltage

N/L

PE

PS

(1)

mA

Patient leakage current test

Connect airway temperature sensor (1) to the socket of the airway temperature sensor of Savina and to the tester.

Enter serial number of the airway temperature sensor:

P

 

Normal condition (N.C.):

 

 

I 100 A

P

 

Single fault condition (S.F.C.):

 

 

Neutral conductor interrupted:

 

 

I 500 A

P

 

In the following steps the test is repeated, but

 

 

with the power plug turned over. This

 

 

condition can be created internally with some

 

 

types of test devices.

 

 

Normal condition (N.C.):

 

 

I 100 A

P

 

Single fault condition (S.F.C.):

 

 

Neutral conductor interrupted:

 

 

I 500 A

P

3.2.4

Multiple socket outlet on trolley (if fitted)

 

3.2.4.1Compare fuses with rated values on the

socket-outlet.

Z

3.2.4.2Protective earth conductor test

Check all sockets.

 

Test value R 0.2 ohms

P

23

A

B

C

3.2.4.3Earth leakage current test

The test is carried out without Savina or other devices.

Normal condition (N.C.):

 

I ≤ 50 µ A

P

Single fault condition (S.F.C.):

 

Neutral conductor interrupted:

 

I ≤ 100 µ A

P

In the following steps the test is repeated, but

 

with the power plug turned over. This

 

condition can be created internally with some

 

types of test devices.

 

Normal condition (N.C.):

 

I ≤ 50 µ A

P

Single fault condition (S.F.C.):

 

Neutral conductor interrupted:

 

I ≤ 100 µ A

P

Continue Test Certificate at test item 4..

 

3.3Test of electrical safety to VDE 0751

3.3.1Protective earth conductor test

Tester

Savina

 

L

 

N

6 V

 

 

PE

ohm

Test probe

PS

Protective earth conductor test

Connect the test probe in sequence to the following test points:

Power pack ground stud

Screws on housing

Rails, at the sides of Savina (if fitted)

Oxygen connection

Test value R ≤ 0.3 ohms

P

24

A

B

C

3.3.2Equivalent device leakage current test

Tester

Savina

Rv

L

Mains voltage

N

 

 

PE

mA

PS

 

 

Test probe

Equivalent device leakage current test

Connect airway temperature sensor (1) to the socket of the airway temperature sensor of Savina and to the tester. Connect test probe to Savina.

Enter serial number of the airway temperature sensor:

P

Subsequent measurements may exceed the first-measured value by max. 50% but must at the same time be 1000 A.

Initial value: _______ A

Note:

Always enter the initial value in a new PMS.

I 1000 A

P

3.3.3equivalent patient leakage current test

Tester

Savina

 

L

Mains voltage

N

 

 

PE

mA

PS

Test probe

 

 

equivalent patient leakage current test

(1)

(1)

25

A

B

C

Connect airway temperature sensor (1) to the socket of the airway temperature sensor of Savina and to the tester. Connect test probe to Savina.

Enter serial number of the airway temperature sensor:

P

Subsequent measurements may exceed the first-measured value by max. 50% but must at the same time be 5000 A.

Initial value: _______ A

Note:

Always enter the initial value in a new PMS.

I 5000 A

P

3.3.4Multiple socket outlet on trolley (if fitted)

3.3.4.1Compare fuses with rated values on the

socket-outlet.

Z

3.3.4.2Protective earth conductor test Check all sockets.

Test value R 0.3 ohms

P

3.3.4.3Equivalent device leakage current test

The test is carried out without Savina or other devices.

Subsequent measurements may exceed the

first-measured value by max. 50% but must at the same time be 100 A.

Initial value: _______ A

Note:

Always enter the initial value in a new PMS.

I 100 A

P

26

A

B

C

4.Functional tests

4.1Power pack

Connect mains power and O2 supply. Switch on the unit.

4.1.1Testing the "electrical supply" display

The LEDs on the front of Savina show the following operating states:

Mains power supply: green External battery: off Internal battery:

Green: Internal rechargeable batteries are fully charged.

Yellow: Internal rechargeable batteries are

 

being charged.

F

4.1.2Testing the internal supply voltage Cut mains power.

The unit continues to ventilate. Audible alarm

sounds and display message "!! Int. battery

 

activated" appears.

F

The LEDs on the front of Savina show the

 

following operating states:

 

Mains power supply: off

 

External battery: off

 

Internal battery: green

F

4.1.3Testing the supply voltage failure alarm Connect device to the mains power supply.

Remove the fuse for the internal rechargeable battery. The fuse is located on the rear panel of the unit.

Disconnect the device from the mains power supply.

Ventilation off. All LEDs are off. Audible alarm

 

sounds.

F

Switch off the unit.

 

Restore mains power.

 

Re-insert fuse for internal rechargeable

 

battery.

 

Switch unit back on.

 

27

A

B

C

4.1.4Testing the external d.c. voltage supply

4.1.4.1Battery operation simulation

Notice: Maximum test duration = 1 minute!

“Connect Charge tester (Evita), complete" to d.c. voltage input of Savina (use the two lower sockets).

Left side terminal:

Right side terminal:

(-) black

I

(+) red

0

 

 

Using "DC voltage source, 3 -18 V" apply a voltage of 14 V to the charge tester.

After 6 seconds, at the latest, the LEDs on the

 

front of Savina show the following operating

 

states:

 

Mains power supply: green

 

External battery: green

 

Internal battery:

 

Green: Internal rechargeable batteries are

 

fully charged.

 

Yellow: Internal rechargeable batteries are

 

being charged.

F

Reduce the voltage from the DC source from

 

14 V to 11 V.

 

The LEDs on the front of Savina show the

 

following operating states:

 

Mains power supply: green

 

External battery: yellow

 

Internal battery:

 

Green: Internal rechargeable batteries are

 

fully charged.

 

Yellow: Internal rechargeable batteries are

 

being charged.

F

28

A

B

C

4.1.5On-board electrical system simulation

Short-circuit the two upper sockets on the d.c. voltage input of Savina using the "Cable for charge tester".

Set the voltage from the d.c. source to 14 V and wait for the "External battery" LED to light up green.

Reduce the voltage from the DC source to 11 V.

The LEDs on the front of Savina show the following operating states:

Mains power supply: green External battery: green Internal battery:

Green: Internal rechargeable batteries are fully charged.

Yellow: Internal rechargeable batteries are

 

being charged.

F

Remove the charge tester. Switch off the unit.

 

4.2Tests in internal service mode

Switch on Savina and, at the same time, press and hold the backlighting dim-up/dim-down key and the "Config" key until the service mode is activated (see also chapter "Service Mode Entering the Internal Service Mode").

4.2.1Checking the RS232 interface Test Step 0 : call up this test step.

Connect PC to Savina using "RS232 extension" and "RS232 adapter, crossed". Start terminal program and adjust the following:

COM 1 (or corresponding) Baud rate: 19200

Data bits: 8 Parity: None Stop bits: 1 Protocol: None

The settings on the PC must match those in the Medibus log of the Savina in the "Configure" menu.

Carry out "Send Logbook" function in internal service mode.

Test value:

The content of the error log is displayed on

 

the PC (terminal program).

F

29

A

B

C

4.2.2Testing the keys

Call up test steps 1 and 2 in sequence (as of SW 1.10)

Check the functioning of all keys.

Test value:

All keys should function properly.

F

4.2.3Nebulizer flow test

Test Step 13: call up this test step.

Connect a flowmeter tube with an oxygen scale of up to 16 L/min to the nebulizer connection. Switch on the nebulizer valve.

Test value:

Nebulizer flow = 8 L/min to 14 L/min.

P

4.2.4Comparing measurement functions of the flow sensors

Test Step 14: call up this test step.

Connect (short-circuit) the inspiratory and the expiratory sockets using a ventilation hose. Set the "PRESSURE BYPASS" value to

40 mbar. Test value:

The measured inspiratory and expiratory flows

 

must not differ by more than 13%.

