Doughpro Proluxe CS157PHNA Operators Manual

Operations Manual
Model: CS157PHNA 15”x 7” Clamshell Grill
formerly DOUGHPRO. New Name. Same Quality. Superior Service.
proluxe.com
Operation Instructions
Please read carefully before attempting to use this appliance.
Step 1. Carefully unpack and clean grill plates with mild soap then sponge clean
with cold water.
Step. 2. Place in location where it will be used allowing for clearances per the dimensions indicated.
WARNING! Allow 2” minimum clearance between adjacent equipment and/or wall areas.
Do not touch hot surfaces.
Step 3. Plug into proper 3 prong wall outlet. If other appliances are connected
to the same circuit make sure the total load does not exceed maximum ampacity of the circuit. Electrical information is as follows:
120V/60Hz/1 phase/1150W/9.6 Amps 208V/60Hz/1 phase/2800W/13.5 Amps
Step 4: Warm-up
on. The display flashes and shows left preset timer during warm-up. Pre­ heat temperature time will be 40-50 minutes. When the set point is reached, the display stops flashing and beeps 3 times.
Step 4: Operation
Energize by turning on the power switch which will illuminate when turned
Simply place product on grill, close lid and press the
desired pre-set time cycle (ex: 10 seconds). After the time cycle is finished press it again to reset the time cycle.
Cleaning Instructions
NOTE! Always turn off power and allow to cool down before attempting to clean.
Never submerge grill in water or other liquid nor use mineral spirits or other flammable material to clean this appliance.
!Never use ice to cool down grill, warranty will be void!
Clean stainless steel and griddle surfaces with soap and water using a soft, clean cloth periodically as required, but at least once daily. Never use harsh abrasives. Use only non-abrasive scouring pads when required.
Clean Cycle
275°F is the factory default temp for the CLEAN cycle. To change the CLEAN cycle temp, simultaneously
hold down the TEMP and CLEAN buttons for 15 seconds.
Using the up or down arrows to adjust to the desired temp.
To start a clean cycle, push CLEAN button once so the CLEAN LED light is turned on. All preset LED’s are
turned off, and the temperature set point is changed to the clean set point of 275°F. This also initiates
the cool down to clean set point condition as well the display starts flashing until the clean set point is
reached.
To stop the clean cycle, simply press the CLEAN button once to deactivate the clean cycle. The CLEAN
LED is turned off, the preset LED’s are restored, the temperature set point is changed to the main set
point. Again, the warm-up condition is initiated and the display flashes until the cook set point is
reached.
HOW TO FIND TEMPERATURE
1. To find the temperature of the UPPER PLATEN: Press the TEMPERATURE button and the ARROW UP button at the same time.
2. To find the temperature of the LOWER PLATEN: Press the TEMPERATURE button and the ARROW DOWN button at the same time
* 275° is the factory default temp for the CLEAN cycle. To change the CLEAN cycle temp,
simultaneously hold down the TEMP and CLEAN buttons for 15 seconds. The current temp setting will
display on the right digital display only. Using the up or down arrows to adjust to the desired temp.
CS157 Operating Instructions:
1. Press des reset the time cycle
2. If for any reason the timer has to be reset in the middle of a cycle, you must press and hold
ired time to start the time cycle. After the cycle is finished, press it again to
Instruction’s for Adjusting the Temperature
PRESS and hold the TEMP and ARROW up buttons simultaneously for 15
seconds.
Using the ARROW buttons, you may now adjust the temperature to your desired setting.
Once you have set your desired temperature simply push the TEMP button. The digital displays will now read the preset times.
Instruction’s for Adjusting the Set-Time
PRESS the desired button you wish to program.
Now press BOTH button and TEMP buttons simultaneously for 5 seconds.
The digital displays will now read their preset time. The unit is capable of having
up to 4 different settings.
Now using the ARROW buttons you can set your desired time.
Once you have set the desired time simply press the TEMP button, the unit will display the new set-time.
DOUGHPRO
CS157 Clamshell Grill Trouble Shooting Guide
Symptom Probable Cause Action to be Taken Parts List Ref. #
Power Button on Control face is
depressed but doesn’t turn on.
Power Cord is not plugged in.
Plug power cord into wall 's receptacle and depress power button on controller
9
Circuit Breaker is tripped off in the site's breaker box
Reset circuit breaker that the Grill is plugged into. Depress Power Button to turn on.
