Dräger PSS 5000 series Instructions For Use Manual

3362443 (A3-D-P) – Page 1 of 4
PSS 5000 Series
Self-contained breathing apparatus with Sentinel TX Gauge
Instructions for Use
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1 For your safety
1.1 General safety statements
● Before using this product, carefully read the Instructions for Use.
● Strictly follow the Instructions for Use. The user must fully understand and strictly observe the instructions. Use the product only for the
purposes specied in the Intended Use section of this document.
● Do not dispose of the Instructions for Use. Ensure that they are retained and appropriately used by the product user.
● Only fully trained and competent users are permitted to use this product.
● Comply with all local and national rules and regulations associated with this product.
● Only trained and competent personnel are permitted to inspect, repair and service the product as detailed in these Instructions for Use (see Section 5). Further maintenance work that is not detailed in these Instructions for Use must only be carried out by Dräger or personnel
qualied by Dräger. Dräger recommend a Dräger service contract for
all maintenance activities.
● Use only genuine Dräger spare parts and accessories, or the proper functioning of the product may be impaired.
● Do not use a faulty or incomplete product, and do not modify the product.
● Notify Dräger in the event of any component fault or failure.
● Do not use any form of chemical marking or paint on the equipment.
● Use of the apparatus should be consistent with NFPA 1500 – Standard on Fire Department Occupational Safety and Health Program.
● All approved respiratory equipment shall be selected, tted, used, and maintained in accordance with MSHA (Mine Safety and Health Administration), OSHA (Occupational Safety and Health Administration), and other applicable regulations.
● The air supply shall meet the requirements for breathing air according to CGA G – 7.1, Grade D or higher quality and, where appropriate, be in accordance with: NFPA 1989 Standard on Breathing Air Quality for Emergency Services Respiratory Protection.
● This device has been tested and complies with the FCC (Federal Communications Commission) and IC (Industrial Commission) Rules.
Changes or modications not expressly approved by the manufacturer
will void your authority to operate this product.
● Before occupational use of this respirator a written respiratory protection program must be implemented meeting all the local government requirements. In the United States employers must comply with OSHA 29 CFR 1910.134 which includes medical evaluation, training,
and t testing.
1.2 Denitions of alert icons
Alert icons are used in this document to provide and highlight text that requires a greater awareness by the user. A denition of the meaning of
each icon is as follows:
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in physical injury or damage to the product or environment. It may also be used to alert against unsafe practices.
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NOTICE
Indicates additional information on how to use the product.
2 Description
2.1 Product overview
The Dräger PSS 5000 Series is a compact and lightweight breathing apparatus that provides the wearer with respiratory protection using an open-circuit, pressure-demand, compressed-air system. The apparatus can be used as a self-contained system, or with an independent air supply for supplied-air respirator (SAR) operations. The series is compatible with a wide range of Dräger compressed-air cylinders and face masks (e.g. FPS 7000 face masks, and composite cylinders). The product includes a Dräger Sentinel TX Gauge.
2.2 Feature description
The carrying system has a carbon-composite backplate, with adjustable shoulder straps and waist belt connected using quick release connectors.
The waist pad is connected at a exible joint to compensate for the twisting
and bending of the user.
All variants use the same high-performance rst-stage regulator (Fig 1,
Item 5). The regulator supplies medium-pressure breathing air through a medium-pressure hose (6) and a quick coupling (2) to an attached lung
demand regulator. Incorporated in the rst-stage regulator is a RIC UAC
(rapid intervention crew universal air connection) (4), which is a male
coupling that allows emergency relling of the air cylinder while the wearer
is breathing from the apparatus.
The TX Gauge (Fig 2) is a mechanical pressure gauge (Bourdon tube type) that has a photoluminescent gauge face with LED illumination, and a whistle that sounds at the end-of-service-time (see Section 8 for the end-of-service-time indicator (EOSTI) activation pressures). In addition to the normal display of cylinder pressure, the TX Gauge provides battery powered visual signals that indicate that the gauge is switched on (green LED), low battery and hardware error alerts (amber LED), and low cylinder pressure (red LED).
2.2.1 TX Gauge radio frequency link
The TX Gauge is equipped with radio frequency (RF) communication circuitry that allows:
● Reading and reprogramming of the gauge
● Wireless transmission of data to compatible devices
● Pairing of the gauge with other compatible devices
Information that can be read from the TX Gauge includes device identity, a
record of events (datalog), the current values for congurable parameters and the rmware version. Congurable parameters include intermediate
pressure warning activation pressures, gauge illumination duration, etc. The parameters described in this document are the default for the device. Reading and reprogramming of the gauge requires the Dräger PC Link Module. Contact Dräger for details.