P

4.2.5Offset voltages of the airway pressure sensors

Call up test 19. Test values:

"V_PAW_INSP" = 730 mV ± 100 mV

P

"V_PAW_EXP" = 730 mV± 100 mV

P

30

A

B

C

4.2.6Testing LEDs, 7-segment displays, and LC display

Call up test step 25

Set ”Test target” value to ”LED”.

Test value:

 

All LEDs should be evenly lit.

F

Set ”Test target” value to ”LCD”.

 

Test value:

 

The display shows no pixel errors.

F

Set ”Test target” value to ”7-segment”.

 

Test value:

 

All 7-segment displays are lit evenly.

F

4.2.7Plausibility test

Compare O2 supply pressure sensor with ambient pressure sensors.

Test Step 27: call up this test step.

Cut the O2 supply and relieve the pressure. Test value:

The three displayed values must not differ by

 

more than 7%.

P

Switch off the unit. Cut the connection to the

 

PC.

 

31

4.3Leak test, inspiration

Test set-up:

A

B

C

Savina

 

Pressure gauge —30 to 120 mbar

Syringe

Using the syringe build up a pressure of 40 mbar ±1 mbar at the inspiratory port.

Test value:

 

The volume injected via the syringe in 15

 

seconds must be < 25 mL.

D

32

A

B

C

4.4Leak test, expiration

Remove the flow sensor (Spirolog sensor (A)) and sleeve (B). Seal the outlet of the

expiratory valve and use the syringe to build up a pressure of 40 mbar ± 2 mbar.

Test set-up:

Savina

Pressure gauge —30 to 120 mbar

Syringe

A B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test value:

 

 

 

The volume injected via the syringe in 15

 

 

 

seconds must be < 25 mL.

D

4.5

Testing of ”120 mbar valve D1”

 

 

 

Test set-up:

 

Savina

Pressure gauge

—30 to 120 mbar

Flowmeter 10 to 120 L/min

Increase the pressure until a flow rate of 120 L/min ± 5 L/min is achieved.

Test value:

 

The pressure at the inspiratory port must be

 

>100 mbar and <120 mbar.

P

33

4.6Testing "Emergency respiratory valve D2

(emergency air valve)"

Test set-up:

A

B

C

Savina

Flowmeter 10 to 120 L/min

Pressure gauge —30 to 120 mbar

Length of hoses up to Y-piece: 1.2 m each

Switch off the unit. Through the test pressure regulator with injector set a flow of

60 L/min ±3 L/min.

 

Test value:

 

 

The pressure at the Y-piece must be between

 

 

—3 mbar and —6 mbar.

P

4.7

O2 supply pressure monitoring

 

 

Switch on the unit.

 

 

Disconnect the O2 supply.

 

 

Set the O2 concentration to 50%.

 

 

Audible alarm sounds and display message

 

 

"!!! No O2" appears.

F

Restore the O2 supply.

34

A

B

C

4.8Flush flow "expiration pressure measurement R1"

The O2 concentration of the flush flow corresponds to the set O2 concentration (select respective flowmeter tube).

Switch on the unit. Remove the expiratory valve.

Test set-up:

Savina

Flowmeter 0 to 0.2 L/min

Test value:

 

The flush flow must be in the range

 

> 0.02 L/min and < 0.2 L/min.

P

4.9Testing valves V8/V9 (emergency venting) and tightness of "Emergency respiratory valve D2"

Connect unit to test lung and adjust the following parameters:

Operating mode = IPPV, AutoFlow OFF, Pmax OFF,

Vt = 0.5 L, Tinsp = 5 s, f = 6 1/min, O2 = 21%,

PEEP= 5 mbar,

Paw high = 10 mbar above peak pressure Seal Spirolog sensor.

Test value (pressure curve shown on display):

Pressure build-up to "Paw-high limit", then

 

drop to < 6 mbar.

F

4.10Testing the "Backlighting" key

Press the "Backlighting" key.

The backlighting comes on or goes off.

F

35

A

B

C

4.11Testing the contrast

Change the contrast in the "Config" menu.

The contrast of the display changes.

F

4.12Testing the micro-filter detection

Remove the micro-filter The micro-filter is located on the rear panel of Savina behind the filter cover.

Audible alarm sounds and display message

 

"!!! No ambient air filter" appears.

F

Fit micro-filter and cover.

 

4.13Testing the Spirolog sensor detection Remove the Spirolog sensor (flow sensor).

Audible alarm sounds and display message

 

"!!! Flow Sensor?" appears.

F

Re-insert the Spirolog sensor.

 

4.14Testing the temperature measurement

4.14.1Test using AWT sensor dummy

Connect the AWT sensor dummy and switch to "Test" and 34 °C.

Read out temperature value from "Values" menu of Savina.

Test value: Display = 34 °C ± 1 °C

F

Remove the AWT sensor dummy.

4.14.2Testing of temperature sensor (if fitted)

Connect the temperature sensor and take a reference measurement at room temperature.

Test value:

Permissible deviation between display on

 

Savina and Thermometer: 2 °C

F

36

A

B

C

4.15Testing the ventilation

4.15.1Testing ventilation and O2 mixing in IPPV mode

Set the following values:

Operating mode = IPPV, AutoFlow OFF, Pmax OFF,

Vt = variable, Tinsp.= 5 s, f = 6 1/min,

O2 = 40 vol%, PEEP = 5 mbar,

Paw alarm limit = max Test set-up:

Savina

Pressure gauge —30 to 120 mbar

O2 analyzer

Test lung

37

A

B

C

Test value:

Test O2 concentration using a separate O2 analyzer, e.g. Oxydig. The value indicated by Savina must be 40 vol.% ± 1 vol.%. Read out Vte from "Values" menu of Savina.

In order to increase the O2 concentration faster, set the frequency to f = 12 1/min and Tinsp = 2 s. As soon as the O2 concentration is reached, reset values as specified previously.

Table 1: IPPV measured values

Set inspiratory Vt in mL

Measured expiratory Vt* in mL

O2 concentration in vol.% (Oxidig)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

96 ±

15

 

 

 

 

40 ± 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

192 ± 26

 

 

 

 

40 ± 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

960 ± 130

 

 

 

 

40 ± 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*The measured expiratory Vt refers to the

 

 

 

 

 

 

 

 

 

 

 

 

patient’s lung conditions (BTPS).

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.15.2Testing of pressure-controlled ventilation

Units with BIPAP option: continue with test step 4.15.2.1. All other units: continue with test step 4.15.2.2.

4.15.2.1Testing the pressure controlled ventilation in BIPAP mode

Set the following values: BIPAP,

f = 6 1/min, Paw = max, PEEP = variable, Pinsp = variable, PASB = 0 mbar, O2 = 80 vol.%, Tinsp.= 5 s,

FlowAcc = 60 mbar/s Test set-up:

As in test step 4.15.1.

38

A

B

C

Test value:

Test O2 concentration using a separate O2 analyzer, e.g. Oxydig. The value indicated by Savina must be 80 vol.% ± 1 vol.%.

In order to increase the O2 concentration faster, set the frequency to f = 12 1/min and Tinsp = 2 s. As soon as the O2 concentration is reached, reset values as specified previously.

Table 2: BIPAP measured values

PEEP setpoint in

Set Pinsp in mbar

Actual PEEP in

Actual Pinsp in

O2 concentration in vol.% (Oxidig)

mbar

mbar

mbar

 

 

 

 

 

 

 

 

 

 

 

 

5

25

5 ± 2

25 ± 2

80 ± 3

 

 

 

 

 

20

60

20 ± 2

60 ± 2

80 ± 3

 

 

 

 

 

5

25

5 ± 2

25 ± 2

80 ± 3

 

 

 

 

 

P

Continue with test step 4.15.3.

4.15.2.2Testing the pressure controlled ventilation in CPAP mode

Set the following values: CPAP,

Apnea ventilation ON, fApnea = 10 1/min, VtApnea = 2000 mL, Paw = variable, PEEP = variable,

O2 = 80 vol.%, FlowAcc = 60 mbar/s

Test set-up:

As in test step 4.15.1.