___
Transformer has taken a electrical surge and is damaged
Replace Transformer
6
Check voltage on the secondary side of the Transformer. If you read 12VDC then you are receiving voltage to the Controller.
Replace Controller. Controller should be on once the power button is depressed.
58
Possibly blown Fuse Check fuse and repace if necessary
5
Digital Controller's LED's are scrambled or randomly irratic
Possibly a componet on the Digital Controller is damaged
Replace the Digital Controller.
58
Possibly control needs to reset
While unit is on (controller lit up) Unplug unit, wait for 1 min. then plug machine on and depress power button.
___
Digital Controller is constantly
Beeping No heat on either on left
right Upper, or Lower Platen. Depress Temp. While depressing Temp., depress either up or down arrow to locate error message,"PROB" (zone 1, Lower Platen, zone 2 Left Upper Platen,
zone 3, right Upper Platen.) . If
occurred when depressing the up arrow indicates either the left or right Upper Platen has the open sensor or probe. same goes for the down arrow indicating Lower Platen.
Sensor in one of two zones lost it's continuity. Depress Temp. While depressing Temp., depress either up or down arrow to locate error message,"PROB" (zone 1, Lower Platen, zone 2 Left Upper Platen, zone 3, right Upper Platen.) . If occurred when depressing the up arrow indicates either the left or right Upper Platen has the open sensor or probe. same goes for the down arrow indicating Lower Platen
Disconnect prob and check for continuity (by using Ohm Meter) and replace. Do not cut and splice new sensor. Install new 2000 ohm RTD sensor to under side of Heat Platen and reconnect to Controller. Upper left and right sensor for replacement on upper platens, Lower Platen sensor for replacement for Lower Platen.
69
Digital Controller is beeper chirping and is over heating.
The Mechanical Relay on the switched side is not opening to regulate temperture. Same as above, hold Temp button then depress either the down or up arrow (zone 1, Lower Platen, zone 2 Left Upper Platen, zone 3, right Upper Platen.) which ever zone is the problem, you will see RLY indicating the damage (in closed position) .
Replace the Mechanical Relay.
#15
One of the three Heater Platens not close to set point.
The offset function in the Controller's setting needs to be adjusted to achieve proper shade of toast.
Call Doughpro (800) 624-6717 for instructions. This information must not to be given to operators of the Carmelizer. They may get confused and cause further temperature discrepancies.
____
Beeper not functioning Beeper has failing. Replace Controller board
# A8
DOUGHPRO
CS157 Clamshell Grill Trouble Shooting Guide
Symptom Probable Cause Action to be Taken Parts List Ref. #
Either Heater Platen is not Heating but the Digital Controller is on and appears to be functioning.
If the Mechanical Relay (s) on the coil side are receiving 12vdc indicates the Controller is functioning properly. On the switching side of the relay, is the rated voltage for the Model(120,208, or 220~AC) going to the heater in question? If there is no voltage on the to the switching side of the relay to the heaters, the Relay is not working properly
Replace Mechanical Relay.
# 15
Heater Platen overheating
The mechanical Relay may be stuck in the closed position (zone 1, Lower Platen #1 labeled on this relay, zone 2, left upper and zone 3, right upper).
Replace Mechanical Relay(s).
33
If you are receiving 12vdc on the coil of the relay, the Controller is properly functioning thus maybe you have a break in the wire to the heater (s) or the Heater Platen lost it's continuity
One of the Heater's embedded into to the Heated Aluminum Platen may have lost Continuity. With use of a Ohm Meter a condinuity check must check at the cold pins of the heater (where the heater wire is brazed at the cold pin. This will eliminate any other failue before the the heater element validating the loss off condinuity at the source (Heater Element). If so, either the Upper left
A6 or A6P
Either Upper Heater not coming down parallel to the Lower Heater Platen.
Parallel Lever not attached either in the rear out on the Upper Heater Platen. Check to see if Parallel leveler is connected on both sides. The retaining clip attached to pin may have come off.
Reconnect the pin and the retaining E-Clip.
17
Upper Platen falling down or lost It's retension .
Possibly the Springs (2, one for each Upper Heater Platen has lost some retension.
Remove rear panel and adjust the retaining collars on shaft by winding spring tighter. There are mutlple set screws that need to be loosened in order to wind the spring tighter. Once achieving proper tension be sure to tighten all set screws so that tension isn't lost again.