The TX Gauge has a short range RF wireless transmitter. This transmitter can transmit data (such as switch on/off signals, pressure values, etc.) to compatible devices (e.g. the FPS 7000 HUD (head-up display)) that are within communication range. See the device Instructions for Use or contact Dräger for details.
The TX Gauge may be paired with compatible removable integrated Dräger Personal Alert Safety System (PASS) devices. Pairing ensures that the PASS will only respond to signals transmitted by the paired TX Gauge, and will ignore switch on/off signals transmitted from any other devices in range. More than one PASS device may be paired with a single TX Gauge. To check for paired devices within range, press and hold the gauge illumination button for 10 seconds. See the PASS device Instructions for Use or contact Dräger for details.
2.2.2 Compressed-air cylinders, lung demand regulators and face masks
The PSS 5000 Series is compatible with composite material cylinders of 30 to 60 minute capacity, and is available in 2216 psi or 4500 psi versions. Full descriptions and user instructions are contained in separate instructions supplied with the cylinder, face mask or lung demand regulator.
2.3 Intended use
When the PSS 5000 Series breathing apparatus is used with an approved lung demand regulator, face mask and air cylinder, it provides a wearer
with respiratory protection for working in contaminated or oxygen-decient
conditions.
The cylinder, lung demand regulator, face mask and other accessories
used with this product must be certied Dräger components, assembled in an approved conguration, otherwise the operation of the device may be
impaired. Contact Dräger for further information.
2.4 Approvals
The Dräger PSS 5000 Series is certied to 42 CFR Part 84 by NIOSH
and in certain combinations to provide respiratory protection from military grade chemical, biological, radiological, and nuclear hazards (CBRN). The
series is also certied by SEI to meet the requirements of NFPA 1981:2013.
Approved PASS devices meet NFPA 1982:2013. The apparatus must only be used in conjunction with compressed-air cylinders approved by NIOSH.
The Dräger Sentinel TX Gauge is approved for use with Dräger NIOSH and NFPA 1981:2013 breathing apparatus, and has the following approvals:
● UL913 Class I, II, Div.1 Groups C-G
● Exia CAN/CSA C22.2 No.157
● T4 (Ta = -30 to +60 °C)
● This device (model: Sentinel TX Gauge) complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.
● This device complies with RSS-310 of Industry Canada. Operation is subject to the condition that this device does not cause harmful interference.
2.5 Explanation of marking and symbols
!
CAUTION
Do not use marker pens or apply paint, and do not scratch or engrave the gauge, as this may damage the equipment.
Refer to the relevant authority for explanation of approval body symbols and marking on the equipment. Examples of other marking on component
parts of the breathing apparatus are:
BRAC-1359 Dräger serial number 08/09 Month and year of
manufacture 3356812 or R21034 Dräger part number SF Standard force coupling LF Low force coupling
Gauge illumination button
Green LED
Amber LED
Radio frequency (RF)
communication symbol
3 Use
!
WARNING
Only trained and competent personnel should prepare and use breathing apparatus. Ensure that any accessories, ancillary equipment and other protective clothing items do not interfere with the apparatus and do not create a safety hazard.
The effective working duration of the apparatus is dependent on the initial air supply available and the breathing rate of the wearer. Fill air cylinders to their full rated pressure prior to use, and do not commence any operation (including supplied-air respirator (SAR) operations) using a cylinder that is less than 90 percent full.
!
CAUTION
Do not apply excessive force or use tools to open or close
a cylinder valve, and do not drop or throw down the breathing apparatus.
Refer to the following additional information before preparing or using the breathing apparatus:
● The special instructions (see Section 9).
● For non-CBRN use see the separate NIOSH Approval
Label 3361125 for approved congurations.
For CBRN use see the separate NIOSH CBRN Approval Label 3361124 for approved congurations. For CBRN use
the user must also refer to the FPS NFPA Lung demand Regulator and CBRN Special Instructions.
3.1 Preparation for use
3.1.1 Initial assembly (only required on receipt of the equipment)
The battery cover and batteries are supplied loose (untted) with the TX Gauge. Install them before rst use (see Section 3.5.3).