39

A

B

C

Test value:

Test O2 concentration using a separate O2 analyzer, e.g. Oxydig. The value indicated by Savina must be 80 vol.% ±1 vol.%.

Table 3: CPAP measured values

PEEP setpoint in

Pmax setpoint in

 

Actual PEEP in

Actual Pmax in

O2 concentration in vol.% (Oxidig)

mbar

 

mbar

 

mbar

 

 

mbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

30

 

5 ± 2

 

25 ± 2

 

 

80 ± 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

55

 

20 ± 2

 

50 ± 2

 

 

80 ± 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

30

 

5 ± 2

 

25 ± 2

 

 

80 ± 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.15.3

Testing trigger characteristics in CPAP/ASB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set the following values:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPAP/ASB,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paw alarm limit high = 30 mbar,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PEEP = 5 mbar,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O2 = 40 vol%,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASB = 20 mbar,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trigger = 3 L/min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test set-up:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As in test step 4.15.1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test value:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit does not trigger an ASB breath.

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Simulate breathing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test value:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trigger LED must light up and ASB breath

 

 

 

 

 

 

 

 

 

 

 

 

 

must be triggered. ASB pressure 25 mbar ±3

 

 

 

 

 

 

 

 

 

 

 

 

 

mbar.

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

A

B

C

4.16Testing the optional central alarm (if available) Activate alarm, e.g. by pulling power plug. Test set-up:

Central alarm socket (located on the rear panel of the unit)

Ohmmeter

Test value:

 

Contacts "3" and "5" close if an alarm occurs.

 

Contacts "1" and "3" open.

F

4.17Service hours counter and log entries Switch off Savina.

Switch on Savina and, at the same time, press and hold the backlighting dim-up/dim-down key and the "Config" key until the service mode is activated (see also chapter "Service Mode Entering the Internal Service Mode").

Call up test 0:

Perform "DELETE LOGBOOK" function. Call up test 3:

Perform "RESET SERVICE HOURS" function.

5.Place fully functional unit at user’s/owner’s disposal.

6.Confirmation of test Name:

Date:

Signature:

* These steps are regarded as repair work and are therefore not included in the inspection

service price.

41

A

B

C

7.Report:

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

42

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8.Annex

8.1List of service equipment for Test Certificate

Table 4: Test Equipment

Designation

Order number

 

 

 

 

Test lung

84 03 201

 

 

Patient adapter for Paw measurement

8290285

 

 

Oxydig

8304411

 

 

Pressure gauge, digital 100 mbar

79 10 722

 

 

VDE tester

79 10 594

 

 

RS232 adapter, crossed

79 01 888

 

 

RS232 extension

79 01 808

 

 

Test pressure regulator

79 011 482

 

 

Injector

2M 06 912

 

 

Syringe, 50 mL

79 01 541

 

 

Flowmeter block

79 01 161

 

 

Flowmeter, 10 -120 L/min

79 00 718

 

 

AWT sensor dummy

79 00 405

 

 

Charge tester (Evita), complete

79 10 385

 

 

Cable for charge tester

79 10 387

 

 

Multimeter

79 01 021

 

 

DC voltage source, 3 -18 V

79 10 426

 

 

Thermometer

2M 11 111

 

 

For testing castors on trolley:

 

 

 

Torque spanner

79 00 909

 

 

Special open-ended wrench, 17 mm

79 01 204

 

 

Special open-ended wrench, 41 mm

79 10 462

 

 

43

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

B

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S3.2

drawer unit

inspiration block

E

 

 

O2

 

 

mixing chamber

F1

 

SD1

AIR

 

 

F5

D6

 

O2

 

 

 

oxygen

 

P

concentrator

 

 

E

 

 

 

 

S6

R5.1-R5.8

 

 

V7.1-V7.8

 

 

 

P

S5

 

V4

 

E

F2 DR1

 

 

NC C R3

O2

 

R2

NO

compressed gas

 

 

 

 

V5

S7

 

 

R6

O2

E

S3.1

V1

D1

D2

 

humidifier

SD2

F4

S1

D4

 

 

 

 

 

V

 

 

 

 

cooler

 

 

NO

V8

NO

V6.1

 

V9

C

 

NC

 

 

NC

 

 

 

 

 

 

C

 

blower

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

E

 

 

V6.3

 

 

 

pressure

 

 

 

S4.1

 

 

 

 

 

 

 

 

S4.2

measuring block

 

 

 

 

E

 

P

P

E

C V6.2

S4.3

NC

NO

D5

flush flow

 

 

R1

V3

S2

V

D3

P

R4

patient system

nebulizer

 

E

 

valve block (flow-control block)

2.8

diagram Pneumatic

44

Dräger Savina Service Manual

50

red Si-2x1 Hose

natural Si-5.2x1 Hose

natural Si-12x3 Hose

 

 

 

 

 

 

 

 

C

B

A

 

 

 

 

 

135

 

 

 

 

3.8

 

 

 

 

 

 

 

 

 

 

 

 

 

R3

140

 

 

150

 

Tubing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

diagram

 

 

Pressure regulator

 

 

 

Neb.

 

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

5

O2 valve block

 

 

 

 

 

 

 

 

 

 

 

 

 

Volume

 

 

 

 

 

 

 

 

 

 

70

220

 

 

 

 

 

20

 

 

 

 

 

 

 

 

R1

 

 

 

600

 

 

 

 

 

110

 

 

 

 

 

 

Pressure measuring block

 

 

 

 

 

50

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Return line/

 

 

 

 

.Insp

.Exp

220

 

 

 

pressure source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R6

 

120

 

*

 

 

 

 

 

 

480

 

 

 

 

 

 

 

 

 

 

O2-2 O2-1

 

 

 

 

 

 

 

 

Exp. block

O2 sensor

 

 

 

 

120

 

 

 

 

mount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230

 

brownSi-2x1Hose blueSi-2x1Hose

 

TSI hose

 

 

 

 

*Only available in the

 

 

 

20

Insp. block

first batch of units

 

 

 

 

45

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C

R5664900T01.fm 27.08.01

For internal use only. Copyright reserved.

 

 

6HUYLFH 6WUDWHJ\

,WHPV WR EH UHSDLUHG 5HSDLU ORFDWLRQV

 

 

6HUYLFH 6WUDWHJ\

,WHPV WR EH UHSDLUHG 5HSDLU ORFDWLRQV

What

Test instructions/test aids

Repair

 

 

 

 

 

 

 

Inspection

Test Certificate, service

Minor repairs, battery

 

documentation

replacement etc.

 

 

 

On-site repair

Test Certificate, service

Minor repairs, e.g. changing a

 

documentation

fuse, exchanging a module,

 

 

calibration

 

 

 

Workshop repair

Test Certificate, service

Minor repairs, e.g. changing a

 

documentation

fuse, exchanging a module,

 

 

calibration

 

 

 

Repair in Lübeck

Test Certificate, service

Repair at component level

 

documentation, design

 

 

 

documentation

 

 

 

 

 

 

Dräger Medizintechnik GmbH

Service Strategy Savina Version 2.0

Page 46

A

B

C

 

 

6HUYLFH 6WUDWHJ\

*HQHUDO QRWHV

 

 

*HQHUDO QRWHV

(OHFWURVWDWLF GLVFKDUJH PD\ GDPDJH WKH HOHFWURQLF FRPSRQHQWV :KHQ KDQGOLQJ HOHFWURVWDWLF VHQVLWLYH GHYLFHV XVH VWDWLF GLVVLSDWLYH PDW DQG D ZULVW VWUDS

The O2 sensors and batteries are special waste items. Dispose of the O2 sensors and batteries in accordance with local waste disposal regulations.

R5664900T01.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Service Strategy Savina Version 2.0

Page 47

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

0DLQWHQDQFH 3URFHGXUH

0DLQWHQDQFH 3URFHGXUH

The maintenance procedure described here corresponds to the maintenance procedure set out in the Test Certificate. For the maintenance intervals refer to the Test Certificate: "Replacement of wear and tear parts". The following maintenance procedure is described:

Replacing filter and sealing ring in O2 compressed gas inlet

Replacing the O2 pressure reducer

Replacing the blower unit

Replacing the internal rechargeable batteries

Replacing the real-time clock on the Control PCB

O2 sensors, microbial filter, diaphragm in expiratory valve and dust filter see "Instructions for Use/Operating Instructions".