65 & 63
If one heating zone is not reaching setpoint and another heater is overheating
Sensors maybe crossed
Make sure each sensor is connected to it's prospective postion on the terminal block which in turn to the Controller.
___
MODEL CS157PHN
55
14 56
57 76
23
79
51
54
A1P
91
A2P
52
36
1868
12
11
24
88
14
1
14
44
53
45
EXPCS157PHN RA 1000 060414
SHEET 1 OF 3
MODEL CS157PHN
A5
60
10
3
A3P
75
52
54
51
69
78
51
21
20
64
20
63
66
37
36
50
42 41
17
37
73
37
17
13
19
72
EXPCS157PHN RA 1000 060414
SHEET 2 OF 3
MODEL CS157PHN
49
67
77
A4P
22
65
17
17
62
84
A6
46
43
58
38
27
4
43
46
48
5
30
33
8
29
43
46
6
89 90
28 32
29
28
32
29
70
48
9
83
61
31
43
46
7
40
16
42
47
84
82
15
84
84
34
EXPCS157PHN RA 1000 060414
47
SHEET 3 OF 3
PARTLISTFORTHE
6
0969
13
GREASE TRAY
110103903
1
21
RUBBER GROMET, 5/16 X 1/2
110115554
1
30
SCREW, PAN HEAD PHILLIPS 2 56
X 1/4
SP25614
1
40
MARKER STRIP #6 DOUBLE
MS6016
1
7
SC
S 8-32X3/8 S
SS S
SP83238S
3
7
SC , S 8 3 3/8 S SS S
S 83 38S
3
55
BOLT, HEX 1/4-20 x 1 STAINLESS STEEL
BH14201S
1
CS157PHN
ITEM #
1 LOWER WRAP AROUND SHROUD ASSEMBLY 110103901 1 3 SPRING, DETENT1/2 LONG 110115555 1 4 FUSE HOLDER MPPF708 1 5 FUSE BUSS 1 AMP MPPF701R 1
TRANSFORMER 11 7 TERMINAL BLOCK #6 6016 1 8 STRAIN FELIEF 11016546468 1 9 CORD, POWER 120V 110969174 1
10 TUBBING-PAD 110115531 1 11 COVER, LOWER PLATTEN ASSEMBLY 110103909 1 12 LOWER PLATEN INSULATION 110103910 1
14 GREEN INSULATION WASHER C4401 9 15 TOP LINK 110115508 1 16 BOLT, HEX 5/16-18 X1 STAINLESS STEEL BH516181S 2 17 E-CLIP, RETAINING RING LCC3478 2 18 PIN, BACK STOP 110115543 1 19 HANDLE GRIP 110901168 1 20 SCREW, SET KNURLED CUP POINT 5/16-18 x 3/8 SST5161838KN 6
DESCRIPTION
MODEL
CS157PHNA
120V
75 1
QTY.
22 INSULATION, UPPER PLATEN RIGHT HAND 110888251R 1 23 BUSHING, TEFLON , 3/4 110113441 1 24 GROMET, RUBBER 3/4 X 1 3/8 110103919 1 27 SPACER, NYLON 1/4X.141 X 9/32 11090109 4 28 WASHER, SAE #8 WSAE8 4 29 NUT, HEX 8-32 NH832 3
­31 WASHER, INTERNAL TOOTH LOCK 5/16 WLIT516 2 32 WASHER, INTERNAL TOOTH LOCK #8 WLIT8 2 33 RELAY 110942520 2 34 BOTTOM COVER 110103917 1 36 FLANGE TEFLON BUSHING 1/2 110115563 1 37 BUSHING TEFLON 1" 110115541 3 38 WASHER, STEEL 311150019 4
41 WASHER, CUT 5/16 WC516 3 42 WASHER, SPLIT LOCK 5/16 WL516 5 43 WASHER, INTERNAL TOOTH LOCK #6 WLIT6 12 44 WASHER, SAE 3/8 WSAE38 4 45 NUT, HEX 3/8-16 NH3816 4 46 NUT, HEX 6-32 NH632 12 4 48 SCREW, PHILLIPS 6-32X3/8 SP63238 6 49 SCREW, PAN HEAD SLOTED 10-32 X 3/8 STAINLESS STEEL SPS103238S 6 50 SCREW, SOCKED HEAD 5/16-18 X 3/4 SSH5161834 3 51 SCREW, SET 3/8-16 X 1/2 SST381612 3 52 SCREW, PAN HEAD PHILLIPS 6-32 X 1/4 SP63214 2 53 WASHER, SPLIT LOCK 3/8 WL38 4 54 WASHER, SAE #6 WSAE6 2
REW, PHILLIP
TAINLE
TEEL
1
56 WASHER, SAE 1/4 WSAE14 1 57 WASHER, SPLIT LOCK 1/4 WL14 1
PLCS157PHNRA1000060414
PARTLISTFORTHE
63
G C
O
28
70
SCREW, PAN HEAD PHILLIPS 8 32
X 1
SP8321
1
82
PIN, PIVOT BACK
110115566
1
