Doughpro Proluxe DP1301 Operators Manual

Operations Manual
Model: DP1300 Costco Automatic Dough Press
formerly DOUGHPRO. New Name. Same Quality. Superior Service.
proluxe.com
Congratulations!
Perris
This manual describes installation, operation, and maintenance procedures for your new model DP1300.
Your model DP1300 machine will have a long trouble-free life. Read this manual carefully and keep it with your machine; it’s your key to proper operation and lasting service.
Installation
DOMESTIC
Use a separate 15 amp AC circuit. Only industrial extension cords with proper wire size should be used; size 16/3 wire for distance up to 25 feet, and size 14/3 for distance up to 50 feet.
INTERNATIONAL
Use a designated 16 amp AC circuit. Only industrial extension cords with proper wire size (2.5 sq. mm) shall be used.
Make sure there is a proper electrical wall outlet located within reach of the cord and plug attached to the press. Then place the press in an area which allows for “swing clearance” of the lower platen plus vertical and horizontal clearance of the press itself.
Limited Machine Warranty
Doughpro warrants this dough press machine, when operated under normal
conditions, to be free from manufacturing defects in material and workmanship for a period of one year on parts and labor from the invoice date.
This warranty will be effective only when Doughpro authorizes the original purchaser to return the product to the factory in South Gate, California freight prepaid and only when the product, upon examination, has proven to be defective.
This warranty does not apply to any machine that has been subjected to misuse, negligence or accident.
Doughpro shall not be liable for the injury, loss or damage, direct or consequential, arising out of the use or the inability to use the product.
No claim of any kind shall be greater in amount than the sale price of the product or part to which claim is made.
This is the sole warranty given by the company, it is in lieu of any other warranties, expressed or implied, in law or in fact, including the warranties of merchantability and fitness for a particular use, and is accepted such by the purchaser in taking delivery of this product.
Specifications
Electrical: 120V/50-60Hz/1450W/12.5Amps/AC Also available; specify when ordering: 240V/50-60Hz/1450W/6.5Amps
Includes 72” cord and NEMA approved plug.
Shipping Weight: 200lbs. (91kg.) – DP1300 280 lbs. (127 kgs.) – DP1400C
Safety Summary
WARNING
In case of power cord damage, do not attempt to repair or replace the power cord. Contact the manufacturer or the local distributor.
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WARNING
Avoid touching hot surfaces while operating the machine.
CAUTION
During normal operation, the base of the machine must be installed or placed above the wall socket.
CAUTION
When servicing or cleaning the machine, make sure that the power cord is removed from the wall socket.
Operation Timer/Temperature Control
Fig. A
Solid State Controller
This controller has three (3) control features:
1. Temperature – May be set from 100°-425°F (38°-163°C)
2. Time – Time may be set from 1 second to 10 minutes.
3. Counter – Cycle counter counts the number of applications from 1 to 9999 (see additional Notes – Counter).
4. “2Lower” (Fig. A) Refers to models using upper and lower heated surfaces.
Controller Operation
1. Viewing the Modes of Operation:
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4. Resetting the Counter
PRESSING DOUGH: For best results, your dough should be proofed before pressing, but it will also press directly out of your refrigerator.
Flour is not required to press a crust and should not be dusted on any part of the machine.
D1400C Cabinet & Compressor
• To view the set points of temperature, timer and counter, press MODE button to view the desired mode of operation.
2. Changing Temperature:
• Press MODE button until temperature is displayed.
• Press and hold SET button while pressing the UP () and DOWN () arrow buttons to desired temperature setting.
3. Changing Time:
• Press MODE button until time is displayed.
• Press and hold SET button while pressing the UP () and DOWN () arrow buttons to desired timer setting.
The DISENGAGE switch may be pressed anytime during a cycle, and the cycle will stop immediately, and the timer will reset.
Press MODE button until the counter is displayed.
• To Reset the Counter (# of Cycles), simultaneously push UP () or DOWN () arrow buttons (approx. 5 seconds).
1. After connecting the air hose line from the compressor to the press, plug it into the properly rated electrical outlet for your press and air compressor cabinet. Verify the electrical requirements against the nameplate on the
back of the press and air
Incoming air to machine shall not exceed 90 psi as this will damage internal parts and void the machine warranty!
compressor cabinet.
Note: The compressor portion of the machine has a separate on/off switch located on the rear of the lower cabinet.
2. Switch the DP1300 to the ON position.
Note: Initial temperature setting of 150°F has been shown to be acceptable for most dough formulations; however, you may have to determine the best temperature for your own dough by trial and error testing of your product at different temperature settings.