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 48

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

Switch off the unit.

Disconnect the O2 compressed gas supply.

Open the unit (see "Removing the rear panel").

Remove the micro-filter .

Remove the drawer unit .

1

2

)LJ Removing the micro-filter.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 49

0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Remove the screws .

A

B

C

3

 

 

3

 

)LJ Removal of valve block 1

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 50

A

B

C

0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

Remove also the sealing ring from the NIST connector. Otherwise the sealing ring could be lost during further disassembly.

• Remove NIST connector (if fitted) and sealing ring.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

)LJ NIST connector

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 51

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0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Remove inspiratory flow sensor from plug-in unit and push up.

Plug-in unit

Inspiratory flow sensor

)LJ Removing the inspiratory flow sensor

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Remove large, transparent hose (which connects valve block to plug-in unit) from the plug-in unit.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 52

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Pull out the valve block a little and turn 90° counter-clockwise.

)LJ Turning the valve block

• Mark the hoses leading to the valve block.

Before removing the hoses from the valve block, mark them and make a note of their fitting positions.

• Remove the hoses.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 53

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0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Remove the connector of the O2 Valve PCB.

O2 Valve

PCB

)LJ Removal of valve block 2

• Remove the valve block.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 54

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C

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Remove the screws .

 

 

4

4

 

 

)LJ Removing the filter

• Remove the socket.

Before removing the filter and sealing ring, make a note of the fitting position.

• Remove the filter and sealing ring.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 55

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0DLQWHQDQFH 3URFHGXUH 5HSODFLQJ ILOWHU DQG VHDOLQJ ULQJ LQ 22 FRPSUHVVHG JDV LQOHW

• Insert the new filter and sealing ring.

If the O2 pressure reducer needs to be replaced as well, proceed with "Replacing the O2 pressure reducer".

• Assemble the unit.

Make sure not to kink any hoses during assembly.

• Perform the safety check and functional check as per the Test Certificate.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 56

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B

C

 

 

 

0DLQWHQDQFH 3URFHGXUH

22 SUHVVXUH UHGXFHU

 

22 SUHVVXUH UHGXFHU

5HSODFLQJ WKH 2 SUHVVXUH UHGXFHU

Remove the valve block (see "Replacing filter and sealing ring in O2 compressed gas inlet"). Follow the instructions given there from "Switch off the unit." to "Remove the valve block.").

Before removing the O2 pressure reducer from the valve block, make a note of its fitting position and, after removing it, the connector layout (see underside of pressure reducer).

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 57

 

 

 

0DLQWHQDQFH 3URFHGXUH

22 SUHVVXUH UHGXFHU

 

• Remove the screws .

A

B

C

1

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Replacing the O2 pressure reducer

Make a note of the fitting position.

Remove the O2 pressure reducer.

Make a note of the connector layout.

Fit the new O2 pressure reducer and O-rings.

Continue with "Adjusting the O2 pressure reducer".

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 58

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C

 

 

 

0DLQWHQDQFH 3URFHGXUH

22 SUHVVXUH UHGXFHU

 

$GMXVWLQJ WKH 2 SUHVVXUH UHGXFHU

To adjust the pressure reducer the valve block must be removed (see "Replacing filter and sealing ring in O2 compressed gas inlet". Follow the instructions given there from "Switch off the unit." to "Remove the valve block.").

• Connect the O2 Valve PCB to the Savina.

Connect the O2 pressure supply.

Connect pressure gauge, 0 to 6 bar (Use valid test equipment. The illustration shows only a schematic) to the nebulizer outlet of the valve block.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

O2 Valve PCB connector

O2 pressure supply

Nebulizer outlet

)LJ Pressure reducer test set-up

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 59

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

 

0DLQWHQDQFH 3URFHGXUH

22 SUHVVXUH UHGXFHU

 

Switch on Savina and start service mode (see service mode, chapter "Entering the Internal Service Mode").

Select Test Step 13.

Switch on the nebulizer valve.

To adjust the pressure reducer the control knob must be raised. After making the adjustment the control knob must be pushed down again and secured with stop varnish.

Raise the pressure reducer control knob.

Adjust the pressure on the pressure gauge with the pressure reducer to 2 bar ± 0.2 mbar.

Push the pressure reducer control knob back down.

Secure the control knob with stop varnish.

Switch off Savina.

Assemble the unit.

Perform the safety check and functional check as per the Test Certificate.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 60

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH EORZHU XQLW

 

 

5HSODFLQJ WKH EORZHU XQLW

Open the unit fully (see "Opening the unit").

Remove the connector for the return valve (X644) from the Control PCB (see "View, Control PCB").

Fold away the backing plate on which the Control PCB is mounted (see "Folding away the Control PCB").

Remove the connector from the Motor Commutator PCB.

1

Motor Commutator PCB

)LJ Motor Commutator PCB connector

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 61

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH EORZHU XQLW

 

 

• Remove the screws from the fan.

A

B

C

2

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Removing the fan.

• Place the fan on the plate of the Control PCB.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 62

0DLQWHQDQFH 3URFHGXUH

• Remove the micro-filter .

• Remove the drawer unit .

A

B

C

3

4

)LJ Removing the micro-filter.

R5664900T02.fm27.08.01

Forinternal use only. Copyright reserved.

Maintenance Procedure Savina Version 2.0

 

Dräger Medizintechnik GmbH

5HSODFLQJ WKH EORZHU XQLW

Page 63

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B

C

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH EORZHU XQLW

 

 

• Remove inspiratory flow sensor from plug-in unit.

Plug-in unit

Inspiratory flow sensor

)LJ Removing the inspiratory flow sensor

• Remove the fixing screws of the blower bracket.

5

)LJ Slacken the blower bracket.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 64

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH EORZHU XQLW

 

 

When withdrawing the blower pay attention to the cable connections. The cable connections must also be fed out. The removed cables are those of the Control PCB and the Motor Commutator PCB.

Push the side panel away slightly and carefully withdraw the blower out of the unit towards the rear.

Remove the fixing screws (screws are tighten to 1.2 Nm ± 0.3 Nm).

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

6

 

 

 

 

 

 

 

6

)LJ Removing the blower unit.

• Remove the blower block.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 65

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH EORZHU XQLW

 

 

• Remove the fixing screws .

7

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

7

 

 

 

 

 

 

 

 

 

)LJ Removing the blower.

Remove the blower.

Install the new blower and seals.

The screws in step "Remove the fixing screws 6 (screws are tighten to

1.2Nm ±0.3 Nm)." are tightened with to a specific torque.

Assemble the unit.

Perform the safety check and functional check as per the Test Certificate.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 66

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0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH LQWHUQDO UHFKDUJHDEOH EDWWHULHV

 

 

5HSODFLQJ WKH LQWHUQDO UHFKDUJHDEOH EDWWHULHV

Open the unit (see "Removing the rear panel").

Remove the fuse for the rechargeable batteries by levering it out carefully with a screwdriver.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Removing the fuse of the rechargeable batteries.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 67

A

B

C

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH LQWHUQDO UHFKDUJHDEOH EDWWHULHV

 

 

• Remove the screws and the cover .

 

 

 

 

 

 

 

1

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

)LJ Removing the rechargeable batteries, part 1

7KH UHFKDUJHDEOH EDWWHULHV DUH VSHFLDO ZDVWH LWHPV 'LVSRVH RI WKH UHFKDUJHDEOH EDWWHULHV LQ DFFRUGDQFH ZLWK ORFDO ZDVWH GLVSRVDO UHJXODWLRQV

5HYHUVLQJ WKH SRODULW\ RI WKH UHFKDUJHDEOH EDWWHULHV ZLOO GDPDJH WKH EDWWHULHV DQG WKH SRZHU SDFN 0DNH D QRWH RI WKH FRQQHFWRU OD\RXW DQG HQVXUH FRUUHFW SRODULW\ ZKHQ ILWWLQJ WKH UHFKDUJHDEOH EDWWHULHV

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 68

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH LQWHUQDO UHFKDUJHDEOH EDWWHULHV

 

 

• Remove the rechargeable batteries.