91
LOWER PLATEN
110103932P
1
CS157PHN
ITEM #
DESCRIPTION
58 DIGITAL CONTROL 1101029052 1 60 PLUNGER ASSEMBLY 110115544 1 61 UPPER LEVELING BRACKET 110115510 1 62 UPPER LEVELING SHIM 110115557 1
HANDLE, SPRING ADJUSTIN
LLAR 1101155 64 COLLAR, HOLDER 110115530 1 65 BACK COVER 110103907 1 66 COUNTER BALANCE SPRING 1101039154 1 67 RIGHT SHROUD ASSY 11016546457 1 68 RTD SENSOR 1108881102 1 69 RTD SENSOR 1108881101 1
­72 HANDLE RIGHT ASSEMBLY 110103916 1 73 CLEVIS ASSY, RIGHT HAND 110115504 1 75 SST SET SCREW 3-8-16 X 1 SST38161 1 76 NUT, SERRATED FLANGED HEX 1/4-20 NHSF1420 1 77 OVERLAY OCS157PHN 1 78 UPPER PLATEN, RIGHT 110115540R120 1 79 WIRE HARNESS 110103950 1
MODEL
CS157PHNA
120V
QTY.
1
83 PIN, PIVOT FRONT 110115565 1 84 RETAINING RING 110115567 4 87 MANUAL CS157 MSCS157 1 88 SCREW, SET 3/8-16 X 1 1/2 SST3816112 4 89 TRANSFORMER INSULATION 1101159180 1 90 SCREW, PHILLIPS 6-32X5/8 SP63258 2
A1P A2P A3P A4P
A5 A6
LOWER PLATEN PANINI WITH WIRING 110103932307 LOWER PLATEN PANINI ASSEMBLY 110103932PK UPPER PLATEN PANINI RIGHT HAND WITH WIRING 1101155304 UPPER PLATEN PANINI RIGHT HAND ASSEMBLY 1101155313 SCRAPER, PANINI 110115580
KITTED, PROGRAMMED CONTROLLER TEMPERATURE ASSEMBLY
1101029052K 1
1 1 1 1 1
PLCS157PHNRA1000060414
PLEASE READ CAREFULLY BEFORE ATTEMPTING TO USE THIS APPLIANCE.
LIMITED MACHINE WARRANTY
WHAT IS COVERED
Doughpro warrants the CS157, from manufacturing defects in workmanship and material sold within the domestic United States.
HOW LONG DOES THE COVERAGE LAST
One year warranty for parts and labor. The heating elements on the upper and lower platens have a limited lifetime warranty on the elements.
WHAT WE WILL DO
We will repair or replace the defective CS157 on normal warranty one year parts and labor. The heating elements on the upper and lower platen only; will be replaced by next day air service; under the normal one year warranty. Such repair or replacement will be at the expense of Doughpro on under the normal one year warranty.
HOW TO GET SERVICE
Contact our Factory to obtain warranty service. Doughpro must issue a return authorization number, and call tag, or find the name and location of a Factory Authorized Service Center nearest you. When calling for service, please furnish the model number, serial number, and a description of the problem.
WHAT THIS WARRANTY DOES NOT COVER
THE WARRANTIES PROVIDED BY DOUGHPRO DO NOT APPLY IN THE FOLLOWING INSTANCES:
*Do not * Do not apply ice to grill surface as this will cause it to warp and void the warranty. Do not use abrasive cleaners not specified by Doughpro .Do not use abrasive material such as grill blocks or metallic scrubbers to clean the grill surface. Do not place unit in sink to wash down or apply water to the unit
Damage due to misuse, abuse, alteration, or accident.
Improper or unauthorized repairs.
Submerged in water.
Dropped.
Damage in shipment.