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4 RF communication point 5 Photoluminescent gauge
face
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3362443 (A3-D-P) – Page 2 of 4
PSS 5000 Series
Self-contained breathing apparatus with Sentinel TX Gauge
Instructions for Use
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3.1.2 Preparation for use
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NOTICE
If the TX Gauge fails to switch on or a low battery alarm activates, renew the batteries.
1. Carry out a visual inspection of the apparatus (see Section 3.5.1).
2. Install the batteries if necessary (see Section 3.5.3).
3. Pair the TX Gauge with one or more compatible PASS devices if required (see PASS device Instructions for Use).
4. Fit the air cylinder (see Section 3.5.2).
5. Press the male coupling of the lung demand regulator hose into the female coupling of the medium-pressure hose until an audible click is heard (do not connect the regulator to the face mask at this stage).
6. Press the reset button (Fig 3, Item 1) to switch off the positive pressure. Press and rotate the bypass button (3) to align the red spots and then release the button to switch off the bypass.
7. Carry out a full functional test of the apparatus (see Section 3.6).
8. Align and push the lung demand regulator into face mask port until it latches in position, and check the attachment by gently attempting to pull the coupling apart.
3.2 Putting on the apparatus
1. Fully loosen the shoulder straps and waist belt and put on the breathing apparatus.
2. Check that the shoulder pads are not twisted and take the weight of the system on the shoulders by pulling the shoulder straps. Do not fully tighten at this stage.
3. Close the waist belt buckle and pull the ends of the waist belt forward
until the strap padding ts securely and comfortably over the hips
(Fig 4). Tuck the belt ends behind the waist pad.
4. Pull the shoulder straps until the breathing apparatus rests securely and comfortably on the hips. Do not over tighten. Pull the strap retainers down to secure the strap ends (Fig 5).
5. Fully loosen the head straps of the face mask and place the neck strap over the back of the neck.
6. Press the reset button (Fig 3, Item 1) to switch off the positive pressure.
7. Open the cylinder valve (counterclockwise) slowly, but fully, to pressurize system. The TX Gauge switches on automatically when the cylinder valve is opened if the pressure in the air cylinder is
approximately 200 psi or greater. The TX Gauge then performs a self
check.
○ f the TX Gauge passes the self check the green LED will begin to
ash once every second to indicate that it is switched on.
f the TX Gauge fails the self check during start up, or if a hardware
failure occurs during use, the error alert activates (ashing of the
amber LED at 2 second intervals for 10 seconds). Report the fault to trained service personnel. Do not use the breathing apparatus
until the fault condition is rectied.
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NOTICE
After storage at temperatures below 32 °F (0 °C) leakage may be observed when the cylinder valve is initially opened due to ice formation.
● If leakage is observed from the lung demand regulator: Press the front button (Fig 3, Item 2) to allow a rush of air to pass through the lung demand regulator and then quickly press the reset button (Fig 3, Item 1) to switch off the positive pressure. Resume normal operation.
● If leakage is observed from the quick connect cylinder coupling: Close the cylinder valve and vent the system. Disconnect then reconnect the cylinder to the breathing apparatus, then reopen the cylinder valve slowly, but fully, to pressurize the system. Resume normal operation.
● In the event that leakage still occurs, remove the breathing apparatus from service and report the fault to trained service personnel or contact Dräger.
!
WARNING
For use in a CBRN environment, use only the face mask sizes that
have been conrmed by a quantitative t test (QNFT).
8. Put on the face mask and check for tight t (for non-CBRN use see the Dräger FPS 7000 Face Mask Instructions for Use; for CBRN use see the FPS NFPA Lung Demand Regulator and CBRN Special Instructions).
3.3 During use
!
WARNING
Fully open all cylinder valves and ensure that they remain open during use.
Users should be in a safe area before the end-of-service-time indicator (EOSTI) warning commences. Evacuate to a safe area immediately if the warning commences during an operation.
Using the bypass button (Fig 3, Item 3) will use air from the cylinder and rapidly reduce the working duration of the apparatus.
● Regularly check the remaining cylinder pressure on the gauge.
● Press the illumination button (Fig 2, Item 1) to illuminate the face of the
TX Gauge with a white LED for approximately 3 seconds.
● If additional air is required, briey press and release the bypass button (Fig 3, Item 3) to deliver a single jet of air into the face mask.
!
WARNING
The emergency air ow procedures below may greatly reduce the
operating duration of the air supply. When activated the user must immediately evacuate to a safe area. The reason for using the procedure must be investigated and repaired before reusing the apparatus.