A

B

C

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Removing the rechargeable batteries, part 2

• Fit new rechargeable batteries.

,QDGHTXDWH YROWDJH 7KH QHZ UHFKDUJHDEOH EDWWHULHV DUH QRW VXIILFLHQWO\ FKDUJHG &RQQHFW WKH 6DYLQD IRU DW OHDVW KRXUV WR WKH PDLQV VXSSO\ 6DYLQD GRHV QRW QHHG WR EH VZLWFKHG RQ

Assemble the unit.

Perform the safety check and functional check as per the Test Certificate.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 69

A

B

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

 

 

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH UHDO WLPH FORFN RQ WKH &RQWURO 3&%

 

 

5HSODFLQJ WKH UHDO WLPH FORFN RQ WKH &RQWURO 3&%

Read the following information before replacing the real-time clock (RTC):

'R QRW UHSODFH WKH ((3520 DQG WKH 57& RQ WKH &RQWURO 3&% DW WKH VDPH WLPH 2WKHUZLVH WKH UHFRUGHG RSHUDWLQJ KRXUV ZLOO EH ORVW ,I \RX QHHG WR UHSODFH ERWK FRPSRQHQWV GR LW LQ VHTXHQFH WKDW LV FRPSOHWH WKH UHSODFHPHQW RI RQH FRPSRQHQW ILUVW EHIRUH VWDUWLQJ WKH QH[W RQH

5HSODFH WKH 57& RQO\ ZLWK D EUDQG QHZ 57& WKDW KDV QRW EHHQ LQ XVH EHIRUH

7KH XQLW PXVW EH RII ZKHQ UHSODFLQJ WKH 57&

(QVXUH WKH FRUUHFW SRODULW\ ,I WKH SRODULW\ RI WKH 57& LV UHYHUVHG WKH 57& ZLOO EH GHVWUR\HG 5HPHPEHU WKH LQVWDOODWLRQ SRVLWLRQ RI WKH 57&

7KH 57& KDV D EDWWHU\ 'LVSRVH RI WKH ROG 57& DFFRUGLQJ WR ORFDO ZDVWH GLVSRVDO UHJXODWLRQV

The RTC keeps information about operating hours and settings, e.g. alarms and configurations. This information must be read out and written down before replacing the RTC.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

Page 70

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R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

0DLQWHQDQFH 3URFHGXUH

5HSODFLQJ WKH UHDO WLPH FORFN RQ WKH &RQWURO 3&%

Read out and write down operating hours and settings, e.g. alarms and configurations.

Switch off the unit.

Open the unit (see "Opening the operator control panel").

Remove the RTC (D19) from the Control PCB.

X403Emergency air valve X700Control pressure sensor X701Calibration valve, control sensor

Operator

control

panel

X8

X71

interf

 

Powerswitch

 

 

 

 

X71

232RS

X2

X2X20 PiezopackPower charging management

 

D19

 

 

 

X8

 

 

X12

X12

 

 

 

 

 

 

 

 

 

 

5

3

1

 

Jumper

 

 

 

 

 

 

park

 

 

X20

 

 

X15

 

 

 

 

 

 

 

6

4

2

 

position

 

 

 

 

 

 

D32

 

X625

 

 

 

 

 

 

 

 

 

T44

 

 

 

 

 

 

 

 

ack uts

 

 

 

 

 

 

 

T625

)LJ Removing the RTC

Insert the brand-new RTC.

Assemble the unit.

Switch on the unit.

A device malfunction is generated.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

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Adjust settings (as written down), time, and date on the unit.

Switch unit off and on again.

The unit should not generate any device malfunction. Settings recently made should be available. The operating hours should have the same status as before replacement of the RTC.

• Perform the safety check and functional check as per the Test Certificate.

R5664900T02.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Maintenance Procedure Savina Version 2.0

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The Service Mode is mainly intended for troubleshooting and as a test aid for the Test Certificate.

The Service Mode allows you to call up different test steps. In these test steps, you can, for example, read out the error list, and check measured values and keys. The displayed plain text is in English. The functions of the test steps are described in the continuous text. Since valves are switched, we recommend to have a pneumatics diagram ready for better understanding (see Schematics and Diagrams section, "Pneumatic diagram").

Entering the Internal Service Mode

List of test steps

Description of the test steps

Required equipment

Entering the PC Service Mode

Exiting Service Mode

Dräger Medizintechnik GmbH Service Mode Savina Version 2.0

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1.Switch on Savina and, at the same time, press and hold the backlighting dim-up/dim-down key and the "Config" key until the service mode is activated.

Savina

R5664900SM1.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Entering the internal Service Mode

Dräger Medizintechnik GmbH

Service Mode Savina Version 2.0

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The following screen page appears on the display:

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R5664900SM1.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Internal Service Mode start screen page

The individual test steps can be selected and activated with the control knob as follows:

1.Press the control knob.

The "field" with the test step number becomes dark. The test step number is displayed in reverse video.

2.Turn the control knob.

The desired test step number can be set.

3.Press the control knob.

The selected test step is activated.

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Different settings can be made depending on the selected test step. The procedure is described in the following example:

1.Select test step 7.

The following window appears:

R5664900SM1.fm 27.08.01

For internal use only. Copyright reserved.

)LJ Test step 7

The box with the "thicker" black frame is active. You can change the active box by turning the control knob. In this case the "Set blower revolution" box (blower speed) is active.

To change the blower speed:

1.Press the control knob.

The box with the speed becomes dark. The speed is displayed in reverse video.

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2.Turn the control knob.

The desired speed can now be set (if you do not wish to change the speed, use the "Alarm Reset" key to exit the respective setting).

3.Press the control knob.

The blower turns at the set speed.

To exit the test step:

1.Turn the control knob until the "Exit" box is activated.

2.Press the control knob.

The start screen page appears. The blower has stopped turning.

To exit the internal service mode:

1.Switch off Savina.

Dräger Medizintechnik GmbH Service Mode Savina Version 2.0

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Test Step 0

Reading out the error log (error list).

 

 

 

 

Test Step 1

Testing keys.

 

 

 

 

Test Step 2

Testing keys.

 

 

 

 

Test Step 3

Displaying device and service operating hours.

 

 

 

 

Test Step 4

Displaying battery and power pack voltages.

 

 

 

 

Test Step 5

Switching valve block valves.

 

 

 

Test Step 6

Testing the O2 pressure supply. As of SW 1.10, reading out of SW options.

Test Step 7

Testing the pressure source (blower) and the inspiratory sensor.

 

 

 

 

Test Step 8

Testing the O2 measurement and the O2 mixer.

 

Test Step 9

Testing the expiratory valve.

 

 

 

 

Test Step 10

Testing the safety valve.

 

 

 

 

Test Step 11

Testing the emergency air valves V8/V9.

 

 

 

 

Test Step 12

Testing the calibration valves for the airway pressure sensors.

 

 

 

 

Test Step 13

Testing the drug nebulizer valve.

 

 

 

 

Test Step 14

Testing the inspiratory and expiratory flow measurement.

 

 

 

 

Dräger Medizintechnik GmbH

Service Mode Savina Version 2.0

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Test Step 15

Setting the calibration classes for the bypass valve (V1) and of the expiratory

 

 

valve (V3).

 

 

 

 

Test Step 16

Displaying the internal device temperature.

 

 

 

 

Test Step 17

Displaying the internal, analog measured values of the master processor.

 

 

 

 

Test Step 18

— see Test Step 17

 

 

 

 

Test Step 19

Displaying the external, analog measured values of the master processor.

 

 

 

 

Test Step 20

Displaying the internal, analog measured values of the front processor.