Equipment exported to foreign countries.
Rev 12916
Warranty & Return Policy
Proluxe warrants all products manufactured by it against defects in workmanship or materials from the date of purchase for a period of
(1) year on parts and labor. This warranty applies to only equipment purchased and used in the United States. Warranty period
shall begin when equipment ships. Warranty travel shall only be covered for 60 miles. Limited lifetime warranty on heating elements.
ALL WARRANTY SERVICE CALLS MUST BE APPROVED BY PROLUXE. IF THIS PROCEDURE IS NOT FOLLOWED, WARRANTY SERVICE WILL NOT BE COVERED. WARRANTY SERVICE WILL BE PAID ON STRAIGHT TIME, OVERTIME WILL NOT BE COVERED.
Exclusions:
1. WOOD / GAS FIRED OVENS: PROLUXE warranty applies to the main body of the oven being steel / refractory and insulation shall be free from defects in materials and workmanship for a period of four years from the date of purchase. The gas equipment shall be free from defects in materials and workmanship for a period of one (1) year from the date of purchase. Lifetime warranty against cracks on oven floor.
2. Air compressors are excluded from this warranty, but PROLUXE may act as a warranty expeditor in certain instances regarding these compressors. The air compressor manufacturer provides a limited warranty and a copy of this warranty is furnished with all compressors sold by PROLUXE. For prompt handling of compressor warranty claims the instructions of the compressor manufacturer must be adhered to.
3. Equipment built to special order as well as accessories cannot be canceled and are not returnable unless defective within the terms of this warranty.
4. In no event shall PROLUXE be liable for consequential damages arising out of the failure of any of its products if operated improperly or caused by normal wear or damage by operator abuse.
5. BC2325 pedestal warranty disclaimer: Pedestals shall only be covered under warranty if they have been cleaned using the factory
approved cleaning method. cracked or damaged pedestals must be inspected by the factory before warranty is authorized.
6. Limited lifetime warranty on heating elements: If replacement is needed, Proluxe will send the new part at no charge but labor will not be covered unless the unit is still under the 1 year manufacture warranty.
Returned Merchandise Policy:
Should it become necessary to return any of the company’s products, the following instructions must be adhered to: First, contact our customer service department for approval and a return authorization number. Please have the serial number of your item available at that time. All merchandise must be shipped freight prepaid by customer or service agency. Subject to the inspection of the product by the company, a restocking charge of 20% of the Net purchased price paid to
PROLUXE will be assessed. Merchandise may not be returned for credit without prior written approval of PROLUXE. Collect shipments will not be accepted. No returns after 60 days of original shipment date on machines. Purchased parts may not be returned after 30
days. If upon inspection by PROLUXE or its authorized agent it is determined the equipment has not been used in an appropriate manner, has been modified, or has not been properly maintained, or has been subject to misuse, misapplication, neglect, abuse, accident, unauthorized modification, damage during transit, delivery, fire, flood, act or war, riot or act of God, then this warranty shall be deemed null and void.
Terms & Conditions:
1. Prices indicated in the PRICE LIST are suggested retail prices and are shown in U.S. DOLLARS.
2. Terms of Payment: 1% 10 days, NET 30 days.
3. NEW ACCOUNTS: Satisfactory credit information must be provided before open account status can be extended. Unless agreed otherwise, all shipments will be made C.O.D., CASH IN ADVANCE.
4. PRICING: Prices, specifications, model numbers, capacities and accessories are subject to change without notice.
5. FREIGHT / ROUTING: Method of shipment will be determined by PROLUXE unless otherwise advised by PURCHASER.
6. DAMAGED CLAIMS: All merchandise shipped at purchaser’s risk. Inspection must be made by purchaser at time goods are received. If goods are damaged, the PURCHASER shall request that the agent of the transportation company make a written notation on the proper shipping documents immediately and then file a claim for damage. GOODS DAMAGED IN SHIPMENT ARE NOT RETURNABLE.
7. RETURNS: Machines may not be returned after 60 days. Purchased parts may not be returned after 30 days. A restocking fee of 20% will be assessed on non-warranty returns.
8. TAXES: Prices indicated herein DO NOT include State, Federal, Local or foreign taxes or duties, nor do they include fees, permits, insurance or other levies, all of which are the responsibility of the purchaser.
9. All orders are subject to acceptance by PROLUXE.
10. Possession of this price list shall not be considered an offer to sell.
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