● Additional air ow required (emergency procedure only used in
the unlikely condition of low or blocked airow) – Press and rotate
the bypass button (Fig 3, Item 3) to deliver a sustained air supply (85 to 130 liters/minute) into the face mask.
● Excessive or loss of air ow (emergency procedure only used in
the unlikely condition of high or loss of airow) – Close the cylinder
valve then immediately begin to slowly reopen the valve. Use the
cylinder valve as a regulating valve to set the air ow to meet the user
requirement. This procedure can be used with screw-type and ratchet­type cylinder valves.
3.3.1 Low pressure warning
When the pressure in the air cylinder reaches a preset pressure range (see
Section 8), the face of the TX Gauge will be illuminated by a ashing red
LED and the low cylinder pressure warning whistle will sound.
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NOTICE
The warning whistle and ashing red LED will activate within the
preset pressure range. Due to the actuation tolerance, they may
not activate at exactly the same time.
The red LED will switch off when the pressure in the air cylinder drops below 145 psi. The whistle will continue to sound until the cylinder pressure reaches zero.
3.3.2 Low battery warning
When the battery power reaches a low level, the amber LED on the
TX Gauge will begin to ash once every 5 seconds. Replace the batteries
at the earliest opportunity (see Section 3.5.3).
3.3.3 TX Gauge visual signals
The visual signals provided by the TX Gauge are shown in the table below.
Visual signal Explanation
Flashing green LED Gauge is switched on Flashing red LED Low cylinder pressure Flashing amber LED once every
5 seconds
Low battery
Flashing amber LED at 2 second intervals for 10 seconds
Failed self check or hardware fault
Solid green LED Attempting to establish
communication with PC Link Module
Flashing green and amber LEDs Communicating with PC Link
Module
Solid green and white LEDs;
ashing red LED
Attempting to pair with PASS device
Alternating ashing white and
green/amber LEDs
Successfully paired with PASS device
Alternating ashing red and amber
LEDs
Unable to pair with PASS device
3.4 After use
!
WARNING
Do not remove the breathing apparatus until in a safe breathing environment.
!
CAUTION
Do not remove the face mask by pulling on the lung demand regulator as this may damage the equipment.
1. Loosen the face mask straps. As the seal between the face mask and the face is broken, press the reset button (Fig 3, Item 1) to switch off
the positive pressure. Fully remove the face mask and extend all of the
straps of the head harness.
2. Close the cylinder valve.
3. Press the front button (Fig 3, Item 2) to vent system and then press the reset button (Fig 3, Item 1) to switch off the positive pressure. The TX Gauge will switch off automatically when the pressure drops below 145 psi.
4. Release the waist belt buckle.
5. Lift the shoulder strap ends to release the strap retainers (Fig 5) and then lift the shoulder strap buckles to loosen the straps.
6. Remove the breathing apparatus and face mask.
7. If the lung demand regulator has been set to bypass, press and rotate the bypass button (Fig 3, Item 3) to align the red spots and then release to switch off the bypass.
8. Carry out the after use tasks in the maintenance table (Section 5.1).
9. Remove the air cylinder if required (Section 3.5.3).
10. Pass the breathing apparatus to the service s department with details of any faults or damage that occurred during use.
3.5 Common user tasks
3.5.1 Visual inspection
A visual inspection must check the full breathing apparatus including all component parts and accessories. Check that the equipment is clean and undamaged, paying particular attention to pneumatic components, hoses and connectors. Typical signs of damage that may affect the operation of the breathing apparatus include impact, abrasion, cutting, corrosion and discoloration. Report damage to service personnel and do not use the
apparatus until faults are rectied.
3.5.2 Air cylinder tting and removing
!
WARNING
High-pressure air release may cause injury to the user or other personnel near the breathing apparatus. Close the cylinder valve and fully vent the system before attempting to disconnect an air cylinder.
Impact damage to the cylinder valve or rst-stage regulator
connector may prevent valve connection or cause an air leak. Handle the air cylinder and breathing apparatus with care.
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NOTICE
The following instructions are for a threaded cylinder coupling. Fitting a quick-connect cylinder coupling is detailed in a separate document (see the Quick-Connect Cylinder Coupling User Instructions).
Fitting the cylinder
1. Check the threads of the cylinder valve port and the rst-stage
regulator. Ensure that the O-ring seal (Fig 6, Item 1) in the rst-stage
regulator is clean and undamaged.