 

 

 

 

Test Step 21

— see Test Step 20

 

 

 

 

Test Step 22

Displaying and calibrating the offset and calibration voltage of the electronics for

 

 

the O2 sensors.

 

Test Step 23

Calibrating the offset voltage of the inspiratory and expiratory pressure sensors.

 

 

 

 

Test Step 24

Displaying the calibration data of the O2 sensors.

 

Test Step 25

— Up to SW 1.01, not assigned — as of SW 1.10, display of actual status of

 

 

display, 7-segment display, and LEDs.

 

 

 

 

Test Step 26

— Up to SW 1.01, not assigned — as of SW 1.10, setting factory default values.

 

 

 

 

Test Step 27

Entering the ambient pressure.

 

 

 

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7HVW 6WHS

Test step 0 is used to read out the error log (error list). A list of error messages appears. 5 error messages are visible at a time. Additional error messages can be viewed by scrolling. The error messages have the following structure:

First occurrence

Last occurrence

Error number

Number of errors

 

 

 

 

"Send Logbook" transmits the error log to a PC (for settings in the terminal program, see also"Entering the PC Service Mode"). "Delete Logbook" deletes the error log.

For assignment of error numbers, see chapter "Error List".

7HVW 6WHS

Test steps 1 and 2 are used to test the keys on the front panel. The name of the key appears, e.g. "Nebulizer", and "Not press." (not pressed). "Pressed" is displayed as soon as the key is pressed. This method can be used to test all keys.

7HVW 6WHS

— see Test Step 1

Dräger Medizintechnik GmbH Service Mode Savina Version 2.0

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7HVW 6WHS

Test step 3 is used to display the device operating hours and the service hours. The service hours can be reset to zero with the "Reset service hours" function. Operating hours and service hours are not counted while the device is in standby.

7HVW 6WHS

Test step 4 is used to display the operating voltages of the power pack (except for the +48 V for the blower) and the voltage of the internal battery. Moreover, the status of the external AC supply ”ext. AC-supply”, external DC supply ”ext. DC-supply” (on-board electrical system or external battery), internal battery ”int. battery”, and the charge status of the internal battery ”charge state" is displayed.

Display

 

Range

 

 

Display

Range

+5 V

 

+4.85 V to +5.53 V

 

+24 V

+22.8 V to +25.2 V

 

 

 

 

 

 

 

+15 V

 

+14.25 V to +15.75 V

 

int. battery

20 V to 28 V

 

 

 

 

 

 

 

-15 V

 

-14.25 V to -15.75 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status

 

 

Key:

 

 

 

”ext. AC-supply” ”OK”

External AC voltage present.

 

 

 

”ext. AC-supply” ”NC”

External AC voltage not present or faulty.

 

 

 

”ext. DC-supply” ”OK”

External DC voltage present.

 

 

 

 

 

 

 

Dräger Medizintechnik GmbH

Service Mode Savina Version 2.0

 

 

 

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Status

Key:

 

”ext. DC-supply” ”NC”

External AC voltage not present or faulty.

 

 

 

 

"int. battery" "OK"

Internal battery is present.

 

 

 

 

"int. battery" "NC"

Internal battery is not present or is faulty.

 

 

 

 

"int. battery" "CHARGING"

Internal battery is present and is being charged.

 

 

 

 

"charge state"

0% to 100% internal battery capacity.

 

 

 

7HVW 6WHS

Test step 5 is used to read out the O2 supply pressure ”O2-supply pressure” of the valve block and to switch each valve on the valve block (V7.1 through V7.8) individually. The valve can be switched on or off using the "Valve status" function. The respective valve can be selected using the "Valve" function. The switching noise of the valves is clearly audible. To perform a more accurate test, it is possible to connect a flowmeter tube to the valve block and to test each valve with the respective restrictor. The test values listed in the table apply to a supply pressure of the valve block of

2 bar ± 0.01 bar (with open valve).

Valve/restrictor

 

Restrictor value

 

Valve/restrictor

Restrictor value

 

V7.1/R5.1

 

30 L/min ±2 L/min

 

V7.5/R5.5

12 L/min ±1 L/min

 

 

 

 

 

 

 

 

V7.2/R5.2

 

30 L/min ±2 L/min

 

V7.6/R5.6

12 L/min ±1 L/min

 

 

 

 

 

 

 

 

V7.3/R5.3

 

30 L/min ±2 L/min

 

V7.7/R5.7

3.9 L/min ±0.3 L/min

 

 

 

 

 

 

 

 

V7.4/R5.4

 

30 L/min ±2 L/min

 

V7.8/R5.8

3.9 L/min ±0.3 L/min

 

 

 

 

 

 

 

 

Dräger Medizintechnik GmbH

Service Mode Savina Version 2.0

 

 

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7HVW 6WHS

Up to SW 1.01 -> Test step 6 is used to display the O2 supply pressure "O2-supply pressure" of the O2 supply source (sensor S5). The pressure must be between 2.7 bar and 6 bar.

As of SW 1.10 -> Test step 6 shows the SW options available in Savina. A SW option can be deactivated with ”disable option”.

The option can only be reactivated using the correct ”release code”. The code must be entered in the ”Config.” menu with the unit set to ventilation mode.

R5664900SM1.fm 27.08.01

For internal use only. Copyright reserved.

Dräger Medizintechnik GmbH

Service Mode Savina Version 2.0

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7HVW 6WHS

The O2 supply pressure must be disconnected in order to be able to perform test step 7.

The following measured values are displayed in test step 7:

"Flowinsp" -> measured value of the inspiratory flow sensor S1

"Pawinsp" -> measured value of the inspiratory pressure sensor S4.1

"Blower revolution" -> speed of the blower

The speed of the blower can be changed with "Set blower revolution".

The bypass valve (V1) can be set with "Pressure bypass". 0 means the bypass valve is open. No pressure is built up. If the bypass valve is closed slightly, the corresponding pressure is built up and air flows out of the inspiratory socket. The pressure sensor S4.1 (Pawinsp) indicates a pressure.

The expiratory valve is "sealed" with 30 mbar.

7HVW 6WHS

Connect a hose system including breathing bag to the inspiratory socket and the expiratory socket to perform this test step.

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Test step 8 is used to display the inspiratory flow "Flowinsp", the O2 concentration "O2 (sensor 1)" "O2 (sensor 2)" of the mixing chamber, and the O2 supply pressure. In addition, each valve of the valve block can be switched individually. With "O2 valve status" the valve (V7.1 through V7.8) can be switched to "on", "off", or "pulsating" (100 ms "on", 200 ms "off). The respective valve can be selected using the "O2 valve" function. The switching noise of the valves is clearly audible. The expiratory valve is "sealed" with 10 mbar.

7HVW 6WHS

Connect (short-circuit) the inspiratory socket and the expiratory socket with a ventilation hose to perform this test step.

Test step 9 is used to display the expiratory flow "Flowexp" (S2), the expiratory pressure "Pawexp" (S4.1), and the inspiratory pressure "Pawinsp" (S4.2). The expiratory pressure can be adjusted (V3). The blower generates a constant flow of 10 L/min.

Trigger expiratory valve with > 5 mbar. The following measured values should be displayed:

”Flowexp” = 10 L/min ±1 L/min

”Pawexp” = ”Pawinsp” ±1.5 mbar

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7HVW 6WHS

Connect (short-circuit) the inspiratory socket and the expiratory socket with a ventilation hose and connect an external pressure measuring device to perform this test step.

Test step 10 is used to display the expiratory pressure "Pawexp" (S4.1) and the inspiratory pressure "Pawinsp" (S4.2). The maximum permissible pressure is 105 mbar. The external pressure measuring device indicates the opening pressure of the safety valve D1 (Target value = 102 mbar to 110 mbar).

The blower delivers a flow 30 L/min; the expiratory valve is "sealed" with 120 mbar.

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7HVW 6WHS

Connect (short-circuit) the inspiratory socket and the expiratory socket with a ventilation hose and connect an external pressure measuring device to perform this test step.