3. Set the timer in accordance with the following information:
2-4 seconds –For warm dough with moderate yeast content.
2-6 seconds – For room temperature dough with moderate yeast content.
6-8 seconds – For cold dough right out of the refrigerator with low yeast content.
Remember that the timer does not actuate until the upper platen mates with the lower platen and resistance is felt.
4. Set the thickness control lever to “thick” or “thin” or anywhere in between these settings as your product requires.
Note: Diameter and thickness is determined through experimenting with your own dough and is a product of dough weight, temperature, pressing time, and thickness setting.
5. Swing open the lower platen and apply a quick spray of a good water based food release on the
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lower platen. Doughpro offers its own food release spray NATURALLY CLEAR Model No. DPPC1. (See our catalog and price list for information.)
Note: This spray will not the taste of your crust in any way.
6. Place your pre-portioned ball of dough in the approximate center of the lower platen. Add another dash of spray to the top of the dough ball.
7. Close the platen and, with both hands, press the two green buttons on each side of the machine simultaneously.
8. Hold the buttons in until resistance is felt then release at once. The timer will actuate and, when the time cycle is completed, the upper platen will rise automatically (timer is preset at factory for six (6) seconds, but this is easily changed by following the upcoming instructions.)
9. Remove the crust, place on a disc, screen, pan or peel, add toppings and bake.
WARNING:
Serial Tags
affect
International Symbols
Preventative Maintenance Suggestions
The Doughpro DP1300 machines are relatively maintenance free. For a long and trouble-free life, the following preventative maintenance should be followed:
Daily Care:
1. Platens: Turn your machine off and allow to cool down before attempting to clean. These platens should only be cleaned with mild soap and warm water then wiped off with a clean, soft cloth or soft sponge. Never use
steel wool or harsh abrasives or you will cause costly damage.
2. All other exterior surfaces: Here again a daily wipe down with mild soap and warm water will do the job quite nicely.
Never use steel wool or harsh abrasives or you will cause costly damage.
Service Problems:
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Contact our factory or approved service agency (800) 624-6717 (U.S. only).
Note: When contacting factory for information, parts or service instructions, it is of the utmost importance that the serial number of the machine be provided. This number can be found on the serial plate located on the rear of the machine.
DOUGHPRO
DP1300 Trouble Shooting Guide
Symptom Probable Cause Action to be Taken
Ref. #'s on
Explosion
Drawing
Power Button on Digital Controller
face is depressed but doesn’t turn
on.
Power Cord is not plugged in.
Plug power cord into wall 's receptacle and depress power button on controller
68
Circuit Breaker is tripped off in the site's breaker box
Reset circuit breaker that the Grill is plugged into. Depress Power Button to turn on.
___
Transformer has taken a electrical surge and is damaged
Replace Transformer after you check secondary side of transformer. If working properly, you should receive 12vdc.
91
Check voltage on the secondary side of the Transformer. If you read 12VDC then you are receiving voltage to the Controller.
Replace Controller. Controller should be on once the power button is depressed.
85
Possibly blown Fuse Replace fuse.
105
Digital Controller's LED's are scrambled or randomly irratic. If when turning on, the display will first go to segment check
Possibly a componet on the Digital Controller is damaged
Replace Digital Controller
85
Possibly control needs to reset
While unit is on (controller lit up) Unplug unit, wait for 1 min. then plug machine on and depress power button.
___
Digital Controller on startup goes through LED segment check (8888) then to version # and then loops back to to the above reboot.
The relay driver on the digital control may be blown.
Replace Digital Controller.
85
Digital display shows PROB. No heat on Upper Platen.
Sensor lost it's continuity as shown on a muti-meter.
Disconnect prob that is open (no continuity as shown on a multi­meter. Must replace Sensor (RTD). Do not cut and splice new sensor. Install new 2000 ohm RTD sensor to under side of Heat Platen and reconnect to Controller.
41
When depressing the tactile button on Digital Controller, nothing happens.
The tactile buttons under the overlay may be not close enough to activate. Same goes if the buttons are already pressed by overlay without depressing button.
Carefully (no too much at one time to avoid fracturing the traces on the Controller) tighten the nuts on the back of the Controller until button activate. Same goes in reverse if buttons are held down by the overlay.
___
Digital display shows Relay and Particular zone is over heating or outer zone).
The Relay on the switched side is not opening to regulate temperture.
Replace the Relay.
92
Beeper not functioning or intermitten beeper sound.
Beeper on Digital Control board failed.
Replace Digital Controller board
85
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