2. Lay the backplate horizontally, with the rst-stage regulator uppermost,
and fully extend the cylinder strap.
3. Insert the cylinder through the loop of the strap, and align the valve with the regulator.
4. Lift the cylinder and backplate into the vertical position (supported on the end of the cylinder opposite the valve).
5. Tighten the hand wheel of the regulator, using only the thumb and
index nger, until a denite metal-to-metal contact is felt. Do not use
tools or over tighten.
6. Place the unit back into the horizontal position.
7. Take up the slack in the cylinder strap (Fig 7).
8. Pull the strap over the cylinder to operate the cam lock (Fig 8) and secure using the Velcro fastening.
Removing the cylinder
1. Close the cylinder valve and press the front button (Fig 3, Item 2) to fully vent the system.
2. Lay the backplate horizontally, with the cylinder uppermost.
3. Remove the free end of the cylinder strap from the Velcro.
4. Lift the strap against the cam lock to release the buckle tension and loosen the strap.
5. Disconnect the cylinder valve from the rst-stage regulator.
6. Lift the cylinder away from the rst-stage regulator and remove the cylinder.
3.5.3 Fitting or replacing the batteries
!
WARNING
Danger of explosion or re. Do not remove or install the batteries in an explosive atmosphere.
Explosion, re or chemical hazard. Do not expose the batteries to heat
sources, do not attempt to recharge any non-rechargeable battery and do not short out the battery terminals.
Risk of explosion if a battery is replaced by an incorrect type. Use
only the recommended battery type.
!
CAUTION
Environmental hazard. Dispose of used batteries in accordance with national or local regulations.
● Use only the recommended battery type: Panasonic CR123A 3 V lithium.
● Replace the batteries with a matching set. Do not mix new and used batteries.
● Remove discharged batteries from the product.
1. Remove the battery cover using a 2.5 mm hexagon key, and remove the discharged batteries (see Fig 9).
2. Note the polarity shown in the battery compartment and install the new batteries.
3. Check the cover and sealing ring. Lightly coat the sealing ring with Dow Corning 111 silicone grease (as a guideline, the grease should be
felt on the ngers but not seen).
4. Align and ret the cover. Gently tighten (nip up) the screws. Dräger recommend a torque of 0.4 lbf ft (0.5 Nm) – do not over tighten.
3.6 Functional testing
!
WARNING
Failure of the breathing apparatus to meet any of the standards or parameters described in the functional tests indicates a system fault. Report the fault to trained service personnel or contact Dräger. Do not use the breathing apparatus until the fault condition
is rectied.
Assemble the breathing apparatus as described in the preparation for use (see Section 3.1) before commencing any functional testing.
Leak test and low pressure warning test
1. Press the reset button (Fig 3, Item 1) to switch off the positive pressure. Press and rotate the bypass button (Fig 3, Item 3) to align the red spots and then release the button to switch off the bypass.
2. Open the cylinder valve slowly, but fully, to pressurize the system. During pressurization a momentary sounding of the whistle will occur and the TX Gauge will switch on automatically.
3. Fully close the cylinder valve.
4. After 20 seconds, check the contents gauge and then reopen the cylinder valve. The gauge must not show an increase in pressure of more than 300 psi. If the pressure increase is more than 300 psi, investigate and repair the fault (see Section 4), and then repeat the leak test.
5. Fully close the cylinder valve.
6. Cover the outlet port of the lung demand regulator with the palm of the hand and press the front button (Fig 3, Item 2) to switch on the positive pressure.
7. Carefully lift the palm of the hand to very slowly vent the system until the low pressure warning activates, and observe the pressure displayed on the gauge.
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NOTICE
The warning whistle and ashing red LED will activate within the
preset pressure range. Due to the actuation tolerance, they may
not activate at exactly the same time.
8. The low pressure warning must begin to sound in the range:
○ 216 psi cylinder: 819 psi to 732 psi ○ 4500 psi cylinder: 1665 psi to 1485 psi
9. Continue to vent the system until it is fully exhausted.
10. Press the reset button (Fig 3, Item 1) to switch off the positive pressure.
4 Troubleshooting
The troubleshooting guide shows fault diagnosis and repair information applicable to breathing apparatus users. Further troubleshooting and repair information is available in Instructions for Use supplied with associated equipment.
Where the troubleshooting guide shows more than one fault or remedy, carry out repair actions in the order that they appear in the table.
Contact service personnel or Dräger when the remedy information indicates a service task, or if the symptom remains after all remedy actions have been attempted.
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