Test step 11 is used to test the emergency air valves V8/V9. The valves can be switched on or off. This test step is also used to display the expiratory pressure "Pawexp" (S4.1) and the inspiratory pressure "Pawinsp" (S4.2).

V8/V9 off -> pressure reading approx. 94 mbar

V8/V9 on -> pressure reading maximum 5 mbar

A venting noise is clearly audible when the valves are switched to "on".

7HVW 6WHS

Connect (short-circuit) the inspiratory socket and the expiratory socket with a ventilation hose to perform this test step.

Test step 12 is used to test the calibration valves (V6.1, V6.2) of the airway pressure sensors (S4.1, S4.2). The valves can be switched on or off. In addition, the inspiratory flow "Flowinsp", the inspiratory pressure "Pawinsp", and the expiratory pressure "Pawexp" are displayed. The following approximate values are displayed:

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"Insp.cal valve" (V6.1)

"Exp.cal valve" V6.2

"Flowinsp"

"Pawinsp"

"Pawexp"

 

 

on

off

10 L/min

0 mbar

approx. 40 mbar

 

 

 

 

 

±0.3 mbar

 

 

 

 

 

 

 

 

 

 

off

off

10 L/min

approx. 40 mbar

approx. 40 mbar

 

 

 

 

 

 

 

 

 

off

on

10 L/min

approx. 40 mbar

0 mbar

 

 

 

 

 

 

±0.3 mbar

 

 

 

 

 

 

 

 

 

on

on

10 L/min

0 mbar

0 mbar

 

 

 

 

 

±0.3 mbar

±0.3 mbar

 

 

 

 

 

 

 

 

7HVW 6WHS

Test step 13 is used to test the nebulizer valve (V5). The valve can be switched on or off. When the valve is switched on, O2 flows out of the nebulizer socket (8 L/min +5 L/min). The nebulizer is powered with O2.

7HVW 6WHS

Connect (short-circuit) the inspiratory socket and the expiratory socket with a ventilation hose to perform this test step.

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Test step 14 is used to check the correspondence between the inspiratory "Flowinsp" and the expiratory "Flowexp" flow measurement. The bypass valve (V1) can be set with "Pressure bypass". 0 means the bypass valve is open. No pressure is built up. When the bypass valve is closed, a corresponding pressure is built up (the expiratory valve is "sealed" with 30 mbar and air flows. Measured value: "Flowexp" = "Flowinsp" ±13% (from "Flowinsp")

7HVW 6WHS

,QFRUUHFW FDOLEUDWLRQ FODVVHV OHDG WR YHQWLODWLRQ HUURUV &DOLEUDWLRQ FODVVHV PD\ RQO\ EH FKDQJHG GXULQJ UHSDLU VHH PDLQWHQDQFH SURFHGXUH FKDSWHUV Bypass

valve V1 DQG Expiratory valve V3

Test step 15 is used to set the calibration classes of the bypass valve (V1) and of the expiratory valve (V3). "Bypass valve cal. class" is used to set the calibration class of the bypass valve; "Exp. valve cal. class" is used to set the calibration class of the expiratory valve.

7HVW 6WHS

Test step 16 is used to display the internal device temperature in degree centigrade (°C) and Fahrenheit (°F). The temperature is measured with a temperature sensor located on the Control PCB. At normal ambient temperature, the internal device temperature is between 15 °C and 45 °C or 59 °F and 113 °F.

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7HVW 6WHS

Test step 17 is used to display the measured value of the internal A/D converter of the master processor.

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V_FLOW_TEMP

0409 ... 0512

2.00 V ... 2.50 V

(at ambient temperature). Temperature

 

 

 

of inspiratory gas, measured at TSI

 

 

 

sensor (S1) assembly.

 

 

 

 

V_TEMP_AIR

0246 ... 0327

1.20 V ... 1.60 V

(at ambient temperature). Temperature

 

 

 

of inspiratory gas. The temperature

 

 

 

sensor (NTC) is located on the

 

 

 

inspiration block. The measurement

 

 

 

signal is processed on the O2

 

 

 

Diaphragm PCB.

 

 

 

 

VCC+15V_O2_MESS

0593 ... 0634

2.90 V ... 3.10 V

Measurement signal of the +15V supply

 

 

 

voltage of the O2 Diaphragm PCB/O2

 

 

 

sensors.

 

 

 

 

VCC+15V_MESS

0573 ... 0655

2.80 V ... 3.20 V

Measurement signal of the +15V supply

 

 

 

voltage.

 

 

 

 

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VCC+5V_S_MESS

0491 ... 0532

2.40 V ... 2.60 V

Measurement signal of the +5V supply

 

 

 

 

 

voltage of the absolute pressure

 

 

 

 

 

sensors S6, S7. The voltage is

 

 

 

 

 

generated on the O2 Valve PCB from

 

 

 

 

 

the +15 V.

 

 

 

 

 

 

 

 

V_ABS_PRESS_1

0798 ... 0880

3.90 V ... 4.30 V

(at normal atmospheric pressure).

 

 

 

 

 

Measurement signal of the absolute

 

 

 

 

 

pressure sensor S7. The sensor is

 

 

 

 

 

located on the O2 Valve PCB.

 

 

 

 

 

 

 

 

V_ABS_PRESS_2

0798 ... 0880

3.90 V ... 4.30 V

(at normal atmospheric pressure).

 

 

 

 

 

Measurement signal of the absolute

 

 

 

 

 

pressure sensor S6. The sensor is

 

 

 

 

 

located on the O2 Valve PCB.

 

 

 

 

 

 

 

 

V_FIO2_2

0102 ... 0205

0.50 V ... 1.00 V

(if system is free from O2).

 

 

 

 

 

Measurement signal of O2 sensor 2.

 

 

 

 

 

The measurement signal is processed

 

 

 

 

 

on the O2 Diaphragm PCB.

 

 

 

 

 

 

 

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7HVW 6WHS

Test step 18 is used to display the measured value of the internal A/D converter of the master processor.

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V_FIO2_1

0102 ... 0205

0.50 V ... 1.00 V

(if system is free from O2).

 

 

 

Measurement signal of O2 sensor 1.

 

 

 

The measurement signal is processed

 

 

 

on the O2 Diaphragm PCB.

 

 

 

 

V_O2_PRESSURE

0164 ... 0246

0.80 V ... 1.20 V

(O2 depends on supply pressure,

 

 

 

disconnect O2 supply). O2 supply

 

 

 

pressure, measured at S5. S5 is located

 

 

 

on the O2 Valve PCB.

 

 

 

 

V_REF_O2

0593 ... 0634

2.90 V ... 3.10 V

Reference voltage for V_TEMP_AIR

 

 

 

and V_TEMP_O2. The reference

 

 

 

voltage is generated on the O2

 

 

 

Diaphragm PCB from the battery

 

 

 

voltage.

 

 

 

 

V_PAW_REG

0123 ... 0184

0.60 V ... 0.90 V

Measurement signal of control pressure

 

 

 

sensor S4.3. The sensor is only

 

 

 

available in the first lot of units.

 

 

 

 

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'HVLJQDWLRQ

$ ' YDOXHV

9ROWDJH UDQJH

5HPDUN

 

 

 

 

 

 

 

 

 

V_TEMP_AWT

1023

5.00

V

(without external AWT sensor).

 

 

 

 

 

 

Measurement signal of AWT sensor.

 

 

 

 

 

 

The measurement signal is processed

 

 

 

 

 

 

on the Control PCB (temperature

 

 

 

 

 

 

hybrid).

 

 

 

 

 

 

 

 

 

V_TEMP_AWT

0716 ... 0818

3.50

V ... 4.00 V

(with external AWT sensor, at ambient

 

 

 

 

 

 

temperature).

 

 

 

 

 

 

 

 

 

V_FLOW

0004 ... 0012

0.02

V ... 0.06 V

(with flow exp. = 0). Flow signal of

 

 

 

 

 

 

expiratory flow sensor S2.

 

 

 

 

 

 

 

 

 

V_FLOW_NULL

0822 ... 0831

4.02

V ... 4.06 V

(with flow exp. = 0). Signal of expiratory

 

 

 

 

 

 

flow sensor S2.

 

 

 

 

 

 

 

 

 

V_FLOW_INOP

0102 ... 0246

0.50

V ... 1.20 V

Signal of expiratory flow sensor S2.

 

 

 

 

 

 

 

 

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Test step 19 is used to display the measured value of the external A/D converter of the master processor.

'HVLJQDWLRQ

 

$ ' YDOXHV

9ROWDJH UDQJH

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V_FLOW

 

0016 ... 0049

0.020 V ... 0.060 V

(with flow exp. = 0). Flow signal of

 

 

 

 

expiratory flow sensor S2.

 

 

 

 

 

V_FLOW_INSP

 

0246 ... 0491

0.300 V ... 0.600 V

(with flow insp. = 0). Flow signal of

 

 

 

 

inspiratory flow sensor S1.

 

 

 

 

 

V_PAW_INSP

 

0491 ... 0737

0.600 V ... 0.900 V

Measurement signal of the inspiratory

 

 

 

 

pressure sensor S4.2.

 

 

 

 

 

V_PAW_EXP

 

0491 ... 0737

0.600 V ... 0.900 V

Measurement signal of the expiratory

 

 

 

 

pressure sensor S4.1.

 

 

 

 

 

V_FIO2_1

 

0410 ... 0819

0.500 V ... 1.000 V

(if system is free from O2).

 

 

 

 

Measurement signal of O2 sensor 1.

 

 

 

 

The measurement electronics are

 

 

 

 

located on the O2 Diaphragm PCB.

 

 

 

 

 

V_REF_O2

 

2375 ... 2539

2.900 V ... 3.100 V

Reference voltage for V_TEMP_AIR

 

 

 

 

and V_TEMP_O2. The reference

 

 

 

 

voltage is generated on the O2

 

 

 

 

Diaphragm PCB from the battery

 

 

 

 

voltage.

 

 

 

 

 

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'HVLJQDWLRQ

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V_TEMP_O2

0983 ... 1310

1.200 V ... 1.600 V

Temperature of O2 sensors. The

 

 

 

 

temperature measurement is located on

 

 

 

 

the O2 Diaphragm PCB.

 

 

 

 

 

 

V_TSI_GND

0000 ... 0004

0.000 V ... 0.005 V

Ground pick-up of inspiratory flow

 

 

 

 

sensor S1.

 

 

 

 

 

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Test step 20 is used to display the measured value of the internal A/D converter of the front processor.

'HVLJQDWLRQ

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V_PAW_INSP

0123 ... 0184

0,60 V ... 0,90 V

Measurement signal of the inspiratory

 

 

 

pressure sensor S4.2.

 

 

 

 

V_PAW_EXP

0123 ... 0184

0,60 V ... 0,90 V

Measurement signal of the expiratory

 

 

 

pressure sensor S4.1.

 

 

 

 

V_FLOW

0004 ... 0012

0,02 V ... 0,06 V

(with flow exp. = 0). Flow signal of

 

 

 

expiratory flow sensor S2.

 

 

 

 

V_FLOW_INSP

0061 ... 0123

0,30 V ... 0,60 V

(with flow insp. = 0). Flow signal of

 

 

 

inspiratory flow sensor S1.

 

 

 

 

V_AKKU_MESS

0681 ... 0953

3,33 V ... 4,66 V

Measurement signal of internal battery

 

 

 

voltage.

 

 

 

 

VCC+15V_MESS

0573 ... 0655

2,80 V ... 3,20 V

Measurement signal of the +15V supply

 

 

 

voltage.

 

 

 

 

VCC-15V_MESS

0573 ... 0655

2,80 V ... 3,20 V

Measurement signal of the -15V supply

 

 

 

voltage.

 

 

 

 

VCC+5V_MESS

0501 ... 0542

2,45 V ... 2,65 V

Measurement signal of the +15V supply

 

 

 

voltage.

 

 

 

 

7HVW 6WHS

 

 

 

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Test step 21 is used to display the measured value of the internal A/D converter of the front processor.

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VCC+24V_MESS

0655 ... 0737

3,20 V ... 3,60 V

Measurement signal of the +24V supply

 

 

 

voltage.

 

 

 

 

VOP+15V_MESS

0573 ... 0655

2,80 V ... 3,20 V

Measurement signal of the +15V supply

 

 

 

voltage for the control electronics of the

 

 

 

bypass and expiratory valves.

 

 

 

 

VOP-15V_MESS

0573 ... 0655

2,80 V ... 3,20 V

see VOP+15V_MESS

 

 

 

 

SNGD_M

0002 ... 0010

0,01 V ... 0,05 V

Connected ground on Control PCB.

 

 

 

 

V_GOLD_CAP

0921 ... 1003

4,50 V ... 4,90 V

(charged). Voltage of Gold-Cap

 

 

 

capacitor. Voltage is through-connected

 

 

 

via contacts of ON/OFF switch. The

 

 

 

capacitor is located on the Control PCB.

 

 

 

 

I_PIEZO_MESS

0000 ... 0008

0,00 V ... 0,04 V

Measurement signal of alarm generator.

 

 

 

 

V_TEMP_INT

0184 ... 0246

0,90 V ... 1,20 V

(at ambient temperature). Measurement

 

 

 

signal for internal device temperature,

 

 

 

measured at Control PCB.

 

 

 

 

V_SYNC_PIEZO

0000 ... 1023

0,00 V ... 5,00 V

(runs cyclically, due to silencing).

 

 

 

Measurement signal for intermittent

 

 

 

tone of alarm generator.

 

 

 

 

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Test step 22 is used to display the "Measured offset voltage" and the "Calibrated offset voltage" of the electronics for the O2 sensors. In addition, this test step can be used to calibrate the offset of the measurement electronics "Calibrate O2 sensors".

To calibrate the measurement electronics, remove the O2 sensors. Refit O2 sensors after calibration.

Select "Start" to start calibration. "Running" is displayed. Calibration is finished as soon as the message "Start" reappears.

7HVW 6WHS

Test step 23 is used to display the offset voltages of the inspiratory pressure sensor (S4.1) and expiratory pressure sensor (S4.2). This test step is also used to calibrate the offset voltage. Activate "Calibrate" to start calibration. It is clearly audible when the respective valves (V6.1/V6.2) switch to ambient air.

Value after calibration: — 75 mV to +75 mV

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Test step 24 is used to display the following calibration data of the O2 sensors (S3.1, S3.2):

"Cal.const"

Calibration constant

 

 

"Offset voltage"

Electronics offset voltage

 

 

"Pressure"

Pressure at which calibration was carried out

 

 

"Temperature"

Temperature at which calibration was carried out

 

 

7HVW 6WHS

Up to SW 1.01 -> not assigned.

As of SW 1.10 -> Test step 25 is used to test the LC display, the LEDs, and the 7-segment displays. The following tests can be called up with ”Test target”:

”LED”: All LEDs can be switched on and off (LEDs for indication of voltage supply are not triggered, they come on depending on voltage supply and charge state of the battery).

”LCD”: The display is switched to ”dark” for 5 seconds, then to ”bright” for 5 seconds.

”7-segment”: 7-segment displays, including decimal point, can be switched on and off.

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Up to SW 1.01 -> not assigned.

As of SW 1.10 -> Test step 26 is used to set all values to factory default settings. Adjustment can be done with ”Set factory settings”.

7HVW 6WHS

Before adjusting the ambient pressure, disconnect the O2 supply.

Test step 27 is used to set the ambient pressure for calibration of pressure sensors S6, S7, and S5. The ambient pressure must be measured with an external barometer. The following measured values are displayed (after calibration -> enter and confirm ambient pressure):

Measured value S7 -> "Ambient pressure (S7)" ambient pressure entered ±2 mbar Measured value S6 -> "Ambient pressure (S6)" ambient pressure entered ±2 mbar Measured value S5 -> "O2 supply pressure" ambient pressure entered ±20 mbar

The measured values are kept even after the unit is switched off (stored in the EEPROM).

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